CN202640572U - Numerical control stone multi-piece continuous cutting production line - Google Patents
Numerical control stone multi-piece continuous cutting production line Download PDFInfo
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- CN202640572U CN202640572U CN 201220310315 CN201220310315U CN202640572U CN 202640572 U CN202640572 U CN 202640572U CN 201220310315 CN201220310315 CN 201220310315 CN 201220310315 U CN201220310315 U CN 201220310315U CN 202640572 U CN202640572 U CN 202640572U
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Abstract
The utility model discloses a numerical control stone multi-piece continuous cutting production line. The numerical control stone multi-piece continuous cutting production line comprises a numerical control system, and a feeding work bench, a first longitudinal cutter, a translation work bench, a second longitudinal cutter and a blanking work bench which are arranged along the movement direction of a stone plate in sequence, wherein the second transverse cutter comprises a second transverse multi-piece saw group, a second machine work bench, a hydraulic lift system, a transverse reciprocating drive mechanism of a beam and a positioning device; second machine saw blade shafts in the second transverse multi-piece saw group are two saw blade shafts arranged along the same axis and respectively driven by a motor; a connection structure is arranged between the inner ends of the two saw blade shafts; and a lock structure is respectively arranged at the outer ends of the two saw blade shafts. By the numerical control stone multi-piece continuous cutting production line, an overall stone plate meeting the requirement of thickness can be cut into a plurality of rectangular plates in required sizes automatically and continuously. Therefore, the numerical control stone multi-piece continuous cutting production line has the advantages of high automation degree, low labor intensity, high cutting efficiency, long service life, low production cost and the like.
Description
Technical field
The utility model relates to stone cutting machine, specifically relates to a kind of numerical control stone material multi-disc and cuts continuously streamline.
Background technology
At present, existing stone cutter great majority are single saw blade, and it is that multi-disc is cut machine that minority is also arranged; But these stone cutters all need manually to carry out material loading, pick up slitter edge, blanking, waste time and energy, and monolithic to cut the machine cutting efficiency low, labour intensity is large, production cost is high.
Cut coverage, specification that multi-disc is cut machine are too single again, a motor in the main shaft cutting mechanism can only drive 1～2 saw blade work, and a complete cutting task needs repeatedly repetitive operation just can finish, not only complex structure, also increased number of motors, and installed, operated all pretty troublesome.
In addition, only be provided with the Simple protecting cover around saw blade, for the more dust that produces and more serious dust pollution, its protection effect is not so good, can make like this operator's working environment not only unhygienic but also dangerous.
The utility model content
Technical problem to be solved in the utility model is that the numerical control stone material multi-disc that whole slabstone Automatic continuous providing a kind of energy will meet thickness requirement for above-mentioned deficiency cuts into the multi-disc rectangular slab of needs size is cut streamline continuously, the utility model automaticity is high, labour intensity is low, cutting efficiency is high, long service life, production cost is low.
Another technical problem to be solved in the utility model be I number vertically cut machine, II number laterally cut machine around be provided with and can open easily and the protective roof structure of closing; thereby played the closed protective effect during slabstone in cutting; can prevent that dust water smoke is excessive and to the pollution of working environment, guarantee operator's working environment safe and sanitary.
In order to solve the problems of the technologies described above, the technical scheme that the utility model adopts is: numerical control stone material multi-disc is cut streamline continuously, comprises that digital control system and the loading working table that sets gradually along the direction of motion of slabstone, I number vertically cut machine, transition workbench, II and number laterally cut machine and blanking workbench; Wherein: described II number is laterally cut machine and is comprised II number horizontal multiple blade saw group, II machine worktable, hydraulic lifting system, crossbeam traverse motion driving mechanism and positioner; Wherein: II number horizontal multiple blade saw group comprises again many saw blades, II machine saw blade axis, adjustable spacer, saw blade cover, saw blade friction top and power set; Described II machine saw blade axis is two saw blade axis along same axis arranged, and each is by a motor-driven, and is provided with a syndeton between the inner of two saw blade axis, is respectively arranged with a locking mechanism in the outer end of two saw blade axis; Be provided with a plurality of saw blade covers, an adjustable spacer between adjacent two saw blades, the saw blade of its outermost end is by saw blade friction top locked position.
Described adjustable spacer comprises left and right end cap and intermediate nut; This left and right end cap is provided with external screw thread, simultaneously and the internal thread that is provided with of intermediate nut, is threaded connection and is combined together.
Axle bed, locking screw, round nut, deep groove ball bearing and bearing gland in the middle of syndeton between described two II saw blade axis the inners comprises; Wherein: be provided with deep groove ball bearing on the locking nut, and by bearing gland and round nut latched position; In the endoporus of axle bed, this centre axle bed was fixed on the bottom of crossbeam in the middle of the inner of two saw blade axis was installed in by deep groove ball bearing; This crossbeam is longitudinally across relative two upper lateral parts that are erected at the II frame.
