CN103832868A - Intelligent control type material cutting device - Google Patents
Intelligent control type material cutting device Download PDFInfo
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- CN103832868A CN103832868A CN201210491360.7A CN201210491360A CN103832868A CN 103832868 A CN103832868 A CN 103832868A CN 201210491360 A CN201210491360 A CN 201210491360A CN 103832868 A CN103832868 A CN 103832868A
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Abstract
The invention discloses an intelligent control type material cutting device which comprises a machine frame, a material placing mechanism connected with the machine frame, a material feeding mechanism arranged on the material placing mechanism and then connected with the machine frame, a cutting mechanism arranged on the material feeding mechanism and then connected with the machine frame, a material collecting mechanism arranged on the cutting mechanism and then connected with the machine frame, and an intelligent electric control system arranged on the machine frame and electrically connected with the material feeding mechanism, the cutting mechanism and the material collecting mechanism. Compared with traditional manual operation, the intelligent control type material cutting device has the advantages that the automation degree is high, working efficiency is improved, accuracy control capacity is improved, the number of cutting errors caused by mis-operation is reduced, and cutting quality is improved. Furthermore, the device can conduct quick setting by means of a numerical control system according to the requirements of the manufacturing technique, for example, the material cutting sizes can be set quickly by setting the number of rotating circles of the material feeding mechanism.
Description
Technical field
The present invention relates to a kind of material equipment, particularly a kind of Based Intelligent Control material cutter cut out.
Background technology
Cutting out material equipment is the important component part on coiled strip machining production line, and it mainly plays the effect of cutting out material, and this equipment is widely used in the processing of cutting of the materials such as skin volume, paper roll, yardage roll.
Existing sanction material equipment normally arranges chopper in a side of bench board, is then pulled to the below of chopper by the position that manually raw MAT'L need to be cut, then by manual operation control chopper, raw MAT'L is cut off.The sanction material being undertaken by this kind of equipment needs multiple workmans to carry out manual operations conventionally; produced by manual operations cut position inaccuracy and speed of cut is unstable etc. that factor can affect the quality of cutting out material; if workman is mismate in the time cutting out material, easily can cause the mistake of cutting out material; make to cut out material equipment frequent shutdown, affect work efficiency.
Summary of the invention
Object of the present invention is exactly for the problems referred to above, provides a kind of by the Based Intelligent Control material cutter of digital control scheme automatic cutting material.
To achieve these goals, the invention provides following technical scheme: a kind of Based Intelligent Control material cutter, is characterized in that: comprising:
Frame;
Discharge mechanism, it is connected with above-mentioned frame;
Feed mechanism, it is arranged at above-mentioned discharge mechanism afterwards and is connected with above-mentioned frame;
Cutting mechanism, it is arranged at above-mentioned feed mechanism afterwards and is connected with above-mentioned frame;
Receiving mechanism, it is arranged at above-mentioned cutting mechanism afterwards and is connected with above-mentioned frame;
Intelligent electric control system, it is arranged in above-mentioned frame, and is electrically connected respectively with above-mentioned feed mechanism, cutting mechanism and receiving mechanism.
Further, above-mentioned discharge mechanism comprises at least one air-expanding shaft and at least one drive motor, and this air-expanding shaft is set up in above-mentioned frame and with this drive motor and is electrically connected.
Further, above-mentioned feed mechanism comprises at least one drive roll, many driven vollers and at least one servomotor, this drive roll and this driven voller are set up in respectively in above-mentioned frame successively, wherein driven voller is set up in the below of this drive roll, this drive roll is electrically connected with this servomotor, and this servomotor is electrically connected with above-mentioned Intelligent electric control system.
Further, above-mentioned feed mechanism also comprises cylinder portion, this cylinder portion comprises a pair of piston-cylinder unit that is symmetricly set in above-mentioned frame two side ends, and it is arranged at the below of the above-mentioned driven voller that is set up in drive roll below, and this piston-cylinder unit is also electrically connected with above-mentioned Intelligent electric control system.
