CN113232143B - Flexible AAC panel processing lines - Google Patents
Flexible AAC panel processing lines Download PDFInfo
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- CN113232143B CN113232143B CN202110504084.2A CN202110504084A CN113232143B CN 113232143 B CN113232143 B CN 113232143B CN 202110504084 A CN202110504084 A CN 202110504084A CN 113232143 B CN113232143 B CN 113232143B
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- 238000012545 processing Methods 0.000 title claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 278
- 230000005540 biological transmission Effects 0.000 claims abstract description 94
- 239000002699 waste material Substances 0.000 claims abstract description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000012546 transfer Methods 0.000 claims abstract description 5
- 230000003068 static effect Effects 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 53
- 239000000463 material Substances 0.000 claims description 39
- 239000004567 concrete Substances 0.000 claims description 25
- 238000004804 winding Methods 0.000 claims description 13
- 238000011084 recovery Methods 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 9
- 230000000712 assembly Effects 0.000 description 7
- 238000000429 assembly Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0054—Cleaning devices for cutting means
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Structural Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention provides a flexible AAC plate processing production line which comprises a batching system, a stirring and pouring system, a static curing system, a slitting system, a waste recycling system, a mould stripping system, a steam curing system and a plate severing system which are sequentially arranged, wherein the systems are connected through rail transmission or a transfer manipulator, each slitting system comprises a rack, a first cutting system, a second cutting system and a third cutting system, and through the structural design and the position relation arrangement of the first cutting system, the second cutting system and the third cutting system, after transverse cutting is finished, vertical cutting is finished at the same time, so that cutting processes are reduced, and the production efficiency is improved; and meanwhile, the waste materials after cutting are crushed and concentrated to be recycled by utilizing a waste material recycling system arranged below the third cutting system, so that waste of the waste materials and waste of water resources are reduced.
Description
Technical Field
The invention relates to the technical field of aerated concrete production, in particular to a flexible AAC plate processing production line.
Background
The aerated concrete (AAC) plate is a novel light porous green environment-friendly building material which is prepared by taking cement, lime, silica sand and the like as main raw materials and adding different numbers of steel bar meshes subjected to antiseptic treatment according to structural requirements. The autoclaved aerated concrete slab with porous crystals is produced through high-temperature high-pressure steam curing and reaction, has lower density than common cement materials, and has excellent performance of fire resistance, fire prevention, sound insulation, heat preservation and the like which are unparalleled.
Among the prior art scheme, need strike off vertical long side waste material earlier, vertical short side waste material excision, transversely cut into the board along aerated concrete slab's length direction, cutting process is more, cuts along length direction cutting, and cutting time is long, and production efficiency is low, and the waste material of excision simultaneously adopts the flowing water to wash, and the demand water resource is more to there is the waste material to pile up and can't rinse totally in the pay-off ditch and cause the pay-off ditch to block up technical problem such as difficult clearance.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the flexible AAC plate processing production line, and through the structural design and the position relation setting of the first cutting system, the second cutting system and the third cutting system, after the transverse cutting is finished, the vertical cutting is finished, so that the cutting procedures are reduced, and the production efficiency is improved; utilize the waste recovery system who establishes in third cutting system below to carry out the breakage to the waste material after the cutting and concentrate the recovery simultaneously, reduce the waste of waste material and the waste of water resource.
In order to achieve the purpose, the invention provides the following technical scheme:
a flexible AAC plate processing production line comprises a batching system, a stirring and pouring system, a static maintenance system, a slitting system, a waste recovery system, a die removing system, a steam curing system and a plate severing system which are sequentially arranged, wherein the systems are connected through rail transmission or a transfer manipulator, and the flexible AAC plate processing production line is characterized in that the slitting system comprises a rack, a first cutting system, a second cutting system and a third cutting system;
the top end of the rack is provided with a plurality of guide grooves;
the first cutting system comprises two first moving trolleys which are symmetrically arranged, a first cutting unit arranged between the two first moving trolleys and two first cutting driving components arranged at opposite angles of the first cutting system; the horizontal output end a of the first cutting driving component is connected with a first movable trolley; the top end of the vertical output end a of the first cutting driving assembly is provided with a transmission part a;
the second cutting system comprises two second moving trolleys which are symmetrically arranged, a second cutting unit arranged between the two second moving trolleys and two second cutting driving components arranged at the opposite angles of the second cutting system; the horizontal output end b of the second cutting driving component is connected with a second movable trolley; the middle part of the vertical output end b of the second cutting driving assembly is provided with a transmission part b;
the third cutting system comprises a third cutting unit, a fourth cutting unit vertically arranged above the third cutting unit and a control plate for connecting the top ends of the third cutting unit and the fourth cutting unit; guide connecting rods are arranged at two ends of the third cutting unit and the fourth cutting unit; the guide connecting rod is in sliding fit with the guide groove, and the top end of the guide connecting rod is connected with the control plate;
the first cutting driving assembly drives the first moving trolley to move leftwards, so that the first cutting unit cuts the lower half part of the blank, and meanwhile, the vertical output end a drives the third cutting system to move downwards to cut the upper half part of the blank vertically;
when the first moving trolley moves to the leftmost end, the transmission part a is disengaged from the control board, the transmission part b and the control board enter the engaged state, meanwhile, the second cutting driving component works to drive the second moving trolley to move rightwards to transversely cut the upper half part of the blank, and meanwhile, the vertical output end b drives the third cutting system to continue to move downwards to vertically cut the lower half part of the blank; and finishing vertical cutting while finishing transverse cutting.
