CN108637380B - Cutting separator and cutting separation method for recycling lead-acid storage battery - Google Patents
Cutting separator and cutting separation method for recycling lead-acid storage battery Download PDFInfo
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- CN108637380B CN108637380B CN201810382129.1A CN201810382129A CN108637380B CN 108637380 B CN108637380 B CN 108637380B CN 201810382129 A CN201810382129 A CN 201810382129A CN 108637380 B CN108637380 B CN 108637380B
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- 239000002253 acid Substances 0.000 title claims abstract description 20
- 238000004064 recycling Methods 0.000 title claims abstract description 15
- 238000000926 separation method Methods 0.000 title claims description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 36
- 238000003825 pressing Methods 0.000 claims description 28
- 238000011084 recovery Methods 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims description 3
- 238000003672 processing method Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000010926 waste battery Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D57/00—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
- B23D57/02—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00 with chain saws
- B23D57/026—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00 with chain saws with a plurality of saw chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetal Cutting Devices (AREA)
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Abstract
The invention discloses a knife-cutting separator for recycling lead-acid storage batteries, which comprises two vertical stands oppositely arranged on a base, a first knife-cutting line and a second knife-cutting line which are arranged between the two vertical stands and positioned at two sides of the lower part and have opposite conveying and cutting directions, a positioning mechanism for positioning the height of a cutting device, a first transmission mechanism for driving the cutting device to move, lifting plates arranged on the two vertical stands in a sliding manner, a second transmission mechanism for lifting the lifting plates, and a control switchboard for controlling the actions of all electric components; the cutting device and the jacking device are arranged on the first knife cutting line and the second knife cutting line, and the cutting device and the jacking device are lifted integrally with the lifting plate. The serrated knife for cutting the storage batteries of the knife-cutting separator can be adjusted to the corresponding position according to the heights of the storage batteries of different types, the application range is wide, two storage batteries can be simultaneously cut through two knife-cutting lines, and the working efficiency is greatly improved.
Description
Technical Field
The invention relates to the field of recovery processing of lead-acid storage batteries, in particular to a cutting separator and a separation method for the recovery processing of the lead-acid storage batteries.
Background
The traditional lead-acid storage battery recycling and reproducing industry mainly adopts a method of 'mixed separation' of crushing the whole battery by a crusher, namely, the whole waste battery is firstly crushed integrally, and then materials with recycling values are separated from the crushed waste battery in sequence.
Although the traditional battery processing method of knife-cut separation, namely 'cutting first and then dividing' solves some problems of the 'mixed-division' battery processing method, the traditional battery processing method has some problems: the position of the battery cut by the method is fixed, and the lead-acid storage batteries of different models cannot be cut by a knife, so that the battery cut by the knife is not completely separated, and finally, the recycled substances are still impure, so that the new battery contains impurities, and the performance of the battery is influenced.
And the existing knife-cutting separator has lower working efficiency and cannot meet the requirement of large-scale crushing.
Disclosure of Invention
Aiming at the problems, the invention provides the cutting separator and the separation method for recycling the lead-acid storage battery, the structure is ingenious and reasonable, the efficiency of cutting and separating the waste storage battery can be greatly improved, and the problems in the background technology can be effectively solved.
In order to achieve the purpose, the invention provides the following technical scheme:
the cutting and separating machine comprises two vertical frames which are oppositely arranged on a base, a first cutting line and a second cutting line which are arranged between the two vertical frames and positioned at two sides of the lower part of the vertical frames and have opposite conveying and cutting directions, a positioning mechanism for positioning the height of a cutting device, a first transmission mechanism for driving the cutting device to move, lifting plates which are arranged on the two vertical frames in a sliding manner, a second transmission mechanism for lifting the lifting plates, and a control switchboard for controlling the action of electric components of each part; the cutting device and the jacking device are arranged on the first knife cutting line and the second knife cutting line, and the cutting device and the jacking device are lifted integrally along with the lifting plate.
Further, the first knife cutting line comprises a conveying roller group belt for conveying the storage battery, clamping devices arranged on two sides above the conveying roller group belt and used for transversely clamping the storage battery, a cutting device arranged above the clamping devices, and a jacking device arranged above the cutting device; the second knife tangent line has the same structure as the first knife tangent line.
Further, the roller is rolled by the conveying of one row of horizontal direction parallel arrangement in transfer roller group area and is rolled the conveyer belt that the roller set up around the conveying and constitute, and the one end of roller is rolled in the conveying rotates on the supporting seat of connection on the base, and the other end rotates and connects on the inside wall of grudging post, and the pivot that the roller was rolled in the conveying of transfer roller group area one end passes the lateral wall of grudging post and is connected with motor one, the output and a motor electric connection of control switchboard.
