CN103832868B - A kind of Based Intelligent Control material cutter - Google Patents
A kind of Based Intelligent Control material cutter Download PDFInfo
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- CN103832868B CN103832868B CN201210491360.7A CN201210491360A CN103832868B CN 103832868 B CN103832868 B CN 103832868B CN 201210491360 A CN201210491360 A CN 201210491360A CN 103832868 B CN103832868 B CN 103832868B
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Abstract
The invention discloses a kind of Based Intelligent Control material cutter, it comprises: frame; Discharge mechanism, it is connected with above-mentioned frame; Feed mechanism, to be connected with above-mentioned frame after it is arranged at above-mentioned discharge mechanism; Cutting mechanism, to be connected with above-mentioned frame after it is arranged at above-mentioned feed mechanism; Receiving mechanism, to be connected with above-mentioned frame after it is arranged at above-mentioned cutting mechanism; Intelligent electric Ore-controlling Role, it is arranged in above-mentioned frame, and is electrically connected respectively with above-mentioned feed mechanism, cutting mechanism and receiving mechanism.This device is compared to traditional manual operation, and degree of automation is high, not only makes work efficiency be improved, and have also been obtained raising for the control of precision, decreases the sanction material error caused by maloperation, improves the quality of cutting out material; This device can also carry out quick-setting according to the requirement of production technology by digital control system in addition, as namely the rotation number of turns by setting feed mechanism can carry out fast setting to needing the size of the material cut.
Description
Technical field
The present invention relates to a kind of sanction material equipment, particularly a kind of Based Intelligent Control material cutter.
Background technology
Sanction material equipment is the important component part on coiled strip machining production line, and it mainly plays the effect of cutting out material, and this equipment is widely used in the processing of cutting of the materials such as skin volume, paper roll, yardage roll.
Existing sanction material equipment normally arranges chopper in the side of bench board, then by manually needing the position cut to be pulled to the below of chopper raw MAT'L, then is cut off by raw MAT'L by manual operation control chopper.The sanction material undertaken by this kind of equipment needs multiple workman to carry out manual operations usually; what produced by manual operations cuts the quality that the factor such as position inaccuracy and speed of cut instability then can affect sanction material; if workman is mismate when cutting out material, the mistake of cutting out material easily can be caused; make to cut out material equipment frequent shutdown, affect work efficiency.
Summary of the invention
Object of the present invention is exactly for the problems referred to above, provides a kind of Based Intelligent Control material cutter by digital control scheme automatic cutting material.
To achieve these goals, the invention provides following technical scheme: a kind of Based Intelligent Control material cutter, is characterized in that: comprising:
Frame;
Discharge mechanism, it is connected with above-mentioned frame;
Feed mechanism, to be connected with above-mentioned frame after it is arranged at above-mentioned discharge mechanism;
Cutting mechanism, to be connected with above-mentioned frame after it is arranged at above-mentioned feed mechanism;
Receiving mechanism, to be connected with above-mentioned frame after it is arranged at above-mentioned cutting mechanism;
Intelligent electric Ore-controlling Role, it is arranged in above-mentioned frame, and is electrically connected respectively with above-mentioned feed mechanism, cutting mechanism and receiving mechanism.
Further, above-mentioned discharge mechanism comprises at least one air-expanding shaft and at least one drive motor, and this air-expanding shaft to be set up in above-mentioned frame and to be electrically connected with this drive motor.
Further, above-mentioned feed mechanism comprises at least one drive roll, many driven vollers and at least one servomotor, this drive roll and this driven voller are set up in above-mentioned frame respectively successively, wherein driven voller is set up in the below of this drive roll, this drive roll is electrically connected with this servomotor, and this servomotor is electrically connected with above-mentioned intelligent electric Ore-controlling Role.
Further, above-mentioned feed mechanism also comprises cylinder part, this cylinder part comprises a pair piston-cylinder unit being symmetricly set in above-mentioned frame two side ends, and it is arranged at the above-mentioned below being set up in driven voller below drive roll, and this piston-cylinder unit is also electrically connected with above-mentioned intelligent electric Ore-controlling Role.
