CN102806578A - Cutting machine for forming external wall heat-insulating plates - Google Patents

Cutting machine for forming external wall heat-insulating plates Download PDF

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Publication number
CN102806578A
CN102806578A CN2012103063287A CN201210306328A CN102806578A CN 102806578 A CN102806578 A CN 102806578A CN 2012103063287 A CN2012103063287 A CN 2012103063287A CN 201210306328 A CN201210306328 A CN 201210306328A CN 102806578 A CN102806578 A CN 102806578A
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cutting
fixed
column
external wall
main
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CN2012103063287A
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孙连合
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Tianjin Zhongke Hejie Energy-Saving Science & Technology Co Ltd
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Tianjin Zhongke Hejie Energy-Saving Science & Technology Co Ltd
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Priority to CN2012103063287A priority Critical patent/CN102806578A/en
Publication of CN102806578A publication Critical patent/CN102806578A/en
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Abstract

The invention belongs to the technical field of plate machining equipment, in particular to a cutting machine for forming external wall heat-insulating plates. The cutting machine comprises a charging conveyor and a discharging conveyor, wherein a centering device, a main cutting device and a fixed-length cutting device are sequentially arranged in a plate flowing direction of the charging conveyor; the centering device is used for adjusting positions of blanks to make the blanks align with the center of a back cutting device; the main cutting device is used for performing peeled cutting and layered cutting on the blanks; the fixed-length cutting device is used for cutting the blanks subjected to peeled cutting and layered cutting according to fixed length; and the discharging conveyor is positioned behind the fixed-length cutting device. The cutting machine is rational in structural design; the whole process of cutting the blanks and final plates are divided into three steps, namely centering, peeled cutting and layered cutting, and fixed-length cutting, so that division of labor of devices is clear, and the devices are matched closely; and the cutting machine has high automaticity, and good cutting and forming effects are achieved.

Description

The external wall insulation shape cutting machine
Technical field
The invention belongs to the sheet machining apparatus technical field, relate in particular to a kind of external wall insulation shape cutting machine.
Background technology
External wall insulation is mounted in the sheet material that plays the heat-insulation and heat-preservation effect in the skin.All the time, China's external wall insulation adopts non-fire-retardant type of material such as PE to process more, and the excision forming of these sheet materials generally adopts the molten method of cutting of electric heating.Yet,, begin to occur single fire-retardant or composite flame-proof sheet material on the market along with the lifting of the Ministry of Public Security to the requirement of external-wall heat-insulation material fire-protection rating.This material is owing to the flame-retarding characteristic of itself, and the molten butt formula of electric heating can not be cut it, and band saw therefore commonly used or silk are sawed processing.But this processing mode because the restriction of moving component is generally single saw, is at most three saws again, and sheet material need constantly repeat cutting, so production efficiency is low, labor strength is big, generally needs three to four to join a cover production line.Even more serious is, when production high flame retardant PE composite plate, because mould material (blank after the composite molding is of a size of 1250mm*630mm*6150mm, weight 200-300Kg) is very heavy, manual handling often destroys the mould material when operating with centering, causes the waste of raw material.
Summary of the invention
The present invention provides a kind of reasonable in design, high, the effective external wall insulation shape cutting machine of excision forming of automaticity for solving the technical problem that exists in the known technology.
The technical scheme that the present invention takes for the technical problem that exists in the solution known technology is: the external wall insulation shape cutting machine comprises feeding conveyor and outfeed belt conveyor; Be provided with the centralising device that is used to adjust the blank position and makes it to aim at cutter sweep center, back successively, blank is removed the peel the main cutter sweep of cutting and layering cutting and the blank of accomplishing the layering cutting is carried out the fixed-length cutting device of fixed length cutting along the Flow of Goods and Materials direction of said feeding conveyor, said outfeed belt conveyor is positioned at said fixed-length cutting device rear.
Its advantage and good effect are: reasonable in design of the present invention; To be divided into three of centering, peeling and layering cutting and fixed length cutting by the whole cutting process of blank to final sheet material step by step; The division of labor is clear and definite between each device cooperates again closely, and automaticity is high, and excision forming is effective.Compare with existing equipment, this external wall insulation shape cutting machine production efficiency is high, can be more than ten times of single saw; Recruitment is few, and 1 to 2 people can operate; Energy consumption is low, and the plate product energy consumption of producing with volume is about 1/3rd of single saw; Product quality is high, and the sheet edge that cutting obtains does not neatly have breakage.