The outer end of described two II saw blade axis is provided with a locking mechanism, two ends axle bed in this locking mechanism is fixed on the bottom of crossbeam, be provided with a feed gear wheel and a pair of lock sleeve on the inner hole surface of this axle bed, top and the position corresponding with feed gear wheel at the axle bed guide pin bushing, be provided with vertically a tooth bar, this tooth bar is meshed with feed gear wheel; Pull bar one end in belt shaft is connected with saw blade axis, and the other end of this pull bar stretches out the end of belt shaft and by nut check; The cylindrical of belt shaft is arranged in the inner chamber of axle bed guide pin bushing by bearing; Pull bar is strained saw blade axis on belt shaft.
Described positioner comprises clamping cylinder, backup plate; This clamping cylinder is installed in a side of II machine worktable, and backup plate is installed on the II frame on clamping cylinder opposite.
Described crossbeam traverse motion driving mechanism comprises the reductor that is arranged on crossbeam one end and the tooth bar that is arranged on the II upper rack, and this tooth bar is meshed with gear on the reductor; By forward, the counter-rotating of reductor, drive crossbeam along laterally moving back and forth.
Described hydraulic lifting system comprises an II Hydraulic Station, two II Oil cylinders, and an II Hydraulic Station is communicated with two II Oil cylinders by the turnover oil pipe simultaneously; Hydraulic lifting system is installed on the II frame, and two II Oil cylinders are connected with the two ends of crossbeam symmetrically; An II Hydraulic Station is electrically connected with digital control system by electric wire; Two ends at crossbeam are provided with slide block, and the vertical line slideway that is provided with forms and is slidingly matched on this slide block and the II frame.
Described I number is vertically cut machine and is comprised that I number vertical multiple blade saw group, hydraulic lifting system, crossbeam vertically move back and forth driving mechanism, I machine worktable and hold down gag; Wherein: I number vertical multiple blade saw group comprises again many saw blades, I machine saw blade axis, adjustable spacer, saw blade cover, saw blade friction top, power set; This I machine saw blade axis is one; A plurality of saw blades are spaced set, also can be the unequal-interval settings; Be installed on the I machine saw blade axis by an adjustable spacer, a plurality of saw blade cover between adjacent two saw blades, the saw blade of its outermost end is by saw blade friction top locked position.
Described hold down gag comprises clamping cylinder, pinch rollers; This clamping cylinder is installed on the crossbeam, and pinch rollers is installed in clamping cylinder bottom; Clamping cylinder is connected with source of the gas by the turnover tracheae; During work, pinch rollers can be moved along with crossbeam, automatically walks to above the slabstone and compresses.
The relative both sides of described transition workbench are provided with decompressor, and this decompressor mainly comprises four blow cylinders, four drifts, are symmetrical arranged in twos, at the piston rod of blow cylinder drift are installed, and drift is perpendicular to the transition work top.
Described II machine worktable, I machine worktable are crawler-type operating platform; Described loading working table, blanking workbench and middle transition workbench are the roll type workbench.
The saw blade quantity that described II number is laterally cut in the machine is 5～9, and the saw blade quantity that I number is vertically cut in the machine is 2～3.
In order to solve another technical problem, the technical scheme that the utility model adopts is: described I number is vertically cut on machine top and the I frame all around and to be provided with I machine protective cover, and described II number is laterally cut on machine top and the II frame all around and to be provided with II machine protective cover.
Compared with the prior art the utility model has the following advantages and good effect:
(1) purposes of the present utility model is the multi-disc rectangular slab that whole slabstone Automatic continuous will meeting thickness requirement cuts into the needs size, its suitable plurality of specifications plate cutting, the slabstone size that can cut is length * width=2500*650mm, moulding slabstone that its last cutting is finished has the plurality of specifications size, general commonly used have four kinds of specification: 300*300mm, 300*600mm, 600*600mm, 100*100mm.During cutting, can select neatly according to the processing dimension of forming stone material the installation quantity of saw blade, for example: it is 2～3 saw blades that I number is vertically cut machine, and it is 5～9 saw blades that II number is laterally cut machine.
(2) automatically process slitter edge, and all realize automation from the whole production line that is fed to discharging, do not need artificial dry weight muscular labor, greatly saved manpower, automaticity is high, and labour intensity is low.For thick large sheet material, the utility model can be by disposable operation, repeatedly reciprocating cutting realizes cutting off purpose, and this is to cut in the past the not available function of machine; Cutting efficiency than existing stone cutter obviously improves, and it is 4～6 times that monolithic is sawed.
(3) I number is vertically cut machine and II and number is laterally cut the slabstone of putting the seat in the plane and transmit and adopt the crawler-type operating platform structure, thereby than the cutting good stability of former roll type workbench, more convenient than the transmission of guide tracked workbench; And have non-sliply, and transmission efficiency is high, and it is convenient to change, and maintenance cost is low, reliable operation, the advantages such as long service life.
(4) the utility model also number is vertically cut machine, II in I and number is laterally cut to be provided with respectively on the top of machine and all around the frame and can open easily and the protective roof structure of closing; not only attractive in appearance; and played the closed protective effect during slabstone in cutting; can prevent effectively that dust water smoke is excessive and to the pollution of working environment, guarantee operator's working environment safe and sanitary.
Description of drawings
Fig. 1 is complete machine front view of the present utility model;
Fig. 2 is that the utility model is with the complete machine front view of protective cover.
Fig. 3 is the front view that I number is vertically cut machine;
Fig. 4 is the main axle structure cutaway view that I number is vertically cut machine.