Further, the rotation direction of above-mentioned discharge mechanism is contrary with the feed direction of above-mentioned feed mechanism.
Further, above-mentioned cutting mechanism comprises:
Cut frame;
Jacking system, comprises and is symmetricly set in above-mentioned a pair lifting unit cut on frame, and each lifting unit comprises slide bar and is sheathed on this slide bar and the slide block be connected with this sliding bar;
Connecting rod mechanism, comprises symmetrically arranged pair of links unit, and an end of each linkage unit is connected to and above-mentionedly cuts frame, and the other end connects with on above-mentioned slide block;
Cylinder part, is arranged at the centre of above-mentioned pair of links unit, and the both ends of this cylinder part are connected with this pair of links unit respectively, and this cylinder part is also electrically connected with above-mentioned intelligent electric Ore-controlling Role;
Cutting knife, comprises moving knife and stationary knife, and the two ends of this moving knife are removably connected on above-mentioned slide block respectively, and this stationary knife is removably connected to relative to this moving knife and cuts on frame.Further, the blade of above-mentioned moving knife is oblique line, and the blade of stationary knife linearly.
Further, above-mentioned receiving mechanism comprises rewinding frame and is arranged at the cylinder part below this rewinding frame, and this cylinder part comprises the piston-cylinder unit be oppositely arranged, and this piston-cylinder unit is electrically connected with above-mentioned intelligent electric Ore-controlling Role.
Further, above-mentioned intelligent electric Ore-controlling Role comprises:
Casing;
Central control, is arranged at the inside of said machine casing, receives control command and convert thereof into corresponding control signal to be passed to all parts be connected with intelligent electric Ore-controlling Role, receives the feedback signal of all parts and converts thereof into feedback information;
Guidance panel, is electrically connected with above-mentioned central control and is removably connected on above-mentioned casing, for central control input of control commands, and shows the feedback information of central control.
Again further, above-mentioned guidance panel is touch Panel.
The beneficial effect of above technical scheme is adopted to be:
1. Based Intelligent Control material cutter of the present invention is provided with the intelligent electric Ore-controlling Role automatically run for controlling material cutter, be specially intelligent electric Ore-controlling Role respectively with feed mechanism, cutting mechanism and receiving mechanism electrical connection, control feed mechanism and carry material to cutting mechanism, then control cutting mechanism to cut material, finally control discharging device and carry out discharging, compared to traditional manual operation, this plant automation degree is high, work efficiency is not only made to be improved, and raising be have also been obtained for the control of precision, decrease the sanction material error caused by maloperation, improve the quality of cutting out material, this device can also carry out quick-setting according to the requirement of production technology by digital control system in addition, as namely the rotation number of turns by setting feed mechanism can carry out fast setting to needing the size of the material cut,
2., further in embodiment, in feed mechanism, be also provided with air-expanding shaft, can by the effect of inflatable by material tensioner to be cut for rolling, prevent material from loosening and the transmission of material and cutting is impacted;
3. in further embodiment, the rotation direction of discharge mechanism is contrary with the feed direction of feed mechanism, form a torque type identical tension automatic discharging system, make discharge mechanism overcome feed mechanism bring the inertia of feeding forward, material can be made to be able to tensioning by the effect of identical tension, obtain smooth version type, in addition when feed mechanism stall, discharge mechanism continue to the side of expecting rotate in the opposite direction, make material to be involved in machine intimate, ensure the safe in operation of machine;
4. in further embodiment, in cutting mechanism, jacking system, connecting rod mechanism, cylinder part and cutting knife are combined to form link-type and cut actuating unit, and the blade of moving knife is oblique line, and the blade of stationary knife linearly, form the design of simulation scissors cutting knife, cut effective.
Accompanying drawing explanation
Fig. 1 is the cutaway view of a kind of Based Intelligent Control material cutter of the present invention side-looking angle in the present embodiment.