Preferably: said feeding conveyor comprises support and is positioned at a plurality of high density power drums of a top of the trellis that said power drum is driven by adjustable speed motor and reductor.
Preferably: said outfeed belt conveyor is a conveyer belt, is driven by adjustable speed motor and reductor.
Preferably: the speed of said outfeed belt conveyor is greater than the speed of said feeding conveyor; The loading surface of said outfeed belt conveyor is lower than said feeding conveyor loading surface 1cm to 2cm.
Preferably: said centralising device comprises the pedestal that is positioned at said feeding conveyor both sides; Between said two pedestals, set up positive and negative spiral screw rod; Two ends at said positive and negative spiral screw rod also are provided with centering body symmetrically, and this mechanism comprises slide block and the supporter that is located on the said positive and negative spiral screw rod, are provided with free cylinder at the front end of said supporter through feeler lever; On said feeler lever, be arranged with spring, be provided with in said supporter inside over against the terminal travel switch of said feeler lever; Also comprise photoelectric sensor that detects the blank position and the reducing motor that moves by the signal triggering of this photoelectric sensor.
Preferably: said main cutter sweep comprises main cutting frame; Between itself and ground, the both sides of said feeding conveyor are provided with main cutting column; In said main cutting column equal intervals, be provided with a plurality of saws symmetrically; This mechanism comprises the driving wheel that is positioned at said main cutting column side, driven by reducing motor, is positioned at positive deflecting roller and the regulating wheel of said main cutting column; On said silk saw, be arranged with layer cutting silk saw, said layer cutting silk saw by said driving wheel drive, through deflecting roller turn to, again by the regulating wheel tensioning at the middle part maintenance level; Also comprise trimming device; This device comprises is located at said main cutting frame and the main a plurality of directive wheels that cut on the column; On said directive wheel, be arranged with the silk saw of cutting edge, this sides cut silk saw by the driving wheel that is arranged in said main cutting frame drive, about it two sections keep vertical.
Preferably: said main cutting column is four, respectively has two in the both sides of said feeding conveyor; Silk saw on two main cutting columns of each side is crisscross arranged.
Preferably: said fixed-length cutting device comprises the fixed length frame, between itself and ground, the both sides of said feeding conveyor are provided with the fixed length column, are provided with hunting gear in the bottom of said fixed length column; Also comprise cutting mechanism, this mechanism comprises the framework that the longeron by crossbeam and two ends constitutes, and is provided with guide block in the outside, bottom of said longeron, and this guide block is fastened on the said fixed length column said framework can be moved by easy on and off; On said crossbeam and longeron, be provided with a plurality of directive wheels, on said directive wheel, be arranged with fixed length cutting silk saw, this fixed length cutting silk saw is by driving wheel drive, its hypomere maintenance level of being arranged in said crossbeam; Between said fixed length frame and crossbeam, be provided with the top cylinder.
Preferably: said hunting gear comprises the sensor of relatively being located on the said fixed length column with dynamic air cylinder and detection blank position, is provided with roller in the outside of said fixed length column bottom; Be provided with guide rail on the ground, said roller is positioned on the said guide rail, and whole fixed-length cutting device can be moved freely along said guide rail.
Preferably: the outside at said main cutter sweep and said fixed-length cutting device is equipped with protecting sheathing.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the vertical view of centralising device among Fig. 1;
Fig. 3 is the front view of main cutter sweep among Fig. 1;
Fig. 4 is the front view of fixed-length cutting device among Fig. 1.