Further, the rotation direction of above-mentioned discharge mechanism is contrary with the feed direction of above-mentioned feed mechanism.
Further, above-mentioned cutting mechanism comprises:
Cut frame;
Jacking system, comprises and is symmetricly set in the above-mentioned a pair of lifting unit cutting on frame, each lifting unit comprises slide bar and is sheathed on this slide bar and the slide block with this slide bar sliding block joint;
Connecting rod mechanism, comprises symmetrically arranged pair of links unit, and an end of each linkage unit is connected in the above-mentioned frame that cuts, on other end connection and above-mentioned slide block;
Cylinder portion, is arranged at the centre of above-mentioned pair of links unit, and the both ends of this cylinder portion are connected with this pair of links unit respectively, and this cylinder portion is also electrically connected with above-mentioned Intelligent electric control system;
Cutting knife, comprises moving knife and stationary knife, and the two ends of this moving knife are removably connected to respectively on above-mentioned slide block, and this stationary knife is removably connected to and cuts on frame with respect to this moving knife.Further, the blade of above-mentioned moving knife is oblique line, and the blade of stationary knife linearly.
Further, above-mentioned receiving mechanism comprises rewinding frame and is arranged at the cylinder portion of this rewinding frame below, and this cylinder portion comprises the piston-cylinder unit being oppositely arranged, and this piston-cylinder unit is electrically connected with above-mentioned Intelligent electric control system.
Further, above-mentioned Intelligent electric control system comprises:
Casing;
Center-control portion, is arranged at the inside of said machine casing, receives control command and convert thereof into corresponding control signal to be passed to all parts being connected with Intelligent electric control system, and the feedback signal of reception all parts also converts thereof into feedback information;
Guidance panel, is electrically connected and is removably connected on above-mentioned casing with above-mentioned center-control portion, for to center-control portion input of control commands, and shows the feedback information of center-control portion.
Again further, above-mentioned guidance panel is touch screen panel.
Adopt the beneficial effect of above technical scheme to be:
1. Based Intelligent Control material cutter of the present invention is provided with for controlling the material cutter Intelligent electric control system of operation automatically, be specially Intelligent electric control system respectively with feed mechanism, cutting mechanism and receiving mechanism electrical connection, control feed mechanism and carry material to cutting mechanism, then controlling cutting mechanism cuts material, finally control discharging device and carry out discharging, compared to traditional manual operation, this plant automation degree is high, not only make work efficiency be improved, and the control for precision is also improved, reduce the caused sanction material error of maloperation, improve the quality of cutting out material, this device can also carry out quick-setting by digital control system according to the requirement of production technology in addition, as the size of the material that can cut needs by the rotation number of turns of setting feed mechanism is carried out fast setting,
2. further in embodiment, in feed mechanism, be also provided with air-expanding shaft, can be by the effect of inflatable by material tensioner to be cut rolling, prevent from the loosening and transmission to material of material and cut impacting;
3. in further embodiment, the rotation direction of discharge mechanism is contrary with the feed direction of feed mechanism, form the permanent tension force automatic discharging of torque type system, make discharge mechanism be overcome feed mechanism and bring the inertia of feeding forward, can make material be able to tensioning by the effect of permanent tension force, obtain smooth version type, in addition in the time of feed mechanism stall, discharge mechanism continues to rotating with the direction of expected opposite direction, make material can not be involved in machine intimate, guarantee the safe in operation of machine;
4. in further embodiment, in cutting mechanism, jacking system, connecting rod mechanism, cylinder portion and cutting knife are combined to form link-type and cut actuating unit, and the blade of moving knife is oblique line, and the blade of stationary knife linearly, form the design of simulation scissors cutting knife, cut effective.
Accompanying drawing explanation
Fig. 1 is the cutaway view of a kind of Based Intelligent Control material cutter of the present invention side-looking angle in the present embodiment.
Fig. 2 is a kind of Based Intelligent Control material cutter of the present invention structural representation of front angle in the present embodiment.