The waste recovery system is located the below of system of cutting, the waste recovery system includes the conveyer, locates the material receiving unit of "returning" font setting above the conveyer, the material receiving unit is collected and is transmitted to the conveyer after broken to the waste material that the cutting fell, moves to in the waste material stirring storehouse of locating the conveyer tail end.
As a refinement, the total length F of the first cutting system is greater than the total length G of the third cutting system, which is greater than the total length H of the second cutting system.
As an improvement, the material receiving unit comprises four groups of material receiving assemblies which are obliquely arranged inwards, and each of the four groups of material receiving assemblies comprises a supporting frame arranged on the conveyor, a plurality of rollers arranged on the supporting frame, a material receiving belt in transmission connection with the rollers and a crushing assembly arranged at one end of the material receiving assembly; one end of one of the rollers is connected with a transmission assembly which controls the material receiving belt to work and stop; and the crushing assembly is used for crushing the rolled waste.
As an improvement, the transmission assembly comprises a driving gear a arranged at one end of the roller, a driving gear b meshed with the driving gear a for transmission, a one-way transmission gear coaxially arranged with the driving gear b and a transmission rack connected with the bottom end of the third cutting system, and the transmission rack is meshed with the one-way transmission gear for transmission.
As an improvement, the crushing assembly comprises a plurality of groups of crushing rollers, and the crushing rollers are arranged above the drum; a crushing channel is formed between the crushing roller and the roller; one end of the crushing roller is provided with a driving gear c which is meshed with a driving gear d arranged at one end of the corresponding roller for transmission.
As an improvement, the first cutting unit, the second cutting unit, the third cutting unit and the fourth cutting unit have the same structure, and each cutting unit comprises:
the cutting device comprises a cutting bracket, a cutting wire outlet and a cutting wire feeding mechanism, wherein one side surface of the cutting bracket is provided with a cutting wire outlet;
the two driving motors are arranged at the top end of the cutting bracket, and the output ends of the driving motors are connected with worm shafts;
the plurality of turbines are arranged along the length direction of the worm shaft and are rotatably arranged in the cutting bracket, and the turbines are in transmission fit with the worm shaft;
the wire winding discs are respectively coaxially arranged on one side corresponding to the turbine and synchronously rotate;
and the plurality of cutting wires are wound on the wire winding discs corresponding to the left and the right, and are driven by the driving motor to reciprocate left and right and gradually furl.
As an improvement, the cutting wire cleaning system is also included; the cutting wire cleaning systems are respectively arranged on the corresponding cutting units, and the turbines of the cutting units drive the cutting wires to simultaneously clean the residual concrete on the cutting wires after the concrete is cut.
As an improvement, the cutting wire cleaning system comprises:
the transmission gear a is coaxially arranged on one side of the wire winding disc and synchronously rotates;
the transmission gear b is rotatably arranged in the cutting bracket and is in meshing transmission with the transmission gear a;
the cleaning wheel is coaxially arranged on one side of the transmission gear b, and the outer diameter surface of the cleaning wheel is provided with a cleaning part;
the cleaning knife is clamped on the cutting wire, and the other end of the cleaning knife is fixedly connected with the inner wall of the cutting support; the cleaning knife is of a conical structure which is arranged in a bilateral symmetry manner;
the water spraying faucet is arranged above the cleaning knife and is connected with the cutting bracket; wherein the water outlet of the water spray tap is arranged in a strip shape, and the width of the water outlet is larger than that of the cleaning knife;
a waste collection channel; the waste collecting channel is arranged below the water spraying faucet, and the width of the collecting port of the waste collecting channel is larger than the horizontal distance between the cleaning wheel and the cleaning knife.
As an improvement, the height J of the transmission part a is more than or equal to half of the height K of the blank to be cut, and when the control plate is transmitted to the bottommost end of the transmission part a, the third cutting system cuts the blank to be cut to half of the height; the top end of the transmission part b is matched with the bottom end of the transmission part a.
As an improvement, two guide posts are symmetrically arranged at the top end of the rack, and the guide posts penetrate through the control panel and are in sliding fit with the control panel.
