CN104907917A - 工件研磨方法和工件研磨装置 - Google Patents

工件研磨方法和工件研磨装置 Download PDF

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CN104907917A
CN104907917A CN201510111674.3A CN201510111674A CN104907917A CN 104907917 A CN104907917 A CN 104907917A CN 201510111674 A CN201510111674 A CN 201510111674A CN 104907917 A CN104907917 A CN 104907917A
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澁谷和孝
中村由夫
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Fujikoshi Machinery Corp
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Abstract

本发明提供一种工件研磨方法和工件研磨装置。本发明的方法能够以高研磨效率研磨高硬度工件。该方法包括如下步骤:将工件的表面压在转动研磨板的研磨部上;以及在执行该加压步骤时供给研磨液。该方法的特征在于,将通过气体放电而已经被活性化的活性化气体转变成气泡并混入研磨液中。

Description

工件研磨方法和工件研磨装置
技术领域
本发明涉及用于适当地研磨由例如SiC的高硬度材料构成的工件的方法,以及用于适当地研磨该工件的工件研磨装置。
背景技术
使基板变平对于制备半导体功率器件(semiconductor power device)是必要的。然而,由例如碳化硅(SiC)、氮化镓(GaN)、金刚石构成的宽带隙(wide band gap)半导体的基板硬且脆,所以难以通过机械加工有效率地使所述基板变平。
专利文献1公开了一种使用含有磨粒(abrasive particle)和微纳米气泡水(micro-nano bubble water)的研磨液的方法。
此外,专利文献2公开了一种用于减少研磨缺陷和以高研磨速率研磨工件的研磨方法,其中使用了含有磨粒的第一加工液和含有电解质及直径为10nm-1000μm的微纳米气泡的第二加工液。
现有技术文献
专利文献1:日本特开2009-111094号公报
专利文献2:日本特开2008-235357号公报
发明内容
在专利文献1和专利文献2所公开的技术中,微纳米气泡包含在研磨液或加工液中,以便改善研磨速率和减少研磨缺陷。然而,即使通过所述专利文献中公开的技术也难以以有效率的研磨速率研磨例如SiC、金刚石等的具有高硬度和耐加工性的材料。
为了解决传统技术的上述问题而开发了本发明。相应地,本发明的目的在于提供能够以高研磨效率研磨高硬度材料的工件研磨方法和工件研磨装置。
为了实现该目的,本发明具有以下构造。
即,本发明的研磨方法包括如下步骤:
将所述工件的表面压到转动研磨板的研磨部上;以及
在执行将所述工件的表面压到所述转动研磨板的研磨部上的同时供给研磨液,并且
所述方法的特征在于将通过气体放电而已经被活性化的活性化气体转变成气泡并混入所述研磨液。
在该方法中,可以将所述活性化气体直接混入已经混有磨粒的所述研磨液。
在该方法中,可以通过使含有磨粒的液体与含有所述活性化气体的另一液体混合来制备所述研磨液。
在该方法中,所述另一液体可以为水。
在该方法中,待被活性化的气体可以为空气、氧气、非活性气体、氟气或它们的混合物。
优选地,所述活性化气体为微细活性化气体。
本发明的工件研磨装置包括:
研磨液供给部;
研磨板,所述研磨板具有研磨部,在所述研磨板转动时,随着供给研磨液,将工件的表面压在所述研磨部上从而研磨所述工件;
气体放电部,所述气体放电部用于通过气体放电来生成活性化气体;以及
气泡生成部,所述气泡生成部用于将通过所述气体放电部而已经被活性化的所述活性化气体转变成气泡,并且
所述活性化气体被混入所述研磨液。
在该装置中,可以将磨粒混入所述研磨液,并且所述气泡生成部可以使所述活性化气体的气泡与含有所述磨粒的研磨液直接混合。
在该装置中,所述气泡生成部可以使所述活性化气体的气泡混入另一液体,并且可以使已经从所述研磨液供给部供给的且含有磨粒的所述研磨液与含有所述活性化气体的另一液体混合。