Fig. 5 is the front view that II number is laterally cut machine;
Fig. 6 is the main axle structure cutaway view that II number is laterally cut machine;
Fig. 7 is the structure cutaway view of adjustable spacer;
Fig. 8 is the jackshaft holder structure cutaway view Amplified image that is used for connecting two saw blade axis among Fig. 6;
Fig. 9 is the structure cutaway view Amplified image of two ends axle bed among Fig. 6;
Figure 10 is the retaining mechanism cutaway view of two ends, the left and right sides axle bed guide pin bushing among Fig. 6.
Figure 11 is the action brief block diagram of digital control system.
Description of symbols among Fig. 1: 100, vertically cut machine I number; 200, laterally cut machine II number; 300, digital control system; 400, loading working table; 500, transition workbench; 600, blanking workbench.
Description of symbols among Fig. 2: 100, vertically cut machine I number; 200, laterally cut machine II number; 300, digital control system; 400, loading working table; 500, transition workbench; 600, blanking workbench; 101, I machine protective cover; 201, II machine protective cover; 501, blow cylinder.
Description of symbols among Fig. 3: 100, vertically cut machine I number; 300, digital control system; 102, the vertical multiple blade saw group of I machine; 103, crawler belt sprocket wheel; 104, crawler belt; 105, I frame; 106, hold down gag.
Description of symbols among Fig. 4: 107a, 107b, oil cylinder; 108, motor; 109, I machine saw blade axis; 110, adjustable spacer; 111, crossbeam; 112, axle bed; 113, saw blade belt wheel; 114, saw blade cover; 115, saw blade friction top; 116, saw blade.
Description of symbols among Fig. 5: 200, laterally cut machine II number; 202, II machine worktable; 203, II frame; 204, II Hydraulic Station; 205, II Oil cylinder; 206a, clamping cylinder; 206b, backup plate.
Description of symbols among Fig. 6: 207, middle axle bed; 208, saw blade; 209, saw blade cover; 210, saw blade friction top; 211a, 211b, saw blade axis; 212, axle bed; 213, crossbeam; 214a, 214b, motor; 215, adjustable spacer.
Description of symbols among Fig. 7: 215a, 215b, left and right sides end cap; 215c, intermediate nut.
Description of symbols among Fig. 8: 207, middle axle bed; 208, saw blade; 211a, 211b, saw blade axis; 216, locking nut; 217, bearing gland; 218, round nut; 219, deep groove ball bearing.
Description of symbols among Fig. 9: 212, axle bed; 220, axle bed guide pin bushing; 220a, tooth bar; 221, belt shaft; 222, feed gear wheel; 224a, lock sleeve; 225, bearing; 226, pull bar; 227, nut.
Description of symbols among Figure 10: 212, axle bed; 220, axle bed guide pin bushing; 224a, 224b, lock sleeve.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
As shown in Figure 1 and Figure 2, overall structure of the present utility model is by six most of compositions, comprises that digital control system 300 and the loading working table 400 that sets gradually along the throughput direction of slabstone, I number vertically cut machine 100, transition workbench 500, II and number laterally cut machine 200 and blanking workbench 600; Work between above-mentioned five parts cooperates with being connected by digital control system 300 to be controlled automatically.Wherein:
(1) I number is vertically cut machine: with reference to Fig. 1-Fig. 4.
I number is vertically cut the machine 100 main vertical side cuts that realize slabstones.
As shown in Figure 2, I number is vertically cut machine 100 referred to as the I machine, and it is installed on the I frame 105 by crossbeam 111; Number vertically cut machine 100 tops in I and be provided with the I machine protective cover 101 that to open and close with all around I frame; the effect of protective cover is: not only attractive in appearance; and can effectively prevent that in cutting dust, water smoke are excessive during slabstone; play the closed protective effect, guaranteed operator's working environment safe and sanitary.
By Fig. 1, Fig. 3, Fig. 4 as can be known, I number is vertically cut machine 100 and is comprised that I number vertical multiple blade saw group 102, hydraulic lifting system, crossbeam vertically move back and forth driving mechanism, I machine worktable and hold down gag 106; Wherein: I number vertical multiple blade saw group 102 comprises again 2～3 saw blades 116, I machine saw blade axis 109, adjustable spacer 110, saw blade cover 114, saw blade friction top 115, is used for the power set of transmission saw blade axis rotation.I machine saw blade axis 109 is one.A plurality of saw blades 116 are spaced set, also can be the unequal-interval settings.2～3 saw blades are installed on the I machine saw blade axis 109 by an adjustable spacer 110, a plurality of saw blade cover 114, and in its outermost end by saw blade friction top 115 locked positions.
As shown in Figure 4, described power set comprise again motor 108, electrical machine belt pulley, saw blade belt wheel 113, belt; Electrical machine belt pulley is in transmission connection by belt and saw blade belt wheel, and the saw blade belt wheel is installed on the saw blade axis 109 and is arranged in the inner chamber of axle bed 112.These power set be used for the transmission saw blade axis and on a plurality of saw blades rotations, to realize the work of cutting slabstone.This motor 108 is installed on the crossbeam 111, and this crossbeam 111 is across the top that is connected to I frame 105 relative both sides, and I machine saw blade axis 109 is installed in the bottom of crossbeam 111 by axle bed 112.This crossbeam 111 is horizontally set with I machine saw blade axis 109.