Further, the clamping device comprises a guide pressure plate and a transverse pressure plate; the guide pressure plate is arranged above the conveying roller group belt and fixed on the inner side of the vertical frame,
the guide pressure plate extends along the advancing track of the conveying roller group belt and is vertical to the conveying roller group belt, a baffle is fixedly arranged at one end of the conveying roller group belt advancing direction on the guide pressure plate, a first proximity switch is arranged on the baffle, the receiving end of the control switchboard is electrically connected with the first proximity switch,
the transverse pressing plate and the guide pressing plate are arranged oppositely, the other side of the transverse pressing plate is fixed with an output shaft of the transverse air cylinder, the transverse air cylinder is fixed on the supporting seat of the base, and the output end of the control switchboard is electrically connected with the transverse air cylinder. The control switchboard enables the telescopic end of the transverse cylinder to stretch and drive the transverse pressing plate to move back and forth by controlling the first electromagnetic control valve on the transverse cylinder, and plays a role in positioning and fixing a storage battery clamped between the guide pressing plate and the transverse pressing plate.
Further, the cutting device comprises a serrated knife and a cutting motor; the output end of the control switchboard is electrically connected with the cutting motor, the serrated knife is horizontally arranged right above the conveying roller group belt, a first slide block and a second slide block are arranged on two sides of the serrated knife, connecting grooves are arranged on the opposite surfaces of the first slide block and the second slide block, protruding columns at two ends of a knife board of the serrated knife are respectively and fixedly connected in the connecting grooves on the two sides,
an included angle of 45 degrees is formed between the axis of a knife board of the serrated knife and the advancing track of the storage battery, a knife chain of the serrated knife is driven by a chain wheel and rotates along the outer side edge of the knife board, a rotating shaft of the chain wheel is fixed with an output shaft of a cutting motor, the cutting motor is fixed above a first sliding block, the first sliding block is arranged on one surface of a connecting plate, which is close to a supporting seat, and the upper end of the connecting plate is vertically fixed on the lower end face of a lifting plate; a horizontal sliding chute parallel to the conveying roller group belt is arranged on one surface, close to the supporting seat, of the connecting plate, a guide rod parallel to the conveying roller group belt is arranged inside the horizontal sliding chute, and the first sliding block is connected to the guide rod in a sliding mode; the second sliding block is connected to the side edge of the supporting plate in a sliding manner, the supporting plate is arranged below the lifting plate in parallel, and the corner of the upper end face of the supporting plate is fixed to the lower surface of the lifting plate through a hanging rod; a dovetail-shaped bulge structure is arranged on the side edge of the supporting plate, two ends of the side edge connected with the second sliding block are respectively fixed with a limiting block, and a dovetail-shaped groove is formed in one side surface of the second sliding block and is connected to the dovetail-shaped bulge structure in a sliding mode;
the first transmission mechanism comprises a second motor fixedly connected to the lower surface of the lifting plate, a fluted disc fixedly connected with a main shaft of the second motor, and a rack fixedly arranged on the second sliding block and pointing to one side of the fluted disc; the output end of the control switchboard is electrically connected with the second motor, the fluted disc is positioned right above the supporting plate, the rack is meshed with the fluted disc, the lower end face of the rack is fixedly provided with a slide bar along the axis direction, the upper end face of the supporting plate is provided with a slide way corresponding to the slide bar, and the rack is connected in the slide way of the supporting plate through the slide bar in a sliding manner.
Further, the tight device in top just corresponds with the direction clamp plate position directly over the transfer roller group area, and the tight device in top is including pushing up tight cylinder and the tight clamp plate in top, the output and the tight cylinder electric connection in top of control switchboard push up the tight cylinder and fix the upper surface at the lifter plate, and the lower fixed surface of lifter plate has linear bearing, and the flexible end of the tight cylinder in top passes linear bearing and with the upper surface fixed of the tight clamp plate in top, and the lower surface and the transfer roller group area of the tight clamp plate in top are parallel. The control switchboard controls the extension end of the jacking cylinder to extend out through controlling a second electromagnetic control valve of the jacking cylinder, and the storage battery is tightly pressed between the jacking pressing plate and the conveying roller group belt.
Preferably, the second transmission mechanism comprises lifting chutes arranged on opposite surfaces of the two vertical frames, screws rotationally connected in the lifting chutes, and a driving device for driving the screws to rotate; two sides of the lifting plate are in threaded connection with the screws on the two vertical frames; the driving device comprises a cross beam fixedly connected with the upper ends of the two vertical frames, a transmission rod horizontally and rotatably arranged in the cross beam, and a motor III connected with the transmission rod through a speed reducer, and the output end of the control switchboard is electrically connected with the motor III; the upper end of the screw rod penetrates through the inside of the cross beam and is connected with the transmission rod through a bevel gear set.
Preferably, the positioning mechanism comprises a cross support plate and a second proximity switch fixed in the middle of the upper surface of the cross support plate, the input end of the control switchboard is electrically connected with the second proximity switch, two ends of the cross support plate are slidably connected in adjusting grooves formed in two sides of the lifting chute through adjusting sliders, and the adjusting sliders are arranged in the adjusting grooves through fastening pins; the adjusting slide block is in a T-shaped structure and is matched with the adjusting groove. The arrangement of the positioning mechanism can enable the lifting plate to stop continuously descending when descending above the storage batteries with different specifications, and the structure is ingenious.