Fig. 2 is the structural representation of a kind of Based Intelligent Control material cutter of the present invention front viewing angle in the present embodiment.
Fig. 3 is the cutting knife structural representation in the present embodiment of a kind of Based Intelligent Control material cutter of the present invention.
Fig. 4 is the structural representation of a kind of Based Intelligent Control material cutter of the present invention depression angle in the present embodiment.
Fig. 5 is the electrical connection schematic diagram of intelligent electric Ore-controlling Role and feed mechanism, cutting mechanism and receiving mechanism in the cutting mechanism of a kind of Based Intelligent Control material cutter of the present invention.
Wherein, 1. frame 21. drive roll 22. first driven voller 23. second driven voller 24. the 3rd driven voller 25. servomotor 26. piston-cylinder unit 3. cutting mechanism 31. cuts frame 32. slide bar 33. slide block 34. cylinder part 35. linkage unit 36. moving knife 37. stationary knife 38. contiguous block 4. intelligent electric Ore-controlling Role 41. guidance panel, touch-screen 42. casing 51. air-expanding shaft 52. drive motor 53. security header 54. rotating shaft 55. branch line bearing 61. discharging frame 62. piston-cylinder unit 63. slide bar 64. load-transfer device 65. drive motor.
Detailed description of the invention
The preferred embodiment of the present invention is described in detail below in conjunction with accompanying drawing.
Embodiment 1
As Figure 1-4, a kind of Based Intelligent Control material cutter in the present embodiment comprises: frame 1, discharge mechanism, it is connected with frame 1, this discharge mechanism comprises two air-expanding shafts 51 and a drive motor 52, these two air-expanding shafts 51 to be set up in frame 1 and to be electrically connected with this drive motor 52, drive motor 52 drives two air-expanding shafts 51 to rotate simultaneously, air-expanding shaft 51 also can be set to one or more than two, can adjust according to technological requirement, feed mechanism, to be connected with above-mentioned frame 1 after it is arranged at above-mentioned discharge mechanism, this feed mechanism comprises a drive roll 21, first driven voller 22, second driven voller 23, 3rd driven voller 24 and a servomotor 25, this drive roll 21 and each driven voller are set up in frame 1 respectively successively, wherein the first driven voller 22 is set up in the below of this drive roll 21, second driven voller 23 and the 3rd driven voller 24 to be arranged on the position between air-expanding shaft 51 and drive roll 21 and to be set up in frame 1, this drive roll 21 is electrically connected with this servomotor 25, this servomotor 25 is electrically connected with intelligent electric Ore-controlling Role 4, the quantity of drive roll 21 and driven voller is not limited to above-mentioned a said drive roll and three driven vollers, it also can adjust according to technological requirement, cutting mechanism 3, be connected with frame 1 after it is arranged at feed mechanism, this cutting mechanism 3 comprises: cut frame 31, jacking system, comprises a pair lifting unit being symmetricly set in and cutting on frame 31, each lifting unit comprise slide bar 32 and be sheathed on this slide bar 32 and with the slide block 33 of this slide bar 32 sliding block joint, connecting rod mechanism, comprise symmetrically arranged pair of links unit 35, each connecting rod mechanism 35 is two connecting rod mechanisms, two two connecting rod mechanisms form a four-bar linkage, one end of each linkage unit 35 is connected to and cuts frame 31, the other end connects with on slide block 33, is connected with slide block 33 particular by contiguous block 38, cylinder part 34, is arranged at the centre of pair of links unit 35, and the both ends of this cylinder part 34 are connected with this pair of links unit 35 respectively, and this cylinder part 34 is also electrically connected with above-mentioned intelligent electric Ore-controlling Role 4, cutting knife, comprise moving knife 36 and stationary knife 37, the two ends of this moving knife 36 are removably connected on above-mentioned slide block 33 respectively, concrete is also be connected with slide block 33 by contiguous block 38, this stationary knife 37 is removably connected to relative to this moving knife 36 and cuts on frame 31, when cutting, cylinder part 34 drives the connecting rod