As shown in Figure 4, the structure of adjustable spacer 110 is comprised of three parts, is respectively left and right end cap and intermediate nut; This adjustable spacer is divided into left and right end cap from the centre, and is provided with external screw thread, simultaneously and the internal thread that is provided with of intermediate nut, is threaded connection and is combined together.During use, by the rotation intermediate nut, can regulate the spacing between the left and right end cap.
The effect of adjustable spacer 110 is: former single spacer is uncontrollable, and after saw blade used a period of time wearing and tearing, the slabstone width dimensions after can causing saw blade to be cut became large, thereby has affected cut quality and the cutting accuracy of product.Needed in the past saw blade and spacer completely knocked down, again changed cover, cushioning is assembled, like this troublesome poeration, waste time and energy.The utility model only need to rotate intermediate nut can regulate distance between adjacent two saw blades.
As shown in Figure 4, hydraulic lifting system comprises a Hydraulic Station, two oil cylinder 107a, 107b, and a Hydraulic Station is communicated with two oil cylinders by the turnover oil pipe simultaneously.Hydraulic lifting system is installed on the I frame 105, and two oil cylinders are connected with the two ends of crossbeam 111 symmetrically.A Hydraulic Station is electrically connected with digital control system 300 by electric wire.Two ends at crossbeam 111 are provided with slide block, and the vertical line slideway that is provided with forms and is slidingly matched on this slide block and the I frame 105, thereby realize the elevating movement of crossbeam and saw blades groups.
Crossbeam vertically moves back and forth driving mechanism: comprise the reductor that is arranged on crossbeam 111 1 ends and the tooth bar that is arranged on I frame 105 tops, this tooth bar is meshed with gear on the reductor.During work, by forward, the counter-rotating of reductor, drive crossbeam 111 and longitudinally move back and forth, thereby the reciprocating cutting of realizing saw blade 116 moves.
As shown in Figure 3, the I machine worktable is crawler-type operating platform, and it comprises a motor, is installed in two pairs of crawler belt sprocket wheels 103 at I frame 105 two ends, is wrapped in the crawler belt 104 on the sprocket wheel.The I machine worktable is arranged between the relative both sides of I frame 105, and is positioned at the below of crossbeam 111.The effect of crawler-type operating platform: the one,, be in slack state during cutting, can be used as the workbench of laying slabstone and use; The 2nd,, the slabstone of finishing after the side cut can be transported on the transition workbench 500.The advantage of crawler-type operating platform is: compare with the roller workbench, non-slip, transmission efficiency is high, and it is convenient to change, and maintenance cost is low, reliable operation, long service life.
As shown in Figure 3, hold down gag 106 comprises clamping cylinder, pinch rollers; This clamping cylinder is installed on the crossbeam 111, and pinch rollers is installed in clamping cylinder bottom; Clamping cylinder is connected with source of the gas by the turnover tracheae.During work, pinch rollers can be moved along with crossbeam, automatically walks to above the slabstone and plays pressuring action.
During work, under the automatic control of digital control system 300, under the transmission of the motor 108 in power set, can realize the circumgyration incision motion of saw blade axis and upper saw blade thereof; Can realize under the drive of hydraulic lifting system crossbeam 111, saw blade axis and on the automatic lifting motion of saw blades groups; Under the positive and negative driving of reductor, can realize vertical reciprocating cutting motion of crossbeam 111, saw blade axis and upper saw blades groups thereof.
(2) II number is laterally cut machine: with reference to Fig. 1, Fig. 2, Fig. 5-Figure 10.
II number is laterally cut machine 200 and is mainly used in cutting into through whole the slabstone of cutting edge at the I machine and needs the multi-disc of size rectangular slab.
As shown in Figure 2; II number is laterally cut machine 200 and is called for short the II machines; it is installed on the II frame 203; number laterally cut machine 200 tops in II and be provided with the II machine protective cover 201 that to open and close with all around frame; the effect of protective cover is: not only attractive in appearance, and when cutting slabstone, can prevent effectively that dust water smoke is excessive; play the closed protective effect, guaranteed operator's working environment safe and sanitary.
By Fig. 1, Fig. 5 as can be known, II number is laterally cut machine 200 and is comprised II number horizontal multiple blade saw group, II machine worktable 202, hydraulic lifting system, crossbeam traverse motion driving mechanism and positioner; Wherein:
II number horizontal multiple blade saw group comprises again 5～9 saw blades 208, saw blade axis, adjustable spacer 215, saw blade cover 209, saw blade friction top 210 and power set.Described power set comprise again motor, electrical machine belt pulley, saw blade belt wheel, belt etc.Wherein: II motor 214a, 214b are installed on the crossbeam 213, and electrical machine belt pulley is in transmission connection by belt and saw blade belt wheel, and the saw blade belt wheel is installed on the saw blade axis.II machine saw blade axis is two, and a plurality of saw blades are spaced set, also can be the unequal-interval setting.This crossbeam 213 is vertical setting with II machine saw blade axis.
