CN203460321U - High-speed dustless plate cutting device - Google Patents

High-speed dustless plate cutting device Download PDF

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Publication number
CN203460321U
CN203460321U CN201320522047.5U CN201320522047U CN203460321U CN 203460321 U CN203460321 U CN 203460321U CN 201320522047 U CN201320522047 U CN 201320522047U CN 203460321 U CN203460321 U CN 203460321U
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CN
China
Prior art keywords
frame
longitudinally
sheet material
moving frame
movable carriage
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Expired - Lifetime
Application number
CN201320522047.5U
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Chinese (zh)
Inventor
丁巍冬
蒋伟忠
陆飞宇
石明扬
张健辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Fiberglass Research and Design Institute Co Ltd
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Sinoma Science and Technology Co Ltd
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Priority to CN201320522047.5U priority Critical patent/CN203460321U/en
Application granted granted Critical
Publication of CN203460321U publication Critical patent/CN203460321U/en
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Abstract

The utility model discloses a high-speed dustless plate cutting device, which comprises a frame and a controller, wherein the frame is provided with a plate conveying channel; a longitudinal movable frame capable of moving in a reciprocating way along the extending direction of the plate conveying channel is arranged above the plate conveying channel; a transverse movable tool rest capable of moving in a reciprocating way along a direction which is vertical to the extending direction of the plate conveying channel is arranged on the longitudinal movable frame; the frame is further provided with a driver for correspondingly driving the longitudinal movable frame and the transverse movable tool rest to move respectively; a saw blade and a driver for driving the saw blade to rotate are arranged on the transverse movable tool rest; the rotating plane of the saw blade is vertical to the extending direction of the plate conveying channel; the frame is further provided with a fixed-length encoder; the output end of the fixed-length encoder is connected with the controller; the controller is used for controlling the running of each driver. The longitudinal movable frame and the transverse movable tool rest are matched with the fixed-length encoder and the controller, so that online fixed-length cutting of rock cotton plates can be well realized, the device has high synchronism and high stability, and the plate cutting accuracy and edge consistency are improved.