The invention has the beneficial effects that:
(1) according to the invention, after the first cutting unit and the third cutting system are synchronously controlled by the first cutting driving assembly to simultaneously cut the blank, the first cutting unit and the third cutting system are synchronously controlled by the second cutting driving assembly to simultaneously cut the blank, so that the transverse cutting and the vertical cutting of the blank are synchronously completed, and the production efficiency is improved; meanwhile, the up-and-down motion of the third cutting system is utilized to drive the waste recovery system to collect the cut waste, and the waste is transmitted through the conveying belt, so that the problem of water resource waste caused by water flushing is avoided, and the technical problems that a feeding ditch is easy to block and difficult to clean are solved;
(2) according to the invention, the crushing assembly arranged at the tail end of the waste recovery system is used for crushing large waste, so that the problem that the quality of a product is reduced because the large waste cannot be uniformly mixed with slurry when the large waste is reused due to nonuniform stirring is avoided;
(3) according to the invention, the width direction of the blank is taken as the transverse cutting direction, so that the cutting time is shortened, and the cutting efficiency is improved;
(4) according to the invention, the cut wire is cleaned by the cut wire cleaning system, so that the cut wire rolled into the wire winding disc is clean and is prepared for next cutting, and the technical problems of size over-tolerance and waste generation caused by the fact that concrete is remained on the steel wire when the steel wire is used next time are solved;
(5) according to the invention, the waste materials cleaned on the steel wire are uniformly recycled through the waste material collecting channel, so that the waste of materials is avoided;
in conclusion, the invention has the advantages of high cutting efficiency, accurate cutting size, low rejection rate, no waste of waste materials, reduction of waste of water resources and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the position of the slitting system and the waste recycling system of the present invention;
FIG. 3 is a schematic view of a waste recycling system according to the present invention;
FIG. 4 is a schematic view of the structure of the receiving unit of the present invention;
fig. 5 is a schematic structural view of the receiving assembly of the present invention;
fig. 6 is a cross-sectional view of a receiving assembly of the present invention;
FIG. 7 is a schematic view of a one-way gear of the present invention;
FIG. 8 is a schematic structural view of the present invention;
FIG. 9 is a schematic view of the overall structure of the slitting system of the present invention
FIG. 10 is a schematic view of a first cutting system according to the present invention;
FIG. 11 is a schematic view of a second cutting system according to the present invention;
FIG. 12 is a schematic view of a third cutting system according to the present invention;
FIG. 13 is a schematic view of a cutting system according to the present invention;
FIG. 14 is a schematic view of a first cutting unit and a wire cleaning system according to the present invention;
FIG. 15 is a schematic view of a third cutting unit and a wire cleaning system according to the present invention;
FIG. 16 is a schematic top view of the first cutting unit of the present invention;
FIG. 17 is a partial structural view of a second carriage according to the present invention;
FIG. 18 is a schematic view of the faucet of the present invention;
FIG. 19 is a schematic view of the structure of the cleaning wheel of the present invention
FIG. 20 is a schematic view illustrating a state where the first cutting unit has been cut to the bottom according to the present invention;
FIG. 21 is a schematic view illustrating a bottom cutting state of the second cutting unit according to the present invention;
FIG. 22 is a schematic view of the blank construction of the present invention;
figure 23 is a schematic view of the completed transverse cut of the lower end of the slab blank of the present invention;
figure 24 is a schematic view of the completed upper end cross cut of the concrete slab blank of the present invention;
FIG. 25 is a schematic view of a third cutting system cutting wire configuration of the present invention cutting a block;
FIG. 26 is a schematic view showing a state where the transverse cutting of the lower end of the concrete block blank of the present invention is completed;
fig. 27 is a schematic view showing a state where the transverse cutting of the upper end of the concrete block blank is completed according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Examples
As shown in fig. 1-2 and 8, a flexible AAC plate processing production line comprises a batching system i, a stirring and pouring system ii, a static maintenance system iii, a slitting system iv, a waste recovery system v, a form removal system vi, a steam curing system vii and a plate breaking-off system viii which are sequentially arranged, wherein the systems are connected with each other through a track transmission connection or a transfer manipulator, and the slitting system iv comprises a rack 100, a first cutting system 1, a second cutting system 2 and a third cutting system 3;