By Fig. 5, Fig. 6, Fig. 8 as can be known, II machine saw blade axis in the II number horizontal multiple blade saw group is two saw blade axis 211a, 211b along same axis arranged, and each is by a motor 214a, 214b transmission, and adopts a newly-designed syndeton between the inner of two saw blade axis: axle bed 207, locking nut 216, round nut 218, deep groove ball bearing 219 and bearing gland 217 in the middle of comprising; Wherein: be provided with deep groove ball bearing 219 on the locking nut 216 for locking outermost end saw blade, and by bearing gland 217 and round nut 218 latched positions.In the endoporus of axle bed 207, this centre axle bed 207 was fixed on the bottom of crossbeam 213 in the middle of the inner of two saw blade axis 211a, 211b was installed in by deep groove ball bearing 219.This crossbeam 213 is across relative two upper lateral parts that are erected at II frame 203.
By Fig. 6, Fig. 7 as can be known, be provided with 209, adjustable spacers 215 of a plurality of saw blade covers between adjacent two saw blades, the saw blade of outermost end is by saw blade friction top 210 locked positions.The structure of adjustable spacer 215 is comprised of three parts, is respectively left and right end cap 215a, 215b and intermediate nut 215c; This is adjustable, and spacer 215 is divided into left and right end cap 215a, 215b from the centre, and is provided with external screw thread, simultaneously and the internal thread that is provided with of intermediate nut 215c, is threaded connection and is combined together.During adjustment, by the rotation intermediate nut, can regulate flexibly and easily the spacing between the left and right end cap.
The effect of adjustable spacer 215 is: former single spacer is uncontrollable, and after saw blade used a period of time wearing and tearing, the slabstone width dimensions after can causing saw blade to be cut became large, thereby has affected cut quality and the cutting accuracy of product.Needed in the past saw blade and spacer completely knocked down, again changed cover, cushioning is assembled, like this troublesome poeration, waste time and energy.The utility model only need to rotate intermediate nut, can regulate the spacing between adjacent two saw blades.
By Fig. 6, Fig. 9, Figure 10 as can be known, a newly-designed locking mechanism has also been adopted respectively in outer end at two saw blade axis, its two ends axle bed 212 is fixed on the bottom of crossbeam 213, be provided with a feed gear wheel 222 and a pair of lock sleeve 224a, 224b on the inner hole surface of this axle bed 212, at the top of axle bed guide pin bushing 220 and the position corresponding with feed gear wheel 222, be provided with vertically a tooth bar 220a, this tooth bar 220a is meshed with feed gear wheel 222; Pull bar 226 1 ends in belt shaft 221 are connected with saw blade axis 211b, and the other end of this pull bar stretches out the end of belt shaft 221 and locked by nut 227; The cylindrical of belt shaft 221 is arranged in the inner chamber of axle bed guide pin bushing 220 by bearing 225; Thereby realize that pull bar 226 is with the purpose of saw blade axis 211b tension on belt shaft 221.The effect of above-mentioned locking mechanism is for the saw blade locking behind the adjustment saw blade before the start; Its advantage is to prevent saw blade axis swing, vibration when rotated, improves cutting accuracy.
As shown in Figure 5, positioner comprises clamping cylinder 206a, backup plate 206b; Clamping cylinder is installed in a side of II machine worktable 202, and backup plate is installed on the II frame 203 on clamping cylinder opposite.During work, the clamping cylinder of digital control system control II machine worktable 202 sides travels forward, and slabstone is pushed against above the backup plate of opposite side by positioner, realizes the location work of slabstone.
As shown in Figure 5, hydraulic lifting system comprises an II Hydraulic Station 204, two II Oil cylinders 205, and an II Hydraulic Station is communicated with two II Oil cylinders by the turnover oil pipe simultaneously.Hydraulic lifting system is installed on the II frame 203, and two II Oil cylinders are connected with the two ends of crossbeam 213 symmetrically.An II Hydraulic Station is electrically connected with digital control system 300 by electric wire.Two ends at crossbeam 213 are provided with slide block, and the vertical line slideway that is provided with forms and is slidingly matched on this slide block and the II frame 203, thereby realize the elevating movement of crossbeam and saw blades groups.
Crossbeam traverse motion driving mechanism: comprise the reductor that is arranged on crossbeam 111 1 ends and the tooth bar that is arranged on the II upper rack, this tooth bar is meshed with gear on the reductor.During work, by forward, the counter-rotating of reductor, drive crossbeam 213 edges and laterally move back and forth, thus the transverse reciprocating cutting movement of realization saw blade.
In sum, the hydraulic lifting system of II machine, crossbeam traverse motion driving mechanism are also basic identical with the hydraulic lifting system of I machine, structure, operation principle that crossbeam vertically moves back and forth driving mechanism; Just the crossbeam 213 in the II machine is vertical setting with II machine saw blade axis, thereby realizes that the transverse cuts motion of its crossbeam and saw blade axis is slabstone stripping and slicing work; And the crossbeam 111 in the I machine is horizontally set with I machine saw blade axis, thereby realizes that vertical cutting movement of its crossbeam and saw blade axis is slabstone side cut work.
(3) loading working table, transition workbench, blanking workbench: with reference to Fig. 1, Fig. 2.