mechanism being in initial position, the initial position of connecting rod mechanism described in Fig. 2 is in the form of a parallelogram, the driving that connecting rod mechanism receives cylinder part 34 stretchs out rear band movable slider 33 downwards along slide bar 32 slide downward, slide block 33 drives moving knife 36 to move to stationary knife 37 direction simultaneously, complete and cut, then resetted by the contraction of cylinder part 34, receiving mechanism, it to be arranged at after cutting mechanism 4 and to be connected with frame 1, this receiving mechanism comprises rewinding frame 61 and is arranged at the cylinder part below this rewinding frame 61, this cylinder part comprises the piston-cylinder unit 62 be oppositely arranged, rewinding frame 61 is divided into symmetrically arranged rewinding frame unit, the below of each rewinding frame unit is provided with piston-cylinder unit 62, this piston-cylinder unit 62 is also electrically connected with intelligent electric Ore-controlling Role 4, the below of each rewinding frame unit is also provided with slide bar 63, rewinding frame unit is placed on slide bar 63, can move back and forth along slide bar 63, be arranged in parallel between this slide bar 63 and piston-cylinder unit 62, and slide bar 63 and piston-cylinder unit 62 are all the belows of traversing rewinding frame unit, rewinding frame 61 is also arranged with many load-transfer devices 64, this load-transfer device 64 is driven by drive motor 65, when cutting after complete material travelled forward by load-transfer device 64, piston-cylinder unit 62 drives the rewinding frame unit on opposite to slide laterally along the slide bar 63 below this rewinding frame unit, the rewinding frame unit on such both sides is opened, material falls with the form of free-falling body, complete rewinding, in Continuous maching, material can automatically stacked placement, convenient arrangement, intelligent electric Ore-controlling Role 4, it is arranged in frame 1, and is electrically connected respectively with above-mentioned feed mechanism, cutting mechanism 4 and receiving mechanism, and this intelligent electric Ore-controlling Role 4 comprises casing 41, central control, is arranged at the inside of casing 41, is passed to for receiving control command and converting thereof into corresponding control signal all parts be connected with intelligent electric Ore-controlling Role 4, receives the feedback signal of all parts and converts thereof into feedback information, guidance panel 42, be electrically connected with above-mentioned central control and be removably connected on casing 41, for to central control input of control commands, and show the feedback information of central control, this central control can select existing microprocessor to implement, be specifically as follows PLC, controlled by the setting of relevant parameter to all parts, the intelligent electric Ore-controlling Role 4 that central control and miscellaneous part are formed defines an industrial computer control system.
Above-mentioned feed mechanism also comprises cylinder part, this cylinder part comprises a pair piston-cylinder unit 26 being symmetricly set in frame 1 two side ends, it is arranged at the below of the first driven voller 22, this piston-cylinder unit is also electrically connected with above-mentioned intelligent electric Ore-controlling Role, for control upwards jack-up first driven voller 22 by intelligent electric Ore-controlling Role, make the gap smaller between the first driven voller 22 and drive roll 21, the material passed through can be clamped.
The rotation direction of above-mentioned discharge mechanism is contrary with the feed direction of above-mentioned feed mechanism, form a torque type identical tension automatic discharging system, make discharge mechanism overcome feed mechanism bring the inertia of feeding forward, material can be made to be able to tensioning by the effect of identical tension.
As shown in Figure 3, the blade of above-mentioned moving knife 36 is oblique line, and the blade of stationary knife 37 linearly, has formed the effect that simulation scissors cuts.
Above-mentioned guidance panel is touch Panel, forms touch man-machine system to coordinate said apparatus.
As shown in Figure 5, intelligent electric Ore-controlling Role 4 is electrically connected with feed mechanism, cutting mechanism and receiving mechanism by central control, to control all parts.