Among the figure: 1, feeding conveyor; 2, centralising device; 2-1, pedestal; 2-2, reducing motor; 2-3, slide block; 2-4, photoelectric sensor; 2-5, travel switch; 2-6, spring; 2-7, free cylinder; 3, main cutter sweep; 3-1, main cutting frame; 3-2, main cutting column; 3-3, trimming device; 3-4, layer cutting silk saw; 3-5, regulating wheel; 3-6, driving wheel; 3-7, deflecting roller; 4, fixed-length cutting device; 4-1, crossbeam; 4-2, top cylinder; 4-3, fixed length cutting silk saw; 4-4, fixed length frame; 4-5, fixed length column; 4-6, longeron; 4-7, with dynamic air cylinder; 4-8, roller; 4-9, guide rail; 5, outfeed belt conveyor.
The specific embodiment
For further understanding summary of the invention of the present invention, characteristics and effect, the following examples of giving an example now, and conjunction with figs. specifies as follows:
See also Fig. 1; The present invention includes feeding conveyor 1 and outfeed belt conveyor 5, the fixed-length cutting device 4 that is provided with the centralising device 2 that is used to adjust the blank position and makes it to aim at cutter sweep center, back successively, blank is removed the peel the main cutter sweep 3 of cutting and layering cutting and the blank of accomplishing the layering cutting carried out fixed length cutting along the Flow of Goods and Materials direction of feeding conveyor 1.Outfeed belt conveyor 5 is positioned at fixed-length cutting device 4 rears, is provided with packing machine at the rear of outfeed belt conveyor 5, and the external wall insulation of accomplishing cutting carries out packing and storing at this.
Wherein, feeding conveyor 1 comprises support and is positioned at a plurality of high density power drums of a top of the trellis that these power drums are driven by adjustable speed motor and reductor.Through regulating rotating speed of motor, the rotating speed of control power drum, and then the charging rate of control feeding conveyor 1.Outfeed belt conveyor 5 is a conveyer belt, is driven by adjustable speed motor and reductor, through regulating rotating speed of motor, the speed of control conveyer belt, and then the discharging speed of control outfeed belt conveyor 5.In the equipment operation process, set out the charging rate of the discharging speed of material conveyer 5 greater than feeding conveyor 1, the distance between the finished product plate after the cutting is drawn back gradually like this, is convenient to packing.Simultaneously, the loading surface that sets out material conveyer 5 is lower than feeding conveyor 1 loading surface 1cm to 2cm.
Fig. 2 is the vertical view of centralising device 2 among the present invention.Centralising device 2 is used for adjusting automatically the position of blank on feeding conveyor 1, makes it to aim at the center of the cutter sweep of back.Comprise the pedestal 2-1 that is positioned at feeding conveyor 1 both sides, between two pedestal 2-1, set up positive and negative spiral screw rod, also be provided with centering body symmetrically at the two ends of this positive and negative spiral screw rod.This mechanism comprises the slide block 2-3 that is located on the positive and negative spiral screw rod; On this slide block 2-3, be connected with supporter; Front end at supporter is provided with free cylinder 2-7 through feeler lever, on feeler lever, is arranged with spring 2-6, is provided with in supporter inside over against the terminal travel switch 2-5 of feeler lever.Also comprise photoelectric sensor 2-4 that detects the blank position and the reducing motor 2-2 that moves by the signal triggering of this photoelectric sensor 2-4.Wherein, photoelectric sensor 2-4 is installed on the pedestal 2-1, can adopt the infrared and the receiving transducer that are separately fixed on the two pedestal 2-1 particularly.
Its course of work is: blank adopts driving or overhead traveling crane to lift on the feeding conveyor 1, travels forward.When blank advances on feeding conveyor 1, detected by photoelectric sensor 2-4 when getting into the correction district, signal sends to reducing motor 2-2.Reducing motor 2-2 drives positive and negative spiral screw rod just to be changeed, and two slide block 2-3 move inward simultaneously.When free cylinder 2-7 touches blank surface, spring 2-6 is compressed, and feeler lever inwardly moves.Free cylinder 2-7 can be behind the contact blank with blank before so that take place freely to rotate, can not influence the speed that blank advances.Feeler lever moves inwardly to certain position can touch travel switch 2-5, after two travel switch 2-5 are triggered, proves that blank is pushed to the position relative with the cutter sweep center line, and this moment, reducing motor 2-2 stopped, and the centering process is accomplished.Left when zone correction when photoelectric sensor 2-4 detects blank, signaled to reducing motor 2-2, made its counter-rotating, slide block 2-3 separates to both sides, and free cylinder 2-7, spring 2-6 open, and is convenient to next blank and gets into.