Fig. 3 is the structural representation in the present embodiment of cutting knife of a kind of Based Intelligent Control material cutter of the present invention.
Fig. 4 is a kind of Based Intelligent Control material cutter of the present invention structural representation of depression angle in the present embodiment.
Fig. 5 is the schematic diagram that is electrically connected of Intelligent electric control system and feed mechanism, cutting mechanism and receiving mechanism in the cutting mechanism of a kind of Based Intelligent Control material cutter of the present invention.
Wherein, 1. frame 21. drive roll 22. first driven voller 23. second driven voller 24. the 3rd driven voller 25. servomotor 26. piston-cylinder unit 3. cutting mechanisms 31. cut frame 32. slide bar 33. slide block 34. cylinder portion 35. linkage unit 36. moving knife 37. stationary knife 38. contiguous block 4. Intelligent electric control system 41. guidance panels, touch-screen 42. casing 51. air-expanding shaft 52. drive motor 53. security header 54. rotating shaft 55. branch line bearing 61. discharging frame 62. piston-cylinder unit 63. slide bar 64. load-transfer device 65. drive motor.
The specific embodiment
Describe the preferred embodiment of the present invention in detail below in conjunction with accompanying drawing.
Embodiment 1
As Figure 1-4, a kind of Based Intelligent Control material cutter in the present embodiment comprises: frame 1, discharge mechanism, it is connected with frame 1, this discharge mechanism comprises two air-expanding shafts 51 and a drive motor 52, these two air-expanding shafts 51 are set up in frame 1 and with this drive motor 52 and are electrically connected, drive motor 52 drives two air-expanding shafts 51 to rotate simultaneously, air-expanding shaft 51 also can be made as one or more than two, can adjust according to technological requirement, feed mechanism, it is arranged at above-mentioned discharge mechanism afterwards and is connected with above-mentioned frame 1, this feed mechanism comprises a drive roll 21, the first driven voller 22, the second driven voller 23, the 3rd driven voller 24 and a servomotor 25, this drive roll 21 and each driven voller are set up in respectively in frame 1 successively, wherein the first driven voller 22 is set up in the below of this drive roll 21, the second driven voller 23 and the 3rd driven voller 24 are arranged on the position between air-expanding shaft 51 and drive roll 21 and are set up in frame 1, this drive roll 21 is electrically connected with this servomotor 25, this servomotor 25 is electrically connected with Intelligent electric control system 4, the quantity of drive roll 21 and driven voller is not limited to above-mentioned said a drive roll and three driven vollers, it also can be adjusted according to technological requirement, cutting mechanism 3, it is arranged at feed mechanism afterwards and is connected with frame 1, and this cutting mechanism 3 comprises: cut frame 31, jacking system, comprises and is symmetricly set in a pair of lifting unit cutting on frame 31, and each lifting unit comprises slide bar 32 and is sheathed on this slide bar 32 and the slide block 33 with these slide bar 32 sliding block joints, connecting rod mechanism, comprise symmetrically arranged pair of links unit 35, each connecting rod mechanism 35 is two connecting rod mechanisms, two two connecting rod mechanisms form a four-bar linkage, one end of each linkage unit 35 is connected in and cuts frame 31, on other end connection and slide block 33, be specifically connected with slide block 33 by contiguous block 38, cylinder portion 34, is arranged at the centre of pair of links unit 35, and the both ends of this cylinder portion 34 are connected with this pair of links unit 35 respectively, and this cylinder portion 34 is also electrically connected with above-mentioned Intelligent electric control system 4, cutting knife, comprise moving knife 36 and stationary knife 37, the two ends of this moving knife 36 are removably connected to respectively on above-mentioned slide block 33, also specifically to be connected with slide block 33 by contiguous block 38, this stationary knife 37 is removably connected to and cuts on frame 31 with respect to this moving knife 36, while cutting, cylinder portion 34 drives the connecting rod mechanism in initial position, the form of the initial position of connecting rod mechanism described in Fig. 2 in a