Description

The dustless sheet material segmenting device of a kind of high speed
Technical field
The utility model relates to the segmentation technology of sheet material, particularly a kind ofly can carry out online rock wool sheet material, the dustless sheet material segmenting device of the High Precision Automatic high speed of cutting apart of fixed length.
Background technology
The fixed length cutting of rock wool sheet material is operation necessary in rock wool panel production line, outward appearance to finished product, the quality of product etc. plays a part indispensable, along with market and the quality requirement that China's rock wool sheet material grows to even greater heights, old-fashioned and accurate new-type cutting equipment cannot meet high-speed production lines the high accuracy fixed length of rock wool sheet material has been cut apart online.
Summary of the invention
The utility model object is, provides a kind of synchronism, stability higher, and is applicable to the dustless sheet material segmenting device of high speed of dustless, the high accuracy fixed length cutting of rock wool sheet material on high-speed flow line.
For achieving the above object, the technical scheme that the utility model is taked is specially: the dustless sheet material segmenting device of a kind of high speed, comprises frame and controller;
Frame is provided with sheet material transfer passage, and the top of sheet material transfer passage is provided with can be along the reciprocating longitudinally-moving frame of sheet material transfer passage bearing of trend, and longitudinally-moving frame is provided with can be perpendicular to the reciprocating horizontal movable carriage of sheet material transfer passage bearing of trend; In frame, be also provided with the corresponding driver that drives longitudinally-moving frame and horizontal movable carriage motion respectively;
The driver that laterally saw blade is installed and drives saw blade to rotate on movable carriage, saw blade Plane of rotation is perpendicular to sheet material transfer passage bearing of trend;
In frame, be also provided with block code device, the output of block code device connects controller, and controller is controlled the operation of each driver.
When application, sheet material is driven and is moved ahead by sheet material transfer passage, block code device is used for obtaining sheet material and whether has reached preseting length, this Time Controller is controlled longitudinally-moving frame and sheet material moves in the same way, when block code device has reached the signal of fixed length to controller transmission, controller is controlled longitudinally-moving frame and the synchronized in the same way motion of sheet material, and then controller is controlled horizontal driver operation, drive horizontal movable carriage transverse movement, thereby utilize the saw blade on horizontal movable carriage that plate cutting is come.After this, controller can be controlled longitudinally-moving frame and reset, to wait for cutting next time.
Further, the frame in the utility model comprises front conveyor frame, mainframe and the rear conveyer frame arranging in turn, and frame is provided with rollgang group, forms sheet material transfer passage; Longitudinally-moving frame moves reciprocatingly above mainframe; Described block code device is arranged in front conveyor frame.The front and the rear scraper conveyor frame can be provided with respectively certain angle, to be connected with miscellaneous equipment, makes the utility model can be widely used in various sheet material process lines.
In order to improve the cutting efficiency of sheet material, in the utility model, the quantity of longitudinally-moving frame is 2, is all provided with 1 horizontal movable carriage on each longitudinally-moving frame.Distance between two longitudinally-moving framves can arrange as required, and the corresponding adjusting of setting value of block code device, makes once to cut the sheet material that can obtain two sections of fixed length.
In order better to control horizontal movable carriage, drive saw blade to cut, be also provided with 1 above position detecting switch that detects horizontal movable carriage position in the utility model on longitudinally-moving frame, the signal output part of position detecting switch connects controller.Position detecting switch can be arranged at respectively the position that needs cutter to slow down and stop, the position detecting switch of relevant position sends different signals to controller, so as controller according to corresponding signal control the horizontal movable carriage of driver drives operation, slow down and stop.Position detecting switch can utilize existing sensor technology to realize.
Preferably, in the utility model, driving the driver of longitudinally-moving frame motion is servo electric jar; Servo electric jar comprises interconnective servomotor and leading screw, and servomotor is fixed in frame, and leading screw is fixedly connected with longitudinally-moving frame; Longitudinally-moving frame is slidably connected and is installed in frame.During servomotor operation, its leading screw draws longitudinally-moving frame and slides in frame.Servo electric jar has rotating speed, revolution, position, thrust and controls accurate advantage, can further guarantee sheet material reach fixed length after longitudinally-moving frame identical with the speed of sheet material, thereby guarantee that cutting accurately.