Loading working table 400, transition workbench 500, the 600 main work that realize carrying in the surface trimming streamline slabstone of blanking workbench.The direction of motion along slabstone is disposed with: near I number vertically cut machine loading working table 400, I machine worktable, number vertically cut machine and II in I and number laterally cut the blanking workbench 600 that transition workbench 500 between the machine, II machine worktable 202, close II number are laterally cut machine.Wherein:
Loading working table 400, blanking workbench 600 are all identical with structure, the operation principle of transition workbench 500, are the roll type workbench, each free driven by motor, drive roller turn by sprocket wheel, chain.I machine worktable, II machine worktable 202 are crawler-type operating platform.
Relative both sides at transition workbench 500 are provided with decompressor, and this decompressor mainly comprises four blow cylinders 501, four drifts, are symmetrical arranged in twos, at the piston rod of blow cylinder drift are installed, and drift is perpendicular to the transition work top.The effect of decompressor is: I number is vertically cut the slitter edge that machine 100 downcuts interrupt, remove.During work, 4 blow cylinders 501 on digital control system control transition workbench 500 both sides are finished percussion action once, slitter edge are thrust fall on the following conveyer belt, then send into the auxiliary material case.
(4) digital control system: with reference to Figure 11.
(1) digital control system input instruction: come to send to Programmable Logic Controller by touch-screen, the real time information of read sensor by learning the operation conditions of whole equipment after system's computing, and is presented on the touch-screen.
(2) digital control system output order: after receiving signal by Programmable Logic Controller, by computing, then make corresponding response, after auxiliary reclay meets with a response, be sent to again each executive component, thereby realize action command.
(3) interrupt instruction: realize by the sensor that is installed on each executive component.In case abnormal conditions appear in executive component, interrupt instruction can in time start, with the safety of protection personnel and equipment.
Figure 11 is the action brief block diagram of digital control system 300.This brief block diagram is single workpiece machining sketch chart, is that multistation carries out simultaneously in actual cutting process.
(5) course of work of the present utility model is as follows: with reference to Fig. 1, Fig. 2, Figure 11.
The first step, set the specification that will cut slabstone: at first on control panel, set the sheet metal thickness that needs cutting by touch-screen, saw blade is adjusted to the specification that needs, digital control system 300 can realize surface trimming work according to the workflow that pre-sets.
Second step, material loading and side cut: slabstone is placed on I number vertically cuts on the loading working table 400 of machine front end, roller on the loading working table is connected with motor with chain by sprocket wheel, by the driven by motor roller turn, and drive slabstone with this and advance to assigned address, the touching travel switch, at this moment I number is vertically cut the electric motor starting of machine 100, saw blade rotates, crawler-type operating platform setting in motion under driven by motor that I number is vertically cut machine moves on slabstone, advance to cutting position, the touching travel switch, I number is vertically cut the machine worktable stop motion, digital control system is controlled the contraction of oil cylinder by the control Hydraulic Station, make saw blade drop to the height that digital control system is set, and the reductor on the crossbeam starts, driving I by rack-and-pinion number vertically cuts machine and moves to cut slabstone.Simultaneously, the pinch rollers that is used for the hold down gag 106 of slabstone can be moved along with saw blade, automatically walks to and plays pressuring action above the slabstone.
Cut complete, the touching travel switch, digital control system 300 control oil cylinders rise saw blades, digital control system makes motor reversal drive saw blade and gets back to fast the home position by frequency converter conversion reductor rotating speed.When the cutting of the thicker needs of sheet material more than 2 times and 2 times just can be cut off, digital control system can be controlled the oil cylinder contraction makes saw blade again drop to the height and position of default, the reductor counter-rotating drives saw blade and come in to cut off slabstone before the home position, after walking to the home position, digital control system control oil cylinder rises saw blade.
The 3rd step, transition: when saw blade is got back to the home position, conveyer belt below the transition workbench 500 is in the drive underdrive of reductor, I number is vertically cut machine worktable and is rotated, the slabstone that drives after cutting edge advances on the transition workbench, roller on the transition workbench rotates under by the sprocket wheel chain drive at reducing motor, drive slabstone and continue to assigned address, the touching position-sensing switch, the slabstone stop motion, II number is laterally cut the electric motor starting of machine 200, and saw blade rotates, and 4 blow cylinders on digital control system control transition workbench both sides are finished percussion action once, slitter edge thrust fall on the following conveyer belt, then send into the auxiliary material case.Transition workbench reducing motor starts, and drives slabstone and moves on, and II number is laterally cut machine worktable and moved under the drive of reductor, makes the operating position of slabstone total movement to the II machine worktable 202, touching position-sensing switch, stop motion.
The 4th step, stripping and slicing and blanking: the clamping cylinder of digital control system control II machine worktable side travels forward, slabstone is come to above the backup plate of opposite side by positioner, digital control system control oil cylinder shrinks, make saw blade drop to the position of default, the reductor that II number is laterally cut on the machine crossbeam starts, driving saw blade by rack-and-pinion travels forward, cutting slabstone, cut to maximum position, the stop motion of touching position-sensing switch, digital control system control oil cylinder rises saw blade, regulates the rotating speed of reductor by frequency converter, the reductor counter-rotating makes saw blade get back to fast the home position.It is identical to number vertically cutting machine than the cutting action of heavy-gauge sheeting and I that II number is laterally cut machine.Simultaneously clamping cylinder is regained, and II number is laterally cut machine worktable, blanking workbench electric machine rotation, drives slabstone and advances, and to the blanking workbench, manually the multi-disc slabstone that cuts is unloaded, puts well, and so far whole cutting streamline moves and all finishes.