Introduce principle of work of the present invention below:
Based Intelligent Control material cutter of the present invention controls feed mechanism respectively by intelligent electric Ore-controlling Role, cutting mechanism and receiving mechanism, specifically control the piston-cylinder unit motion of servomotor and jack-up first driven voller driving drive roll to rotate in feed mechanism, control the cylinder part motion in cutting mechanism, control the piston-cylinder unit motion of receiving mechanism, reach the control to all parts respectively, drive material from feeding, be cut to the operation of rewinding, overall process all passes through Intelligent electric control Systematical control, degree of automation is high, and by the setting to the time of run of all parts, just can set the required size that cuts of material, adjustability is high.
The beneficial effect of above technical scheme is adopted to be:
1. Based Intelligent Control material cutter of the present invention is provided with the intelligent electric Ore-controlling Role automatically run for controlling material cutter, be specially intelligent electric Ore-controlling Role respectively with feed mechanism, cutting mechanism and receiving mechanism electrical connection, control feed mechanism and carry material to cutting mechanism, then control cutting mechanism to cut material, finally control discharging device and carry out discharging, compared to traditional manual operation, this plant automation degree is high, work efficiency is not only made to be improved, and raising be have also been obtained for the control of precision, decrease the sanction material error caused by maloperation, improve the quality of cutting out material, this device can also carry out quick-setting according to the requirement of production technology by digital control system in addition, as namely the rotation number of turns by setting feed mechanism can carry out fast setting to needing the size of the material cut,
2., further in embodiment, in feed mechanism, be also provided with air-expanding shaft, can by the effect of inflatable by material tensioner to be cut for rolling, prevent material from loosening and the transmission of material and cutting is impacted;
3. in further embodiment, the rotation direction of discharge mechanism is contrary with the feed direction of feed mechanism, form a torque type identical tension automatic discharging system, make discharge mechanism overcome feed mechanism bring the inertia of feeding forward, material can be made to be able to tensioning by the effect of identical tension, obtain smooth version type, in addition when feed mechanism stall, discharge mechanism continue to the side of expecting rotate in the opposite direction, make material to be involved in machine intimate, ensure the safe in operation of machine;
4. in further embodiment, in cutting mechanism, jacking system, connecting rod mechanism, cylinder part and cutting knife are combined to form link-type and cut actuating unit, and the blade of moving knife is oblique line, and the blade of stationary knife linearly, form the design of simulation scissors cutting knife, cut effective.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, and without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (9)
1. a Based Intelligent Control material cutter, is characterized in that: comprising:
Frame;
Discharge mechanism, it is connected with described frame;
Feed mechanism, to be connected with described frame after it is arranged at described discharge mechanism;
Cutting mechanism, to be connected with described frame after it is arranged at described feed mechanism;
Receiving mechanism, to be connected with described frame after it is arranged at described cutting mechanism, described receiving mechanism comprises rewinding frame and is arranged at the cylinder part below described rewinding frame, described cylinder part comprises the piston-cylinder unit be oppositely arranged, described rewinding frame is divided into symmetrically arranged rewinding frame unit, the below of each described rewinding frame unit is provided with described piston-cylinder unit, the below of each described rewinding frame unit is also provided with slide bar, described rewinding frame unit is placed on described slide bar, can move back and forth along described slide bar, be arranged in parallel between described slide bar and described piston-cylinder unit, and described slide bar and described piston-cylinder unit are all the belows of traversing rewinding frame unit, described rewinding frame is also arranged with many load-transfer devices, described load-transfer device is driven by drive motor,
Intelligent electric Ore-controlling Role, it is arranged in described frame, and is electrically connected respectively with described feed mechanism, described cutting mechanism and described receiving mechanism.
2. Based Intelligent Control material cutter according to claim 1, is characterized in that: described discharge mechanism comprises at least one air-expanding shaft and at least one drive motor, and described air-expanding shaft to be set up in described frame and to be electrically connected with described drive motor.
3. Based Intelligent Control material cutter according to claim 1, it is characterized in that: described feed mechanism comprises at least one drive roll, many driven vollers and at least one servomotor, described drive roll and described driven voller are set up in described frame respectively successively, wherein driven voller is set up in the below of described drive roll, described drive roll is electrically connected with described servomotor, and described servomotor is electrically connected with described intelligent electric Ore-controlling Role.