The cutting separation method for recycling the lead-acid storage battery comprises the following steps:
a: according to the storage battery height adjusting and positioning mechanism, the fastening pin on the adjusting slide block is unscrewed, the cross support plate is adjusted up and down on the adjusting groove, the position of the second proximity switch is suitable for the heights of storage batteries of different types, and then the fastening pin is screwed;
b: starting equipment, controlling a first motor to rotate forwards by a control switchboard, enabling a first proximity switch to be touched by a conveying roller group belt of a first cutter tangent line and a second cutter tangent line to convey a storage battery to a guide pressure plate from a front-sequence station, sending a touch signal to the control switchboard by the first proximity switch, outputting a control signal to the first motor by the control switchboard, and stopping conveying the conveying roller group belt;
c: the first electromagnetic control valve of the transverse cylinder works under the control of the control switchboard, so that the transverse cylinders of the first knife tangent line and the second knife tangent line execute extended instructions to clamp the storage battery between the transverse pressing plate and the guide pressing plate;
d: the control switchboard controls the motor III to work, the motor III works to drive the transmission rod to rotate and drive the screw rod to rotate through the bevel gear set, the screw rod rotates to drive the lifting plate to move downwards through thread transmission, and when the lifting plate moves downwards to the second proximity switch, the control switchboard controls the motor III to stop working;
e: the second electromagnetic control valve of the jacking cylinder works under the control of the control switchboard, so that the jacking cylinders of the first knife tangent line and the second knife tangent line execute an extended instruction to jack the storage battery between the jacking pressure plate and the conveying roller group belt;
f: the control switchboard controls a second motor to work, the second motor drives a fluted disc to rotate, the fluted disc rotates and simultaneously drives the racks of the first cutter tangent line and the racks of the second cutter tangent line to move in opposite directions along the slide ways on the supporting plate, so that the second sliding blocks of the first cutter tangent line and the second sliding blocks of the second cutter tangent line respectively move in opposite directions along the side edges of the supporting plate with the dovetail-shaped convex structures on two sides under the drive of the respective racks, the second sliding blocks of the first cutter tangent line and the second sliding blocks of the second cutter tangent line drive the respective first sliding blocks to slide on the guide rods through the cutter plates of the serrated cutters, so that the serrated cutters feed to the cutting positions of the storage batteries to be cut, and meanwhile, the control switchboard controls the cutting motor to work, and the storage batteries are cut through the rotation of the cutter chains of the serrated cutters;
g: when the serrated knife finishes cutting and passes through the storage battery, the control switchboard stops the operation of the motor II and the cutting motor, the control switchboard controls the retraction end of the jacking cylinder to contract, meanwhile, the control switchboard controls the motor III to rotate reversely, so that the lifting plate is driven by the second transmission mechanism to move upwards to an initial position, and the motor II rotates reversely under the control of the control switchboard so that the cutting device moves backwards to the initial position;
h: a first electromagnetic control valve of the transverse cylinder works under the control of the control switchboard, so that the transverse cylinder on the first knife cutting line and the second knife cutting line executes a contraction instruction;
i: and the motors I on the first cutter cutting line and the second cutter cutting line are reversed under the control of the control master machine, so that the cut storage batteries are conveyed to an initial station through the conveying roller group belt, and the upper parts and the lower parts of the cut storage batteries are manually and separately placed.
Compared with the prior art, the invention has the beneficial effects that: the serrated knife for cutting the storage batteries of the knife-cutting separator can be adjusted to the corresponding position according to the heights of the storage batteries of different types, the application range is wide, two storage batteries can be simultaneously cut through two knife-cutting lines, and the working efficiency is greatly improved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a top cross-sectional view taken at A-A of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic view of a positioning mechanism of the present invention;
FIG. 4 is a schematic view of a first transmission according to the present invention;
FIG. 5 is an enlarged view taken at B of FIG. 1 in accordance with the present invention;
FIG. 6 is an enlarged view taken at C of FIG. 2 in accordance with the present invention;
FIG. 7 is a schematic view of a transport roller set belt of the present invention;
FIG. 8 is a schematic diagram of the signal connection between the control switchboard and the peripheral devices according to the present invention;
in the figure: 1-base, 2-vertical frame, 3-lifting plate, 4-conveying roller group belt, 41-conveying belt, 42-conveying roller, 5-motor I, 6-guiding pressing plate, 7-transverse pressing plate, 8-transverse air cylinder, 9-supporting seat, 10-baffle, 11-first proximity switch, 12-serrated knife, 121-knife plate, 122-knife chain, 123-chain wheel, 13-cutting motor, 14-first sliding block, 15-second sliding block, 16-connecting plate, 161-horizontal sliding chute, 162-guide rod, 17-supporting plate, 18-hanging rod, 19-limiting block, 20-motor II, 21-fluted disc, 22-rack, 23-sliding strip, 24-sliding chute and 25-jacking air cylinder, 26-a top pressing plate, 27-a linear bearing, 28-a lifting chute, 29-a screw rod, 30-a cross beam, 31-a transmission rod, 32-a motor III, 33-an adjusting groove, 34-a cross support plate, 35-a second proximity switch, 36-an adjusting slide block and 37-a fastening pin.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution:
the cutting separator for recycling the lead-acid storage battery comprises two vertical stands which are oppositely arranged on a base 1, a first cutting line and a second cutting line which are arranged between the two vertical stands 2 and positioned at two sides of the lower part of each vertical stand 2 and have opposite conveying and cutting directions, a positioning mechanism for positioning the height of a cutting device, a first transmission mechanism for driving the cutting device to move, a lifting plate 3 which is arranged on the two vertical stands 2 in a sliding manner, a second transmission mechanism for lifting the lifting plate 3, and a control switchboard for controlling the action of electric components of each part; the cutting device and the jacking device are arranged on the first knife cutting line and the second knife cutting line, and the cutting device and the jacking device are lifted integrally along with the lifting plate 3.
