CN104858640A - Gasket assembly mechanism - Google Patents
Gasket assembly mechanism Download PDFInfo
- Publication number
- CN104858640A CN104858640A CN201510197110.6A CN201510197110A CN104858640A CN 104858640 A CN104858640 A CN 104858640A CN 201510197110 A CN201510197110 A CN 201510197110A CN 104858640 A CN104858640 A CN 104858640A
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- CN
- China
- Prior art keywords
- axle
- ccd
- suction nozzle
- fixed
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/08—Machines for placing washers, circlips, or the like on bolts or other members
- B23P19/084—Machines for placing washers, circlips, or the like on bolts or other members for placing resilient or flexible rings, e.g. O-rings, circlips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/102—Aligning parts to be fitted together using remote centre compliance devices
- B23P19/105—Aligning parts to be fitted together using remote centre compliance devices using sensing means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention relates to a gasket assembly mechanism. A mechanical hand base is mounted on a mechanical hand support; a mechanical hand is mounted on the mechanical hand base; an R-axis adsorption mechanism and a CCD detection mechanism are mounted on the mechanical hand; the mechanical hand moves and drives an R-axis suction nozzle of the R-axis adsorption mechanism to move to a key area and suck a key; then the CCD detection mechanism moves to a gasket to take pictures and position the gasket position; the R-axis suction nozzle takes along the key to move, passes through the position of a lower CCD picture-taking key of a lower CCD mechanism and performs supplementation and correction; the R-axis suction nozzle inserts the flat cable of the key into the gasket, the R-axis adsorption mechanism drives to adjust the key position, and the R-axis suction nozzle swings by an angle to adjust the angle of the button to a horizontal position, and then pastes the key to the gasket; then, the R-axis suction nozzle breaks the vacuum and pressurizes the key; the mechanical hand moves the CCD detection mechanism to the gasket, so that the CCD detection mechanism can take pictures and detect whether the fitting is qualified. The gasket assembly mechanism is used for key and gasket assembly, the assembly is fast and accurate in position, the efficiency is improved, and the cost is reduced.
Description
Technical field:
The present invention relates to assembling mechanism apparatus field, relate in particular a kind of by packing ring and key assembling to together with mechanism.
Background technology:
In Electronic products manufacturing process, such as mobile phone, needs assembling button on electronic product.In the factory that some are small, the assembling of electronic product key is all to be picked up by button with pincet by workman to be placed in corresponding casing installing hole, then the small washer of button is picked up the center being placed into button by workman with pincet, finally with screw, key support is locked on product, button is fixed to product from the back side.Such assembling button has following shortcoming:
(1) pick up with pincet and install inconvenient operation, speed is slow, and button and packing ring easily come off, and workman is easily tired, inefficiency.
(2) with pincet pick up button put into installing hole time, easily cause button and installing hole misalignment.
(3) gasket thickness of filling between button and key support is selected to be not suitable for, and affects the effect of button.
And in some integrated mills, although have key assembling to the machine on electronic product, but button to be attached on packing ring and to be assembled on electronic product and to select appropriate gasket and the process fitted on support separate by packing ring, be that the different individual machine of employing is to complete whole work.When button is attached on packing ring, need suction nozzle to draw button, adjustment key position, CCD testing agency moves to gasket position, space washer position of taking pictures; Then make suction nozzle swing an angle, then button winding displacement is inserted in packing ring, then adjust the angle of button until level, then button is attached on packing ring, then R axle suction nozzle vacuum breaker pressurize is carried out to button; Manipulator CCD testing agency is moved to packing ring place take pictures detect laminating whether qualified.Whole assembling process needs manipulator work compound, now just need a kind of by manipulator just packing ring and key assembling to together with mechanism.
Summary of the invention:
The object of the invention is, for the deficiencies in the prior art part, to provide
a kind of washer sets mounting mechanism, for the assembling of button and packing ring, fast, position is accurate, raises the efficiency, reduces costs in its assembling.