Longitudinally-moving frame is slidably connected and is installed in frame by line slideway, and line slideway two ends are separately installed with longitudinal buffer device, and the collision of longitudinal buffer device available buffer vertical protection frame and frame end, avoids structural damage.
Laterally movable carriage is slidably connected and is installed on longitudinally-moving frame; Driving the driver of horizontal movable carriage motion is variable frequency reducer motor, variable frequency reducer motor is installed on a side of longitudinally-moving frame, on its output shaft and the opposite side of longitudinally-moving frame one group of synchronizing wheel is installed, on synchronizing wheel, be engaged with Timing Belt, laterally movable carriage is fixedly connected with Timing Belt.Variable frequency reducer motor operation drives synchronizing wheel and Timing Belt thereof to rotate, and laterally movable carriage slides on longitudinally-moving frame along with the rotation of Timing Belt.
Laterally movable carriage is slidably connected and is installed on longitudinally-moving frame by straight line guide pin bushing pair, and two ends of longitudinally-moving frame are separately installed with horizontal buffer.Straight line guide pin bushing pair is existing product, also can adopt other linear slide connected mode.Horizontal buffer can be protected the structural stability of horizontal movable carriage.
In the utility model, controller adopts existing Programmable Logic Controller, with the automatic control cutting of implement device.
The beneficial effects of the utility model are: longitudinally-moving frame, horizontal movable carriage coordinate with block code device, controller, can finely realize the online fixed length cutting of rock wool sheet material, device synchronism, stability is better, the uniformity at plate cutting edge is excellent, precision is also greatly enhanced, and can meet high-speed production lines requirement.
Accompanying drawing explanation
Figure 1 shows that apparatus structure schematic diagram of the present utility model;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Figure 3 shows that horizontal movable carriage structural representation;
Wherein: 1-front conveyor, 2-cutting machine, conveyer after 3-, 4-block code device, 5-rock wool sheet material, 6-servo electric jar, 7-line slideway, conveyer drive motors after 8-, 9-synchronizing wheel, 10-Timing Belt, 11-longitudinally-moving frame, 12-straight line guide pin bushing is secondary, 13-horizontal buffer, the horizontal variable frequency reducer motor of 14-, 15-front conveyor drive motors, rollgang group before 16-, conveyance chain wheel set before 17-, 18-front conveyor frame, 19-mainframe, 20-longitudinal buffer device, the horizontal stop position sense switch of 21-, 22-transversal deceleration position detecting switch, 23-conveyer belt, after 24-, carry frame, conveyance chain wheel set after 25-, rollgang group after 26-, 27-saw blade, 28-saw blade driver, the horizontal movable carriage of 29-, 30-cutting machine conveying roller group, 31-cutting mat pipe.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, be described further.
In conjunction with Fig. 1 and Fig. 2, a kind of specific embodiment of the present utility model is: the dustless sheet material segmenting device of high speed is comprised of front conveyor 1, cutting machine 2 and rear conveyer 3, and device comprises frame and controller;
Frame comprises front conveyor frame 18, mainframe 19 and the rear conveyer frame 24 arranging in turn, and front conveying variable frequency reducer motor 15, front conveyance chain wheel set 17 and front rollgang group 16 etc. are installed in front conveyor frame 18; Cutting machine conveying roller group 30 and conveyer belt 23 etc. are installed on the mainframe 19 of cutting machine 2; Rear rollgang group 26, rear conveyance chain wheel set 25, rear conveying variable frequency reducer motor 8 etc. are installed in rear conveying frame, form sheet material transfer passage.The front and the rear scraper conveyor frame can be respectively equipped with certain angle, to be connected with miscellaneous equipment, makes the utility model can be widely used in various sheet material process lines.Front conveyor frame 18 is provided with block code device 4, and the output of block code device 4 connects controller;
2 longitudinally-moving framves 11 are installed on mainframe 19 side by side, and longitudinally-moving frame 11 can move back and forth along sheet material transfer passage bearing of trend above the sheet material transfer passage on mainframe 19; Driving the driver of longitudinally-moving frame 19 motions is servo electric jar 6; Servo electric jar 6 comprises interconnective servomotor and leading screw, and servomotor is fixed on mainframe 19, and leading screw is fixedly connected with longitudinally-moving frame 11; Longitudinally-moving frame 11 is slidably connected and is installed on mainframe 19 by line slideway 7; Line slideway 7 two ends are separately installed with longitudinal buffer device 20, and the collision of longitudinal buffer device 20 available buffer vertical protection framves 11 and frame end, avoids structural damage.During servomotor operation, its leading screw draws longitudinally-moving frame 11 and slides on mainframe 19;