the top end of the frame 100 is provided with a plurality of guide grooves 101;
as shown in fig. 9, the first cutting system 1 includes two first movable trolleys 11 symmetrically arranged, a first cutting unit 12 disposed between the two first movable trolleys 11, and two first cutting driving assemblies 13 disposed at opposite corners of the first cutting system 1; the horizontal output end a131 of the first cutting driving component 13 is connected with the first movable trolley 11; the top end of the vertical output end a132 of the first cutting driving assembly 13 is provided with a transmission part a 1321;
as shown in fig. 10, the second cutting system 2 includes two second movable carriages 21 symmetrically arranged, a second cutting unit 22 arranged between the two second movable carriages 21, and two second cutting driving assemblies 23 arranged at opposite corners of the second cutting system 2; the horizontal output end b231 of the second cutting driving component 23 is connected with the second movable trolley 21; the middle part of the vertical output end b232 of the second cutting driving component 23 is provided with a transmission part b 2321;
as shown in fig. 11, the third cutting system 3 includes a third cutting unit 31, a fourth cutting unit 32 vertically disposed above the third cutting unit 31, and a control board 33 connecting top ends of the third cutting unit 31 and the fourth cutting unit 32; the two ends of the third cutting unit 31 and the fourth cutting unit 32 are both provided with a guide connecting rod 34; the guide connecting rod 34 is in sliding fit with the guide groove 101, and the top end of the guide connecting rod is connected with the control plate 33; wherein the cutting wire of the fourth cutting unit 32 is 10-30mm higher than the cutting wire of the third cutting unit 31;
as shown in fig. 22, the blank 200 is maintained statically;
as shown in fig. 20 and 23, the first cutting driving assembly 13 drives the first moving trolley 11 to move leftward, so that the first cutting unit 12 cuts the lower half portion of the blank 200, and the vertical output end a132 drives the third cutting system 3 to move downward, so as to cut the upper half portion of the blank 200 vertically;
as shown in fig. 21 and 24, when the first moving trolley 11 moves to the leftmost end, the transmission part a1321 is disengaged from the control board 33, the transmission part b2321 and the control board 33 enter the engaged state, and at the same time, the second cutting driving assembly 23 operates to drive the second moving trolley 21 to move rightwards, so that the upper half of the blank 200 is cut transversely, and at the same time, the vertical output end b232 drives the third cutting system 3 to continue to move downwards, so that the lower half of the blank 200 is cut vertically; and finishing vertical cutting while finishing transverse cutting.
As shown in fig. 2 to 4, the waste recycling system v is disposed below the slitting system iv, and the waste recycling system v includes a conveyor 51 and a material receiving unit 52 disposed above the conveyor 51 and in a shape like a Chinese character 'hui', and the material receiving unit 52 collects and crushes the waste materials falling from the slitting process, transmits the crushed waste materials to the conveyor 51, and operates to a waste stirring bin 53 disposed at the tail end of the conveyor 51.
The conveyor 51 is preferably a belt conveyor, a weighing feeder is arranged between the tail end of the conveyor 51 and the waste material stirring bin 53, the material output by the conveyor 51 is weighed and then conveyed into the waste material stirring bin 53, and meanwhile, a certain amount of water is added according to the input weight for stirring; the proportion in the waste stirring bin 53 is kept consistent with the original proportion, the slurry stirred in the waste stirring bin 53 can be directly mixed into the stirring and pouring system II in proportion for secondary utilization, and the technical problem that the proportion of the waste is different from the proportion of the original slurry is solved; wherein the batcher of weighing is prior art, and its theory of operation is not being repeated in this embodiment.
In this embodiment, as shown in fig. 12, the total length F of the first cutting system 1 is greater than the total length G of the third cutting system 3, and the total length G of the third cutting system 3 is greater than the total length H of the second cutting system 2.
Preferably, as shown in fig. 4 to 6, the material receiving unit 52 includes four sets of material receiving assemblies 521 disposed in an inward inclined manner, each of the four sets of material receiving assemblies 521 includes a supporting frame 5211 disposed on the conveyor 51, a plurality of rollers 5212 disposed on the supporting frame 5211, a material receiving belt 5213 in transmission connection with the plurality of rollers 5212, and a crushing assembly 5214 disposed at one end of the material receiving assembly 521; one end of one of the rollers 5212 is connected with a transmission assembly 5215, and the transmission assembly 5215 controls the operation and stop of the material receiving belt 5213; the crushing assembly 5214 crushes the rolled-off waste; in addition, the four groups of receiving assemblies 521 only have differences in length direction, and the structures are the same;
in addition, the drive assembly 5215 is preferably attached to the very edge of the plurality of rollers 5212.
