CN213165592U - Plate on-line cutting device - Google Patents
Plate on-line cutting device Download PDFInfo
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- CN213165592U CN213165592U CN202021411052.5U CN202021411052U CN213165592U CN 213165592 U CN213165592 U CN 213165592U CN 202021411052 U CN202021411052 U CN 202021411052U CN 213165592 U CN213165592 U CN 213165592U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 244000208734 Pisonia aculeata Species 0.000 claims abstract description 14
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000004566 building material Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 101100008048 Caenorhabditis elegans cut-4 gene Proteins 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型涉及一种板材在线切割装置，属于建筑材料生产设备技术领域。包括安装于架体上的两条相平行的滑动轨道，滑动轨道上架设有能沿滑动轨道长度方向前后滑动的滑车，滑车上安装有与滑动轨道相平行的板材支架，板材支架末端安装有升降挡板，板材支架上方设有前后排列的一号切刀机构、二号切刀机构，沿着板材支架长度方向设有多个相间隔的压板机构，架体上安装有回拉气缸，回拉气缸活动端安装于滑车上，滑动轨道起始端安装有光电开关，升降挡板、一号切刀机构、二号切刀机构、压板机构、回拉气缸均受控于PLC控制器。本实用新型可在板材生产中实现多种规格板材的在线切割，降低了能耗，提高了效率、提高产品尺寸精度。
The utility model relates to a plate on-line cutting device, which belongs to the technical field of building material production equipment. It includes two parallel sliding rails installed on the frame body. The sliding rails are provided with a pulley that can slide forward and backward along the length direction of the sliding rails. The baffle, the No. 1 cutter mechanism and the No. 2 cutter mechanism arranged in front and rear above the plate support, and a plurality of spaced pressing plate mechanisms are arranged along the length of the plate support. The movable end of the cylinder is installed on the pulley, and the photoelectric switch is installed at the beginning of the sliding track. The lifting baffle, the No. 1 cutter mechanism, the No. 2 cutter mechanism, the platen mechanism and the pull-back cylinder are all controlled by the PLC controller. The utility model can realize on-line cutting of various specifications of plates in plate production, reduces energy consumption, improves efficiency and improves product dimensional accuracy.
Description
Technical Field
The utility model relates to a panel on-line cutting device belongs to building material production facility technical field.
Background
On a continuous production line of polyurethane composite boards and rock wool composite boards, the production of 2400mmX1200 mm-sized boards is often limited by equipment and technical conditions, and then the boards are manually cut into target boards with corresponding sizes, so that the manual cutting consumes a large amount of manpower and financial resources, the cutting precision is poor, and the production efficiency is low.
Disclosure of Invention
The utility model discloses aim at overcomes the weak point of high consumption, inefficiency that current manual cutting brought, provides a panel on-line cutting device, and this device can realize the on-line cutting of multiple specification panel in panel production, has reduced the energy consumption, has improved efficiency, improvement product size precision.
The utility model discloses a panel on-line cutting device, its special character lies in including installing two gliding tracks 2 that parallel on support body 1, gliding coaster 3 around 2 length direction along the slip track is established to slip track 2, install panel support 4 that parallels with slip track 2 on coaster 3, lifting baffle 5 is installed to panel support 4 end, panel support 4 top is equipped with a fore-and-aft arrangement's a cutter mechanism 6, No. two cutter mechanism 26, the two is the same in structure and both ends movable mounting is on crossing coaster 3, be equipped with a plurality of looks spaced pressure plate mechanism 7 along panel support 4 length direction, pressure plate mechanism 7 both ends are installed on coaster 3, install pullback cylinder 11 on support body 1, pullback cylinder 11 expansion end is installed on coaster 3, photoelectric switch 27 is installed to slip track 2 initiating terminal, lifting baffle 5, The first cutter mechanism 6, the second cutter mechanism 26, the pressing plate mechanism 7 and the pull-back cylinder 11 are controlled by a PLC controller;
the plate support 4 is provided with a power roller 23 for driving the plate to move;
the lifting baffle 5 comprises an air cylinder assembly 8 arranged on the plate bracket 4, and a baffle 9 is arranged at the movable end of the air cylinder assembly 8;
the first cutter mechanism 6 comprises a conveyor belt motor 10 arranged on one side of the pulley 3, the output end of the conveyor belt motor 10 drives a main gear 13 to rotate through a synchronous belt wheel 24 and a synchronous belt 12, an auxiliary gear matched with the main gear 13 is arranged on the other side of the pulley 3, a conveyor belt 14 is sleeved between the main gear 13 and the auxiliary gear, a connecting plate 15 is arranged on the conveyor belt 14, a cutting motor 16 is arranged on the connecting plate 15, and the cutting motor 16 drives a saw blade 17 to rotate;
a protective cover 18 is arranged outside the saw blade 17;
the pressing plate mechanism 7 comprises a portal frame 19 stretching across two sides of the pulley 3, a pressing plate cylinder 20 is installed in the middle of the portal frame 19, the movable end of the pressing plate cylinder 20 is connected with a pressing plate 21, guide rods 22 are arranged on the left side and the right side of the pressing plate cylinder 20, and the bottom of each guide rod 22 is connected with the pressing plate 21.