在该装置中,所述气体放电部和所述气泡生成部可以由电极/气体供给部和高压电源构成,所述电极/气体供给部设置于所述研磨板,所述高压电源用于向所述电极/气体供给部施加高压,并且
可以使已经由所述气体放电部和所述气泡生成部生成的所述活性化气体的气泡被混入从所述研磨液供给部供给至所述研磨板的所述研磨液。
在本发明中,通过由磨粒所执行的机械研磨和由气体放电而被活性化的气体所执行的化学研磨的相互作用,能够高效率地研磨工件。此外,不仅通过机械研磨研磨了工件,而且还通过化学研磨研磨了工件,所以能够适当地研磨由例如SiC、GaN、金刚石等高硬度材料构成的工件。
附图说明
现在将通过示例并参照仅示例性给出的而非限制本发明的附图来说明本发明的实施方式,其中:
图1是示出第一实施方式的工件研磨装置的概要(outline)的说明图;
图2是示出第二实施方式的工件研磨装置的概要的说明图;
图3是示出第三实施方式的工件研磨装置的概要的说明图;以及
图4是示出试验例的结果的图表。
具体实施方式
现在将参照附图来详细说明本发明的优选实施方式。本发明的方法是在本发明的装置中执行的,所以将一起说明该方法和装置。
图1是示出第一实施方式的工件研磨装置10的概要的说明图。
在第一实施方式中,伴随着从研磨液供给部14供给研磨液,将由研磨头12保持的工件W的表面压到设置于转动研磨板16的研磨部18上,以便研磨工件W的表面。本实施方式的特征在于,将通过气体放电(gas charge)而已经被活性化的活性化气体转变成气泡并混入研磨液中。
研磨板16通过驱动机构(未示出)在水平面内绕着轴20转动。研磨板16的表面用作研磨部18。由例如无纺布或聚氨酯树脂片等构成的研磨布贴附于研磨部18。此外,可以通过在研磨板16的表面中埋设特殊颗粒来形成研磨部18。
工件W通过例如双面胶带或空气抽吸的方式被保持在研磨头12的底表面。各种已知的研磨头均可以用作研磨头12。研磨头12能够上下移动,并且能够在水平面内绕着轴22转动。
研磨液供给部14将含有磨粒的研磨液供给到研磨板16的研磨部18上。研磨液可以根据工件W等的材料而选自各种类型的已知研磨液。
通过泵25将气体引入气体放电部24,并且将该气体转变成等离子体以便生成活性化气体。气体放电部24通过例如介质阻挡放电将气体转变成等离子体。注意,气体放电部24的放电方式不限于介质阻挡放电。可以在气体放电部24中通过电晕放电、火花放电等来活性化气体。
已经知晓气体放电部24的活性化作用。通过将气体转变成等离子体,根据气相组分(gas species)制备和化学地活性化例如OH基团等的基团组分(radical species),使得能够获得氧化作用、蚀刻作用等。
注意,能够将空气、氧气、非活性气体、氟气中或它们的混合物用作气相组分,该非活性气体不仅包括在化学元素周期表的第18族元素的多种气体而且还包括氮气。
气泡生成部26具有已知的结构。
将存储在罐27中的水引入气泡生成部26,并且经由管28将气体放电部24中生成的活性化气体引入气泡生成部26,使得使活性化气体能够作为微细气泡混入水中。使含有微细气泡的水返回至罐27。
通过泵(未示出)将含有呈微细气泡的形式的活性化气体的水经由管29供给至研磨板16的研磨部18,并且使该含有呈微细气泡的形式的活性化气体的水与已经从研磨液供给部14供给的含有磨粒的研磨液混合。从水供给部(未示出)向罐27补给水。注意,含有转变成微细气泡的活性化气体(微细活性化气体)的液体不限于水。例如,可以使用已经调整了pH值的电解水来代替水。
在气泡生成部26中,通过气体放电而被活性化的气体被转变成微纳米气泡。即,在气泡生成部26中制备混有微米(μm)级气泡和纳米(nm)级气泡的微纳米气泡水。将微纳米气泡水供给至研磨板16的研磨部18上并与从研磨液供给部14供给的研磨液混合。
注意,在上述实施方式中,气体放电部24与气泡生成部26是分离的,但是两个部分可以组合成一个单元(未示出)。在这种情况下,生成微纳米气泡和气体放电可以同时进行,以便在液体中生成基团组分和微纳米气泡(例如,参见日本特开2013-86072号公报)。气体放电部24和气泡生成部26组合成一个单元的方法和研磨装置也包括在本发明的范围(方案1和方案7)内。
混合从研磨液供给部14供给的研磨液和从罐27供给的微纳米气泡水,使得混合后的研磨液能够用来研磨工件W。
从研磨液供给部14供给的研磨液含有磨粒,并且该磨粒由于微纳米气泡的作用而极其均匀地分散在混合后的研磨液中。因此,能够均匀地研磨工件W。
将通过气体放电而已经被活性化的气体以微纳米气泡的形式混入微纳米气泡水中,使得活性化气体直接作用于工件W的表面。因此,能够氧化和蚀刻工件W的表面。通过氧化作用和蚀刻作用,使工件W的表面变质(metamorphosed),并且通过含有磨粒的研磨液的机械研磨作用而能够去除变质层。