Further, as shown in fig. 5, the transmission assembly 5215 comprises a driving gear a52151 arranged at one end of the drum 5212, a driving gear b52152 in meshing transmission with the driving gear a52151, one-way transmission teeth 52153 coaxially arranged with the driving gear b52152, and a transmission rack 52154 connected with the bottom end of the third cutting system 3, wherein the transmission rack 52154 is in meshing transmission with the one-way transmission teeth 52153;
as shown in fig. 7, the one-way transmission gear 52153 is rotatably disposed on the support bracket 5211 through a connecting rod 52155; a plurality of ratchets 52156 are arranged inside the box body; one side of the driving gear b52152 is provided with a plurality of pawls 52157 matched with the ratchet teeth 52156; the pawl 52157 is in matched transmission with the ratchet 52156 to realize the unidirectional rotation of the driving gear b 52152;
when the third cutting system 3 cuts the blank downward, the one-way transmission gear 52153 rotates, the driving gear b52152 does not rotate, the material receiving belt 5213 is stopped, and the cut waste is collected;
when the third cutting system 3 finishes upward movement of the blanks after cutting, the one-way transmission gear 52153 rotates and drives the driving gear b52152 to rotate, the driving gear b52152 drives the driving gear a52151 to rotate so as to drive the material receiving assembly 521 to work, so that the waste on the material receiving belt 5213 is conveyed downwards, and the crushing assembly 5214 works to crush the passing waste.
As a modification, as shown in fig. 5 to 6, the crushing assembly 5214 comprises a plurality of sets of crushing rollers 52141, the crushing rollers 52141 being disposed above the barrel 5212; a crushing passage 52142 is formed between the crushing roller 52141 and the drum 5212; one end of the crushing roller 52141 is provided with a driving gear c52143 which is meshed with a driving gear d52144 arranged at one end of the corresponding roller 5212 for transmission;
it should be noted that the crushing assembly 5214 is disposed at the bottom end of one side of the material receiving assembly 521, which is disposed in an inclined manner, and is located above the material receiving belt 5213.
As a modification, as shown in fig. 13 to 15, the first cutting unit 12, the second cutting unit 22, the third cutting unit 31, and the fourth cutting unit 32 have the same structure, and each include:
the cutting device comprises a cutting bracket 121, wherein a cutting wire outlet 1211 is formed in one side surface of the cutting bracket 121;
the two driving motors 122 are arranged at the top end of the cutting bracket 121, and the output ends of the driving motors 122 are connected with worm shafts 123;
the worm wheels 124 are arranged along the length direction of the worm shaft 123 and rotatably arranged inside the cutting bracket 121, and the worm wheels 124 are in transmission fit with the worm shaft 123;
the plurality of wire winding discs 125 are respectively coaxially arranged on one side corresponding to the turbine 124 and synchronously rotate;
a plurality of cutting wires 126, a plurality of cutting wires 126 are wound on the corresponding wire winding discs 125, and are driven by the driving motor 122 to reciprocate left and right and gradually furled;
wherein, the turbines 124 at the left and right ends rotate reversely to drive the two wire-winding discs 125 to rotate reversely, and the cutting wire 126 is gradually transferred from the wire-winding disc 125 at one end to the wire-winding disc 125 at the other end to realize the cutting of the aerated concrete, wherein in the transfer process, the cutting wire 126 does reciprocating motion, and the moving distance of the cutting wire advancing to one end is larger than the moving distance of the cutting wire retreating to the other end.
As a modification, a cutting wire cleaning system 4 is also included; the cutting wire cleaning systems 4 are respectively arranged on the corresponding cutting units, and the turbine 124 of the cutting units drives the cutting wires 126 to clean the residual concrete on the cutting wires synchronously after the concrete is cut.
In this embodiment, as shown in fig. 13, the cutting wire cleaning system 4 includes:
the transmission gear a41 is coaxially arranged on one side of the wire winding disc 125 and rotates synchronously;
the transmission gear b42 is rotationally arranged in the cutting bracket 121 and is in meshing transmission with the transmission gear a 41;
a cleaning wheel 43, as shown in fig. 18, the cleaning wheel 43 is coaxially provided on one side of the transmission gear b42, and a cleaning portion 431 is provided on the outer diameter surface thereof; the cleaning part 431 is made of steel wire balls, sponge and other materials;
a cleaning knife 44, as shown in fig. 19, the cleaning knife 44 is clamped on the cutting wire 126, and the other end thereof is fixedly connected with the inner wall of the cutting support 121; the cleaning blades 44 are in a tapered structure which is arranged symmetrically left and right; the cleaning knife 44 is of a two-petal structure and is clamped on the cutting wire 126 through buckling, and two ends of the cleaning knife 44 are provided with cutting edges 441 for shoveling concrete on the cutting wire 126;
a water spray tap 45, as shown in fig. 17, wherein the water spray tap 45 is disposed above the cleaning blade 44 and connected to the cutting bracket 121; wherein the water outlet 451 of the water spraying tap 45 is arranged in a strip shape, and the water outlet 451 is wider than the width of the cleaning knife 44; the water spray tap 45 is communicated with a high-pressure water pipe, and the residual concrete on the cutting wire 126 is washed by high-pressure water;
a waste collection channel 46; the waste collecting channel 46 is arranged below the water spraying faucet 45, and the width of the material receiving opening 461 is larger than the horizontal distance between the cleaning wheel 43 and the cleaning blade 44; the waste collecting channel 46 collects and uniformly recycles the washed concrete.
