CN104842067A - Three-dimensional laser cutting machine in five-axis linkage - Google Patents
Three-dimensional laser cutting machine in five-axis linkage Download PDFInfo
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- CN104842067A CN104842067A CN201510288320.6A CN201510288320A CN104842067A CN 104842067 A CN104842067 A CN 104842067A CN 201510288320 A CN201510288320 A CN 201510288320A CN 104842067 A CN104842067 A CN 104842067A
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- axle
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- laser cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
- B23K26/0884—Devices involving movement of the laser head in at least one axial direction in at least two axial directions in at least in three axial directions, e.g. manipulators, robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to a three-dimensional laser cutting machine in five-axis linkage. The three-dimensional laser cutting machine in five-axis linkage comprises a body, worktables, a portal frame and a laser cutting system. The worktables include an A-axis rotating worktable and a B-axis rotating worktable arranged above the A-axis rotating worktable. A laser device mounting seat is arranged at the top of the portal frame and moves at the top of the portal frame along the width direction of the body through an X-axis translation mechanism, a vertical column is arranged at the top of the laser mounting seat, and a laser conduction system mounting plate moves up and down along the vertical column through a Z-axis translation mechanism. The three-dimensional laser cutting machine in five-axis linkage has the advantages that five-axis machining of workpieces is achieved under cooperation between laser cutting head movement with worktable movement, so that special-shaped workpieces with complex spatial curved surfaces can be cut; since laser beams need no multi-time light path conversion, laser power loss is little and cutting efficiency is high; a laser cutting head is simple to move, convenient to control and program and high in controllability.
Description
(1) technical field
The present invention relates to a kind of three-dimensional laser cutting machine of five-axle linkage.
(2) background technology
Laser cutting technique, as a kind of high-quality, high accuracy, high efficiency processing method, has been widely used in the field such as Aeronautics and Astronautics and automobile making.Existing laser cutting system can be applicable to the processing of the flat work pieces such as sheet material, section bar, cloth.Namely the flat panel workpieces two-dimensional laser cutting machine common because simple shape adopts can machine, and for 3 D stereo workpiece, due to complex shape, then must adopt three-dimensional laser cutting machine.Existing common three-dimensional laser cutting machine normally adopts that laser cutting head is arbitrarily angled in three dimensions, the rotation of optional position to be to process three-dimensional workpiece.Operating flexibly at any angle to realize laser cutting head, just needing repeatedly to adjust laser beam light path, obtaining laser cutting head movement locus flexibly by motion synthesis, to adapt to the three-dimensional workpiece processing with various curved surface.The control program of this dimension laser cutting head is complicated, and optical path adjusting bothers, and laser beam losing portion of energy after repeatedly light path converting, causes cutting efficiency to reduce.
(3) summary of the invention
The present invention is in order to make up the deficiencies in the prior art, provide a kind of by laser cutting head X, Y, Z axis translational motion and workbench A axle, the synthesis of B axle rotary motion realizes the five-axis robot to 3 D stereo workpiece, the special-shaped workpiece with complex space curved surfaces can be cut out, laser cutting head motion is simple, optical path adjusting is convenient, laser power loss is little, cutting efficiency is high, the split-type structural of lathe bed and workbench can avoid workbench vibration to pass on laser instrument, cutting accuracy is high, control programming convenient, electrician assembles simplification, the three-dimensional laser cutting machine of the five-axle linkage that cost is low, solve problems of the prior art.
The present invention is achieved through the following technical solutions:
A kind of three-dimensional laser cutting machine of five-axle linkage, comprise lathe bed, workbench, portal frame and laser cutting system, described workbench comprises the B axle rotary table of A axle rotary table and side provided thereon, described laser cutting system comprises laser instrument, laser conduction system and laser cutting head, described portal frame is moved by the length direction of a Y-axis translation mechanism along lathe bed, a laser instrument mount pad is provided with at the top of portal frame, the top of laser instrument mount pad is located at by laser instrument, laser instrument mount pad is moved at the top of portal frame by the width of an X-axis translation mechanism along lathe bed, described laser conduction system comprises a mirror unit, the right-angled side faces that mirror unit is vertically placed is connected with laser exit, the laser cutting head be located at below mirror unit is arranged on a laser conduction system installing plate, the axis of laser cutting head and the outgoing axis collinear of mirror unit, a column is provided with at the top of laser instrument mount pad, described laser conduction system installing plate is moved up and down along column by a Z axis translation mechanism.
