CN113275644A - Plate processing equipment capable of synchronously processing and transporting - Google Patents
Plate processing equipment capable of synchronously processing and transporting Download PDFInfo
- Publication number
- CN113275644A CN113275644A CN202110581474.XA CN202110581474A CN113275644A CN 113275644 A CN113275644 A CN 113275644A CN 202110581474 A CN202110581474 A CN 202110581474A CN 113275644 A CN113275644 A CN 113275644A
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- China
- Prior art keywords
- cutting
- platform
- plate
- processing
- motion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
- B23D19/04—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs
- B23D19/06—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs with several spaced pairs of shearing discs working simultaneously, e.g. for trimming or making strips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The invention discloses a plate processing device for synchronous processing and transportation, which comprises a movable cutting device and a motion control system, wherein the movable cutting device is connected with the movable cutting device through a connecting rod; the movable cutting equipment is used for compacting, cutting, conveying and transporting the plate; the motion control system is used for controlling the mobile cutting equipment; the mobile cutting equipment comprises a bottom rack, and a mobile cutting platform, a plate positioning module, a cutter cutting motion module and a platform conveying motion module which are arranged on the bottom rack; the movable cutting platform is used for bearing the plate positioning module and the cutter cutting motion module; the platform transmission motion module is used for driving the movable cutting platform to move on the bottom rack; the plate positioning module is used for pressing and conveying plates; when the plate positioning module is in a plate pressing state, the cutter cutting motion module performs displacement cutting on the plate. The problem that processing and transportation in the field of plate processing cannot be carried out synchronously is solved, and the problem that plate processing is suitable for assembly line production under the condition of no manual intervention is solved.
Description
Technical Field
The invention relates to the field of building board processing, in particular to board processing equipment for synchronous processing and transportation.
Background
The processing of the plate is always an important production field, the application range of the plate comprises a plurality of fields such as building, home decoration, raw material production and the like, the original plate processing technology often needs to be processed firstly and then transported, and the processing and transportation can not be carried out synchronously, so that the processing and transportation time cost is huge; moreover, the traditional plate processing is generally used as a station which is dragged to beat and occupies a large amount of time of workers in the production of a production line, because the plate is generally heavy, after the plate is processed, the manual transportation is slow, a large amount of manpower needs to be wasted frequently to meet the processing beat, and the efficiency of the whole production process is low.
Disclosure of Invention
The invention aims to provide plate processing equipment for synchronous operation of processing and transportation, which solves the problem that the processing and transportation in the plate processing field can not be synchronously carried out and also solves the problem that the plate processing is suitable for assembly line production under the condition of no manual intervention.
The invention adopts the following technical scheme for realizing the aim of the invention:
the invention provides a plate processing device for synchronous operation of processing and transportation, which comprises:
the plate processing device for synchronous processing and transportation comprises:
the mobile cutting equipment is used for compacting, cutting, conveying and transporting the plate;
a motion control system for controlling the mobile cutting apparatus;
wherein the mobile cutting device comprises:
the cutting device comprises a bottom rack, a movable cutting platform, a plate positioning module, a cutter cutting motion module and a platform conveying motion module, wherein the movable cutting platform, the plate positioning module, the cutter cutting motion module and the platform conveying motion module are arranged on the bottom rack;
the mobile cutting platform is used for bearing the plate positioning module and the cutter cutting motion module;
the platform conveying motion module is used for driving the movable cutting platform to move on the bottom rack;
the plate positioning module is used for pressing and conveying plates;
when the plate positioning module is in a plate pressing state, the cutter cutting motion module performs displacement cutting on the plate.
Furthermore, the plate positioning module comprises a positioning support rod cylinder, a lifting cylinder and a conveying motor, the positioning support rod cylinder, the lifting cylinder and the conveying motor are arranged on the movable cutting platform, the positioning support rod cylinder is used for supporting plates from the bottom surfaces of the plates, the output end of the lifting cylinder is connected with a positioning compression roller used for compressing the supported plates, and the output shaft of the conveying motor is connected with a conveying roller used for conveying the plates.
Furthermore, a proximity switch used for judging whether the plate to be cut is in place or not is further arranged on the movable cutting platform.
Further, the cutter cutting motion module comprises a mounting seat which is movably arranged on the movable cutting platform and is positioned above the plate positioning module, a cutting advancing motor is arranged on the mounting seat, and an output shaft of the cutting advancing motor is connected with a gear transmission case;
the cutter cutting motion module further comprises a cutting motion rack, the cutting motion rack is arranged on the movable cutting platform along the moving track of the mounting seat, and the cutting motion rack is in meshing transmission with a gear on the gear transmission case.
Further, the cutting tool module including set up in lift cylinder on the mount pad, the output of lift cylinder is connected with the cutting motor, the output shaft of cutting motor is connected with the cutting tool who is used for cutting panel.