Technology solution of the present invention is as follows:
a kind of washer sets mounting mechanismmanipulator base its robot carriage is equipped with, manipulator base is equipped with manipulator, R axle adsorbing mechanism and CCD testing agency described manipulator be equipped with, described R axle adsorbing mechanism comprises R shaft step motor, and R shaft step motor is contained on R spindle motor installing plate, and the lower end of R shaft step motor is linked together by R axle shaft coupling and R axial filament bar, R spindle motor installing plate lower end is connected with R spindle guide block set by R axle support column, and R axle upper clamping block is equipped with in R spindle guide block set lower end; Described R axial filament bar is linked together by R axial filament stem nut and R axle connecting rod; The lower end of described R axle upper clamping block is connected with R axle fixed axis, and the lower end of R axle fixed axis is connected with clamp under R axle, and under R axle, the lower end of clamp is connected with R axle adapter sleeve; Described R axle connecting rod is successively through R axle fixed axis and R axle adapter sleeve, and lower end and the R axle motion bar of R axle connecting rod link together; The bottom righthand side of described R axle adapter sleeve is flexibly connected R axle suction nozzle seat, and the left end of R axle suction nozzle seat and R axle motion bar are movably connected; Described R axle suction nozzle seat lower end is provided with R axle suction nozzle.
Described CCD testing agency comprises CCD installing plate, on front side of its underpart, fixed board is housed; CCD fixed head is equipped with in the front side of upper fixed board, and upper CCD fixed head is provided with CCD; Annular light source fixing frame is equipped with at the back of fixed riser, and annular light source is equipped with in the lower end of upper annular light source fixing frame, and upper CCD and upper annular light source are coaxially installed.
As preferably, described R axle fixed axis is installed on a robotic arm by fixed cover socket.
As preferably, described R axle suction nozzle seat passes on left rotating shaft and is connected with R axle motion bar lower end, is connected on the right side of R axle suction nozzle seat by rotating shaft with R axle adapter sleeve.
As preferably, described upper CCD installing plate is U-shaped structure, and U-shaped structure establishes connecting hole, and upper CCD installing plate is spirally connected by connecting hole and is fixedly mounted on manipulator lower end.
As preferably, described upper CCD fixed head has two, and each upper CCD fixed head is separately installed with CCD fixed side, and upper CCD is arranged on two upper CCD fixed heads, and strengthens fixing by the upper CCD fixed side of both sides.
As preferably, described annular light source fixing frame is L-type structure.
As preferably, described R axle support column is by four, and symmetry is arranged on the top of R spindle guide block set.
As preferably, on the right side of described R spindle motor installing plate, R axis photoelectric sensor installing rack is installed, R axis photoelectric sensor installing rack is provided with R axis photoelectric sensor.
As preferably, the rotating shaft top of described R shaft step motor is provided with R axle sensing chip mounting blocks, R axle sensing chip mounting blocks is provided with the R axle sensing chip matched with R axis photoelectric sensor.
As preferably, the sidepiece of described R spindle guide block set is provided with R axle sensor holder, R axle sensor holder is fixedly connected with R axle proximity transducer.
Beneficial effect of the present invention is:
R axle adsorbing mechanism and CCD testing agency manipulator of the present invention be equipped with, the adsorbable button of R axle adsorbing mechanism, robot movement drives the R axle suction nozzle of R axle adsorbing mechanism to move to button place and draws button, and then CCD testing agency moves to gasket position, space washer position of taking pictures; Then R axle suction nozzle moves with button and by the position of the lower CCD shoot button of lower CCD mechanism and correction, first button winding displacement inserts in packing ring by R axle suction nozzle, then R axle adsorbing mechanism drives adjustment key position, R axle suction nozzle swings an angle, the angle of adjustment button is until level, then button is attached on packing ring, then R axle suction nozzle vacuum breaker pressurize is carried out to button; Manipulator CCD testing agency is moved to packing ring place take pictures detect laminating whether qualified.The present invention is used for the assembling of button and packing ring, and fast, position is accurate, reduces the labour intensity of workman, raises the efficiency, reduce costs in its assembling.
