CN104962383B - A kind of tea fruit classification broken shell and piece-rate system and technique - Google Patents

A kind of tea fruit classification broken shell and piece-rate system and technique Download PDF

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Publication number
CN104962383B
CN104962383B CN201510243930.4A CN201510243930A CN104962383B CN 104962383 B CN104962383 B CN 104962383B CN 201510243930 A CN201510243930 A CN 201510243930A CN 104962383 B CN104962383 B CN 104962383B
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broken shell
tea fruit
shell
tea
conically shaped
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CN104962383A (en
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葛永金
王德华
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Qingtian Ouqing Machinery Co Ltd
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Qingtian Ouqing Machinery Co Ltd
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Abstract

The present invention relates to tea fruit manufacture field, especially a kind of tea fruit classification broken shell and piece-rate system.A kind of classification broken shell of tea fruit and piece-rate system in the present invention, including spiral screening washer, conically shaped, supporting rack, power set, the conically shaped and spiral screening washer are rotatably installed on supporting rack, broken shell gap is left between conically shaped and supporting rack, change from small to big along feedstock direction in broken shell gap, the power set are connected with conically shaped, the conically shaped is equipped with along the ascending conically shaped shrinkage pool of feedstock direction, spiral screening washer and is equipped with along the ascending gap between screw of feedstock direction.Tea fruit not of uniform size enters after spiral screening washer from feed inlet, by gap between screw to entering conically shaped after small classification, broken shell gap between conically shaped and supporting rack is brought into by conically shaped shrinkage pool and carries out broken shell, broken shell gap and tea fruit size are corresponding, ensure that tea fruit can be by abundant broken shell.