此外,许多OH-离子将在微纳米气泡带电的情况下聚集在微纳米气泡周围。我们认为,当带电的微纳米气泡在其周围聚集有许多OH-离子的状态下消失时,能够通过OH基团的活性来获得氧化作用和蚀刻作用,并且能够获得优异的效果。
在本实施方式中,通过磨粒的机械研磨作用(由微纳米气泡所均匀地执行的机械研磨作用)和由气体放电而被活性化的气体(例如,等离子体气体)的化学研磨作用的相互作用,能够极其有效率地研磨工件W。此外,增加了在当微纳米气泡消失时由OH基团的活性所执行的氧化作用和蚀刻作用。由于执行了机械研磨和化学研磨,所以能够适当地研磨例如SiC、GaN、金刚石等的高硬度材料。
图2是示出第二实施方式的工件研磨装置10的概要的说明图。
用相同的附图标记指代在第一实施方式中被说明过的结构元件,并将省略说明。
在第二实施方式中,将含有磨粒的研磨液从研磨液供给部14供给至罐27,并将已经转变成等离子体且已经微细化的活性化气体(微细活性化气体)直接混入存储在罐27中的研磨液。
同样地在本实施方式中,通过磨粒的机械研磨作用(由微纳米气泡均匀地执行的机械研磨作用)和转变成等离子体且被活性化的气体的化学研磨作用的相互作用,能够极其有效率地研磨工件W。此外,通过不仅执行了机械研磨,而且还执行了化学研磨,能够研磨例如SiC、GaN、金刚石等的高硬度材料。此外,在本实施方式中,研磨液可以被循环再利用。
图3是示出第三实施方式的工件研磨装置10的概要的说明图。
用相同的附图标记指代在第一实施方式中被说明过的结构元件,并将省略说明。
在本实施方式中,由例如SUS构成的多孔构件30作为用作电极和气体供给部的电极/气体供给部而设置于研磨板16。陶瓷板(绝缘板)32覆盖多孔构件30。在研磨部18中,贴附的研磨布覆盖陶瓷板32。面对研磨头12的陶瓷板32具有许多小孔33。
研磨头12和研磨液(研磨液供给部14)是电接地的,并且高压电源34与用作电极/气体供给部的多孔构件30连接,以便向多孔构件30供给高压。此外,从气体源(未示出)向多孔构件30供给规定的气体。
第三实施方式的工件研磨装置10具有上述结构。
在本实施方式中,伴随着从气体源(未示出)向多孔构件30供给规定的气体,将高压从高压电源34施加于多孔构件30。然后,在多孔构件30和研磨液或工件W之间进行放电,并且将供给至多孔构件30的气体活性化、从多孔构件30排出、转变成气泡、经由陶瓷板32的小孔33供给至研磨部(研磨布)18上并且与已经从研磨液供给部14供给的且含有磨粒的研磨液混合。因此,也能够如第一实施方式和第二实施方式良好地适当研磨工件W。
气体放电部和气泡生成部由多孔构件30、高压电源34、气体源(未示出)等组成。
注意,在本实施方式中,将高压施加于多孔构件30,但是高压还可以施加于研磨头12或研磨液供给部14。
在上述各实施方式中,研磨装置均是单面(one side)研磨装置,但是本发明还可以应用于双面研磨装置。
接下来,将说明试验例。
在试验中使用图1中示出的研磨装置10。制备含有已经转变成等离子体的且已经被活性化的微细活性化气体的微纳米气泡水,并且伴随着向研磨板16的研磨布(研磨部18)供给与微纳米气泡水混合的研磨液来研磨由SiC基板构成的工件W。
在气体放电部24中,空气以0.3L/min.的流量流动并且在17kV的高频电压下通过介质阻挡放电而转变成等离子体,以便制备活性化气体。气泡生成部26是由Asupu有限公司制造的AGS2型的微纳米气泡生成单元。大部分气泡的尺寸为25μm-45μm,但也含有纳米级气泡。
使用的研磨液是由Fujimi公司生产的DSC0902。
使用的研磨布是由Nitta Haas公司制造的SUBA600。
试验结果示出在图4中。
如图4所示,“含有50%等离子体微纳米气泡水和50%研磨液的研磨液体”的研磨速率是“含有50%纯粹的微纳米气泡水和50%研磨液的研磨液体”的研磨速率的大约两倍。注意,“含有50%纯粹的微纳米气泡水和50%研磨液的研磨液体”的研磨速率比100%研磨液的研磨速率略高。在使用“含有50%纯水和50%研磨液的研磨液体”的情况下,研磨液被稀释了,所以事实上难以获得研磨作用。
本文中叙述的所有示例和条件性语言意在示教的目的,以帮助读者理解由发明人为改进现有技术所贡献的发明和构思,并且所有示例和条件性语言将被解释为不限于这些具体说明的示例和条件,并且说明书中所组织的这些示例与显示本发明的优势和劣势无关。尽管已经详细说明了本发明的实施方式,但是应当理解的是,在不偏离本发明的精神和范围的情况下,可以做出各种改变、置换和替换。