Claims (13)
1. numerical control stone material multi-disc is cut streamline continuously, it is characterized in that,
A, comprise that digital control system (300) and the loading working table (400) that sets gradually along the direction of motion of slabstone, I number vertically cut machine (100), transition workbench (500), II and number laterally cut machine (200) and blanking workbench (600); Wherein:
Laterally cut machine (200) and comprise II number horizontal multiple blade saw group, II machine worktable (202), hydraulic lifting system, crossbeam traverse motion driving mechanism and positioner for b, described II number; Wherein: this II number horizontal multiple blade saw group comprises again many saw blades (208), II machine saw blade axis, adjustable spacer (215), saw blade cover (209), saw blade friction top (210) and power set;
C, described II machine saw blade axis are two saw blade axis (211a, 211b) along same axis arranged, and each is by a motor (214a, 214b) transmission, and between the inner of two saw blade axis (211a, 211b), be provided with a syndeton, be respectively arranged with a locking mechanism in the outer end of two saw blade axis (211a, 211b);
D, be provided with a plurality of saw blade covers (209), an adjustable spacer (215) between adjacent two saw blades, the saw blade of outermost end is by saw blade friction top (210) locked position.
2. numerical control stone material multi-disc as claimed in claim 1 is cut streamline continuously, it is characterized in that, described adjustable spacer (215) comprises left and right end cap (215a, 215b) and intermediate nut (215c); This left and right end cap (215a, 215b) is provided with external screw thread, simultaneously and the internal thread that is provided with of intermediate nut (215c), is threaded connection and is combined together.
3. numerical control stone material multi-disc as claimed in claim 1 or 2 is cut streamline continuously, it is characterized in that axle bed (207), locking nut (216), round nut (218), deep groove ball bearing (219) and bearing gland (217) in the middle of the syndeton between described two II saw blade axis the inners comprises; Wherein: be provided with deep groove ball bearing (219) on the locking nut (216), and by bearing gland (217) and round nut (218) latched position; In the endoporus of axle bed (207), this centre axle bed (207) was fixed on the bottom of crossbeam (213) in the middle of the inner of two saw blade axis (211a, 211b) was installed in by deep groove ball bearing (219); This crossbeam (213) is longitudinally across relative two upper lateral parts that are erected at II frame (203).
4. numerical control stone material multi-disc as claimed in claim 3 is cut streamline continuously, it is characterized in that, the outer end of described two II saw blade axis is provided with a locking mechanism, two ends axle bed (212) in this locking mechanism is fixed on the bottom of crossbeam (213), be provided with a feed gear wheel (222) and a pair of lock sleeve (224a on the inner hole surface of this axle bed (212), 224b), at the top of axle bed guide pin bushing (220) and the position corresponding with feed gear wheel (222), be provided with vertically a tooth bar (220a), this tooth bar (220a) is meshed with feed gear wheel (222); Pull bar (226) one ends in belt shaft (221) are connected with saw blade axis (211b), and the other end of this pull bar stretches out the end of belt shaft (221) and locked by nut (227); The cylindrical of belt shaft (221) is arranged in the inner chamber of axle bed guide pin bushing (220) by bearing (225); Pull bar (226) is strained saw blade axis (211b) on belt shaft (221).
5. numerical control stone material multi-disc as claimed in claim 4 is cut streamline continuously, it is characterized in that, described positioner comprises clamping cylinder (206a), backup plate (206b); This clamping cylinder is installed in a side of II machine worktable (202), and backup plate is installed on the II frame (203) on clamping cylinder opposite.
6. numerical control stone material multi-disc as claimed in claim 5 is cut streamline continuously, it is characterized in that, described crossbeam traverse motion driving mechanism comprises the reductor that is arranged on crossbeam (111) one ends and the tooth bar that is arranged on the II upper rack, and this tooth bar is meshed with gear on the reductor; By forward, the counter-rotating of reductor, drive crossbeam (213) along laterally moving back and forth.
7. numerical control stone material multi-disc as claimed in claim 6 is cut streamline continuously, it is characterized in that, described hydraulic lifting system comprises an II Hydraulic Station (204), two II Oil cylinders (205), and an II Hydraulic Station is communicated with two II Oil cylinders by the turnover oil pipe simultaneously; Hydraulic lifting system is installed on the II frame (203), and two II Oil cylinders are connected with the two ends of crossbeam (213) symmetrically; An II Hydraulic Station is electrically connected with digital control system (300) by electric wire; Two ends at crossbeam (213) are provided with slide block, and the vertical line slideway that is provided with forms and is slidingly matched on this slide block and the II frame (203).
8. numerical control stone material multi-disc as claimed in claim 7 is cut streamline continuously, it is characterized in that, described I number is vertically cut machine (100) and is comprised that I number vertical multiple blade saw group (102), hydraulic lifting system, crossbeam vertically move back and forth driving mechanism, I machine worktable and hold down gag (106); Wherein: I number vertical multiple blade saw group (102) comprises again many saw blades (116), I machine saw blade axis (109), adjustable spacer (110), saw blade cover (114), saw blade friction top (115), power set; This I machine saw blade axis (109) is one; A plurality of saw blades (116) are spaced set, also can be the unequal-interval settings; Be installed on the I machine saw blade axis (109) by an adjustable spacer (110), a plurality of saw blade cover (114) between adjacent two saw blades, its outermost end saw blade is by saw blade friction top (115) locked position.
