CN204779513U - Tea fruit is broken shell and piece -rate system in grades - Google Patents
Tea fruit is broken shell and piece -rate system in grades Download PDFInfo
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- CN204779513U CN204779513U CN201520308606.1U CN201520308606U CN204779513U CN 204779513 U CN204779513 U CN 204779513U CN 201520308606 U CN201520308606 U CN 201520308606U CN 204779513 U CN204779513 U CN 204779513U
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- tea
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- broken shell
- tea fruit
- fruit classification
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Abstract
The utility model belongs to the technical field of the processing of tea fruit and specifically relates to a tea fruit is broken shell and piece -rate system in grades. The utility model provides a tea fruit is broken shell and piece -rate system in grades that broken shell is efficient, the tea seed goes out seed rate height, labour saving and time saving. The utility model provides a tea fruit is broken shell and piece -rate system in grades, including spiral screening washer, a toper section of thick bamboo, support frame, power device, what a toper section of thick bamboo and spiral screening washer were rotatable installs on the support frame, leaves brokenly the shell clearance between a toper section of thick bamboo and the support frame, changes from small to big along feed direction in broken shell clearance, a power device and a toper section of thick bamboo link to each other, be equipped with on the toper section of thick bamboo along the toper section of thick bamboo shrinkage pool of feed direction little -endian, be equipped with on the spiral screening washer along the spiral gap of feed direction little -endian. After tea not of uniform size fruit gets into the spiral screening washer from the feed inlet, getting into a toper section of thick bamboo to little after hierarchical through spiral gap, break the shell by the broken shell clearance that toper section of thick bamboo shrinkage pool was brought into between a toper section of thick bamboo and the support frame, broken shell clearance is corresponding with tea fruit size, guarantees the tea fruit and can fully be broken the shell.
Description
Technical field
The utility model relates to tea fruit manufacture field, especially a kind of tea fruit classification broken shell and separation system.
Background technology
In tea oil, unsaturated fatty acid content is high, and healthy nutritive value is high, has the title of east sweet oil, and after tea oil needs first to be separated tea delivery seed from tea fruit broken shell, then from tea seed, squeeze extraction obtain, tea fruit is separated broken shell and plays vital effect to tea oil output.Tea fruit size dimension differs greatly, not of uniform size from 2cm to 6cm, and existing tea fruit broken shell separating device, does not carry out stage treatment to tea fruit, easily occurs that tea fruit that large tea seed is broken too little and little can not broken shell, cause the situation that tea seed is wasted in broken shell process.
Huangshan City Huishan Edible Oil Co., Ltd. is at application number: 201010168969.1, denomination of invention: disclose a kind of shucking machine of oil-tea camellia fruit in the patent of invention of shucking machine of oil-tea camellia fruit, it comprises frame, frame is driven by motor and the main shaft arranged by bearing, main shaft is arranged interior cage, frame also arranges the fixing outer cage with interior cage concentric, outer cage one end import arranges hopper, it is characterized in that: described outer cage, interior cage is welded into by a circle deformed steel bar, adjacent thread steel bar gap be greater than camellia oleifera fruit peel off be separated after broken fruit external diameter, described interior cage outer wall arranges guide outer leafs, interior cage inwall arranges guide intra vane.It is continuous print screw-blade that described interior cage outer wall arranges guide outer leafs, and the guide intra vane of interior bucket inwall is continuous print screw-blade.The weak point of this invention is:
1. do not carry out classification by size to tea fruit, the tea seed after large tea fruit broken shell can be made to carry out secondary crushing, and tea seed and shell are mixed, and bad separation, causes waste;
2. tea fruit adopts deformed steel bar broken shell firmly to extrude tea seed, and steel bar is harder, also tea seed can be crushed while broken shell.
Utility model content
In order to solve the deficiency that above-mentioned prior art exists, the utility model provides the tea fruit classification broken shell and separation system that a kind of shell-breaking efficiency is high, tea seed seed-producing rate is high, time saving and energy saving.