parallelogram, connecting rod mechanism receives that the driving of cylinder portion 34 stretchs out rear band movable slider 33 downwards along slide bar 32 down slidings, slide block 33 drives moving knife 36 to stationary knife 37 direction motions simultaneously, complete and cut, then reset by the contraction of cylinder portion 34, receiving mechanism, it is arranged at cutting mechanism 4 afterwards and is connected with frame 1, this receiving mechanism comprises rewinding frame 61 and is arranged at the cylinder portion of these rewinding frame 61 belows, this cylinder portion comprises the piston-cylinder unit 62 being oppositely arranged, rewinding frame 61 is divided into symmetrically arranged rewinding frame unit, the below of each rewinding frame unit is provided with piston-cylinder unit 62, this piston-cylinder unit 62 is also electrically connected with Intelligent electric control system 4, the below of each rewinding frame unit is also provided with slide bar 63, rewinding frame unit is placed on slide bar 63, can move back and forth along slide bar 63, between this slide bar 63 and piston-cylinder unit 62, be to be arranged in parallel, and slide bar 63 and piston-cylinder unit 62 are all the belows of traversing rewinding frame unit, on rewinding frame 61, be also arranged with many load-transfer devices 64, this load-transfer device 64 drives by drive motor 65, after cutting complete material and travelling forward by load-transfer device 64, piston-cylinder unit 62 drives the rewinding frame unit on opposite to slide laterally along the slide bar 63 of this below, rewinding frame unit, the rewinding frame unit on both sides is opened like this, material falls with the form of free-falling body, complete rewinding, continuously in processing, automatically stacked placement of material, convenient arrangement, Intelligent electric control system 4, it is arranged in frame 1, and is electrically connected respectively with above-mentioned feed mechanism, cutting mechanism 4 and receiving mechanism, and this Intelligent electric control system 4 comprises casing 41, center-control portion, is arranged at the inside of casing 41, is passed to for receiving control command and converting thereof into corresponding control signal all parts being connected with Intelligent electric control system 4, and the feedback signal that receives all parts also converts thereof into feedback information, guidance panel 42, be electrically connected and be removably connected on casing 41 with above-mentioned center-control portion, be used for to center-control portion input of control commands, and show the feedback information of center-control portion, this center-control portion can select existing microprocessor to implement, be specifically as follows PLC controller, by the setting of relevant parameter, all parts controlled, the Intelligent electric control system 4 that center-control portion and miscellaneous part form has formed an industrial computer control system.
Above-mentioned feed mechanism also comprises cylinder portion, this cylinder portion comprises a pair of piston-cylinder unit 26 that is symmetricly set in frame 1 two side ends, it is arranged at the below of the first driven voller 22, this piston-cylinder unit is also electrically connected with above-mentioned Intelligent electric control system, for passing through upwards jack-up first driven voller 22 of control of Intelligent electric control system, make the gap smaller between the first driven voller 22 and drive roll 21, can clamp the material passing through.
The rotation direction of above-mentioned discharge mechanism is contrary with the feed direction of above-mentioned feed mechanism, form the permanent tension force automatic discharging of torque type system, make discharge mechanism be overcome feed mechanism and bring the inertia of feeding forward, can make material be able to tensioning by the effect of permanent tension force.
As shown in Figure 3, the blade of above-mentioned moving knife 36 is oblique line, and the blade of stationary knife 37 linearly, has formed the effect that simulation scissors cuts.
Above-mentioned guidance panel is touch screen panel, to coordinate said apparatus to form touch man-machine system.
As shown in Figure 5, Intelligent electric control system 4 is electrically connected with feed mechanism, cutting mechanism and receiving mechanism by center-control portion, so that all parts is controlled.
