Summary of the invention
The purpose of the utility model provides a kind of synchronism, stability, the higher online segmenting device of sheet material of uniformity.
The online segmenting device of kind sheet material of the utility model comprises front conveyor, cutting machine, and back conveyer, the front and back conveyer includes rollgang group, frame; Cutting machine comprises mainframe, be arranged on rock wool Work sheet conveying device on the mainframe, longitudinally be slidingly arranged in longitudinally-moving frame on the mainframe, drive vertical drive unit that the longitudinally-moving frame vertically moves, along laterally being slidingly arranged in horizontal movable carriage on the longitudinally-moving frame, driving the lateral driver device that horizontal movable carriage laterally moves; Laterally movable carriage is provided with the saw blade of rotation under the drive of cutting driving device, the extending longitudinally of saw blade; The rock wool Work sheet conveying device is between the conveyer of front and back.
During use, sheet material (like rock wool sheet material) conveyor delivery is in the past delivered on the conveyer of back to cutting machine again.When after before sheet material on the conveyer reaches specific length, vertically to drive the longitudinally-moving frame equidirectional mobile rapidly with sheet material for drive unit, when sheet material reached specific length, longitudinally-moving frame and sheet material were at the uniform velocity mobile synchronously.Then, lateral driver device drives horizontal movable carriage and laterally moves, and saw blade is about to sheet material and cuts off.Then, vertically drive unit vertically moves again, gets back to original position.Therefore, the beneficial effect of the utility model is to solve the existing online fixed-length cutting device synchronism of rock wool sheet material, stability, and uniformity is poor, the problem that precision is not high, it can satisfy the high-speed production lines requirement, realizes the high speed to sheet material, High Precision Automatic cutting apart.
The online segmenting device of above-mentioned sheet material, vertically drive unit is a servo electric jar, and servo electric jar comprises servomotor and leading screw, and the nut that is fixed on the longitudinally-moving frame cooperates with leading screw; The longitudinally-moving frame is slidingly arranged on the mainframe through line slideway; On the frame of conveyer of back, the block code device is set, the output of encoder connects Programmable Logic Controller, and the output of Programmable Logic Controller connects servomotor.Preferably laterally movable carriage is slidingly arranged on the longitudinally-moving frame through straight line guide pin bushing pair; Lateral driver device comprises the horizontal variable frequency drive motors that is arranged on the longitudinally-moving frame, be arranged on synchronizing wheel on the horizontal variable frequency drive motors output shaft, with the synchronous band of synchronizing wheel engagement, band is fixed on the horizontal movable carriage synchronously; The output of Programmable Logic Controller connects horizontal variable frequency drive motors.
The online segmenting device of above-mentioned sheet material, longitudinally-moving frame are provided with the position switch that detects the horizontal shift position of horizontal movable carriage, and the output of position switch connects Programmable Logic Controller.
The online segmenting device of above-mentioned sheet material, cutting driving device is the cutting variable-frequency motor.
The online segmenting device of above-mentioned sheet material, the longitudinally-moving frame is provided with dust cleaning case, and the top of dust cleaning case has the slit along horizontal expansion, and said saw blade stretches in this slit.Like this, promptly got in the dust cleaning case, purified working environment by the sheet material bits under the saw blade cutting.
The online segmenting device of above-mentioned sheet material, the longitudinally-moving frame is provided with buffer.
During use, rock wool sheet material is through front conveyor, when cutting machine, back conveyer; Block code device on the back conveyer is constantly passed to Programmable Logic Controller (master control system) to information, and master control system sends signal in advance according to the cutting result (being set by manual work for the first time) of last time; Servo electric jar drives the longitudinally-moving frame to begin and the equidirectional operation of rock wool sheet material material, and the operation acceleration is adjusted lotus root automatically by servo-control system and closed, and accomplishes back conveyer fixed length signal then; The longitudinally-moving frame is just in time caught up with rock wool sheet material material speed, and begin to travel at the uniform speed synchronously this moment, sends signal simultaneously and gives master control system; After receiving this signal, (laterally) movable carriage is by the synchronous band pulling high speed transverse movement of horizontal frequency conversion (driving) motor, and the high speed rotating saw blade that is contained on the movable carriage cuts rock wool sheet material; When movable carriage moved laterally to position switch, deceleration stopped, and excess energy is absorbed by buffer; Simultaneously, the longitudinally-moving frame returns at a high speed under servo electric jar drives after receiving signal; Accurately get back to original position, excess energy is absorbed by buffer, waits for cutting instruction next time.
The utility model can carry out high-precision fixed length to rock wool sheet material on high-speed production lines cuts apart, and is product quality, and output provides guarantee; In addition; Quicken in advance to follow the trail of and lotus root zygonema speed because reinstated, significantly reduced transmission power, energy savings and cost.