The A axle driving mechanism that described A axle rotary table comprises an A axle frame and drives A axle frame to rotate at horizontal plane, the B axle driving mechanism that described B axle rotary table comprises a B axle frame and drives B axle frame to rotate at vertical plane.
Described Y-axis translation mechanism comprises the Y-axis rack-and-pinion guide rail being arranged on lathe bed both sides along lathe bed length direction, and the gear being located at the Y-axis drive motors output shaft end bottom portal frame is meshed with Y-axis rack-and-pinion guide rail.
Described X-axis translation mechanism comprises the X-axis rack-and-pinion guide rail being arranged on portal frame top along lathe bed width, and a gear being located at the X-axis drive motors output shaft end at laser instrument mount pad top is meshed with X-axis rack-and-pinion guide rail.
Described Z axis translation mechanism comprises a lead screw guide rails, the upper and lower two ends of screw mandrel of lead screw guide rails are individually fixed in top and the bottom of column, one gear being located at the Z axis drive motors output shaft end at column top is meshed with the gear outside the screw mandrel upper end being socketed in lead screw guide rails, and slide block and the laser conduction system installing plate of lead screw guide rails are connected.
Described A axle driving mechanism comprises an A axle frame power transmission shaft vertically arranged, the top of A axle frame power transmission shaft and the bottom centre of A axle frame are connected, bottom is connected with a base by a bearing block, be socketed with an A shaft transmission gear in the outside of A axle frame power transmission shaft, A shaft transmission gear is connected with the driving gear of an A axis drive motor output shaft end by a driving-belt.
Described B axle driving mechanism comprises level and is located at a B axle frame power transmission shaft below B axle frame, the two ends of B axle frame power transmission shaft are connected respectively by the both sides of pair of support rods with B axle frame, the two ends of B axle frame power transmission shaft are installed on the both sides, top of A axle frame respectively by a bearing block, be socketed with a B shaft transmission gear respectively after the two ends projecting shaft bearing of B axle frame power transmission shaft, B shaft transmission gear is connected with the driving gear of a B axis drive motor output shaft end by a driving-belt.
The invention has the beneficial effects as follows: the three-dimensional laser cutting machine of this five-axle linkage, when cutting processing, also rotate in horizontal plane while the B axle frame of A axle driving mechanism drive installation in A axle frame overturns in vertical plane, by the cooperation of A axle rotary table and B axle rotary table, the part of cutting is needed to rotate to position or the angle of convenient processing workpiece.On the other hand, X-axis translation mechanism promotes laser instrument mount pad and moves along X-direction, Y-axis translation mechanism promotes portal frame and moves along Y direction, Z axis translation mechanism promotes laser conduction system installing plate and moves along Z-direction, by the cooperation of X, Y, Z axis translation mechanism, laser cutting head is adjusted to the position being convenient to cut workpiece.Laser cutting head motion and working table movement cooperation under, realize the five-axis robot of workpiece, cut out the special-shaped workpiece with complex space curved surfaces.Laser beam does not need to carry out repeatedly light path converting, and laser power loss is little, and cutting efficiency is high, precision is high, also simplify electrician's assembling simultaneously, reduces production cost.The motion of laser cutting head is simple, controls programming convenient, by force handling.In addition, because lathe bed, workbench adopt split-type structural, the vibration that workbench can be avoided operationally to produce is passed on laser instrument, thus ensures the stability of Laser Transmission, and good beam quality can ensure the machining accuracy of laser cutting machine.
(4) accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the left TV structure schematic diagram of Fig. 1;
Fig. 3 is the right TV structure schematic diagram of Fig. 1.
In figure, 1 lathe bed, 2 portal frames, 3 laser instruments, 4 laser cutting heads, 5 laser instrument mount pads, 6 mirror units, 7 laser conduction system installing plates, 8 columns, 9 A axle frames, 10 B axle frames, 11 Y-axis rack-and-pinion guide rails, 12 Y-axis drive motors, 13 X-axis rack-and-pinion guide rails, 14 X-axis drive motors, 15 lead screw guide rails, 16 Z axis drive motors, 17 A axle frame power transmission shafts, 18 bases, 19 A shaft transmission gears, 20 A axis drive motors, 21 B axle frame power transmission shafts, 22 support bars, 23 B shaft transmission gears, 24 B axis drive motors.
(5) detailed description of the invention
For clearly demonstrating the technical characterstic of this programme, below by detailed description of the invention, and in conjunction with its accompanying drawing, the present invention will be described in detail.