Further, the platform transmission motion module comprises a first transmission servo motor arranged on the movable cutting platform, an output shaft of the first transmission servo motor is connected with a transmission motion gear, a rack is arranged on the bottom rack along the moving track of the movable cutting platform, and the transmission motion gear is in meshing transmission with the rack.
Further, the movable cutting platform comprises a base and a bearing platform, the base is movably connected to the bottom rack, the bearing platform is movably arranged on the base, the first transmission servo motor is arranged on the base, the platform transmission motion module further comprises a second transmission servo motor arranged on the base, an output shaft of the second transmission servo motor is connected with a screw transmission mechanism, and an output end of the screw transmission mechanism is fixedly connected with the bearing platform.
The invention has the following beneficial effects:
the automatic production line cutting machine has the advantages that the processing and the transportation are carried out simultaneously, the production efficiency is increased, the automatic production can be realized, the personnel cost is reduced, no manual work is involved in the cutter processing process, the production safety is increased, the plate production efficiency is integrally increased, the unmanned cutting and transportation are realized, when the automatic production line cutting machine is used for the automatic production line production, the beat control of the production line is facilitated, and the adaptability of the automatic production line is good.
Drawings
FIG. 1 is a schematic structural view of a sheet processing apparatus for simultaneous processing and transportation according to an embodiment of the present invention;
FIG. 2 is a schematic view of the servo-synchronized multi-blade cutting system shown in FIG. 1 from another angle;
FIG. 3 is a first partial structural diagram of FIGS. 1 and 2;
fig. 4 is a partial structural schematic view of fig. 1 and 2.
Detailed Description
The invention is further described with reference to specific examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 to 4, the plate processing equipment with synchronous processing and transportation provided by the invention not only solves the problem that processing and transportation in the plate processing field cannot be synchronously carried out, but also solves the problem that plate processing is suitable for assembly line production without manual intervention.
As shown in fig. 1, includes: the device comprises a plate positioning module 10, a cutter cutting motion module 20, a platform transmission motion module 30, a cutting cutter 40, a cutting motor 50, a bottom rack 60, a movable cutting platform 70 and a motion control system;
the plate positioning module 10 comprises a positioning support rod cylinder 11, a positioning press roller 12, a lifting cylinder 13, a conveying roller 14, a conveying motor 15 and a proximity switch;
the positioning support rod cylinder 11 is fixed on the movable cutting platform 70 and has a telescopic function, when the device is used for cutting, the positioning support rod cylinder 11 extends out and is used for supporting the plate from the bottom surface of the plate when the plate is cut, and when the plate is conveyed; the positioning support rod cylinder 11 retracts, so that the plate is convenient to convey;
the positioning compression roller 12 is connected to the lifting cylinder 13 and used for compressing the plate from the top surface of the plate when the plate is cut;
the lifting cylinder 13 is fixed on the movable cutting platform 70, is connected with the positioning press roller 12 and is used for controlling the positioning press roller 12 to press or release the plate;
a transfer roller 14 connected to the transfer motor 15 for transferring the plate material in a rolling friction manner;
a conveying motor 15 fixed on the moving cutting platform 70 and connected with the conveying roller 14 for driving the conveying roller 14;
a proximity switch fixed at a specific position of the movable cutting platform 70 for judging whether the plate to be cut is in place;
the cutter cutting motion module 20 comprises a first cutting travel motor 21, a first gear box 22, a second cutting travel motor 23, a second gear box 24, a first cutting motion rack 25 and a second cutting motion rack 26;
wherein, the first cutting advancing motor 21 is connected with the first gear box 22, is matched with the second cutting advancing motor 23, and simultaneously moves synchronously to provide a power source for the advancing of the cutter connecting frame 27;
a second cutting travel motor 23 connected to the second gear transmission 24, and cooperating with the first cutting travel motor 21 while moving synchronously to provide a power source for the travel of the cutter attachment frame 27;
a first gear transmission 22 connected to the first cutting travel motor 21 and gear-connected to the first cutting motion rack 25, and drawing the tool attachment 27 from the left side to move by interaction with the first cutting motion rack 25 when the first cutting travel motor 21 rotates;
a second gear transmission 24 connected to the second cutting travel motor 23 and gear-connected to the second cutting motion rack 26, and drawing the moving cutter link 27 from the right side to move by interaction with the second cutting motion rack 26 when the second cutting travel motor 23 rotates;
a first cutting movement rack 25 fixed on the movable cutting platform 70 and geared with the first gear transmission case 22, when the first cutting movement motor 21 rotates, the cutter connecting frame 27 obtains a left traction force through interaction with the first gear transmission case 22;