Accompanying drawing illustrates:
Below in conjunction with attached
figurethe present invention is described further:
figure1 is structural representation of the present invention
figure;
figure2 is another structural representation of the present invention
figure;
figure3 are
figurethe master of 1 looks
figure;
figure4 is the structural representation of R axle adsorbing mechanism of the present invention
figure;
figure5 is another structural representation of R axle adsorbing mechanism of the present invention
figure.
detailed description of the invention:
Embodiment, is shown in attached
figure1 ~ 5,
a kind of washer sets mounting mechanism, its robot carriage 1 is equipped with manipulator base 2, manipulator base is equipped with manipulator 3, described manipulator is equipped with R axle adsorbing mechanism I and CCD testing agency II,
Described R axle adsorbing mechanism comprises R shaft step motor 4, R shaft step motor is contained on R spindle motor installing plate 5, the lower end of R shaft step motor is linked together by R axle shaft coupling 6 and R axial filament bar 7, R spindle motor installing plate lower end is connected with R spindle guide block set 9 by R axle support column 8, R axle support column has four, symmetry is arranged on the top of R spindle guide block set, and R axle upper clamping block 10 is equipped with in R spindle guide block set lower end; Described R axial filament bar is linked together by R axial filament stem nut and R axle connecting rod 11; The lower end of described R axle upper clamping block is connected with R axle fixed axis 12, and the lower end that the lower end of R axle fixed axis is connected with clamp under clamp 13, R axle under R axle is connected with R axle adapter sleeve 14; Described R axle fixed axis is socketed by fixed cover 15 and installs on a robotic arm; Described R axle connecting rod is successively through R axle fixed axis and R axle adapter sleeve, and lower end and the R axle motion bar 16 of R axle connecting rod link together; The bottom righthand side of described R axle adapter sleeve is flexibly connected R axle suction nozzle seat 17 by rotating shaft, and the left end of R axle suction nozzle seat and R axle motion bar are movably connected by rotating shaft; Described R axle suction nozzle seat lower end is provided with R axle suction nozzle 18.
Be provided with on the right side of described R spindle motor installing plate on R axis photoelectric sensor installing rack 19, R axis photoelectric sensor installing rack and R axis photoelectric sensor 20 is installed.The rotating shaft top of described R shaft step motor is provided with R axle sensing chip mounting blocks 21, R axle sensing chip mounting blocks is provided with the R axle sensing chip 22 matched with R axis photoelectric sensor, R shaft step motor rotates, and its angle rotated is determined by R axis photoelectric sensor.
The sidepiece of described R spindle guide block set is provided with R axle sensor holder 23, R axle sensor holder is fixedly connected with R axle proximity transducer 24, R axle proximity transducer carries out without the need to contact detection object the sensor being detected as object, can detected object mobile message and there is information and be converted to electric signal.
R shaft step motor drives, R axial filament bar drives R axle connecting rod to decline, R axle suction nozzle seat is driven upwards to bend up certain angle by R axle motion bar, R axle suction nozzle is turned an angle to standard operation position, adsorption production under R axle suction nozzle, product can be made like this to turn an angle, be convenient to the carrying out of next step operation.
Described CCD testing agency comprises CCD installing plate 25, and upper CCD installing plate is U-shaped structure, and U-shaped structure establishes connecting hole, and upper CCD installing plate is spirally connected by connecting hole and is fixedly mounted on manipulator lower end; The lower front side of upper CCD installing plate is equipped with fixed board 26; CCD fixed head 27 is equipped with in the front side of upper fixed board, and upper CCD fixed head is provided with CCD28; The upper annular light source fixing frame 29 of L-type structure is equipped with at the back of fixed riser, and annular light source 30 is equipped with in the lower end of upper annular light source fixing frame, and upper CCD and upper annular light source are coaxially installed.
Described upper CCD fixed head has two, and each upper CCD fixed head is separately installed with CCD fixed side 31, and upper CCD is arranged on two upper CCD fixed heads, and strengthens fixing by the upper CCD fixed side of both sides.
Operation principle of the present invention: robot movement drives the R axle suction nozzle of R axle adsorbing mechanism to move to button place and draws button, and then robot movement drives CCD testing agency to move to gasket position, upper CCD takes pictures space washer position; Then R axle suction nozzle moves with button and by the position of the lower CCD shoot button of lower CCD mechanism and correction, following robot movement drives R axle suction nozzle to insert in packing ring by button winding displacement, then R shaft step motor drives, R axial filament bar drives R axle connecting rod to decline, R axle suction nozzle seat is driven upwards to bend up certain angle by R axle motion bar, R axle suction nozzle is turned an angle to standard operation position, the angle of adjustment button is until level, then button is attached on packing ring, then R axle suction nozzle vacuum breaker pressurize is carried out to button; Robot movement CCD testing agency is moved to packing ring place by upper CCD take pictures detect laminating whether qualified.