Fig. 3 is the front view of main cutter sweep 3 among the present invention.Main cutter sweep 3 comprises layer cutter sweep and trimming device two parts.Layer cutter sweep is used for blank is carried out upper and lower peeling and fixed thick cutting, and this one-tenth-value thickness 1/10 is adjustable; Trimming device is used for blank is carried out left and right peeling and Fixed width cutting, and this width also is adjustable.
Particularly, main cutter sweep 3 comprises main cutting frame 3-1, between itself and ground, the both sides of feeding conveyor 1 respectively are provided with two main cutting column 3-2.In main cutting column 3-2 equal intervals, be provided with a plurality of saws symmetrically; This mechanism comprises the driving wheel 3-6 that is positioned at main cutting column 3-2 side, driven by reducing motor, is positioned at positive deflecting roller 3-7 and the regulating wheel 3-5 of main cutting column 3-2; On the silk saw, be arranged with a layer cutting silk saw 3-4, this layer cutting silk saw 3-4 by driving wheel 3-6 drive, through deflecting roller 3-7 turn to, again by regulating wheel 3-5 tensioning at the middle part maintenance level.Silk saw on two main cutting column 3-2 of each side is crisscross arranged.Wherein, The position of driving wheel 3-6 is fixed; Deflecting roller 3-7 and regulating wheel 3-5 are structure as a whole, and its position on main cutting column 3-2 is adjustable up and down, and concrete structure can be: the surface at main cutting column 3-2 is provided with groove longitudinally; Nut is sunk in inside, and deflecting roller 3-7 and regulating wheel 3-5 pass through bolted.Like this, the distance between the two adjacent groups silk saw can realize through regulating its lengthwise position.Under the drive of driving wheel 3-6, layer cutting silk saw 3-4 makes transverse cuts.
Also comprise trimming device; This device comprises is located at main cutting frame 3-1 and the main a plurality of directive wheels that cut on the column 3-2; On directive wheel, be arranged with the silk saw of cutting edge, this sides cut silk saw by the driving wheel that is arranged in main cutting frame 3-1 drive, about it two sections keep vertical.Through regulating the position of directive wheel, the lateral separation about this sides cut silk can be set saw between two sections is the width of profiled sheeting.
Its course of work is: the blank of accomplishing centering moves on; During through main cutter sweep 3; The blank tegillum cutting simultaneously silk saw 3-4 that the silk saw peeling of being cut edge of its upper and lower surface tegillum cutting silk saw 3-4 peeling, its two sides, left and right sides, inside meet width requirement cuts into the plate of fixed thickness.
Fig. 4 is the front view of fixed-length cutting device 4 among the present invention.Fixed-length cutting device 4 comprises fixed length frame 4-4, between itself and ground, the both sides of feeding conveyor 1 are provided with fixed length column 4-5.Bottom at fixed length column 4-5 is provided with hunting gear.Also comprise cutting mechanism, this mechanism comprises the framework that the longeron 4-6 by crossbeam 4-1 and two ends constitutes, and is provided with guide block in the outside, bottom of longeron 4-6, and this guide block is fastened on the fixed length column 4-5 framework can be moved by easy on and off.On crossbeam 4-1 and longeron 4-6, be provided with a plurality of directive wheels, on directive wheel, be arranged with fixed length cutting silk saw 4-3, this fixed length cutting silk saw 4-3 is by driving wheel drive, its hypomere maintenance level of being arranged in crossbeam 4-1.Between fixed length frame 4-4 and crossbeam 4-1, be provided with top cylinder 4-2.Through stretching of this top cylinder 4-2, framework can stably move up and down, and then fixed length cutting silk saw 4-3 makes cutting movement to the plate of below.
In this instance; Hunting gear comprises the sensor of relatively being located on the fixed length column 4-5 with dynamic air cylinder 4-7 and detection blank position; The outside in fixed length column 4-5 bottom is provided with roller 4-8; Be provided with guide rail 4-9 on the ground, roller 4-8 is positioned on the guide rail 4-9, and whole fixed-length cutting device 4 can be moved freely along guide rail 4-9.