A kind of tea fruit classification broken shell in the utility model and separation system, comprise tea fruit classification hulling machine, shell and tea seed tripping device, and shell is connected with the discharge port of tea fruit classification hulling machine with the feeding mouth of tea seed tripping device; Described tea fruit classification hulling machine comprises spiral screening washer, conically shaped, the first bracing frame, the first power set, described conically shaped and spiral screening washer is rotating is arranged on the first bracing frame, broken shell gap is left between conically shaped and bracing frame, change from small to big along feedstock direction in broken shell gap, described first power set is connected with conically shaped, described conically shaped is provided with along the ascending conically shaped shrinkage pool of feedstock direction, and spiral screening washer is provided with along the ascending gap between screw of feedstock direction; Described shell and tea seed tripping device comprise screening bucket, the second bracing frame, center convolution axle, the second power set, and bucket is rotating is arranged on the second bracing frame in screening, and center convolution axle is rotating to be arranged on screening bucket; Screening bucket is provided with opening for feed, inner screen, outer screen, and inner screen is provided with internal layer sieve aperture, and outer screen is provided with outer sieve aperture, and outer sieve aperture hole is less than internal layer sieve aperture hole, and inner screen, outer screen are for arrange from inside to outside; Described center convolution axle comprises central shaft and blade, and blade is provided with vane tip and is provided with flexible sheets, and the flexible sheets of vane tip and barrel have broken shell gap; Described second power set is connected with screening bucket, centre rotational axis.Tea fruit not of uniform size is classified as the tea fruit of adjoining dimensions after the screening of spiral screening washer, bring in the conically shaped groove of corresponding size and carry out broken shell processing, the tea seed that broken shell generates and shell flow into through the further broken shell of center convolution axle in shell and tea seed tripping device, the screening bucket screening and separating tea delivery seed of rotation and shell.
As preferably, also comprise device for transporting objects, described device for transporting objects connects tea fruit classification hulling machine, shell and tea seed tripping device, for transmitting material from tea fruit classification hulling machine to shell and tea seed tripping device.Automatization level is high, easy to use.
As preferably, described device for transporting objects is conveying belt or screw.Structure is simple, and efficiency is high.
As preferably, described tea fruit classification hulling machine also comprises screen cloth, and screen cloth is provided with some sieve apertures, and described size of mesh is greater than tea seed size, and described screen cloth is arranged on bracing frame.Carry out preliminary screening by screen cloth, get rid of larger shell, be convenient to or post-production.
As preferably, described conically shaped is double-layer structure, and internal layer cylinder is metal, and outer cylinder is flexible materials.Easy to process, broken shell is effective.As preferably, described internal layer cylinder is hollow cylinder.Lightweight, easy to use, energy consumption is low.
As preferably, spiral screening washer is contacted with conically shaped by rubber wheel.Spiral screening washer and conically shaped rotate backward, and screening efficiency is high.
As preferably, described screening bucket also comprises feed back plate, and described feed back plate is arranged between inner screen and outer screen, and feed back plate is inclined upwardly along feedstock direction.Automatically can be flow back into the feed entrance point of screening bucket by the shell of inner screen and tea seed, production efficiency of equipment is high, saves artificial.
As preferably, comprise multiple screening bucket, the screening internal layer sieve aperture of bucket and the size of outer sieve aperture become large respectively successively along feedstock direction.By multiple screening bucket sizing screening, shell is separated more thorough with tea seed.
As preferably, described blade is divided into broken shell blade, front leaf-pushing plate.As preferably, described blade also after leaf-pushing plate.As preferably, described front leaf-pushing plate and pusher blade quantity are 2:1.Broken shell blade carries out broken shell processing to tea fruit and shell, and front leaf-pushing plate drives tea fruit to travel forward, and rear leaf-pushing plate drives tea fruit to move backward, and tea fruit to-and-fro movement, tea fruit enters 2 steps and moves back 1 step, repeatedly broken shell, and pipelining, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is a kind of tea fruit classification broken shell and separation system front view.
Fig. 2 is tea fruit classification hulling machine perspective view.
Fig. 3 is tea fruit classification hulling machine front view.
Fig. 4 is tea fruit classification hulling machine vertical view.
Fig. 5 is A-A cross section view in Fig. 4.
Fig. 6 is conically shaped cross section view.
Fig. 7 is spiral screening washer front view.
Fig. 8 is tea fruit and tea seed tripping device perspective view.
Fig. 9 is screening bucket perspective view.
Figure 10 is screening bucket front view.
Figure 11 is A-A cross section view in Figure 10.
Screw shaft perspective view centered by Figure 12.
Figure 13 is blade construction schematic diagram.