a second cutting movement rack 26 fixed on the movable cutting platform 70 and gear-connected with the second gear transmission case 24, when the second cutting advancing motor 23 rotates, the cutter connecting frame 27 obtains right traction force through interaction with the second gear transmission case 24;
the platform conveying motion module 30 comprises a first conveying servo motor 31, a conveying motion gear 32, a rack 33, a second conveying servo motor 34 and a screw transmission mechanism 35;
the movable cutting platform 70 comprises a base 71 and a bearing platform 72, the base 71 is movably connected to the bottom rack 60, the bearing platform 72 is movably arranged on the base 71, and the first transmission servo motor 31 is arranged on the base 71;
wherein, the first transmission servo motor 31 is fixed on the base 71;
a transmission motion gear 32 connected with the first transmission servo motor 31 and in gear connection with the rack 33, when the first transmission servo motor 31 works, the first transmission servo motor and the rack 33 interact to draw the whole movable cutting platform 70 to move rapidly;
a rack 33 fixed on the bottom rack 60, gear-connected to the transfer motion gear 32, and interacting with the transfer motion gear 32 when the first transfer servo motor 31 rotates, so that the entire movable cutting platform 70 moves rapidly;
a second transmission servo motor 34 fixed on the base 71 and connected with the screw transmission mechanism 35;
the screw transmission mechanism 35 is connected with the second conveying servo motor 34 and the bearing platform 72, and when the second conveying servo motor 34 moves, the movement position and the movement speed of the bearing platform 72 are accurately driven through the stretching and the contraction of the screw;
the movable cutting platform 70 is in gear connection with the rack 33 of the rack, the panel positioning module 10, the cutter cutting motion module 20, the cutting cutter 40 and the cutting motor 50 are driven to do transverse motion during motion, and the movable cutting platform 70 does transverse transportation motion while the cutting cutter 40 indirectly connected with the movable cutting platform does longitudinal cutting motion, so that the synchronization of processing and transportation is ensured.
The cutting tool 40 is connected with the tool connecting frame, connected with the cutting motor and used for cutting the plate;
a cutting motor 50 connected to the cutting tool 40 for providing power to the cutting tool 40;
the output of the lifting cylinder 80 is connected with a cutting motor 50, and the output shaft of the cutting motor 50 is connected with a cutting tool 40 for cutting the plate;
and a bottom frame 60 connected to the frame rack 33 for carrying the entire apparatus.
The motion control system comprises a control computer, a PCI data acquisition card, an electromagnetic valve and a servo controller.
The control computer is connected with the PCI motion control card, intercommunicates with the PCI motion control card and sends an instruction to the PCI motion control card;
the PCI motion control card is connected with the electromagnetic valve and the servo controller, and controls the automatic operation of equipment;
and one end of the electromagnetic valve is connected with the PCI motion control card and is controlled by the PCI motion control card, and the other end of the electromagnetic valve is connected with the air cylinder in the equipment and controls the on-off of the air cylinder according to the instruction of the PCI motion control card.
One end of the servo controller is connected with the PCI motion control card and is controlled by the PCI motion control card, and the other end of the servo controller is connected with a servo motor in the equipment and controls the on-off of the air cylinder according to the instruction of the PCI motion control card.
The invention also provides a plate processing method for synchronous processing and transportation, which is used for cutting and processing the sandwich color steel plate typically applied to building materials.
In the embodiment, the processing stations are positioned in the production line, the beat of the production line is 30s, in order to ensure the integration of processing and transportation, the length of the bottom rack is 5.5m, the length of the movable cutting platform is 2m, the cutting requirement is that 2m long plates flowing into the previous station are cut averagely, and the length of each plate after cutting is 0.4 m.
The speed of the movable cutting platform is 116.7mm/s, the integral transportation is divided into two sections, the speed of the first section is set to be 200mm/s, and the integral length is set to be 3 m; the second stage speed was 33mm/s and the overall length was 0.5 m.
The width direction of the plate is 1m, the movement length of the cutter is 1.3m, and the running speed is 52 mm/s:
in addition, the embodiment automatically processes and transports the sandwich color steel plate according to the practical working conditions as follows:
(1) firstly, the equipment strictly executes the set streamline beat, when the beat time is met, the foam panel automatically flows into the equipment work station in the production line, the conveying motor in the equipment rotates to drive the conveying roller, and the previous work station is continued to transmit the sandwich color steel plate.
(2) Meanwhile, the computer control system starts timing, if the proximity switch senses that the sandwich color steel plate reaches the appointed position to be cut within the set time, the plate positioning module supports the positioning support rod cylinder, the positioning compression roller and the lifting cylinder to start working, and the plate is fixedly clamped; if the proximity switch does not sense that the sandwich color steel plate reaches the specified position to be cut within the set time, the cutting is abandoned, the system prompts that the materials are timely conveyed, the system does not operate before the beat time is finished, and the step 1 is returned after the beat time is finished.