Preferably, the first knife cutting line comprises a conveying roller group belt 4 for conveying the storage battery, clamping devices arranged on two sides above the conveying roller group belt 4 and used for transversely clamping the storage battery, a cutting device arranged above the clamping devices, and a jacking device arranged above the cutting device; the second knife tangent line has the same structure as the first knife tangent line and has the opposite conveying and cutting directions.
Further, as shown in fig. 1 and 7, the conveying roller group belt 4 is composed of a row of conveying roller rollers 42 arranged in parallel in the horizontal direction and a conveying belt 41 arranged around the conveying roller rollers 42, one end of each conveying roller 42 is rotatably connected to the supporting seat 9 on the base 1, the other end of each conveying roller 42 is rotatably connected to the inner side wall of the vertical frame 2, a rotating shaft of each conveying roller 42 at one end of the conveying roller group belt 4 penetrates through the side wall of the vertical frame 2 to be connected with the first motor 5, and the conveying belt 41 is driven to rotate through friction force. And the output end of the control switchboard is electrically connected with the first motor 5.
Further, as shown in fig. 1 and 2, the clamping device includes a guide platen 6 and a lateral platen 7; the guide pressure plate 6 is arranged above the conveying roller group belt 4 and fixed on the inner side of the vertical frame 2,
the guide pressure plate (6) extends along the advancing track of the conveying roller group belt (4) and is perpendicular to the conveying roller group belt (4), a baffle (10) is fixedly arranged at one end of the advancing direction of the conveying roller group belt (4) on the guide pressure plate (6), the baffle 10 is used for limiting the storage battery from the front side of the advancing direction of the storage battery, a first proximity switch (11) is arranged on the baffle (10), the receiving end of the control switchboard is electrically connected with the first proximity switch (11),
the transverse pressing plate 7 is arranged opposite to the guide pressing plate 6, the other surface of the transverse pressing plate 7 is fixed with an output shaft of the transverse cylinder 8, the transverse cylinder 8 is fixed on the supporting seat 9 of the base 1, and the output end of the control switchboard is electrically connected with the transverse cylinder 8. The control switchboard makes the telescopic end of the transverse cylinder 8 stretch and drive the transverse press plate 7 to reciprocate by controlling the first electromagnetic control valve on the transverse cylinder 8. The accumulator is clamped between the guide pressure plate 6 and the transverse pressure plate 7 in a positioning and fixing way.
Further, as shown in fig. 1 and 2, the cutting device includes a serrated knife 12 and a cutting motor 13; the output end of the control switchboard is electrically connected with a cutting motor 13, a serrated knife 12 is horizontally arranged right above the conveying roller group belt 4, a first sliding block 14 and a second sliding block 15 are arranged at two sides of the serrated knife 12, connecting grooves are respectively arranged on the opposite surfaces of the first sliding block 14 and the second sliding block 15, convex columns at two ends of a knife board 121 of the serrated knife 12 are respectively and fixedly connected in the connecting grooves at two sides,
an included angle of 45 degrees is formed between the axis of a knife board 121 of the serrated knife 12 and the advancing track of the storage battery, a knife chain 122 of the serrated knife 12 is driven by a chain wheel 123 and rotates along the outer side edge of the knife board 121, a rotating shaft of the chain wheel 123 is fixed with an output shaft of the cutting motor 13, the cutting motor 13 is fixed above the first sliding block 14, the first sliding block 14 is arranged on one surface of the connecting plate 16 close to the supporting seat 9, and the upper end of the connecting plate 16 is vertically fixed on the lower end face of the lifting plate 3; a horizontal sliding chute 161 parallel to the conveying roller group belt 4 is arranged on one surface of the connecting plate 16 close to the supporting seat 9, a guide rod 162 parallel to the conveying roller group belt 4 is arranged inside the horizontal sliding chute 161, and the first sliding block 14 is connected to the guide rod 162 in a sliding manner; the second sliding block 15 is connected to the side edge of the supporting plate 17 in a sliding manner, the supporting plate 17 is arranged below the lifting plate 3 in parallel, and the corner of the upper end face of the supporting plate 17 is fixed on the lower surface of the lifting plate 3 through a hanging rod 18; a dovetail-shaped convex structure is arranged on the side edge of the supporting plate 17, two ends of the side edge connected with the second sliding block 15 are respectively fixed with a limiting block 19, and a dovetail-shaped groove is arranged on one side surface of the second sliding block 15 and is connected to the dovetail-shaped convex structure in a sliding manner;
as shown in fig. 1 and 2, the first transmission mechanism includes a second motor 20 fixedly connected to the lower surface of the lifting plate 3, a toothed disc 21 fixedly connected to a main shaft of the second motor 20, and a rack 22 fixedly disposed on the second slider 15 and pointing to one side of the toothed disc 21; the output end of the control switchboard is electrically connected with the second motor 20, the fluted disc 21 is positioned right above the supporting plate 17, the rack 22 is meshed with the fluted disc 21, the lower end face of the rack 22 is fixedly provided with a slide bar 23 along the axial direction, the upper end face of the supporting plate 17 is provided with a slide way 24 corresponding to the slide bar 23, and the rack 22 is connected in the slide way 24 of the supporting plate 17 in a sliding way through the slide bar 23.