Above-described embodiment is the specific descriptions of carrying out the present invention; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, those skilled in the art makes some nonessential improvement according to the content of foregoing invention and adjustment all falls within protection scope of the present invention.
Claims (10)
1. a washer sets mounting mechanism, manipulator base its robot carriage is equipped with, manipulator base is equipped with manipulator, it is characterized in that: described manipulator is equipped with R axle adsorbing mechanism and CCD testing agency, described R axle adsorbing mechanism comprises R shaft step motor, R shaft step motor is contained on R spindle motor installing plate, the lower end of R shaft step motor is linked together by R axle shaft coupling and R axial filament bar, R spindle motor installing plate lower end is connected with R spindle guide block set by R axle support column, and R axle upper clamping block is equipped with in R spindle guide block set lower end; Described R axial filament bar is linked together by R axial filament stem nut and R axle connecting rod; The lower end of described R axle upper clamping block is connected with R axle fixed axis, and the lower end of R axle fixed axis is connected with clamp under R axle, and under R axle, the lower end of clamp is connected with R axle adapter sleeve; Described R axle connecting rod is successively through R axle fixed axis and R axle adapter sleeve, and lower end and the R axle motion bar of R axle connecting rod link together; The bottom righthand side of described R axle adapter sleeve is flexibly connected R axle suction nozzle seat, and the left end of R axle suction nozzle seat and R axle motion bar are movably connected; Described R axle suction nozzle seat lower end is provided with R axle suction nozzle;
Described CCD testing agency comprises CCD installing plate, on front side of its underpart, fixed board is housed; CCD fixed head is equipped with in the front side of upper fixed board, and upper CCD fixed head is provided with CCD; Annular light source fixing frame is equipped with at the back of fixed riser, and annular light source is equipped with in the lower end of upper annular light source fixing frame, and upper CCD and upper annular light source are coaxially installed.
2. a kind of washer sets mounting mechanism according to claim 1, is characterized in that: described R axle fixed axis is installed on a robotic arm by fixed cover socket.
3. a kind of washer sets mounting mechanism according to claim 1 and 2, is characterized in that: described R axle suction nozzle seat passes on left rotating shaft and is connected with R axle motion bar lower end, is connected on the right side of R axle suction nozzle seat by rotating shaft with R axle adapter sleeve.
4. a kind of washer sets mounting mechanism according to claim 1, is characterized in that: described upper CCD installing plate is U-shaped structure, and U-shaped structure establishes connecting hole, and upper CCD installing plate is spirally connected by connecting hole and is fixedly mounted on manipulator lower end.
5. a kind of washer sets mounting mechanism according to claim 1, it is characterized in that: described upper CCD fixed head has two, each upper CCD fixed head is separately installed with CCD fixed side, and upper CCD is arranged on two upper CCD fixed heads, and strengthens fixing by the upper CCD fixed side of both sides.
6. a kind of washer sets mounting mechanism according to claim 1, is characterized in that: described annular light source fixing frame is L-type structure.
7. a kind of washer sets mounting mechanism according to claim 1, is characterized in that: described R axle support column is by four, and symmetry is arranged on the top of R spindle guide block set.
8. a kind of washer sets mounting mechanism according to claim 1, is characterized in that: be provided with R axis photoelectric sensor installing rack on the right side of described R spindle motor installing plate, R axis photoelectric sensor installing rack is provided with R axis photoelectric sensor.
9. a kind of washer sets mounting mechanism according to claim 8, is characterized in that: the rotating shaft top of described R shaft step motor is provided with R axle sensing chip mounting blocks, R axle sensing chip mounting blocks is provided with the R axle sensing chip matched with R axis photoelectric sensor.