Mark in figure: 1, tea fruit classification hulling machine, 2, shell and tea seed tripping device, 3, shell and tea seed structure for conveying, 101, spiral screening washer, 102, conically shaped, 103, first bracing frame, 104, screen cloth, 105, first motor, 106, first travelling belt, 107, second travelling belt, 111, first rubber wheel, 121, conically shaped shrinkage pool, 122, second rubber wheel, 123, internal layer cylinder, 124, outer cylinder, 131, charging guide plate, 132, hopper, 133, hopper baffle plate, 141, screen mesh, 201, screening bucket, 202, second bracing frame, 203, 3rd motor, 204, 3rd travelling belt, 205, center convolution axle, 206, second motor, 207, 4th travelling belt, 2101, first screening bucket, 2102, second screening bucket, 2103, three screening bucket, 2104, power wheel, 2105, power wheel groove, 2106, inner screen, 2107, outer screen, 2108, internal layer sieve aperture, 2109, outer sieve aperture, 2110, feed back plate, 2111, opening for feed, 221, first hopper, 222, second hopper, 223, 3rd hopper, 224, 4th hopper, 225, positive stop strip, 251, central shaft, 252, broken shell blade, 253, front leaf-pushing plate, 254, rear leaf-pushing plate, 255, sheet rubber, 256, rubber film trap.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail, but this should be interpreted as that the scope of above-mentioned theme of the present utility model is only limitted to above-described embodiment.
As shown in Figure 1, a kind of tea fruit classification broken shell and separation system comprise tea fruit classification hulling machine 1, shell and tea seed tripping device 2, shell and tea seed transfer mechanism 3.As shown in Figure 2-5, tea fruit classification hulling machine comprises spiral screening washer 101, conically shaped 102, first bracing frame 103, screen cloth 104, motor 105, first travelling belt 106, second travelling belt 107, spiral screening washer 101 and conically shaped 102 is rotating is arranged on the first bracing frame 103 top, screen cloth 104 is slidably arranged on the first bracing frame 103 bottom, first motor 105 is arranged on the first bracing frame 103, first travelling belt 106 connects motor 105 and conically shaped 102, motor 105 drives conically shaped 102 to rotate, second travelling belt 107 connects motor 105 and screen cloth 104, with eccentric wheel on screen cloth 104, motor 105 is with movable eccentric wheel to rotate, pull screen cloth front-rear reciprocation movement, screen cloth 104 is provided with multiple screen mesh 141, spiral screening washer 101 two ends are provided with the first rubber wheel 111, conically shaped 102 two ends are provided with the second rubber wheel 122, first rubber wheel 111 and contact with the second rubber wheel 122, drive spiral screening washer 101 to rotate backward by frictional force, first bracing frame 103 is provided with charging guide plate 131, hopper 132, hopper baffle plate 133, by moving forward into hopper baffle plate 133, regulating opening for feed size, regulating input speed, leaving broken shell gap between charging guide plate 131 and conically shaped 102, changes from small to big along feedstock direction in broken shell gap.As shown in Figure 6, conically shaped 102 is provided with the second rubber wheel 122, internal layer cylinder 123, outer cylinder 124, second rubber wheel 122 are positioned at conically shaped 102 two ends, and outer cylinder 124 is provided with conically shaped shrinkage pool 121, and conically shaped shrinkage pool 121 changes from small to big along feedstock direction.As shown in Figure 7, spiral screening washer 101 is provided with the first rubber wheel 111, and gap between screw, along feedstock direction, changes from small to big.
As shown in Figure 8, a kind of tea seed and shell separation system, comprise screening bucket 201, second bracing frame 202, 3rd motor 203, 3rd travelling belt 204, center convolution axle 205, second motor 206, 4th travelling belt 207, bucket 201 is rotating is arranged on the second bracing frame 202 in screening, center convolution axle 205 is rotating to be arranged on screening bucket 201, second bracing frame 202 is provided with the first hopper 221, second hopper 222, 3rd hopper 223, 4th hopper 224, first hopper 221, second hopper 222, 3rd hopper 223 is positioned at screening bucket tea seed discharge port position, for collecting tea seed, 4th hopper 224 is positioned at below screening bucket 201, collect shell, second bracing frame 202 is provided with positive stop strip 225, and positive stop strip 225 is circular arc, and screening bucket 201 rotates along positive stop strip 225, 3rd motor 203, second motor 206 is arranged on the second bracing frame 202, and the one or three motor 203 is connected with the power wheel 104 of three screening bucket 103 by the first travelling belt 4, drives power wheel to rotate, second motor 206 is connected with center convolution axle 205 by the second transmission belt 207, drives center convolution axle 205 to rotate, and the turning direction of center convolution axle 205 and screening bucket 201 is contrary.