It should be noted that, when the cutting filament 126 passes through the cleaning knife 44, the water spraying tap 45 washes and soaks the residual concrete on the cutting filament 126 for the first time, the cleaning knife 44 removes the residual concrete after washing and soaking, and the removed concrete falls into the waste collecting channel 46 for centralized recycling through washing by the water spraying tap 45; after the steel wire part passing through the cleaning knife 44 is washed for the second time by the water spray tap 45, the cutting wire 126 is cleaned again by the cleaning part 431 on the cleaning wheel 43, so that the cleaning of the cutting wire 126 is completed, the cleanliness of the cutting wire 126 in the next recycling process is ensured, the cutting speed and the cutting quality are improved, and the product scrapping caused by the fact that residual concrete is stained on the cutting wire 126 is prevented.
Preferably, the height J of the transmission part a1321 is greater than or equal to half of the height K of the blank to be cut 200, and when the control board 33 is transmitted to the bottommost end of the transmission part a1321, the third cutting system 3 cuts the blank to be cut 200 to half of the height; the top end of the transmission part b2321 is matched with the bottom end of the transmission part a 1321.
Preferably, as shown in fig. 9 and 11, the transmission part a1321 and the transmission part b2321 adopt a screw rod; the top end of the control plate 33 is provided with a plurality of transmission nuts 331 which are respectively engaged and driven with the transmission part a1321 and the transmission part b 2321.
As a modification, as shown in fig. 8, two guide posts 102 are symmetrically disposed at the top end of the frame 100, and the guide posts 102 penetrate through the control plate 33 and are slidably engaged with the control plate 33.
Preferably, as shown in fig. 16, the second moving cart 21 is disposed upside down below the top surface of the frame 100, and the top end thereof is provided with a traveling wheel 211 and a guide wheel 212, wherein the vertical traveling wheel 211 is disposed outside the second moving cart 21 and attached to the bottom surface of the guide rail; the stability of the second travelling car 21 operation process is improved, and the cutting precision and the cutting quality are improved.
As a modification, as shown in fig. 9, the first cutting driving assembly 13 and the second cutting driving assembly 23 have the same structure, and both include: the transmission motor 133 is arranged on the rack 100, the output end of the transmission motor 133 is connected with a worm transmission speed reducer 134, a horizontal output rod 135 is arranged in the horizontal direction of the worm transmission speed reducer 134, and a vertical output rod 136 is arranged in the vertical direction of the worm transmission speed reducer 134; the horizontal output rod 135 is connected with the moving trolley; the vertical output end is in driving connection with a drive nut 331.
It should be noted that, as shown in fig. 11, when the aerated concrete slab is cut, the cutting wires 126 of the third cutting unit 31 and the fourth cutting unit 32 form a square shape for vertically cutting off the surplus material around the slab, and the number of the cutting wires 126 arranged on the first cutting system 1 and the second cutting system 2 is matched with the thickness of the aerated concrete slab and the height of the batch.
As shown in fig. 25 to 27, the present invention can also be used for cutting aerated concrete blocks, and only the number of the cutting wires 126 of the third cutting unit 31 and the fourth cutting unit 32 needs to be adjusted, so that the cutting wires 126 of the third cutting unit 31 and the fourth cutting unit 32 form a net structure, and one-time cutting of the blank in the vertical direction is completed.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A flexible AAC plate processing production line comprises a batching system (I), a stirring and pouring system (II), a static maintenance system (III), a slitting system (IV), a waste recovery system (V), a die removal system (VI), a steam maintenance system (VII) and a plate breaking-off system (VIII) which are sequentially arranged, wherein the systems are connected through a track transmission or a transfer manipulator, and the flexible AAC plate processing production line is characterized in that the slitting system (IV) comprises a rack (100), a first cutting system (1), a second cutting system (2) and a third cutting system (3);
the top end of the rack (100) is provided with a plurality of guide grooves (101);
the first cutting system (1) comprises two first movable trolleys (11) which are symmetrically arranged, a first cutting unit (12) which is arranged between the two first movable trolleys (11) and two first cutting driving components (13) which are arranged at the diagonal positions of the first cutting system (1); the horizontal output end a (131) of the first cutting driving component (13) is connected with the first movable trolley (11); the top end of the vertical output end a (132) of the first cutting driving component (13) is provided with a transmission part a (1321);
the second cutting system (2) comprises two second movable trolleys (21) which are symmetrically arranged, a second cutting unit (22) which is arranged between the two second movable trolleys (21) and two second cutting driving components (23) which are arranged at the opposite angles of the second cutting system (2); the horizontal output end b (231) of the second cutting driving component (23) is connected with a second movable trolley (21); the middle part of the vertical output end b (232) of the second cutting driving component (23) is provided with a transmission part b (2321);