Introduce principle of work of the present invention below:
Based Intelligent Control material cutter of the present invention is controlled respectively feed mechanism by Intelligent electric control system, cutting mechanism and receiving mechanism, specifically control the piston-cylinder unit motion of the servomotor and jack-up the first driven voller that drive drive roll rotation in feed mechanism, control the cylinder portion motion in cutting mechanism, control the piston-cylinder unit motion of receiving mechanism, reach respectively the control to all parts, drive material from feeding, be cut to the operation of rewinding, overall process is all passed through the control of Intelligent electric control system, degree of automation is high, and by the setting of the time of run to all parts, just can set the required size that cuts of material, adjustability is high.
Adopt the beneficial effect of above technical scheme to be:
1. Based Intelligent Control material cutter of the present invention is provided with for controlling the material cutter Intelligent electric control system of operation automatically, be specially Intelligent electric control system respectively with feed mechanism, cutting mechanism and receiving mechanism electrical connection, control feed mechanism and carry material to cutting mechanism, then controlling cutting mechanism cuts material, finally control discharging device and carry out discharging, compared to traditional manual operation, this plant automation degree is high, not only make work efficiency be improved, and the control for precision is also improved, reduce the caused sanction material error of maloperation, improve the quality of cutting out material, this device can also carry out quick-setting by digital control system according to the requirement of production technology in addition, as the size of the material that can cut needs by the rotation number of turns of setting feed mechanism is carried out fast setting,
2. further in embodiment, in feed mechanism, be also provided with air-expanding shaft, can be by the effect of inflatable by material tensioner to be cut rolling, prevent from the loosening and transmission to material of material and cut impacting;
3. in further embodiment, the rotation direction of discharge mechanism is contrary with the feed direction of feed mechanism, form the permanent tension force automatic discharging of torque type system, make discharge mechanism be overcome feed mechanism and bring the inertia of feeding forward, can make material be able to tensioning by the effect of permanent tension force, obtain smooth version type, in addition in the time of feed mechanism stall, discharge mechanism continues to rotating with the direction of expected opposite direction, make material can not be involved in machine intimate, guarantee the safe in operation of machine;
4. in further embodiment, in cutting mechanism, jacking system, connecting rod mechanism, cylinder portion and cutting knife are combined to form link-type and cut actuating unit, and the blade of moving knife is oblique line, and the blade of stationary knife linearly, form the design of simulation scissors cutting knife, cut effective.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, and these all belong to protection scope of the present invention.
Claims (10)
1. a Based Intelligent Control material cutter, is characterized in that: comprising:
Frame;
Discharge mechanism, it is connected with described frame;
Feed mechanism, it is arranged at described discharge mechanism afterwards and is connected with described frame;
Cutting mechanism, it is arranged at described feed mechanism afterwards and is connected with described frame;
Receiving mechanism, it is arranged at described cutting mechanism afterwards and is connected with described frame;
Intelligent electric control system, it is arranged in described frame, and is electrically connected respectively with described feed mechanism, described cutting mechanism and described receiving mechanism.
2. Based Intelligent Control material cutter according to claim 1, is characterized in that: described discharge mechanism comprises at least one air-expanding shaft and at least one drive motor, and described air-expanding shaft is set up in described frame and with described drive motor and is electrically connected.
3. Based Intelligent Control material cutter according to claim 1, it is characterized in that: described feed mechanism comprises at least one drive roll, many driven vollers and at least one servomotor, described drive roll and described driven voller are set up in respectively in described frame successively, wherein driven voller is set up in the below of described drive roll, described drive roll is electrically connected with described servomotor, and described servomotor is electrically connected with described Intelligent electric control system.
4. Based Intelligent Control material cutter according to claim 3, it is characterized in that: described feed mechanism also comprises cylinder portion, described cylinder portion comprises a pair of piston-cylinder unit of the two side ends that is symmetricly set in described frame, it is set up in the below of the driven voller of drive roll below described in being arranged at, and described piston-cylinder unit is also electrically connected with described Intelligent electric control system.
5. according to the arbitrary described Based Intelligent Control material cutter of claim 1-4, it is characterized in that: the rotation direction of described discharge mechanism is contrary with the feed direction of described feed mechanism.