4. Based Intelligent Control material cutter according to claim 3, it is characterized in that: described feed mechanism also comprises cylinder part, described cylinder part comprises a pair piston-cylinder unit of the two side ends being symmetricly set in described frame, it is set up in the below of the driven voller below drive roll described in being arranged at, and described piston-cylinder unit is also electrically connected with described intelligent electric Ore-controlling Role.
5., according to the arbitrary described Based Intelligent Control material cutter of claim 1-4, it is characterized in that: the rotation direction of described discharge mechanism is contrary with the feed direction of described feed mechanism.
6. Based Intelligent Control material cutter according to claim 1, is characterized in that: described cutting mechanism comprises:
Cut frame;
Jacking system, comprise a pair lifting unit cut described in being symmetricly set on frame, each lifting unit comprises slide bar and is sheathed on described slide bar and the slide block be connected with described sliding bar;
Connecting rod mechanism, comprises symmetrically arranged pair of links unit, cuts frame described in an end of each linkage unit is connected to, and the other end connects with on described slide block;
Cylinder part, is arranged at the centre of described pair of links unit, and the both ends of described cylinder part are connected with described pair of links unit respectively, and described cylinder part is also electrically connected with described intelligent electric Ore-controlling Role;
Cutting knife, comprises moving knife and stationary knife, and the two ends of described moving knife are removably connected on described slide block respectively, and described stationary knife is removably connected to relative to described moving knife and cuts on frame.
7. Based Intelligent Control material cutter according to claim 6, is characterized in that: the blade of described moving knife is oblique line, and the blade of described stationary knife linearly.
8. Based Intelligent Control material cutter according to claim 1, is characterized in that: described intelligent electric Ore-controlling Role comprises:
Casing;
Central control, is arranged at the inside of described casing, receives control command and convert thereof into corresponding control signal to be passed to all parts be connected with described intelligent electric Ore-controlling Role, receives the feedback signal of all parts and converts thereof into feedback information;
Guidance panel, is electrically connected with described central control and is removably connected on described casing, for inputting described control command to described central control, and shows the feedback information of described central control.
9. Based Intelligent Control material cutter according to claim 8, is characterized in that: described guidance panel is touch Panel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210491360.7A CN103832868B (en) | 2012-11-28 | 2012-11-28 | A kind of Based Intelligent Control material cutter |
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| CN201210491360.7A CN103832868B (en) | 2012-11-28 | 2012-11-28 | A kind of Based Intelligent Control material cutter |
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| CN103832868B true CN103832868B (en) | 2016-02-24 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104773598A (en) * | 2015-03-20 | 2015-07-15 | 安徽宏锦包装设备有限公司 | Material conveying device of full-automatic indentation die guillotine |
| CN105690094B (en) * | 2016-02-01 | 2018-12-21 | 天津电气科学研究院有限公司 | A kind of Wiring trough automatic processing apparatus and its processing method |
| CN109319556B (en) * | 2017-07-31 | 2023-09-05 | 浙江中捷缝纫科技有限公司 | Spreading device |
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| US3857316A (en) * | 1972-09-09 | 1974-12-31 | A Handley | Shear cutter |
| EP0342604A2 (en) * | 1988-05-16 | 1989-11-23 | Fuji Photo Film Co., Ltd. | Apparatus for feeding sheets |
| CN201329442Y (en) * | 2008-12-30 | 2009-10-21 | 二重集团（德阳）重型装备股份有限公司 | Plate shearer |
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Address after: 215000 Jiangsu Province, Suzhou City Industrial Park Jin Fang Road No. 18 East Fang Garden Building 1 floor C Powerise Patentee after: SUZHOU INDUSTRIAL ROBOT TECHNOLOGY CO., LTD. Address before: Soochow road Wuzhong District Wuzhong Economic Development Zone of Suzhou City, Jiangsu Province, No. 215000 61-2 Patentee before: SUZHOU INDUSTRIAL ROBOT TECHNOLOGY CO., LTD. |