10. a kind of washer sets mounting mechanism according to claim 1, is characterized in that: the sidepiece of described R spindle guide block set is provided with R axle sensor holder, R axle sensor holder is fixedly connected with R axle proximity transducer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510197110.6A CN104858640A (en) | 2015-04-23 | 2015-04-23 | Gasket assembly mechanism |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510197110.6A CN104858640A (en) | 2015-04-23 | 2015-04-23 | Gasket assembly mechanism |
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CN104858640A true CN104858640A (en) | 2015-08-26 |
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Family Applications (1)
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CN201510197110.6A Pending CN104858640A (en) | 2015-04-23 | 2015-04-23 | Gasket assembly mechanism |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105798579A (en) * | 2016-05-25 | 2016-07-27 | 苏州博众精工科技有限公司 | Clamping claw device for assembling O-shaped ring |
CN106670763A (en) * | 2017-01-10 | 2017-05-17 | 荣旗工业科技(苏州)有限公司 | Calculating method of high-precision automatic assembly machine |
CN107900948A (en) * | 2017-12-30 | 2018-04-13 | 苏州富强科技有限公司 | A kind of suction nozzle body of pressurizer |
CN108924546A (en) * | 2018-07-06 | 2018-11-30 | 成都姜业光电科技有限公司 | A kind of the ccd image detection mould group and calibration method of instrument cluster accurate assembly |
CN108994601A (en) * | 2018-07-06 | 2018-12-14 | 成都姜业光电科技有限公司 | A kind of assembly method of the instrument cluster assembly precision based on image detection |
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JPH11129179A (en) * | 1997-10-30 | 1999-05-18 | Japan Tobacco Inc | Picking feeding device for cigarette |
CN102740668A (en) * | 2012-07-04 | 2012-10-17 | 吴江市博众精工科技有限公司 | Motion module |
CN102897529A (en) * | 2012-08-10 | 2013-01-30 | 吴江市博众精工科技有限公司 | Material taking module using CCD (charge coupled device) and manipulator during material taking process |
CN104028986A (en) * | 2014-06-12 | 2014-09-10 | 苏州乔岳软件有限公司 | Automatic gasket fitting device |
CN104368952A (en) * | 2014-11-19 | 2015-02-25 | 苏州博众精工科技有限公司 | Sucker device with automatic angle adjustment function |
CN204639571U (en) * | 2015-04-23 | 2015-09-16 | 苏州博众精工科技有限公司 | A kind of washer sets mounting mechanism |
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2015
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JPH11129179A (en) * | 1997-10-30 | 1999-05-18 | Japan Tobacco Inc | Picking feeding device for cigarette |
CN102740668A (en) * | 2012-07-04 | 2012-10-17 | 吴江市博众精工科技有限公司 | Motion module |
CN102897529A (en) * | 2012-08-10 | 2013-01-30 | 吴江市博众精工科技有限公司 | Material taking module using CCD (charge coupled device) and manipulator during material taking process |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105798579A (en) * | 2016-05-25 | 2016-07-27 | 苏州博众精工科技有限公司 | Clamping claw device for assembling O-shaped ring |
CN106670763A (en) * | 2017-01-10 | 2017-05-17 | 荣旗工业科技(苏州)有限公司 | Calculating method of high-precision automatic assembly machine |
CN106670763B (en) * | 2017-01-10 | 2019-04-23 | 荣旗工业科技(苏州)有限公司 | A kind of calculation method of High Precision Automatic kludge |
CN107900948A (en) * | 2017-12-30 | 2018-04-13 | 苏州富强科技有限公司 | A kind of suction nozzle body of pressurizer |
CN108924546A (en) * | 2018-07-06 | 2018-11-30 | 成都姜业光电科技有限公司 | A kind of the ccd image detection mould group and calibration method of instrument cluster accurate assembly |
CN108994601A (en) * | 2018-07-06 | 2018-12-14 | 成都姜业光电科技有限公司 | A kind of assembly method of the instrument cluster assembly precision based on image detection |
CN108994601B (en) * | 2018-07-06 | 2020-05-08 | 成都姜业光电科技有限公司 | Assembling method for assembling precision of instrument assembly based on image detection |
CN108924546B (en) * | 2018-07-06 | 2020-06-26 | 成都姜业光电科技有限公司 | CCD image detection module for accurately assembling instrument assembly and calibration method |
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