the third cutting system (3) comprises a third cutting unit (31), a fourth cutting unit (32) vertically arranged above the third cutting unit (31) and a control plate (33) connecting the top ends of the third cutting unit (31) and the fourth cutting unit (32); guide connecting rods (34) are arranged at the two ends of the third cutting unit (31) and the fourth cutting unit (32); the guide connecting rod (34) is in sliding fit with the guide groove (101), and the top end of the guide connecting rod is connected with the control plate (33);
the first cutting driving assembly (13) drives the first moving trolley (11) to move leftwards, so that the first cutting unit (12) cuts the lower half part of the blank (200), and meanwhile, the vertical output end a (132) drives the third cutting system (3) to move downwards to cut the upper half part of the blank (200) vertically;
when the first moving trolley (11) moves to the leftmost end, the transmission part a (1321) is disengaged from the control board (33), the transmission part b (2321) and the control board (33) enter the engaged state, meanwhile, the second cutting driving assembly (23) works to drive the second moving trolley (21) to move rightwards, the upper half part of the blank (200) is transversely cut, meanwhile, the vertical output end b (232) drives the third cutting system (3) to continuously move downwards, and the lower half part of the blank (200) is vertically cut; finishing vertical cutting while finishing transverse cutting;
waste recovery system (V) is located the below of cutting system (IV), waste recovery system (V) includes conveyer (51), locates "returning" font setting above conveyer (51) and connects material unit (52), connect material unit (52) to collect and transmit to conveyer (51) after the breakage the waste material that the cutting fell, move to in waste material stirring storehouse (53) of locating conveyer (51) tail end.
2. The flexible AAC board processing line according to claim 1, characterized in that the total length F of the first cutting system (1) is larger than the total length G of the third cutting system (3), and the total length G of the third cutting system (3) is larger than the total length H of the second cutting system (2).
3. The flexible AAC board processing production line of claim 1, wherein the material receiving unit (52) includes four sets of material receiving components (521) inclined inward, each of the four sets of material receiving components (521) includes a support frame (5211) disposed on the conveyor (51), a plurality of rollers (5212) disposed on the support frame (5211), a material receiving belt (5213) in transmission connection with the plurality of rollers (5212), and a crushing component (5214) disposed at one end of the material receiving component (521); one end of one of the rollers (5212) is connected with a transmission component (5215), and the transmission component (5215) controls the operation and the stop of the material receiving belt (5213); the crushing assembly (5214) crushes the rolled-off waste.
4. The flexible AAC plate processing production line of claim 3, wherein the transmission assembly (5215) comprises a driving gear a (52151) arranged at one end of the drum (5212), a driving gear b (52152) in meshing transmission with the driving gear a (52151), a one-way transmission gear (52153) coaxially arranged with the driving gear b (52152), and a transmission rack (52154) connected with the bottom end of the third cutting system (3), wherein the transmission rack (52154) is in meshing transmission with the one-way transmission gear (52153);
when the third cutting system (3) cuts the blank downwards, the one-way transmission gear (52153) rotates, the driving gear b (52152) does not rotate, the material receiving belt (5213) is stopped, and cut waste materials are collected;
when the third cutting system (3) finishes upward movement of the blanks after cutting, the one-way transmission gear (52153) rotates and drives the driving gear b (52152) to rotate, the driving gear b (52152) drives the driving gear a (52151) to rotate so as to drive the material receiving assembly (521) to work, so that the waste on the material receiving belt (5213) is conveyed downwards, and meanwhile, the crushing assembly (5214) works to crush the passing waste.
5. The flexible AAC board processing line of claim 3, wherein the crushing assembly (5214) includes a plurality of sets of crushing rollers (52141), the crushing rollers (52141) being disposed above the drum (5212); a crushing channel (52142) is formed between the crushing roller (52141) and the drum (5212); one end of the crushing roller (52141) is provided with a driving gear c (52143) which is meshed with a driving gear d (52144) arranged at one end of the corresponding roller (5212) for transmission.
6. The flexible AAC board processing line according to claim 1, characterized in that the first cutting unit (12), the second cutting unit (22), the third cutting unit (31) and the fourth cutting unit (32) are identical in structure and each comprise:
the cutting device comprises a cutting bracket (121), wherein one side surface of the cutting bracket (121) is provided with a cutting wire outlet (1211);
the two driving motors (122), the driving motors (122) are arranged at the top ends of the cutting brackets (121), and the output ends of the driving motors are connected with worm shafts (123);
the worm wheels (124) are arranged along the length direction of the worm shaft (123) and rotatably arranged inside the cutting bracket (121), and the worm wheels (124) are in transmission fit with the worm shaft (123);
the wire winding discs (125) are respectively and coaxially arranged on one side of the corresponding turbine (124) and synchronously rotate;
the cutting wires (126) are wound on the left and right corresponding wire winding discs (125) and are driven by the driving motor (122) to reciprocate left and right and gradually furled.