(3) The cutter cutting motion module and the cutting motor are started to drive the cutter to cut the sandwich color steel plate on average, and meanwhile, the platform conveying motion module drives the movable cutting platform to start moving;
(4) after the automatic processing of the equipment is finished, the movable cutting platform is moved to the tail end position of the station, and the equipment discharges materials and flows into the next station.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (7)
1. The utility model provides a panel processing equipment of processing and transportation synchronous operation which characterized in that:
the plate processing device for synchronous processing and transportation comprises:
the mobile cutting equipment is used for compacting, cutting, conveying and transporting the plate;
a motion control system for controlling the mobile cutting apparatus;
wherein the mobile cutting device comprises:
the cutting device comprises a bottom rack, a movable cutting platform, a plate positioning module, a cutter cutting motion module and a platform conveying motion module, wherein the movable cutting platform, the plate positioning module, the cutter cutting motion module and the platform conveying motion module are arranged on the bottom rack;
the mobile cutting platform is used for bearing the plate positioning module and the cutter cutting motion module;
the platform conveying motion module is used for driving the movable cutting platform to move on the bottom rack;
the plate positioning module is used for pressing and conveying plates;
when the plate positioning module is in a plate pressing state, the cutter cutting motion module performs displacement cutting on the plate.
2. The board processing device for synchronous operation of processing and transportation as claimed in claim 1, wherein the board positioning module comprises a positioning brace rod cylinder, a lifting cylinder and a conveying motor, the positioning brace rod cylinder is arranged on the movable cutting platform and used for supporting the board from the bottom surface of the board, the output end of the lifting cylinder is connected with a positioning compression roller used for compressing the supported board, and the output shaft of the conveying motor is connected with a conveying roller used for conveying the board.
3. A sheet processing apparatus for synchronous operation of processing and transporting as claimed in claim 2, wherein said moving cutting platform is further provided with a proximity switch for determining whether the sheet to be cut is in place.
4. The board processing device for synchronous operation of processing and transportation as claimed in any one of claims 1 to 3, wherein the cutter cutting motion module comprises a mounting seat movably arranged on the movable cutting platform and above the board positioning module, a cutting travel motor is arranged on the mounting seat, and an output shaft of the cutting travel motor is connected with a gear box;
the cutter cutting motion module further comprises a cutting motion rack, the cutting motion rack is arranged on the movable cutting platform along the moving track of the mounting seat, and the cutting motion rack is in meshing transmission with a gear on the gear transmission case.
5. The board processing device for synchronous operation of processing and transportation as claimed in claim 4, wherein the cutting tool module comprises a lifting cylinder disposed on the mounting base, an output of the lifting cylinder is connected with a cutting motor, and an output shaft of the cutting motor is connected with a cutting tool for cutting the board.
6. The board processing device for synchronous operation of processing and transportation as claimed in claim 1, wherein the platform transfer motion module comprises a first transfer servo motor arranged on the movable cutting platform, an output shaft of the first transfer servo motor is connected with a transfer motion gear, a rack is arranged on the bottom rack along the moving track of the movable cutting platform, and the transfer motion gear is in meshing transmission with the rack.
7. The board processing device for synchronous operation of processing and transportation as claimed in claim 6, wherein the movable cutting platform comprises a base and a bearing platform, the base is movably connected to the bottom frame, the bearing platform is movably arranged on the base, the first transmission servo motor is arranged on the base, the platform transmission motion module further comprises a second transmission servo motor arranged on the base, an output shaft of the second transmission servo motor is connected with a screw transmission mechanism, and an output end of the screw transmission mechanism is fixedly connected with the bearing platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110581474.XA CN113275644A (en) | 2021-05-27 | 2021-05-27 | Plate processing equipment capable of synchronously processing and transporting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110581474.XA CN113275644A (en) | 2021-05-27 | 2021-05-27 | Plate processing equipment capable of synchronously processing and transporting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113275644A true CN113275644A (en) | 2021-08-20 |
Family
ID=77281918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110581474.XA Withdrawn CN113275644A (en) | 2021-05-27 | 2021-05-27 | Plate processing equipment capable of synchronously processing and transporting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113275644A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113865513A (en) * | 2021-12-06 | 2021-12-31 | 烟台华虹建筑科技有限公司 | Steel construction installation engineering check out test set |
-
2021
- 2021-05-27 CN CN202110581474.XA patent/CN113275644A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113865513A (en) * | 2021-12-06 | 2021-12-31 | 烟台华虹建筑科技有限公司 | Steel construction installation engineering check out test set |
| CN113865513B (en) * | 2021-12-06 | 2022-02-18 | 烟台华虹建筑科技有限公司 | Steel construction installation engineering check out test set |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210820 |
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| WW01 | Invention patent application withdrawn after publication |