As shown in figs. 1-3, this embodiment comprises lathe bed 1, workbench, portal frame 2 and laser cutting system, described workbench comprises the B axle rotary table of A axle rotary table and side provided thereon, described laser cutting system comprises laser instrument 3, laser conduction system and laser cutting head 4, described portal frame 2 is moved by the length direction of a Y-axis translation mechanism along lathe bed 1, a laser instrument mount pad 5 is provided with at the top of portal frame 2, the top of laser instrument mount pad 5 is located at by laser instrument 3, laser instrument mount pad 5 is moved at the top of portal frame 2 by the width of an X-axis translation mechanism along lathe bed 1, described laser conduction system comprises a mirror unit 6, the right-angled side faces that mirror unit 6 is vertically placed exports with laser instrument 3 and is connected, the laser cutting head 4 be located at below mirror unit 6 is arranged on a laser conduction system installing plate 7, the axis of laser cutting head 4 and the outgoing axis collinear of mirror unit 6, a column 8 is provided with at the top of laser instrument mount pad 5, described laser conduction system installing plate 7 is moved up and down along column 8 by a Z axis translation mechanism.
The A axle driving mechanism that described A axle rotary table comprises an A axle frame 9 and drives A axle frame 9 to rotate at horizontal plane, the B axle driving mechanism that described B axle rotary table comprises a B axle frame 10 and drives B axle frame 10 to rotate at vertical plane.
Described Y-axis translation mechanism comprises the Y-axis rack-and-pinion guide rail 11 being arranged on lathe bed 1 both sides along lathe bed 1 length direction, and the gear being located at Y-axis drive motors 12 output shaft end bottom portal frame 2 is meshed with Y-axis rack-and-pinion guide rail 11.
Described X-axis translation mechanism comprises the gear that the X-axis rack-and-pinion guide rail 13, being arranged on portal frame 2 top along lathe bed 1 width is located at X-axis drive motors 14 output shaft end at laser instrument mount pad 5 top and is meshed with X-axis rack-and-pinion guide rail 13.
Described Z axis translation mechanism comprises a lead screw guide rails 15, the upper and lower two ends of screw mandrel of lead screw guide rails 15 are individually fixed in top and the bottom of column 8, one gear being located at Z axis drive motors 16 output shaft end at column 8 top is meshed with the gear outside the screw mandrel upper end being socketed in lead screw guide rails 15, and slide block and the laser conduction system installing plate 7 of lead screw guide rails 15 are connected.
Described A axle driving mechanism comprises an A axle frame power transmission shaft 17 vertically arranged, the top of A axle frame power transmission shaft 17 and the bottom centre of A axle frame 9 are connected, bottom is connected with a base 18 by a bearing block, be socketed with A shaft transmission gear 19, an A shaft transmission gear 19 to be connected with the driving gear of A axis drive motor 20 output shaft end by a driving-belt in the outside of A axle frame power transmission shaft 17.
Described B axle driving mechanism comprises level and is located at a B axle frame power transmission shaft 21 below B axle frame 10, the two ends of B axle frame power transmission shaft 21 are connected respectively by the both sides of pair of support rods 22 with B axle frame 10, the two ends of B axle frame power transmission shaft 21 are installed on the both sides, top of A axle frame 9 respectively by a bearing block, be socketed with B shaft transmission gear 23, a B shaft transmission gear 23 after the two ends projecting shaft bearing of B axle frame power transmission shaft 21 to be respectively connected with the driving gear of B axis drive motor 24 output shaft end by a driving-belt.
When cutting processing, sheet material to be processed is placed in workbench B axle frame 10, B axle driving mechanism drives B axle frame 10 to overturn in vertical plane, also rotate in horizontal plane while the B axle frame 10 of A axle driving mechanism drive installation in A axle frame 9 overturns in vertical plane, by the cooperation of A axle rotary table and B axle rotary table, the part of cutting is needed to rotate to position or the angle of convenient processing workpiece.On the other hand, X-axis translation mechanism promotes laser instrument mount pad 5 and moves along X-direction, Y-axis translation mechanism promotes portal frame 2 and moves along Y direction, Z axis translation mechanism promotes laser conduction system installing plate 7 and moves along Z-direction, by the cooperation of X, Y, Z axis translation mechanism, laser cutting head 4 is adjusted to the position being convenient to cut workpiece.Laser cutting head 4 move and working table movement cooperation under, realize the five-axis robot of workpiece, cut out the special-shaped workpiece with complex space curved surfaces.Laser beam does not need to carry out repeatedly light path converting, and laser power loss is little, and cutting efficiency is high, also simplify electrician's assembling simultaneously, reduces production cost.The motion of laser cutting head is simple, controls programming convenient, by force handling.In addition, because lathe bed, workbench adopt split-type structural, the vibration that workbench can be avoided operationally to produce is passed on laser instrument, thus ensures the stability of Laser Transmission, and good beam quality can ensure the machining accuracy of laser cutting machine.