The utility model discloses a panel on-line cutting device structural design is ingenious, through adjusting the distance between cutter mechanism, No. two cutter mechanisms to and the distance between No. two cutter mechanisms and the lifting baffle, can be at the target panel of the multiple specification of wire-electrode cutting, can accurate control lifting baffle, cutter mechanism, No. two cutter mechanisms, pressure plate mechanism, the work of pullback cylinder through the PLC controller, improve the precision and the efficiency of cutting, reduce the energy consumption, reduce the manufacturing cost of enterprise.
Drawings
FIG. 1 is a schematic structural view of an on-line cutting device for sheet materials according to the present invention;
figure 2 panel is in the utility model discloses panel is the directional diagram of marcing on the wire cutting device.
In the figure: 1. A frame body; 2. A sliding track; 3. A pulley; 4. A plate support; 5. a lifting baffle plate; 6. a first cutter mechanism; 7. a platen mechanism; 8. a cylinder assembly; 9. a baffle plate; 10. a conveyor belt motor; 11. pulling back the air cylinder; 12. a synchronous belt; 13. a main gear; 14. a conveyor belt; 15. a connecting plate; 16. cutting the motor; 17. a saw blade; 18. a protective cover; 19. a gantry; 20. a platen cylinder; 21. pressing a plate; 22. a guide bar; 23. a power roller; 24. a synchronous pulley; 25. a plate material; 26. a second cutter mechanism; 27. a photoelectric switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
The sheet material on-line cutting device of the embodiment is shown in the attached figures 1-2. The plate on-line cutting device comprises two parallel sliding rails 2 installed on a frame body 1, a pulley 3 capable of sliding back and forth along the length direction of the sliding rails 2 is erected on the sliding rails 2, a plate support 4 parallel to the sliding rails 2 is installed on the pulley 3, a lifting baffle 5 is installed at the tail end of the plate support 4, a first cutter mechanism 6 and a second cutter mechanism 26 which are arranged back and forth are arranged above the plate support 4, the first cutter mechanism and the second cutter mechanism are identical in structure, two ends of the first cutter mechanism and the second cutter mechanism are movably installed on the cross pulley 3, a plurality of spaced pressing plate mechanisms 7 are arranged along the length direction of the plate support 4, two ends of each pressing plate mechanism 7 are installed on the pulley 3, a pull-back air cylinder 11 is installed on the frame body 1, the movable end of each pull-back air cylinder 11 is installed on the pulley 3, a photoelectric switch 27 is installed, The second cutter mechanism 26, the pressing plate mechanism 7 and the pull-back cylinder 11 are all controlled by a PLC controller;
in order to convey the cut plate forwards to the next processing link, a power roller 23 for driving the plate to move is arranged on the plate support 4;
the specific structure of the lifting baffle 5 is as follows: the lifting baffle 5 comprises an air cylinder assembly 8 arranged on the plate bracket 4, and a baffle 9 is arranged at the movable end of the air cylinder assembly 8; the PLC controller is used for controlling the cylinder assembly 8 to work, and the cylinder assembly 8 is used for driving the baffle 9 to lift;
the specific structure of a cutter mechanism 6 is as follows: the first cutter mechanism 6 comprises a conveyor belt motor 10 arranged on one side of the pulley 3, the output end of the conveyor belt motor 10 drives a main gear 13 to rotate through a synchronous belt wheel 24 and a synchronous belt 12, an auxiliary gear matched with the main gear 13 is arranged on the other side of the pulley 3, a conveyor belt 14 is sleeved between the main gear 13 and the auxiliary gear, a connecting plate 15 is arranged on the conveyor belt 14, a cutting motor 16 is arranged on the connecting plate 15, and the cutting motor 16 drives a saw blade 17 to rotate; the PLC is used for controlling the work of the conveyor belt motor 10, the conveyor belt motor 10 drives the conveyor belt 14 to move left and right, so that the cutting motor 16 is driven to move left and right, meanwhile, the PLC drives the cutting motor 16 to work, the cutting motor 16 drives the saw blade 17 to rotate, so that cutting is achieved, and in order to improve the safety coefficient, the outer side of the saw blade 17 is provided with a protective cover 18;
the specific structure of the platen mechanism 7: the pressing plate mechanism 7 comprises a portal frame 19 stretching across two sides of the pulley 3, a pressing plate cylinder 20 is installed at the middle position of the portal frame 19, the movable end of the pressing plate cylinder 20 is connected with a pressing plate 21, guide rods 22 are arranged on the left side and the right side of the pressing plate cylinder 20, the bottom of each guide rod 22 is connected with the corresponding pressing plate 21, and during cutting, the pressing plate cylinder 20 is controlled by a PLC (programmable logic controller) to press plates downwards, and then cutting can be achieved.