Further, as shown in fig. 1, the top tight device is located directly over the conveying roller group belt 4 and corresponds to the position of the guide pressing plate 6, the top tight device comprises a top tight cylinder 25 and a top tight pressing plate 26, the output end of the control switchboard is electrically connected with the top tight cylinder 25, the top tight cylinder 25 is fixed on the upper surface of the lifting plate 3, the lower surface of the lifting plate 3 is fixed with a linear bearing 27, the telescopic end of the top tight cylinder 25 penetrates through the linear bearing 27 and is fixed on the upper surface of the top tight pressing plate 26, and the lower surface of the top tight pressing plate 26 is parallel to the conveying roller group belt 4. The control switchboard controls the extension end of the jacking cylinder to extend out by controlling the second electromagnetic control valve of the jacking cylinder 25, and the storage battery is tightly pressed between the jacking pressure plate 26 and the conveying roller group belt 4.
Preferably, as shown in fig. 1, the second transmission mechanism includes a lifting chute 28 disposed on the opposite surfaces of the two stands 2, a screw 29 rotatably connected in the lifting chute 28, and a driving device for driving the screw 29 to rotate; two sides of the lifting plate 3 are in threaded connection with the screw rods 29 on the two vertical frames 2; the driving device comprises a cross beam 30 fixedly connected with the upper ends of the two vertical frames 2, a transmission rod 31 horizontally and rotatably arranged in the cross beam 30, and a third motor 32 connected with the transmission rod 31 through a speed reducer, and the output end of the control switchboard is electrically connected with the third motor 32; the upper end of the screw 29 extends through the inside of the cross member 30 and is connected to a transmission rod 31 via a bevel gear set.
Preferably, as shown in fig. 3, the positioning mechanism includes a cross plate 34 and a second proximity switch 35 fixed in the middle of the upper surface of the cross plate 34, the input end of the control switchboard is electrically connected to the second proximity switch 35, two ends of the cross plate 34 are slidably connected to the adjusting grooves 33 disposed on two sides of the lifting chute 28 by setting an adjusting slider 36, and the adjusting slider 36 is disposed in the adjusting grooves 33 by fastening pins 37; the adjusting slider 36 is of a T-shaped configuration and matches the adjusting groove 33. The arrangement of the positioning mechanism can enable the lifting plate 3 to stop continuously descending when descending above the storage batteries with different specifications, and the structure is ingenious.
Preferably, as shown in fig. 8, the receiving end of the control switchboard is electrically connected with the first proximity switch 11 and the second proximity switch 35, the output end of the control switchboard is electrically connected with the first motor 5, the second motor 20, the third motor 32, the cutting motor 13, the transverse air cylinder 8 and the jacking air cylinder 25, the control switchboard adopts a P L C control system, a main control P L C chip is of a model number S7-300, the proximity switch is a position switch which can be operated without being in mechanical direct contact with a moving part, when the sensing surface of the object proximity switch reaches an action distance, the switch can be actuated without being in mechanical contact and applying any pressure, so that a control instruction is provided for the P L C main control chip, the output port of the P L C control chip is connected with a motor driving chip, such as a 2G 9110 chip, the motor driving IC can amplify the I/O output signal of the P L C, the driving motor driving chip can operate normally, and the rotation speed and direction of the first motor 20, the third motor 32 and the cutting motor 13 are controlled by the transverse air cylinder 38764 and the jacking air cylinder 38764, and the stroke of the control cylinder is controlled by a solenoid valve.