Its course of work is: sensor detects plate and gets into the fixed length cutting district, transmits signal and gives with dynamic air cylinder 4-7, and both free ends stretch out and clamp plate from two ends, so whole device travels forward i.e. stable forward slip on guide rail 4-9 synchronously with plate.Meanwhile, cylinder 4-2 motion in top moves downward cutting mechanism, and fixed length cutting silk saw 4-3 cuts off plate from top to bottom and falls on the outfeed belt conveyor 5.Afterwards, cylinder 4-2 motion in top resets cutting mechanism, and the rotation of reducing motor driving rolls resets whole fixed-length cutting device 4 and prepares to cut next time.
For the operating personnel's that keep the scene intact personal safety, be equipped with protecting sheathing in the outside of main cutter sweep 3 and fixed-length cutting device 4.

Claims (10)

1. external wall insulation shape cutting machine; It is characterized in that: comprise feeding conveyor (1) and outfeed belt conveyor (5); Be provided with the centralising device (2) that is used to adjust the blank position and makes it to aim at cutter sweep center, back successively, blank is removed the peel the main cutter sweep (3) of cutting and layering cutting and the blank of accomplishing the layering cutting is carried out the fixed-length cutting device (4) of fixed length cutting along the Flow of Goods and Materials direction of said feeding conveyor (1), said outfeed belt conveyor (5) is positioned at said fixed-length cutting device (4) rear.
2. according to the described external wall insulation shape cutting machine of claim 1, it is characterized in that: said feeding conveyor (1) comprises support and is positioned at a plurality of high density power drums of a top of the trellis that said power drum is driven by adjustable speed motor and reductor.
3. according to the described external wall insulation shape cutting machine of claim 1, it is characterized in that: said outfeed belt conveyor (5) is a conveyer belt, is driven by adjustable speed motor and reductor.
4. according to each described external wall insulation shape cutting machine of claim 1 to 3, it is characterized in that: the speed of said outfeed belt conveyor (5) is greater than the speed of said feeding conveyor (1); The loading surface of said outfeed belt conveyor (5) is lower than said feeding conveyor (1) loading surface 1cm to 2cm.
5. according to the described external wall insulation shape cutting machine of claim 1; It is characterized in that: said centralising device (2) comprises the pedestal (2-1) that is positioned at said feeding conveyor (1) both sides; Between said two pedestals (2-1), set up positive and negative spiral screw rod; Two ends at said positive and negative spiral screw rod also are provided with centering body symmetrically, and this mechanism comprises slide block (2-3) and the supporter that is located on the said positive and negative spiral screw rod, are provided with free cylinder (2-7) at the front end of said supporter through feeler lever; On said feeler lever, be arranged with spring (2-6), be provided with in said supporter inside over against the terminal travel switch (2-5) of said feeler lever; Also comprise photoelectric sensor (2-4) that detects the blank position and the reducing motor (2-2) that moves by the signal triggering of this photoelectric sensor (2-4).
6. according to the described external wall insulation shape cutting machine of claim 1; It is characterized in that: said main cutter sweep (3) comprises main cutting frame (3-1); Between itself and ground, the both sides of said feeding conveyor (1) are provided with main cutting column (3-2); In said main cutting column (3-2) equal intervals, be provided with a plurality of saws symmetrically; This mechanism comprises the driving wheel (3-6) that is positioned at said main cutting column (3-2) side, driven by reducing motor, is positioned at said main cutting column (3-2) positive deflecting roller (3-7) and regulating wheel (3-5); On said silk saw, be arranged with layer cutting silk saw (3-4), said layer cutting silk saw (3-4) driven, turned to, kept at the middle part by regulating wheel (3-5) tensioning level through deflecting roller (3-7) by said driving wheel (3-6); Also comprise trimming device (3-3); This device comprises a plurality of directive wheels of being located on said main cutting frame (3-1) and the main cutting column (3-2); On said directive wheel, be arranged with the silk saw of cutting edge, this sides cut silk saw by the driving wheel that is arranged in said main cutting frame (3-1) drive, about it two sections keep vertical.