Horizontal movable carriage 29 is installed on longitudinally-moving frame 11, and laterally movable carriage 29 can move back and forth perpendicular to sheet material transfer passage bearing of trend.Laterally movable carriage 29 is slidably connected and is installed on longitudinally-moving frame 11 by straight line guide pin bushing pair 12, and two ends of longitudinally-moving frame 11 are separately installed with horizontal buffer 13; Driving the driver of horizontal movable carriage motion is variable frequency reducer motor 14, variable frequency reducer motor 14 is installed on a side of longitudinally-moving frame 11, on its output shaft and the opposite side of longitudinally-moving frame one group of synchronizing wheel 9 is installed, on synchronizing wheel, be engaged with Timing Belt 10, laterally 29 of movable blade are fixedly connected with Timing Belt 10.Variable frequency reducer motor 14 operations drive synchronizing wheel 9 and Timing Belt 10 thereof to rotate, and laterally movable carriage 29 slides on longitudinally-moving frame 11 along with the rotation of Timing Belt 10;
As shown in Figure 3, the driver that laterally saw blade 27 is installed on movable carriage 29 and drives saw blade 27 to rotate, saw blade 27 Plane of rotations are perpendicular to sheet material transfer passage bearing of trend; Horizontal movable carriage 29 is provided with saw blade and adds gripping member, and saw blade lower end extend in the cutting mat pipe 31 of below, can realize dustless cutting.When laterally movable carriage 29 moves, drive saw blade 27 to move, the driver that drives saw blade 27 to rotate is variable-frequency motor 28, and controller is controlled the rotation of variable-frequency motor 28, thereby cuts off whole rock cotton board material 5.
In order better to control horizontal movable carriage, drive saw blade to cut, on longitudinally-moving frame 11, be also provided with 1 above position detecting switch that detects horizontal movable carriage position, comprise transversal deceleration position detecting switch 22, horizontal stop position sense switch 21 etc., be arranged at the position that needs cutter to slow down and stop.The signal output part of each position detecting switch connects respectively controller, with signal that corresponding laterally movable carriage is put in place, be sent to controller, controller receives transversal deceleration position and puts in place after signal, controls and drives the variable frequency reducer motor of horizontal movable carriage motion to run slowly; Controller is subject to horizontal stop position and puts in place after signal, controls variable frequency reducer motor out of service, thereby controls the cutting work of cutter.
The utility model is when application, and sheet material 5 is driven and moved ahead by the rollgang group on sheet material transfer passage, and block code device 4 is existing product, for obtaining sheet material, whether has reached preseting length, and sheet material fixed length value wherein can be revised.Block code device 4 is passed to controller continuous sheet material length information, controller is according to last cutting result (setting manually for the first time), send in advance signal, controlling servo electric jar 6 drives two longitudinally-moving framves 11 to start and the equidirectional operation of rock wool sheet material material, operation acceleration is automatically adjusted lotus root and is closed under the control of controller by servo electric jar system, while having reached fixed length to realize sheet material, longitudinally-moving frame is just in time caught up with rock wool sheet material material speed, now start synchronous uniform velocity operation, send signal to controller simultaneously.Controller receives after signal, control two horizontal movable carriages 29 and pull high speed transverse movement by the Timing Belt 10 of horizontal variable frequency reducer motor 14, the dustless 27 pairs of rock wool sheet materials of saw blade that slowly run that are contained on knife rest cut, when laterally movable carriage 29 moves to transversal deceleration position detecting switch 22 place, slow down, while moving to horizontal stop position sense switch 21 place, stop, excess energy is absorbed by horizontal buffer 13.Meanwhile, longitudinally-moving frame is controlled by controller, under servo electric jar 6 drives, turns back at a high speed original position, and excess energy is absorbed by longitudinal buffer device 20, waits for and cuts instruction next time.
Longitudinally-moving frame, horizontal movable carriage coordinate with block code device, controller, can fine realization to rock wool sheet material, carry out online fixed length cutting according to the length of setting, device synchronism, stability is better, the uniformity at plate cutting edge is excellent, precision is also greatly enhanced, can meet high-speed production lines requirement, and cost is lower.