The cutting separation method for the recovery treatment of the lead-acid storage battery comprises the following steps:
a: according to the storage battery height adjusting and positioning mechanism, the fastening pin 37 on the adjusting slide block 36 is unscrewed, the cross support plate 34 is adjusted up and down on the adjusting groove 33, the position of the second proximity switch 35 is suitable for the storage battery heights of different models, and then the fastening pin 37 is screwed;
b: starting the equipment, controlling a first motor 5 to rotate forwards by a control switchboard, enabling a first proximity switch 11 to be touched by a first conveying roller group belt 4 of a first cutter tangent line and a second cutter tangent line when the storage battery is conveyed from a front sequence station to a guide pressure plate 6, sending a touch signal to the control switchboard by the first proximity switch 11, outputting a control signal to the first motor 5 by the control switchboard, and enabling the first conveying roller group belt 4 to stop conveying;
c: the first electromagnetic control valve of the transverse cylinder 8 works under the control of the control switchboard, so that the transverse cylinders 8 of the first knife line and the second knife line execute the extending instruction, and the storage battery is clamped between the transverse pressing plate 7 and the guide pressing plate 6;
d: the control switchboard controls a third motor 32 to work, the third motor 32 works to drive a transmission rod 31 to rotate and drive a screw 29 to rotate through the transmission of a bevel gear set, the screw 29 rotates to drive the lifting plate 3 to move downwards through thread transmission, and when the lifting plate 3 moves downwards to a second proximity switch 35, the control switchboard controls the third motor 32 to stop working;
e: the second electromagnetic control valve of the jacking cylinder 25 works under the control of the control switchboard, so that the jacking cylinder 25 of the first knife tangent line and the second knife tangent line executes an extended instruction so as to jack the storage battery between the jacking pressure plate 26 and the conveying roller group belt 4;
f: the control switchboard controls the motor II 20 to work, the motor II 20 drives the fluted disc 21 to rotate, the fluted disc 21 rotates and simultaneously drives the rack 22 of the first cutter tangent line and the rack 22 of the second cutter tangent line to move in opposite directions along the slide ways on the supporting plate 17, so that the second slider 15 of the first cutter tangent line and the second slider 15 of the second cutter tangent line respectively move in opposite directions along the side edges of the dovetail-shaped convex structures arranged on the two sides of the supporting plate 17 under the driving of the respective racks 22, the second slider 15 of the first cutter tangent line and the second slider 15 of the second cutter tangent line drive the respective first slider 14 to slide on the guide rod 162 through the knife plate 121 of the serrated knife 12, so that the serrated knife 12 feeds to the cutting position of the storage battery to be cut, meanwhile, the control switchboard controls the cutting motor 13 to work, and the storage battery is cut through the rotation of the knife chain 122 of the serrated knife 12;
g: when the serrated knife 12 finishes cutting and passes through a storage battery, the control switchboard stops the second motor 20 and the cutting motor 13 from working, the control switchboard controls the telescopic end of the jacking cylinder 25 to contract, meanwhile, the control switchboard controls the third motor 32 to rotate reversely, so that the lifting plate 3 moves upwards to an initial position under the driving of the second transmission mechanism, and the second motor 20 rotates reversely under the control of the control switchboard so that the cutting device moves back to the initial position;
h: a first electromagnetic control valve of the transverse cylinder 8 works under the control of the control switchboard to enable the transverse cylinder 8 on the first cutter cutting line and the second cutter cutting line to execute a contraction instruction;
i: the motors (5) on the first and second knife cutting lines are reversed under the control of the control master so that the cut batteries are transferred to the initial station by the transfer roller group belt (4), and the upper and lower parts of the cut batteries are manually placed separately.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The cutting separator for recycling the lead-acid storage battery is characterized by comprising two vertical stands (2) oppositely arranged on a base (1), a first cutting line and a second cutting line which are arranged between the two vertical stands (2) and positioned on two sides of the lower part of each vertical stand (2) and have opposite conveying and cutting directions, a positioning mechanism for positioning the height of a cutting device, a first transmission mechanism for driving the cutting device to move, lifting plates (3) slidably arranged on the two vertical stands (2), a second transmission mechanism for lifting the lifting plates (3) and a control switchboard for controlling the action of electric components of each part; the first knife tangent line and the second knife tangent line are both provided with a cutting device and a jacking device, and the cutting device and the jacking device are lifted integrally along with the lifting plate (3);
the first knife cutting line comprises a conveying roller set belt (4) for conveying the storage battery, clamping devices arranged on two sides above the conveying roller set belt (4) and used for transversely clamping the storage battery, a cutting device arranged above the clamping devices and a jacking device arranged above the cutting device; the second knife tangent line has the same structure as the first knife tangent line.
2. The knife-cutting separator for recycling lead-acid batteries according to claim 1, wherein the conveying roller set belt (4) is composed of a row of conveying roller rollers (42) arranged horizontally in parallel and a conveying belt (41) arranged around the conveying roller rollers (42), one end of each conveying roller (42) is rotatably connected to a supporting seat (9) on the base (1), the other end of each conveying roller (42) is rotatably connected to the inner side wall of the vertical frame (2), the rotating shaft of each conveying roller (42) at one end of the conveying roller set belt (4) penetrates through the side wall of the vertical frame (2) to be connected with the motor I (5), and the output end of the control switchboard is electrically connected with the motor I (5).
3. The knife-cutter separator for the recycling of lead-acid batteries according to claim 2, characterized in that the clamping means comprise a guide platen (6) and a transverse platen (7); the guide pressure plate (6) is arranged above the conveying roller group belt (4) and fixed on the inner side of the vertical frame (2),
the guide pressure plate (6) extends along the advancing track of the conveying roller group belt (4) and is perpendicular to the conveying roller group belt (4), a baffle (10) is fixedly arranged at one end of the advancing direction of the conveying roller group belt (4) on the guide pressure plate (6), a first proximity switch (11) is arranged on the baffle (10), the receiving end of the control switchboard is electrically connected with the first proximity switch (11),
horizontal clamp plate (7) and direction clamp plate (6) set up relatively, and the another side of horizontal clamp plate (7) is fixed with the output shaft of horizontal cylinder (8), and horizontal cylinder (8) are fixed on supporting seat (9) of base (1), the output and horizontal cylinder (8) electric connection of control switchboard.