Description

A kind of tea fruit classification broken shell and piece-rate system and technique
Technical field
The present invention relates to tea fruit manufacture field, especially a kind of tea fruit classification broken shell and piece-rate system.
The present invention relates to tea fruit manufacture field, especially a kind of tea fruit classification broken shell and separating technology.
Background technology
Unsaturated fatty acid content is high in tea oil, and healthy nutritive value is high, there is a title of east olive oil, tea oil need first from After tea seed is isolated in tea fruit broken shell, then squeeze extraction from tea seed and obtain, tea fruit separation broken shell plays tea oil yield heavy to closing The effect wanted.Tea fruit size dimension differs greatly, not of uniform size from 2cm to 6cm, existing tea fruit broken shell separation equipment, not to tea Fruit carries out classification processing, easily occur during broken shell big tea seed be broken too small and small tea fruit is unable to broken shell, cause The situation that tea seed wastes.
Huangshan City Huishan Edible Oil Co., Ltd. is in application number:201010168969.1, denomination of invention:Camellia oleifera fruit is peeled off A kind of shucking machine of oil-tea camellia fruit is disclosed in the patent of invention of machine, it is including being driven by motor and being set by bearing in rack, rack The main shaft put, set on main shaft in cage, cage outside the fixation concentric with interior cage is also set up in rack, the import of outer cage one end is set Feed hopper, it is characterised in that:The outer cage, interior cage are welded into by a circle deformed steel bar, and adjacent thread steel bar gap is more than oil Tea fruit is peeled off broken fruit outside diameter after separation, and the interior cage outer wall sets guide outer leafs, and interior cage inner wall sets guide intra vane.Institute It is continuous helical blade that the interior cage outer wall stated, which sets guide outer leafs, and the guide intra vane of interior bucket inner wall is continuous helical-blade Piece.The invention is disadvantageous in that:
1. not being classified by size to tea fruit, the tea seed after big tea fruit broken shell can be made to carry out secondary crushing so that tea Seed and shell mix, and bad separation, causes to waste;
2. tea fruit extrudes tea seed using deformed steel bar broken shell firmly, steel bar is harder, and broken shell while also can be tea seed pressure It is broken.
The content of the invention
In order to solve above-mentioned the shortcomings of the prior art, the present invention provides a kind of shell-breaking efficiency height, tea seed seed-producing rate High, time saving and energy saving tea fruit classification broken shell and piece-rate system and technique.
A kind of classification broken shell of tea fruit and piece-rate system in the present invention, including tea fruit classification hulling machine, shell and tea seed The feeding mouth of separator, shell and tea seed separator is connected with the discharge port of tea fruit classification hulling machine;The tea fruit point Level hulling machine includes spiral screening washer, conically shaped, the first supporting rack, the first power set, the conically shaped and spiral Screening washer is rotatably installed on the first supporting rack, leaves broken shell gap between conically shaped and supporting rack, broken shell gap along Feedstock direction changes from small to big, and first power set are connected with conically shaped, the conically shaped be equipped with along feedstock direction by Small to arrive big conically shaped shrinkage pool, spiral screening washer is equipped with along the ascending gap between screw of feedstock direction;The shell and Tea seed separator includes screening bucket, the second supporting rack, center convolution axis, the second power set, and screening bucket is rotatably installed On the second supporting rack, center convolution axis is rotatably installed on screening bucket;Screen bucket be equipped with feed inlet, inner screen, Outer screen, inner screen are equipped with internal layer sieve aperture, and outer screen is equipped with outer layer sieve aperture, and outer layer sieve aperture hole is less than internal layer sieve aperture Hole, inner screen, outer screen are to arrange from inside to outside;The center convolution axis includes central shaft and blade, is set on blade There is vane tip to be equipped with flexible sheets, the flexible sheets and barrel of vane tip have broken shell gap;Second power set and screening Bucket, central rotation axis connection.Tea fruit not of uniform size is classified as the tea fruit of adjoining dimensions after the screening of spiral screening washer, brings into Broken shell processing is carried out in the conically shaped groove of corresponding size, the tea seed and shell of broken shell generation are flowed into shell and tea seed separation dress The middle process further broken shell of center convolution axis is put, tea seed and shell are isolated in the screening bucket screening of rotation.
Preferably, device for transporting objects is further included, the device for transporting objects connection tea fruit classification hulling machine, shell With tea seed separator, hulling machine is classified to shell and tea seed separator from tea fruit for transmitting material.Automatization level Height, it is easy to use.
Preferably, the device for transporting objects is conveyer belt or screw.It is simple in structure, it is efficient.
Preferably, the tea fruit classification hulling machine further includes sieve, sieve is equipped with some sizes equipped with sieve Different sieve apertures, the sieve are installed on supporting rack.Preliminary screening is carried out by sieve, is easy to or post-production.
Preferably, the conically shaped is double-layer structure, internal layer cylinder is metal, and outer layer cylinder is flexible material.It is easy to process, Broken shell effect is good.Preferably, the internal layer cylinder is hollow cylinder.Light-weight, easy to use, energy consumption is low.
Preferably, spiral screening washer is contacted by rubber wheel and conically shaped.Spiral screening washer and conically shaped rotate backward, Screening efficiency is high.