As illustrated by figs. 12-13, center convolution oar 205 comprises central shaft 251, blade 252, blade 52 comprises sheet rubber 255, sheet rubber 53 top is provided with rubber film trap 54, sheet rubber 53 top is rubber arrow gauge, can carry out broken shell to less tea fruit, sheet rubber 53 also can with other flexible materialss as flexiplast, Cowhells, leather etc. be made; Have broken shell gap between center convolution axle 5 and screening bucket 1, broken shell gap is less than tea fruit diameter.Blade is divided into broken shell blade 252, front leaf-pushing plate 253, rear leaf-pushing plate 254, and front leaf-pushing plate drives the feeding forward of shell material in rotation process, and broken shell carries out further skin breaking to shell.
As shown in figs. 9-11, screening bucket 201 comprises the first screening bucket 2101, second and screens bucket 2102, three screening bucket 2103, power wheel 2104, and screening bucket 201 is provided with opening for feed 2111, and power wheel 2104 is provided with power wheel groove for installing travelling belt; Three screening bucket 2103 is provided with inner screen 2106, feed back plate 2110, outer screen 2107 from inside to outside successively, three screening bucket 2103 afterbody has tea seed discharge port, inner screen 2106 is provided with internal layer sieve aperture 2108, described internal layer sieve aperture 2108 is circular, oval or square, for separating of larger shell or tea seed; Outer screen 2107 is provided with outer sieve aperture 2109, and outer sieve aperture 2109 is long strip shape, for being separated with shell by tea seed; The hole of outer sieve aperture 2109 is less than the hole of internal layer sieve aperture 2108, and feed back plate 2110 is arranged from low to high along feedstock direction, for offering seed tea and shell flows back to, then is separated with shell through outer screen 2107 pairs of tea seeds; First screening bucket 2101, second screens bucket 2102, three screening bucket 2103 structural similitude, intermediate connection, and internal layer sieve aperture and the ascending change respectively of outer sieve aperture, classification is separated with shell tea fruit.
First motor 105 starts rear drive screen cloth 104 front-rear reciprocation movement, drives conically shaped 101 to rotate, and then takes turns 111 directions by the second rubber wheel 122 friction drive first rubber and rotates, spiral screening washer 101 trundle screen fruit; Tea fruit flows into spiral screening washer 101 from hopper 132 and screens, little tea fruit enters charging guide plate 131 from gap between screw above, large tea fruit gap between screw from behind enters charging guide plate 131, tea fruit is taken out of by the conically shaped shrinkage pool 121 on conically shaped 102, carry out broken shell to broken shell gap and become tea seed and shell, tea seed and shell flow in screen cloth 104, tea seed and shell screen through screen mesh 141, large shell is stayed on screen cloth and is flowed out from screen cloth afterbody, less shell and or tea seed flow into by screen mesh 141 and gather materials on plate, flow out from discharge port.
The shell generated after broken shell and tea seed are transported to the opening for feed 2111 of shell and tea seed tripping device 2 by shell and tea seed transfer mechanism 3.Second motor 206 drives center convolution axle 205 to rotate, and sheet rubber 255 carries out further broken shell to large shell, and sub-argument goes out remaining tea seed, and the blade installed that leans forward drives material feeding forward; 3rd motor 203 drives screening bucket 201 to rotate, tea seed and shell rotate along with screening bucket 201, less tea seed and shell first sift out from the internal layer sieve aperture 2108 of the inner screen 2106 of the first screening bucket 2101, outer screen 2107 is flow to through feed back plate 2110, then carry out tea seed by the outer sieve aperture 2109 in outer screen 2107 to be separated with shell, shell size is smaller to flow out from outer sieve aperture 2109, collect through the 4th hopper 224, the tea seed stayed flows out from the discharge hole of screening bucket afterbody to be collected through the first hopper 221; Large tea seed and shell then flow to the second screening bucket 2102 and carry out similar separation, and tea seed is collected through the second hopper 222, is separated finally by three screening bucket.After stage trapping, most tea seed can be collected, and improves seed-producing rate.
Claims (10)
1. tea fruit classification broken shell and a separation system, comprises tea fruit classification hulling machine, shell and tea seed tripping device, and shell is connected with the discharge port of tea fruit classification hulling machine with the feeding mouth of tea seed tripping device; It is characterized in that: described tea fruit classification hulling machine comprises spiral screening washer, conically shaped, the first bracing frame, the first power set, described conically shaped and spiral screening washer is rotating is arranged on the first bracing frame, broken shell gap is left between conically shaped and bracing frame, change from small to big along feedstock direction in broken shell gap, described first power set is connected with conically shaped, described conically shaped is provided with along the ascending conically shaped shrinkage pool of feedstock direction, and spiral screening washer is provided with along the ascending gap between screw of feedstock direction; Described shell and tea seed tripping device comprise screening bucket, the second bracing frame, center convolution axle, the second power set, and bucket is rotating is arranged on the second bracing frame in screening, and center convolution axle is rotating to be arranged on screening bucket; Screening bucket is provided with opening for feed, inner screen, outer screen, and inner screen is provided with internal layer sieve aperture, and outer screen is provided with outer sieve aperture, and outer sieve aperture hole is less than internal layer sieve aperture hole, and inner screen, outer screen are for arrange from inside to outside; Described center convolution axle comprises central shaft and blade, and blade is provided with vane tip and is provided with flexible sheets, and the flexible sheets of vane tip and barrel have broken shell gap; Described second power set is connected with screening bucket, centre rotational axis.