Claims (13)

1.一种工件研磨方法,其包括如下步骤:
将所述工件的表面压到转动研磨板的研磨部上;以及
在执行将所述工件的表面压到所述转动研磨板的研磨部上的同时供给研磨液,
所述方法的特征在于,将通过气体放电而已经被活性化的活性化气体转变成气泡并混入所述研磨液。
2.根据权利要求1所述的方法,其特征在于,将所述活性化气体直接混入已经混有磨粒的所述研磨液。
3.根据权利要求1所述的方法,其特征在于,通过使含有磨粒的液体与含有所述活性化气体的另一液体混合来制备所述研磨液。
4.根据权利要求3所述的方法,其特征在于,所述另一液体为水。
5.根据权利要求1至4中任一项所述的方法,其特征在于,待被活性化的气体为空气、氧气、非活性气体、氟气或它们的混合物。
6.根据权利要求1至5中任一项所述的方法,其特征在于,所述活性化气体为微细活性化气体。
7.一种工件研磨装置,其包括:
研磨液供给部;
研磨板,所述研磨板具有研磨部,在所述研磨板转动时,随着供给研磨液,将工件的表面压在所述研磨部上从而研磨所述工件;
气体放电部,所述气体放电部用于通过气体放电来生成活性化气体;以及
气泡生成部,所述气泡生成部用于将通过所述气体放电部而已经被活性化的所述活性化气体转变成气泡,
其中,所述活性化气体被混入所述研磨液。
8.根据权利要求7所述的工件研磨装置,其特征在于,将磨粒混入所述研磨液,并且
所述气泡生成部使所述活性化气体的气泡与含有所述磨粒的研磨液直接混合。
9.根据权利要求7所述的工件研磨装置,其特征在于,所述气泡生成部使所述活性化气体的气泡混入另一液体,并且
已经从所述研磨液供给部供给的且含有磨粒的所述研磨液与含有所述活性化气体的另一液体混合。
10.根据权利要求9所述的工件研磨装置,其特征在于,所述另一液体为水。
11.根据权利要求7所述的工件研磨装置,其特征在于,所述气体放电部和所述气泡生成部是由电极/气体供给部和高压电源组成的,所述电极/气体供给部设置于所述研磨板,所述高压电源用于向所述电极/气体供给部施加高压,
其中,已经由所述气体放电部和所述气泡生成部生成的所述活性化气体的气泡被混入从所述研磨液供给部供给至所述研磨板的所述研磨液。
12.根据权利要求7至11中任一项所述的工件研磨装置,其特征在于,待被活性化的气体为空气、氧气、非活性气体、氟气或它们的混合物。
13.根据权利要求7至12中任一项所述的工件研磨装置,其特征在于,所述活性化气体为微细活性化气体。
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