Preferably, the screening bucket further includes feed back plate, the feed back plate be installed on inner screen and outer screen it Between, feed back plate is inclined upwardly along feedstock direction.By the shell and tea seed of inner screen can flow back into automatically screening bucket into Discharge position, production efficiency of equipment is high, saves artificial.
Preferably, including multiple screening buckets, the internal layer sieve aperture of bucket and the size of outer layer sieve aperture are screened along feedstock direction Become larger successively respectively.It is more thorough by multiple screening bucket sizing screenings, shell and tea seed separation.
Preferably, the blade is divided into broken shell blade, preceding leaf-pushing plate, the vane tip is equipped with flexible sheets.As excellent Choosing, the also rear leaf-pushing plate of the blade.Preferably, the preceding leaf-pushing plate and pusher blade quantity are 2:1.Broken shell blade is to tea fruit Broken shell processing is carried out with shell, preceding leaf-pushing plate drives tea fruit to travel forward, and rear leaf-pushing plate drives tea fruit to move backward, and tea fruit is reciprocal Movement, tea fruit move back 1 step, multiple broken shell, pipelining, production efficiency height into 2 steps.
A kind of classification broken shell of tea fruit and separating technology in the present invention, include the following steps:
A) tea fruit is classified as by the small tea fruit of size difference according to tea fruit size;
B) tea fruit being classified is subjected to broken shell processing by the broken shell gap of corresponding size;
C) tea seed of broken shell generation and shell are subjected to preliminary screening, by big tea fruit shell and small tea fruit shell, tea seed into Row separation;
D) the finished shell of secondary broken shell and tea seed are subjected to sieving and grading by size, isolate tea seed and shell.
The process is processed by being classified, and ensures that tea fruit not of uniform size can be processed fully, and repeatedly screening, can have Effect reduces equipment live load.
Brief description of the drawings
Fig. 1 is classified broken shell and piece-rate system front view for a kind of tea fruit.
Fig. 2 is classified hulling machine dimensional structure diagram for tea fruit.
Fig. 3 is classified hulling machine front view for tea fruit.
Fig. 4 is classified hulling machine top view for tea fruit.
Fig. 5 is A-A cross section views in Fig. 4.
Fig. 6 is conically shaped cross section view.
Fig. 7 is spiral screening washer front view.
Fig. 8 is tea fruit and tea seed separator dimensional structure diagram.
Fig. 9 is screening bucket dimensional structure diagram.
Figure 10 is screening bucket front view.
Figure 11 is A-A cross section views in Figure 10.
Helical axis dimensional structure diagram centered on Figure 12.
Figure 13 is blade construction schematic diagram.
Marked in figure:1st, tea fruit classification hulling machine, 2, shell and tea seed separator, 3, shell and tea seed conveying knot Structure, 101, spiral screening washer, 102, conically shaped, the 103, first supporting rack, 104, sieve, the 105, first motor, 106, first passes Send band, the 107, second conveyer belt, the 111, first rubber wheel, 121, conically shaped shrinkage pool, the 122, second rubber wheel, 123, internal layer cylinder, 124th, outer layer cylinder, 131, stock guide, 132, feed hopper, 133, feed hopper baffle, 141, screen mesh, 201, screening bucket, 202, Second supporting rack, the 203, the 3rd motor, the 204, the 3rd conveyer belt, 205, center convolution axis, the 206, second motor, the 207, the 4th passes Send band, the 2101, first screening bucket, the 2102, second screening bucket, the 2103, the 3rd screening bucket, 2104, drive, 2105, drive Groove, 2106, inner screen, 2107, outer screen, 2108, internal layer sieve aperture, 2109, outer layer sieve aperture, 2110, feed back plate, 2111st, feed inlet, the 221, first hopper, the 222, second hopper, the 223, the 3rd hopper, the 224, the 4th hopper, 225, positive stop strip, 251st, central shaft, 252, broken shell blade, 253, preceding leaf-pushing plate, 254, rear leaf-pushing plate, 255, sheet rubber, 256, rubber film trap.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, but this should not be interpreted as to the above-mentioned theme of the present invention Scope be only limitted to above-described embodiment.
As shown in Figure 1, a kind of tea fruit classification broken shell and piece-rate system include tea fruit classification hulling machine 1, shell and tea seed Separator 2, shell and tea seed conveying mechanism 3.As shown in Figure 2-5, tea fruit classification hulling machine include spiral screening washer 101, Conically shaped 102, the first supporting rack 103, sieve 104, motor 105, the first conveyer belt 106, the second conveyer belt 107, spiral screening Device 101 and conically shaped 102 are rotatably installed on 103 top of the first supporting rack, and sieve 104 is slidably mounted on the first support 103 lower part of frame, the first motor 105 are installed on the first supporting rack 103, the first conveyer belt 106 connection motor 105 and conically shaped 102, motor 105 drives conically shaped 102 to rotate, the second conveyer belt 107 connection motor 105 and sieve 104, is carried on sieve 104 Eccentric wheel, motor 105 are rotated with movable eccentric wheel, pull sieve front-rear reciprocation movement;Sieve 104 is equipped with multiple screen mesh 141, spiral 101 both ends of screening washer are equipped with the first rubber wheel 111, and 102 both ends of conically shaped are equipped with the second rubber wheel 122, the first rubber 111 and second rubber wheel 122 of skin wheel contacts, and drives spiral screening washer 101 to rotate backward by frictional force;First supporting rack 103 Stock guide 131, feed hopper 132, feed hopper baffle 133 are equipped with, by mobile feed hopper baffle 133, adjusts feed inlet size, Charging rate is adjusted, broken shell gap is left between stock guide 131 and conically shaped 102, broken shell gap is along feedstock direction by small change Greatly.As shown in fig. 6, conically shaped 102 is equipped with the second rubber wheel 122, internal layer cylinder 123, outer layer cylinder 124, the second rubber wheel 122 is located at 102 both ends of conically shaped, outer layer cylinder 124 are equipped with conically shaped shrinkage pool 121, and conically shaped shrinkage pool 121 changes from small to big along feedstock direction.Such as Shown in Fig. 7, spiral screening washer 101 is equipped with the first rubber wheel 111, and gap between screw changes from small to big along feedstock direction.