2. a tea fruit classification broken shell as claimed in claim 1 and separation system, it is characterized in that: also comprise device for transporting objects, described device for transporting objects connects tea fruit classification hulling machine, shell and tea seed tripping device, for transmitting material from tea fruit classification hulling machine to shell and tea seed tripping device.
3. tea fruit classification broken shell as claimed in claim 2 and a separation system, is characterized in that: described device for transporting objects is conveying belt or screw.
4. tea fruit classification broken shell as claimed in claim 1 and a separation system, is characterized in that: described tea fruit classification hulling machine also comprises screen cloth, and screen cloth is provided with some sieve apertures, and described size of mesh is greater than tea seed size, and described screen cloth is arranged on bracing frame.
5. tea fruit classification broken shell as claimed in claim 1 and a separation system, is characterized in that: described conically shaped is double-layer structure, and internal layer cylinder is metal, and outer cylinder is flexible materials.
6. tea fruit classification broken shell as claimed in claim 5 and a separation system, is characterized in that: described internal layer cylinder is hollow cylinder.
7. tea fruit classification broken shell as claimed in claim 1 and a separation system, is characterized in that: spiral screening washer is contacted with conically shaped by rubber wheel.
8. tea fruit classification broken shell as claimed in claim 1 and a separation system, is characterized in that: described screening bucket also comprises feed back plate, and described feed back plate is arranged between inner screen and outer screen, and feed back plate is inclined upwardly along feedstock direction.
9. tea fruit classification broken shell as claimed in claim 1 and a separation system, is characterized in that: described blade is divided into broken shell blade, front leaf-pushing plate.
10. tea fruit classification broken shell as claimed in claim 1 and a separation system, is characterized in that: comprise multiple screening bucket, and the screening internal layer sieve aperture of bucket and the size of outer sieve aperture become large respectively successively along feedstock direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520308606.1U CN204779513U (en) | 2015-05-14 | 2015-05-14 | Tea fruit is broken shell and piece -rate system in grades |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520308606.1U CN204779513U (en) | 2015-05-14 | 2015-05-14 | Tea fruit is broken shell and piece -rate system in grades |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204779513U true CN204779513U (en) | 2015-11-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520308606.1U Withdrawn - After Issue CN204779513U (en) | 2015-05-14 | 2015-05-14 | Tea fruit is broken shell and piece -rate system in grades |
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| Country | Link |
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| CN (1) | CN204779513U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104962383A (en) * | 2015-05-14 | 2015-10-07 | 青田县瓯青机械有限公司 | Tea fruit grading testa chipping and separation system and process |
| CN110003978A (en) * | 2019-05-07 | 2019-07-12 | 长沙双收农业开发有限公司 | A kind of large size tea seed device for peeling |
| CN113717785A (en) * | 2021-09-30 | 2021-11-30 | 会同金色生物科技有限公司 | Automatic tea fruit shelling device for tea oil squeezing production |
-
2015
- 2015-05-14 CN CN201520308606.1U patent/CN204779513U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104962383A (en) * | 2015-05-14 | 2015-10-07 | 青田县瓯青机械有限公司 | Tea fruit grading testa chipping and separation system and process |
| CN104962383B (en) * | 2015-05-14 | 2018-04-17 | 青田县瓯青机械有限公司 | A kind of tea fruit classification broken shell and piece-rate system and technique |
| CN110003978A (en) * | 2019-05-07 | 2019-07-12 | 长沙双收农业开发有限公司 | A kind of large size tea seed device for peeling |
| CN113717785A (en) * | 2021-09-30 | 2021-11-30 | 会同金色生物科技有限公司 | Automatic tea fruit shelling device for tea oil squeezing production |
| CN113717785B (en) * | 2021-09-30 | 2023-07-21 | 会同金色生物科技有限公司 | Automatic tea fruit shelling device for tea oil squeezing production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151118 Effective date of abandoning: 20180417 |