7. according to the described external wall insulation shape cutting machine of claim 6, it is characterized in that: said main cutting column (3-2) is four, respectively has two in the both sides of said feeding conveyor (1); Silk saw on two main cutting columns (3-2) of each side is crisscross arranged.
8. according to the described external wall insulation shape cutting machine of claim 1; It is characterized in that: said fixed-length cutting device (4) comprises fixed length frame (4-4); Between itself and ground, the both sides of said feeding conveyor (1) are provided with fixed length column (4-5), are provided with hunting gear in the bottom of said fixed length column (4-5); Also comprise cutting mechanism; This mechanism comprises the framework by longeron (4-6) formation at crossbeam (4-1) and two ends; The outside, bottom at said longeron (4-6) is provided with guide block, and this guide block is fastened on the said fixed length column (4-5) said framework can be moved by easy on and off; On said crossbeam (4-1) and longeron (4-6), be provided with a plurality of directive wheels; On said directive wheel, be arranged with fixed length cutting silk saw (4-3), this fixed length cutting silk saw (4-3) keeps level by driving wheel drive, its hypomere of being arranged in said crossbeam (3-1); Between said fixed length frame (4-4) and crossbeam (4-1), be provided with top cylinder (4-2).
9. according to the described external wall insulation shape cutting machine of claim 8; It is characterized in that: said hunting gear comprises the sensor of relatively being located on the said fixed length column (4-5) with dynamic air cylinder (4-7) and detection blank position, is provided with roller (4-8) in the outside of said fixed length column (4-5) bottom; Be provided with guide rail (4-9) on the ground, said roller (4-8) is positioned on the said guide rail (4-9), and whole fixed-length cutting device (4) can be moved freely along said guide rail (4-9).
10. according to the described external wall insulation shape cutting machine of claim 1, it is characterized in that: the outside at said main cutter sweep (3) and said fixed-length cutting device (4) is equipped with protecting sheathing.
CN2012103063287A 2012-08-27 2012-08-27 Cutting machine for forming external wall heat-insulating plates Pending CN102806578A (en)

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CN105291164A (en) * 2015-11-14 2016-02-03 青岛海诺中天科技有限公司 Foam plate cutting machine
CN105291164B (en) * 2015-11-14 2017-12-22 青岛海诺中天科技有限公司 Foam board cutting machine
CN105599150A (en) * 2015-12-28 2016-05-25 浙江开元新型墙体材料有限公司 Side scrap longitudinal cutting and positioning device for autoclaved sand aerated board
CN105599150B (en) * 2015-12-28 2018-10-12 浙江开元新型墙体材料有限公司 The longitudinal sectional rim charge positioning device of steam pressure sand aerating plank
CN105892549A (en) * 2016-03-31 2016-08-24 成都惠宝节能科技有限公司 Third-order filtering type insulation board trimming system based on bipolar regulated power supply
CN107175705A (en) * 2017-06-16 2017-09-19 天津宏向塑料制品有限公司 A kind of plastics automatic cutting equipment
CN107553583B (en) * 2017-10-16 2019-03-19 华北水利水电大学 A kind of cutting process method of the cutting processing device of insulating board for building
CN107553583A (en) * 2017-10-16 2018-01-09 华北水利水电大学 The cutting processing device and its processing method of a kind of insulating board for building
CN107627445A (en) * 2017-10-25 2018-01-26 湖北亿佳欧电子陶瓷股份有限公司 A kind of pelleter of resistor ceramic mud rod
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CN108858426A (en) * 2018-06-27 2018-11-23 东莞唯度电子科技服务有限公司 A kind of insulation board smart-cut manufacturing machine and application method
CN108908084A (en) * 2018-07-23 2018-11-30 郑州派锐商贸有限责任公司 It is a kind of to synchronize anti-offset metal board polishing machine
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CN110394846A (en) * 2019-06-04 2019-11-01 江苏丽泽节能科技有限公司 A kind of thermoset plates cutting line
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CN113232143A (en) * 2021-05-10 2021-08-10 优博络客新型建材(长兴)有限公司 Flexible AAC panel processing lines
CN113232143B (en) * 2021-05-10 2022-05-27 优博络客新型建材(长兴)有限公司 Flexible AAC panel processing lines

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Application publication date: 20121205