As shown in figure 8, a kind of tea seed and shell piece-rate system, including screening bucket 201, the second supporting rack 202, the 3rd motor 203rd, the 3rd conveyer belt 204, center convolution axis 205, the second motor 206, the 4th conveyer belt 207, screening bucket 201 are rotatably pacified On the second supporting rack 202, center convolution axis 205 is rotatably installed on screening bucket 201, is set on the second supporting rack 202 There are the first hopper 221, the second hopper 222, the 3rd hopper 223, the 4th hopper 224, the first hopper 221, the second hopper 222, Three hoppers 223 are positioned at bucket tea seed discharge port position is screened, and for collecting tea seed, the 4th hopper 224 is located at 201 lower section of screening bucket, Collect shell;Second supporting rack 202 is equipped with positive stop strip 225, and positive stop strip 225 is arc-shaped, screens bucket 201 along positive stop strip 225 rotate;3rd motor 203, the second motor 206 are installed on the second supporting rack 202, and the oneth the 3rd motor 203 passes through first Conveyer belt 4 is connected with the drive 104 of the 3rd screening bucket 103, drives drive to rotate;Second motor 206 passes through the second transmission Band 207 is connected with center convolution axis 205, drives center convolution axis 205 to rotate, the rotation of center convolution axis 205 and screening bucket 201 Direction is opposite.
As illustrated by figs. 12-13, center convolution paddle 205 includes central shaft 251, blade 252, and blade 52 includes sheet rubber 255, The top of sheet rubber 53 is equipped with rubber film trap 54, and the top of sheet rubber 53 is rubber arrow gauge, can carry out broken shell to less tea fruit, Sheet rubber 53 can be also made of other flexible materials such as flexiplast, Cowhells, leather etc.;Between center convolution axis 5 and screening bucket 1 There is broken shell gap, broken shell gap is less than tea fruit diameter.Blade is divided into broken shell blade 252, preceding leaf-pushing plate 253, rear leaf-pushing plate 254, Preceding leaf-pushing plate drives the feeding forward of shell material in rotation process, and broken shell carries out further skin breaking to shell.
As shown in figs. 9-11, screening bucket 201 includes the first screening screening screening bucket of bucket the 2102, the 3rd of bucket 2101, second 2103rd, drive 2104, screening bucket 201 are equipped with feed inlet 2111, and drive 2104 is equipped with drive groove and is used to install Conveyer belt;3rd screening bucket 2103 is equipped with inner screen 2106, feed back plate 2110, outer screen 2107 successively from inside to outside, the Three screening 2103 afterbodys of bucket have tea seed discharge port, and inner screen 2106 is equipped with internal layer sieve aperture 2108, the internal layer sieve aperture 2108 To be circular, oval or square, for separating larger shell or tea seed;Outer screen 2107 is equipped with outer layer sieve aperture 2109, Outer layer sieve aperture 2109 is strip, for tea seed and shell to be separated;The hole of outer layer sieve aperture 2109 is less than internal layer sieve aperture 2108 Hole, feed back plate 2110 is arranged from low to high along feedstock direction, for allowing tea seed and shell to flow back to, then by outer screen 2107 pairs of tea seeds and shell separate;First screening bucket 2101, second screens bucket the 2102, the 3rd and screens 2103 structure phase of bucket Seemingly, intermediate connection, internal layer sieve aperture and outer layer sieve aperture distinguish ascending change, are classified and tea fruit and shell are separated.
First motor 105 drives 104 front-rear reciprocation movement of sieve after starting, and drives conically shaped 101 to rotate, then by the The friction of two rubber wheels 122 drives 111 direction of the first rubber wheel to rotate, spiral 101 trundle screen fruit of screening washer;Tea fruit is from feed hopper 132, which flow into spiral screening washers 101, is screened, and small tea fruit enters stock guide 131 from gap between screw above, big tea fruit from Gap between screw below enters stock guide 131, and the conically shaped shrinkage pool 121 on conically shaped 102 takes tea fruit out of, to broken shell gap into Row broken shell is flowed into sieve 104 into tea seed and shell, tea seed and shell, and tea seed and shell are sieved by screen mesh 141 Choosing, big shell is stayed on sieve to flow out from sieve afterbody, and less shell and/or tea seed are flowed into collection by screen mesh 141 On flitch, flowed out from discharge port.
The shell and tea seed generated after broken shell is transported to shell and tea seed separator by shell and tea seed conveying mechanism 3 2 feed inlet 2111.Second motor 206 drives center convolution axis 205 to rotate, and sheet rubber 255 carries out big shell further Broken shell, sub-argument go out remaining tea seed, and the blade for installation of leaning forward drives material feeding forward;3rd motor 203 drives screening bucket 201 Rotation, tea seed and shell are rotated with screening bucket 201, and less tea seed and shell are first from the inner screen of the first screening bucket 2101 2106 internal layer sieve aperture 2108 sifts out, and outer screen 2107 is flowed to by feed back plate 2110, then by outer screen 2107 Outer layer sieve aperture 2109 carry out tea seed and shell separation, shell size is smaller to flow out from outer layer sieve aperture 2109, by the 4th into Hopper 224 is collected, and the discharge hole of the tea seed left from screening bucket afterbody is flowed out to be collected by the first hopper 221;Greatly Tea seed then flow to the second screening bucket 2102 with shell and carry out similar separation, tea seed is collected by the second hopper 222, most Separated afterwards by the 3rd screening bucket 2103.