The working principle is as follows: after the plate 25 touches the lifting baffle 5, the plate 25 drives the pulley 3 to travel on the sliding track 2, meanwhile, the two pressing plate mechanisms 7 descend to press the plate 25, and the first cutter mechanism 6 and the second cutter mechanism 26 cut leftwards or rightwards. After cutting, the baffle 9 descends, the cut plate is conveyed out through the power roller 23, meanwhile, the pulley 3 is pulled back to the original position through the pull-back cylinder 11, and then, the baffle 9 rises to enter the next cycle.
The distance between the first cutter mechanism 6 and the second cutter mechanism 26 can be adjusted, so that the plates with different lengths can be cut, and the distance between the lifting baffle 5 and the second cutter mechanism 26 can be adjusted, so that the plates with different lengths can be cut.
The pulley 3 of this embodiment runs without any power, but runs forward by pushing the plate 25 against the baffle 9, and the pulley 3 returns by pulling back the pull-back cylinder 11 at the lower end.
The length of the plate 25 is unlimited before cutting, the width of the plate is 600, when the plate head enters the cutting saw shown in the attached drawing 2, the plate head impacts the baffle 9, the pulley 3 moves forwards on the frame body 1, meanwhile, the plate 25 is pressed and fixed by the plate pressing mechanism 7, the first cutter mechanism 6 and the second cutter mechanism 26 cut leftwards or rightwards simultaneously, and the plate 25 is cut completely. After the cutting is finished, the baffle 9 descends, the power roller 23 outputs the cut 4 target boards to the next process, meanwhile, the pulley 3 is pulled back to the starting point position by the pull-back cylinder 11 below, and then the baffle 9 ascends to enter the next cycle.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A plate on-line cutting device is characterized by comprising two parallel sliding rails arranged on a frame body, a pulley capable of sliding back and forth along the length direction of the sliding rails is erected on the sliding rails, a plate support parallel to the sliding rails is arranged on the pulley, a lifting baffle is arranged at the tail end of the plate support, a first cutter mechanism and a second cutter mechanism which are arranged back and forth are arranged above the plate support, the first cutter mechanism and the second cutter mechanism are identical in structure, two ends of the first cutter mechanism and the second cutter mechanism are movably arranged on the cross pulley, a plurality of spaced pressing plate mechanisms are arranged along the length direction of the plate support, two ends of each pressing plate mechanism are arranged on the pulley, a pull-back air cylinder is arranged on the frame body, the movable end of each pull-back air cylinder is arranged on the pulley, the second cutter mechanism, the pressing plate mechanism and the pull-back cylinder are all controlled by a PLC controller.
2. An on-line cutting device for plates as claimed in claim 1, wherein the plate support is provided with a power roller for driving the plate to move.
3. An on-line cutting device for plates according to claim 1, characterized in that the lifting baffle comprises a cylinder assembly mounted on the plate support, and the movable end of the cylinder assembly is provided with the baffle.
4. An on-line cutting device for plates as claimed in claim 1, wherein the first cutter mechanism comprises a conveyer motor installed on one side of a pulley, the output end of the conveyer motor drives a main gear to rotate through a synchronous pulley and a synchronous belt, the other side of the pulley is provided with a pinion gear used in cooperation with the main gear, the conveyer belt is sleeved between the main gear and the pinion gear, a connecting plate is installed on the conveyer belt, a cutting motor is installed on the connecting plate, and the cutting motor drives a saw blade to rotate.
5. An on-line cutting device for plates according to claim 4, characterized in that the saw blade is provided with a guard on its outer side.
6. The apparatus as claimed in claim 1, wherein the pressing means comprises a gantry frame crossing both sides of the pulley, a pressing cylinder is installed at a middle position of the gantry frame, a movable end of the pressing cylinder is connected to the pressing plate, guide rods are installed at both left and right sides of the pressing cylinder, and bottoms of the guide rods are connected to the pressing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021411052.5U CN213165592U (en) | 2020-07-17 | 2020-07-17 | Plate on-line cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021411052.5U CN213165592U (en) | 2020-07-17 | 2020-07-17 | Plate on-line cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213165592U true CN213165592U (en) | 2021-05-11 |
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ID=75793718
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021411052.5U Active CN213165592U (en) | 2020-07-17 | 2020-07-17 | Plate on-line cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213165592U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114407099A (en) * | 2022-01-25 | 2022-04-29 | 四川隆济时节能科技有限公司 | Automatic cutting device for insulation board |
-
2020
- 2020-07-17 CN CN202021411052.5U patent/CN213165592U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114407099A (en) * | 2022-01-25 | 2022-04-29 | 四川隆济时节能科技有限公司 | Automatic cutting device for insulation board |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20250116 Address after: Room 2103, Building 1, No. 127 Changjiang Road, Yantai Economic and Technological Development Zone, Shandong Province, China 265500 Patentee after: Yantai Wanhua Investment Co.,Ltd. Country or region after: China Address before: 264006 No. 6 Taiyuan Road, Yantai economic and Technological Development Zone, Shandong 6 Patentee before: Wanhua Construction Technology Co.,Ltd. Country or region before: China Patentee before: WANHUA ENERGY-SAVING TECHNOLOGY GROUP Co.,Ltd. |
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| TR01 | Transfer of patent right |