Servo electric jar belongs to prior art; It is with the modular product of servomotor and leading screw integrated design, converts rotatablely moving of servomotor to rectilinear motion, simultaneously with servomotor optimum benefits-precise rotation control; Accurately revolution control; Accurately moment of torsion control is transformed into-precise speed control Accurate Position Control, accurately Thrust Control; Realize the high accuracy rectilinear motion.
Description of drawings
Fig. 1 is a kind of structural representation of the utility model embodiment;
Fig. 2 is the vertical view of accompanying drawing 1;
Fig. 3 is the horizontal movable carriage structural representation of cutting machine;
Among the figure: 1-front conveyor, 2-cutting machine, conveyer behind the 3-, 4-block code device, 5-rock cotton board; The 6-servo electric jar, the 7-line slideway auxiliary is carried variable frequency reducer motor behind the 8-, the 9-synchronizing wheel, 10-is with synchronously; 11-longitudinally-moving frame, 12-straight line guide pin bushing is secondary, 13 horizontal buffers, the horizontal variable frequency reducer motor of 14-(lateral driver device) is carried variable frequency reducer motor before the 15-; Rollgang group before the 16-is carried driving-chain wheels, 18-front conveyor frame, 19-mainframe before the 17-; The vertical buffer of 20-, the horizontal stop position switch of 21-, 22-transversal deceleration position switch, 23-conveyer belt (the rock wool Work sheet conveying device on the mainframe); Conveyer frame behind the 24-is carried driving-chain wheels, rollgang group behind the 26-, 27-saw blade behind the 25-; 28-variable-frequency motor (cutting driving device), the horizontal movable carriage of 29-, 30-cutting machine conveying roller group, 31-dust arrester (dust cleaning case).
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is described further:
High accuracy rock wool sheet material automatic cutting device is made up of front conveyor 1, cutting machine 2, back conveyer 3 shown in Fig. 1-3.Front conveyor 1 is made up of preceding rollgang group 16, preceding conveying driving-chain wheels 17, front conveyor frame 18, preceding conveying variable frequency reducer motor 15.Cutting machine 2 is made up of cutting machine mainframe 19, longitudinally-moving frame 11, horizontal movable carriage 29.Conveyer belt 23, cutting machine conveying roller group 30, vertical buffer 20, line slideway auxiliary 7, servo electric jar 6 etc. are housed on the mainframe of cutting machine.Be equipped with on the longitudinally-moving frame 11 that dust arrester 31, straight line guide pin bushing are secondary 12, horizontal buffer 13, laterally variable frequency reducer motor 14, transversal deceleration position switch 22, laterally stop position switch 21, synchronizing wheel 9, be with 10 etc. synchronously.Variable-frequency motor 28 that output shaft links to each other with saw blade 27 etc. laterally is housed on the movable carriage 29.Back conveyer 3 carries driving-chain wheels 25, front conveyor frame 24, back to carry variable frequency reducer motor 8, block code device 4 etc. to form by back rollgang group 26, back.
During use, rock wool sheet material 5 is through front conveyor 1, cutting machine 2; During back conveyer 3, the block code device 4 on the back conveyer is constantly passed to master control system (Programmable Logic Controller) to information, and master control system is according to the cutting result (being set by manual work for the first time) of last time; Send signal in advance, servo electric jar 6 drives 11 beginning and the equidirectional operations of rock wool sheet material material of cutting machine longitudinally-moving frame, and the operation acceleration is adjusted lotus root automatically by servo-control system and closed; Accomplish back conveyer fixed length signal then, cutting machine longitudinally-moving frame is just in time caught up with rock wool sheet material material speed, and begin to travel at the uniform speed synchronously this moment; Send signal simultaneously and give master control system; After receiving this signal, horizontal movable carriage 29 is with 10 to spur the high speed transverse movements by horizontal variable frequency reducer motor 14 synchronously, and the 27 pairs of rock wool sheet materials of high speed rotating saw blade that are contained on the knife rest cut; The cutting dust is drained through dust arrester 31; Slow down when movable carriage moves laterally to transversal deceleration position switch 22, stop when moving to horizontal stop position switch 21, excess energy is absorbed by horizontal buffer 13.Simultaneously, the longitudinally-moving frame returns at a high speed under servo electric jar drives after receiving signal, accurately gets back to original position, and excess energy is absorbed by vertical buffer 20, waits for cutting instruction next time.
The utility model is a kind of rock wool sheet material to be carried out the High Precision Automatic device of cutting apart of online fixed length; When rock wool sheet material installs through this at a high speed; According to the length cutting machine of setting start in advance follow the trail of line speed and simultaneously lotus root close fixed length length, can be in high-speed production the fixed length cutting rock wool sheet material of high-precision low cost.