4. The knife-and-cutter separator for the recovery processing of lead-acid batteries according to claim 3, characterized in that said cutting means comprise a serrated knife (12) and a cutting motor (13); the output end of the control switchboard is electrically connected with a cutting motor (13), a serrated knife (12) is horizontally arranged right above the conveying roller group belt (4), a first sliding block (14) and a second sliding block (15) are arranged on two sides of the serrated knife (12), connecting grooves are respectively arranged on the opposite surfaces of the first sliding block (14) and the second sliding block (15), convex columns at two ends of a knife board (121) of the serrated knife (12) are respectively and fixedly connected in the connecting grooves on the two sides,
an included angle of 45 degrees is formed between the axis of a knife board (121) of the serrated knife (12) and the advancing track of the storage battery, a knife chain (122) of the serrated knife (12) is driven by a chain wheel (123) and rotates along the outer side edge of the knife board (121), a rotating shaft of the chain wheel (123) is fixed with an output shaft of a cutting motor (13), the cutting motor (13) is fixed above a first sliding block (14), the first sliding block (14) is arranged on one surface, close to the supporting seat (9), of a connecting plate (16), and the upper end of the connecting plate (16) is vertically fixed on the lower end face of the lifting plate (3); a horizontal sliding chute (161) parallel to the conveying roller group belt (4) is arranged on one surface, close to the supporting seat (9), of the connecting plate (16), a guide rod (162) parallel to the conveying roller group belt (4) is arranged inside the horizontal sliding chute (161), and the first sliding block (14) is connected to the guide rod (162) in a sliding mode; the second sliding block (15) is connected to the side edge of the supporting plate (17) in a sliding mode, the supporting plate (17) is arranged below the lifting plate (3) in parallel, and the corner of the upper end face of the supporting plate (17) is fixed to the lower surface of the lifting plate (3) through a hanging rod (18); a dovetail-shaped convex structure is arranged on the side edge of the supporting plate (17), limiting blocks (19) are fixed at two ends of the side edge connected with the second sliding block (15), and a dovetail-shaped groove is arranged on one side surface of the second sliding block (15) and is connected to the dovetail-shaped convex structure in a sliding mode;
the first transmission mechanism comprises a second motor (20) fixedly connected to the lower surface of the lifting plate (3), a fluted disc (21) fixedly connected with a main shaft of the second motor (20), and a rack (22) fixedly arranged on the second sliding block (15) and pointing to one side of the fluted disc (21); the output and the second (20) electric connection of motor of control switchboard, fluted disc (21) are located directly over layer board (17), rack (22) and fluted disc (21) meshing, and the lower terminal surface of rack (22) is fixed along its axis direction and is equipped with draw runner (23), and the up end of layer board (17) is equipped with slide (24) corresponding with draw runner (23), and rack (22) pass through draw runner (23) sliding connection in slide (24) of layer board (17).
5. The knife-cutting separator for recycling lead-acid batteries according to claim 4, wherein the jacking device is located right above the conveying roller set belt (4) and corresponds to the position of the guide pressing plate (6), the jacking device comprises a jacking cylinder (25) and a jacking pressing plate (26), the output end of the control switchboard is electrically connected with the jacking cylinder (25), the jacking cylinder (25) is fixed on the upper surface of the lifting plate (3), a linear bearing (27) is fixed on the lower surface of the lifting plate (3), the telescopic end of the jacking cylinder (25) penetrates through the linear bearing (27) and is fixed on the upper surface of the jacking pressing plate (26), and the lower surface of the jacking pressing plate (26) is parallel to the conveying roller set belt (4).
6. The knife-cutting separator for recovery processing of lead-acid batteries according to claim 5, characterized in that the second transmission mechanism comprises lifting chutes (28) arranged on opposite faces of the two stands (2), screws (29) rotatably connected in the lifting chutes (28), and driving means for driving the screws (29) to rotate; two sides of the lifting plate (3) are in threaded connection with the screw rods (29) on the two vertical frames (2); the driving device comprises a cross beam (30) fixedly connected with the upper ends of the two vertical frames (2), a transmission rod (31) horizontally and rotatably arranged in the cross beam (30), and a motor III (32) connected with the transmission rod (31) through a speed reducer, and the output end of the control switchboard is electrically connected with the motor III (32); the upper end of the screw rod (29) penetrates into the cross beam (30) and is connected with the transmission rod (31) through a bevel gear set.
7. The knife-cutting separator for recycling lead-acid storage batteries according to claim 6, wherein the positioning mechanism comprises a cross plate (34) and a second proximity switch (35) fixed in the middle of the upper surface of the cross plate (34), the input end of the control switchboard is electrically connected with the second proximity switch (35), two ends of the cross plate (34) are slidably connected in adjusting grooves (33) arranged on two sides of the lifting chute (28) through arranging adjusting sliders (36), and the adjusting sliders (36) are arranged in the adjusting grooves (33) through fastening pins (37); the adjusting slide block (36) is in a T-shaped structure and is matched with the adjusting groove (33).