6. Based Intelligent Control material cutter according to claim 1, is characterized in that: described cutting mechanism comprises:
Cut frame;
Jacking system, comprises described in being symmetricly set in and cuts a pair of lifting unit on frame, each lifting unit comprises slide bar and is sheathed on described slide bar and the slide block with described slide bar sliding block joint;
Connecting rod mechanism, comprises symmetrically arranged pair of links unit, described in an end of each linkage unit is connected in, cuts frame, on other end connection and described slide block;
Cylinder portion, is arranged at the centre of described pair of links unit, and the both ends of described cylinder portion are connected with described pair of links unit respectively, and described cylinder portion is also electrically connected with described Intelligent electric control system;
Cutting knife, comprises moving knife and stationary knife, and the two ends of described moving knife are removably connected to respectively on described slide block, and described stationary knife is removably connected to and cuts on frame with respect to described moving knife.
7. Based Intelligent Control material cutter according to claim 6, is characterized in that: the blade of described moving knife is oblique line, the blade of described stationary knife linearly.
8. Based Intelligent Control material cutter according to claim 1, it is characterized in that: described receiving mechanism comprises rewinding frame and is arranged at the cylinder portion of described rewinding frame below, described cylinder portion comprises the piston-cylinder unit being oppositely arranged, and described piston-cylinder unit is electrically connected with described Intelligent electric control system.
9. Based Intelligent Control material cutter according to claim 1, is characterized in that: described Intelligent electric control system comprises:
Casing;
Center-control portion, is arranged at the inside of described casing, receives control command and convert thereof into corresponding control signal to be passed to all parts being connected with described Intelligent electric control system, and the feedback signal of reception all parts also converts thereof into feedback information;
Guidance panel, is electrically connected and is removably connected on described casing with described center-control portion, for inputting described control command to described center-control portion, and shows the feedback information of described center-control portion.
10. Based Intelligent Control material cutter according to claim 9, is characterized in that: described guidance panel is touch screen panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210491360.7A CN103832868B (en) | 2012-11-28 | 2012-11-28 | A kind of Based Intelligent Control material cutter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210491360.7A CN103832868B (en) | 2012-11-28 | 2012-11-28 | A kind of Based Intelligent Control material cutter |
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| CN103832868A true CN103832868A (en) | 2014-06-04 |
| CN103832868B CN103832868B (en) | 2016-02-24 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104773598A (en) * | 2015-03-20 | 2015-07-15 | 安徽宏锦包装设备有限公司 | Material conveying device of full-automatic indentation die guillotine |
| CN105690094A (en) * | 2016-02-01 | 2016-06-22 | 天津电气科学研究院有限公司 | Wiring duct automatic machining device and machining method thereof |
| CN109319556A (en) * | 2017-07-31 | 2019-02-12 | 浙江中捷缝纫科技有限公司 | Spread device |
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| EP0342604A2 (en) * | 1988-05-16 | 1989-11-23 | Fuji Photo Film Co., Ltd. | Apparatus for feeding sheets |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104773598A (en) * | 2015-03-20 | 2015-07-15 | 安徽宏锦包装设备有限公司 | Material conveying device of full-automatic indentation die guillotine |
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| CN109319556A (en) * | 2017-07-31 | 2019-02-12 | 浙江中捷缝纫科技有限公司 | Spread device |
| CN109319556B (en) * | 2017-07-31 | 2023-09-05 | 浙江中捷缝纫科技有限公司 | Spreading device |
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| Publication number | Publication date |
|---|---|
| CN103832868B (en) | 2016-02-24 |
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Address after: 215000 Jiangsu Province, Suzhou City Industrial Park Jin Fang Road No. 18 East Fang Garden Building 1 floor C Powerise Patentee after: SUZHOU INDUSTRIAL ROBOT TECHNOLOGY CO., LTD. Address before: Soochow road Wuzhong District Wuzhong Economic Development Zone of Suzhou City, Jiangsu Province, No. 215000 61-2 Patentee before: SUZHOU INDUSTRIAL ROBOT TECHNOLOGY CO., LTD. |