Claims (9)

1. the dustless sheet material segmenting device of high speed, is characterized in that, comprises frame and controller;
Frame is provided with sheet material transfer passage, and the top of sheet material transfer passage is provided with can be along the reciprocating longitudinally-moving frame of sheet material transfer passage bearing of trend, and longitudinally-moving frame is provided with can be perpendicular to the reciprocating horizontal movable carriage of sheet material transfer passage bearing of trend; In frame, be also provided with the corresponding driver that drives longitudinally-moving frame and horizontal movable carriage motion respectively;
The driver that laterally saw blade is installed and drives saw blade to rotate on movable carriage, saw blade Plane of rotation is perpendicular to sheet material transfer passage bearing of trend;
In frame, be also provided with block code device, the output of block code device connects controller, and controller is controlled the operation of each driver.
2. the dustless sheet material segmenting device of high speed according to claim 1, is characterized in that, frame comprises front conveyor frame, mainframe and the rear conveyer frame arranging in turn, and frame is provided with rollgang group, forms sheet material transfer passage; Longitudinally-moving frame moves reciprocatingly above mainframe; Described block code device is arranged in front conveyor frame.
3. the dustless sheet material segmenting device of high speed according to claim 1, is characterized in that, the quantity of longitudinally-moving frame is 2, is all provided with 1 horizontal movable carriage on each longitudinally-moving frame.
4. the dustless sheet material segmenting device of high speed according to claim 1, is characterized in that, is also provided with 1 above position detecting switch that detects horizontal movable carriage position on longitudinally-moving frame, and the signal output part of position detecting switch connects controller.
5. according to the dustless sheet material segmenting device of the high speed described in claim 1 to 4 any one, it is characterized in that, driving the driver of longitudinally-moving frame motion is servo electric jar; Servo electric jar comprises interconnective servomotor and leading screw, and servomotor is fixed in frame, and leading screw is fixedly connected with longitudinally-moving frame; Longitudinally-moving frame is slidably connected and is installed in frame.
6. the dustless sheet material segmenting device of high speed according to claim 5, is characterized in that, longitudinally-moving frame is slidably connected and is installed in frame by line slideway, and line slideway two ends are separately installed with longitudinal buffer device.
7. according to the dustless sheet material segmenting device of the high speed described in claim 1 to 4 any one, it is characterized in that, laterally movable carriage is slidably connected and is installed on longitudinally-moving frame; Driving the driver of horizontal movable carriage motion is variable frequency reducer motor, variable frequency reducer motor is installed on a side of longitudinally-moving frame, on its output shaft and the opposite side of longitudinally-moving frame one group of synchronizing wheel is installed, on synchronizing wheel, be engaged with Timing Belt, laterally movable carriage is fixedly connected with Timing Belt.
8. the dustless sheet material segmenting device of high speed according to claim 7, is characterized in that, laterally movable carriage is slidably connected and is installed on longitudinally-moving frame by straight line guide pin bushing pair, and two ends of longitudinally-moving frame are separately installed with horizontal buffer.
9. according to the dustless sheet material segmenting device of the high speed described in claim 1 to 4 any one, it is characterized in that, controller is Programmable Logic Controller.
CN201320522047.5U 2013-08-23 2013-08-23 High-speed dustless plate cutting device Expired - Lifetime CN203460321U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320522047.5U CN203460321U (en) 2013-08-23 2013-08-23 High-speed dustless plate cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320522047.5U CN203460321U (en) 2013-08-23 2013-08-23 High-speed dustless plate cutting device

Publications (1)

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CN203460321U true CN203460321U (en) 2014-03-05

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016071838A1 (en) * 2014-11-03 2016-05-12 Luca Toncelli Machine for cutting stone material
CN106241475A (en) * 2016-08-31 2016-12-21 上海良劲自动化科技有限公司 Follow the trail of fixed length cutting system
CN106346534A (en) * 2016-11-08 2017-01-25 无锡宏益塑胶机械有限公司 Chipless cutting machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016071838A1 (en) * 2014-11-03 2016-05-12 Luca Toncelli Machine for cutting stone material
CN107073749A (en) * 2014-11-03 2017-08-18 卢卡·通切利 Machine for cutting stone material
US10328607B2 (en) 2014-11-03 2019-06-25 Luca Toncelli Machine for cutting stone material
CN106241475A (en) * 2016-08-31 2016-12-21 上海良劲自动化科技有限公司 Follow the trail of fixed length cutting system
CN106241475B (en) * 2016-08-31 2018-11-20 上海良劲自动化科技有限公司 Track fixed length cutting system
CN106346534A (en) * 2016-11-08 2017-01-25 无锡宏益塑胶机械有限公司 Chipless cutting machine

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20220105

Address after: 210012, No. 30, Xi An Road, Yuhua West Road, Jiangsu, Nanjing

Patentee after: NANJING FIBERGLASS RESEARCH & DESIGN INSTITUTE Co.,Ltd.

Address before: 210012, No. 30, Xi An Road, Yuhua West Road, Jiangsu, Nanjing

Patentee before: SINOMA SCIENCE & TECHNOLOGY Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20140305