9. numerical control stone material multi-disc as claimed in claim 8 is cut streamline continuously, it is characterized in that, described hold down gag (106) comprises clamping cylinder, pinch rollers; This clamping cylinder is installed on the crossbeam (111), and pinch rollers is installed in clamping cylinder bottom; Clamping cylinder is connected with source of the gas by the turnover tracheae; During work, pinch rollers can be along with crossbeam (111) motion, automatically walks to above the slabstone and compresses.
10. numerical control stone material multi-disc as claimed in claim 9 is cut streamline continuously, it is characterized in that, the relative both sides of described transition workbench (500) are provided with decompressor, this decompressor mainly comprises four blow cylinders (501), four drifts, be symmetrical arranged in twos, piston rod at blow cylinder is equipped with drift, and drift is perpendicular to the transition work top.
11. numerical control stone material multi-disc as claimed in claim 10 is cut streamline continuously, it is characterized in that, described II machine worktable (202), I machine worktable are crawler-type operating platform; Described loading working table (400), blanking workbench (600) are the roll type workbench with middle transition workbench (500).
12. numerical control stone material multi-disc as claimed in claim 11 is cut streamline continuously, it is characterized in that, the saw blade quantity that described II number is laterally cut in the machine (200) is 5～9, and the saw blade quantity that I number is vertically cut in the machine (100) is 2～3.
13. numerical control stone material multi-disc as claimed in claim 12 is cut streamline continuously, it is characterized in that, described I number is vertically cut on the top of machine (100) and the I frame (105) all around and to be provided with I machine protective cover (101), and described II number is laterally cut on the top of machine (200) and the II frame (203) all around and to be provided with II machine protective cover (201).
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220310315 CN202640572U (en) | 2012-06-20 | 2012-06-20 | Numerical control stone multi-piece continuous cutting production line |
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|---|---|---|---|
| CN 201220310315 CN202640572U (en) | 2012-06-20 | 2012-06-20 | Numerical control stone multi-piece continuous cutting production line |
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| CN202640572U true CN202640572U (en) | 2013-01-02 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717442A (en) * | 2012-06-20 | 2012-10-10 | 莱州富林机械有限公司 | Numerical control stone multi-plate continuous cutting assembly line |
| CN103395127A (en) * | 2013-08-15 | 2013-11-20 | 长沙通石达机械制造有限公司 | Concrete wire saw cutting equipment and cutting method |
| CN103862580A (en) * | 2014-04-02 | 2014-06-18 | 青岛农业大学 | Full-automatic marble flame machining device |
| CN105729636A (en) * | 2015-06-25 | 2016-07-06 | 浙江常至机械有限公司 | Stone groove broacher |
| CN107649762A (en) * | 2017-10-25 | 2018-02-02 | 纪美 | A kind of self-defined rectangular steel plates automatic cutting device |
| CN108927903A (en) * | 2018-08-06 | 2018-12-04 | 李政 | The fixed thick cutting production line of superthin stone and the fixed thick cutting method of superthin stone |
| CN109291254A (en) * | 2018-11-23 | 2019-02-01 | 山东腾飞机电科技有限公司 | A kind of Sawing machine for gypsum board production line |
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- 2012-06-20 CN CN 201220310315 patent/CN202640572U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717442A (en) * | 2012-06-20 | 2012-10-10 | 莱州富林机械有限公司 | Numerical control stone multi-plate continuous cutting assembly line |
| CN103395127A (en) * | 2013-08-15 | 2013-11-20 | 长沙通石达机械制造有限公司 | Concrete wire saw cutting equipment and cutting method |
| CN103395127B (en) * | 2013-08-15 | 2016-07-06 | 长沙通石达机械制造有限公司 | Concrete rope saw cut equipment and cutting method |
| CN103862580A (en) * | 2014-04-02 | 2014-06-18 | 青岛农业大学 | Full-automatic marble flame machining device |
| CN103862580B (en) * | 2014-04-02 | 2015-09-09 | 青岛农业大学 | A kind of full-automatic marble flame processing machine and using method |
| CN105729636A (en) * | 2015-06-25 | 2016-07-06 | 浙江常至机械有限公司 | Stone groove broacher |
| CN105729636B (en) * | 2015-06-25 | 2017-04-12 | 浙江常至机械有限公司 | Stone groove broacher |
| CN107649762A (en) * | 2017-10-25 | 2018-02-02 | 纪美 | A kind of self-defined rectangular steel plates automatic cutting device |
| CN108927903A (en) * | 2018-08-06 | 2018-12-04 | 李政 | The fixed thick cutting production line of superthin stone and the fixed thick cutting method of superthin stone |
| CN109291254A (en) * | 2018-11-23 | 2019-02-01 | 山东腾飞机电科技有限公司 | A kind of Sawing machine for gypsum board production line |
| CN112109216A (en) * | 2020-09-09 | 2020-12-22 | 李港 | Swelling agent raw and other materials processing apparatus |
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