8. A separation method for recycling a lead-acid battery, using the knife-cutter separator for recycling a lead-acid battery according to claim 7, characterized by comprising the steps of:
a: according to the storage battery height adjusting and positioning mechanism, a fastening pin (37) on an adjusting sliding block (36) is unscrewed, a cross supporting plate (34) is adjusted up and down on an adjusting groove (33), so that the position of a second proximity switch (35) is suitable for the storage battery heights of different models, and then the fastening pin (37) is screwed;
b: the equipment is started, the first motor (5) is controlled by the control switchboard to rotate forwards, the first proximity switch (11) is touched by the conveying roller set belt (4) of the first cutter tangent line and the second cutter tangent line when the storage battery is conveyed to the position of the guide pressing plate (6) from the front station, the first proximity switch (11) sends a touch signal to the control switchboard, the control switchboard outputs a control signal to the first motor (5), and the conveying roller set belt (4) stops conveying;
c: a first electromagnetic control valve of the transverse cylinder (8) works under the control of the control switchboard, so that the transverse cylinders (8) of the first knife tangent line and the second knife tangent line execute a stretching instruction to clamp the storage battery between the transverse pressing plate (7) and the guide pressing plate (6);
d: the control switchboard controls a motor III (32) to work, the motor III (32) works to drive a transmission rod (31) to rotate and drive a screw rod (29) to rotate through bevel gear set transmission, the screw rod (29) rotates to drive a lifting plate (3) to move downwards through thread transmission, and when the lifting plate (3) moves downwards to a second proximity switch (35), the control switchboard controls the motor III (32) to stop working;
e: the second electromagnetic control valve of the jacking cylinder (25) works under the control of the control switchboard, so that the jacking cylinder (25) of the first knife tangent line and the second knife tangent line executes an extending instruction so as to jack the storage battery between the jacking pressure plate (26) and the conveying roller set belt (4);
f: the control switchboard controls a second motor (20) to work, the second motor (20) drives a fluted disc (21) to rotate, the fluted disc (21) rotates and simultaneously drives a rack (22) of a first cutter tangent line and a rack (22) of a second cutter tangent line to move in opposite directions along a slide way on a supporting plate (17), so that a second sliding block (15) of the first cutter tangent line and a second sliding block (15) of the second cutter tangent line respectively move in opposite directions along the side edges of the supporting plate (17) provided with dovetail-shaped convex structures under the drive of the respective racks (22), the second sliding block (15) of the first cutter tangent line and the second sliding block (15) of the second cutter tangent line drive the respective first sliding block (14) to slide on a guide rod (162) through a knife board (121) of a serrated knife (12), so that the serrated knife (12) feeds to a cutting position of a storage battery to be cut, and simultaneously controls a cutting motor (13) to work, the storage battery is cut by the rotation of a cutter chain (122) of the serrated cutter (12);
g: when the serrated knife (12) finishes cutting and passes through a storage battery, the switchboard is controlled to stop the second motor (20) and the cutting motor (13) from working, the switchboard is controlled to control the telescopic end of the jacking cylinder (25) to contract, meanwhile, the switchboard is controlled to control the third motor (32) to reverse, so that the lifting plate (3) moves upwards to an initial position under the driving of the second transmission mechanism, the second motor (20) reverses under the control of the switchboard, and the cutting device moves back to the initial position;
h: a first electromagnetic control valve of the transverse cylinder (8) works under the control of the control switchboard, so that the transverse cylinder (8) on the first cutter tangent line and the second cutter tangent line executes a contraction instruction;
i: the first motor (5) on the first cutter cutting line and the second cutter cutting line are reversed under the control of the control master machine, so that the cut storage batteries are conveyed to an initial station through a conveying roller group belt (4), and the upper parts and the lower parts of the cut storage batteries are manually separated.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810382129.1A CN108637380B (en) | 2018-04-26 | 2018-04-26 | Cutting separator and cutting separation method for recycling lead-acid storage battery |
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| CN201810382129.1A CN108637380B (en) | 2018-04-26 | 2018-04-26 | Cutting separator and cutting separation method for recycling lead-acid storage battery |
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| CN108637380B true CN108637380B (en) | 2020-07-14 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109808083A (en) * | 2019-03-29 | 2019-05-28 | 四川省万光机械设备有限公司 | Cutting tables and cutting machines for cutting machines |
| CN110682008A (en) * | 2019-09-30 | 2020-01-14 | 萧县威辰机电工程设备有限公司 | Solar cell processing laser section separator |
| CN110518304B (en) * | 2019-10-03 | 2021-02-05 | 安徽环新集团股份有限公司 | Storage battery recycling and disassembling device |
| CN114284576A (en) * | 2021-11-17 | 2022-04-05 | 深圳供电局有限公司 | Battery dissection table and its control method, device, controller and storage medium |
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