7. The flexible AAC panel processing production line of claim 6 further comprises a cutting wire cleaning system (4); the cutting wire cleaning systems (4) are respectively arranged on the corresponding cutting units, and the turbines (124) of the cutting units drive the cutting wires (126) which cut concrete to simultaneously clean the residual concrete.
8. The flexible AAC panel processing line of claim 7, wherein the cutting wire cleaning system (4) comprises:
the transmission gear a (41) is coaxially arranged on one side of the wire winding disc (125) and synchronously rotates;
the transmission gear b (42) is rotatably arranged in the cutting bracket (121) and is in meshing transmission with the transmission gear a (41);
a cleaning wheel (43), wherein the cleaning wheel (43) is coaxially arranged at one side of the transmission gear b (42), and the outer diameter surface of the cleaning wheel is provided with a cleaning part (431);
the cleaning knife (44) is clamped on the cutting wire (126), and the other end of the cleaning knife (44) is fixedly connected with the inner wall of the cutting support (121); the cleaning knife (44) is of a cone-shaped structure which is arranged symmetrically left and right;
the water spraying faucet (45) is arranged above the cleaning knife (44) and connected with the cutting bracket (121); wherein the water outlet (451) of the water spraying tap (45) is arranged in a strip shape, and the width of the water outlet (451) is larger than that of the cleaning knife (44);
a waste collection channel (46); the waste collecting channel (46) is arranged below the water spraying faucet (45), and the width of a material receiving opening (461) of the waste collecting channel is larger than the horizontal distance between the cleaning wheel (43) and the cleaning blade (44).
9. The flexible AAC board processing line according to claim 1, characterized in that the height J of the transmission part a (1321) is equal to or more than half of the height K of the blank to be cut (200), and when the control board (33) is transmitted to the lowest end of the transmission part a (1321), the third cutting system (3) cuts the blank to be cut (200) to half of the height; the top end of the transmission part b (2321) is matched with the bottom end of the transmission part a (1321).
10. The flexible AAC plate processing line according to claim 1, characterized in that two guide posts (102) are symmetrically arranged at the top end of the rack (100), and the guide posts (102) pass through the control plate (33) and are slidably engaged with the control plate (33).
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| CN202110504084.2A CN113232143B (en) | 2021-05-10 | 2021-05-10 | Flexible AAC panel processing lines |
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| CN202110504084.2A CN113232143B (en) | 2021-05-10 | 2021-05-10 | Flexible AAC panel processing lines |
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| CN113232143B true CN113232143B (en) | 2022-05-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1096854A (en) * | 1964-02-20 | 1967-12-29 | Durox Internat S A | Manufacture of light-weight concrete building units |
| FR2460192A2 (en) * | 1979-06-29 | 1981-01-23 | Lauragais Tuileries Briq | Cutter for cellular extrusion clay roof tiles - has three synchronised cutting carriages giving end shapes for overlap joint |
| CN102806578A (en) * | 2012-08-27 | 2012-12-05 | 天津中科合捷节能科技有限公司 | Cutting machine for forming external wall heat-insulating plates |
| CN106671259A (en) * | 2016-11-29 | 2017-05-17 | 武威市津威环境科技有限责任公司 | Foam concrete block layering cutting and stripping machine |
| CN107718257A (en) * | 2017-11-22 | 2018-02-23 | 许昌五星实业有限责任公司 | It is a kind of can the cutter device that cuts vertically of synchronous bidirectional |
| CN211362792U (en) * | 2019-12-07 | 2020-08-28 | 长沙飞山奇建材有限公司 | Aerated building block cutting machine |
-
2021
- 2021-05-10 CN CN202110504084.2A patent/CN113232143B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1096854A (en) * | 1964-02-20 | 1967-12-29 | Durox Internat S A | Manufacture of light-weight concrete building units |
| FR2460192A2 (en) * | 1979-06-29 | 1981-01-23 | Lauragais Tuileries Briq | Cutter for cellular extrusion clay roof tiles - has three synchronised cutting carriages giving end shapes for overlap joint |
| CN102806578A (en) * | 2012-08-27 | 2012-12-05 | 天津中科合捷节能科技有限公司 | Cutting machine for forming external wall heat-insulating plates |
| CN106671259A (en) * | 2016-11-29 | 2017-05-17 | 武威市津威环境科技有限责任公司 | Foam concrete block layering cutting and stripping machine |
| CN107718257A (en) * | 2017-11-22 | 2018-02-23 | 许昌五星实业有限责任公司 | It is a kind of can the cutter device that cuts vertically of synchronous bidirectional |
| CN211362792U (en) * | 2019-12-07 | 2020-08-28 | 长沙飞山奇建材有限公司 | Aerated building block cutting machine |
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| CN113232143A (en) | 2021-08-10 |
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