Claims (9)

1. a kind of tea fruit classification broken shell and piece-rate system, including tea fruit classification hulling machine, shell and tea seed separator, shell It is connected with the feeding mouth of tea seed separator with the discharge port of tea fruit classification hulling machine;It is characterized in that:The tea fruit classification Hulling machine includes spiral screening washer, conically shaped, the first supporting rack, the first power set, the conically shaped and spiral screening washer Rotatably it is installed on the first supporting rack, leaves broken shell gap between conically shaped and supporting rack, broken shell gap is along charging side To changing from small to big, first power set are connected with conically shaped, and the conically shaped is equipped with ascending along feedstock direction Conically shaped shrinkage pool, spiral screening washer is equipped with along the ascending gap between screw of feedstock direction;The shell and tea seed point Include screen cylinder, the second supporting rack, center convolution axis, the second power set from device, screen cylinder is rotatably installed on second On supporting rack, center convolution axis is rotatably installed on screen cylinder;Screen cylinder is equipped with feed inlet, inner screen, outer layer sieve Net, inner screen are equipped with internal layer sieve aperture, and outer screen is equipped with outer layer sieve aperture, and outer layer sieve aperture hole is less than internal layer sieve aperture hole, Inner screen, outer screen are to arrange from inside to outside;The center convolution axis includes central shaft and blade, and vane tip is equipped with soft Property piece, has broken shell gap between the flexible sheets and screen cylinder of vane tip;Second power set and screen cylinder, center convolution axis Connection.
2. a kind of tea fruit classification broken shell as claimed in claim 1 and piece-rate system, it is characterised in that:Further include material conveying dress Put, device for transporting objects connection tea fruit classification hulling machine, shell and the tea seed separator, for transmitting material from tea fruit Hulling machine is classified to shell and tea seed separator.
3. a kind of tea fruit classification broken shell as claimed in claim 2 and piece-rate system, it is characterised in that:The device for transporting objects For conveyer belt or screw.
4. a kind of tea fruit classification broken shell as claimed in claim 1 and piece-rate system, it is characterised in that:The tea fruit is classified broken shell Device further includes sieve, and sieve is equipped with some sieve apertures of different sizes, and the sieve is installed on supporting rack.
5. a kind of tea fruit classification broken shell as claimed in claim 1 and piece-rate system, it is characterised in that:The conically shaped is two layers Structure, internal layer cylinder are metal, and outer layer cylinder is flexible material.
6. a kind of tea fruit classification broken shell as claimed in claim 1 and piece-rate system, it is characterised in that:Spiral screening washer passes through rubber Skin wheel and conically shaped contact.
7. a kind of tea fruit classification broken shell as claimed in claim 1 and piece-rate system, it is characterised in that:The screen cylinder further includes Feed back plate, the feed back plate are installed between inner screen and outer screen, and feed back plate is inclined upwardly along feedstock direction.
8. a kind of tea fruit classification broken shell as claimed in claim 1 and piece-rate system, it is characterised in that:The blade is divided into broken shell Blade, preceding leaf-pushing plate.
9. a kind of tea fruit classification broken shell as claimed in claim 1 and piece-rate system, it is characterised in that:Including multiple screen cylinders, The internal layer sieve aperture of screen cylinder and the size of outer layer sieve aperture become larger successively respectively along feedstock direction.
CN201510243930.4A 2015-05-14 2015-05-14 A kind of tea fruit classification broken shell and piece-rate system and technique Active CN104962383B (en)

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Publication number Priority date Publication date Assignee Title
CN105219518A (en) * 2015-10-20 2016-01-06 青田县瓯青机械有限公司 Tea fruit seed shell tripping device and comprise broken shell separation system and the technique of this device

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CN204779513U (en) * 2015-05-14 2015-11-18 青田县瓯青机械有限公司 Tea fruit is broken shell and piece -rate system in grades

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