The present invention does not describe part in detail, is the known technology of those skilled in the art of the present technique.What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (7)
1. the three-dimensional laser cutting machine of a five-axle linkage, comprise lathe bed, workbench, portal frame and laser cutting system, it is characterized in that: described workbench comprises the B axle rotary table of A axle rotary table and side provided thereon, described laser cutting system comprises laser instrument, laser conduction system and laser cutting head, described portal frame is moved by the length direction of a Y-axis translation mechanism along lathe bed, a laser instrument mount pad is provided with at the top of portal frame, the top of laser instrument mount pad is located at by laser instrument, laser instrument mount pad is moved at the top of portal frame by the width of an X-axis translation mechanism along lathe bed, described laser conduction system comprises a mirror unit, the right-angled side faces that mirror unit is vertically placed is connected with laser exit, the laser cutting head be located at below mirror unit is arranged on a laser conduction system installing plate, the axis of laser cutting head and the outgoing axis collinear of mirror unit, a column is provided with at the top of laser instrument mount pad, described laser conduction system installing plate is moved up and down along column by a Z axis translation mechanism.
2. the three-dimensional laser cutting machine of a kind of five-axle linkage according to claim 1, it is characterized in that: the A axle driving mechanism that described A axle rotary table comprises an A axle frame and drives A axle frame to rotate at horizontal plane, the B axle driving mechanism that described B axle rotary table comprises a B axle frame and drives B axle frame to rotate at vertical plane.
3. the three-dimensional laser cutting machine of a kind of five-axle linkage according to claim 1, it is characterized in that: described Y-axis translation mechanism comprises the Y-axis rack-and-pinion guide rail being arranged on lathe bed both sides along lathe bed length direction, the gear being located at the Y-axis drive motors output shaft end bottom portal frame is meshed with Y-axis rack-and-pinion guide rail.
4. the three-dimensional laser cutting machine of a kind of five-axle linkage according to claim 1, it is characterized in that: described X-axis translation mechanism comprises the X-axis rack-and-pinion guide rail being arranged on portal frame top along lathe bed width, a gear being located at the X-axis drive motors output shaft end at laser instrument mount pad top is meshed with X-axis rack-and-pinion guide rail.
5. the three-dimensional laser cutting machine of a kind of five-axle linkage according to claim 1, it is characterized in that: described Z axis translation mechanism comprises a lead screw guide rails, the upper and lower two ends of screw mandrel of lead screw guide rails are individually fixed in top and the bottom of column, one gear being located at the Z axis drive motors output shaft end at column top is meshed with the gear outside the screw mandrel upper end being socketed in lead screw guide rails, and slide block and the laser conduction system installing plate of lead screw guide rails are connected.
6. the three-dimensional laser cutting machine of a kind of five-axle linkage according to claim 2, it is characterized in that: described A axle driving mechanism comprises an A axle frame power transmission shaft vertically arranged, the top of A axle frame power transmission shaft and the bottom centre of A axle frame are connected, bottom is connected with a base by a bearing block, be socketed with an A shaft transmission gear in the outside of A axle frame power transmission shaft, A shaft transmission gear is connected with the driving gear of an A axis drive motor output shaft end by a driving-belt.
7. the three-dimensional laser cutting machine of a kind of five-axle linkage according to claim 2, it is characterized in that: described B axle driving mechanism comprises level and is located at a B axle frame power transmission shaft below B axle frame, the two ends of B axle frame power transmission shaft are connected respectively by the both sides of pair of support rods with B axle frame, the two ends of B axle frame power transmission shaft are installed on the both sides, top of A axle frame respectively by a bearing block, a B shaft transmission gear is socketed with respectively after the two ends projecting shaft bearing of B axle frame power transmission shaft, B shaft transmission gear is connected with the driving gear of a B axis drive motor output shaft end by a driving-belt.
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