CN107972393A - Numerical control, which is crouched, grinds cold carving machine - Google Patents
Numerical control, which is crouched, grinds cold carving machine Download PDFInfo
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- 230000033001 locomotion Effects 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims description 17
- 238000001179 sorption measurement Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 8
- 239000000498 cooling water Substances 0.000 claims description 6
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- 230000005540 biological transmission Effects 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229910052594 sapphire Inorganic materials 0.000 description 2
- 239000010980 sapphire Substances 0.000 description 2
- 239000000110 cooling liquid Substances 0.000 description 1
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- 238000013003 hot bending Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B1/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B1/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
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Abstract
本发明公开一种数控卧磨冷雕机,包括床身、固定安装于床身的立柱、固定安装于立柱远离床身一端的横梁,以及磨刀组件、X轴滑动组件、Z轴滑动组件与Y轴滑动组件;其中,X轴滑动组件滑动安装于横梁,用于实现磨刀组件X轴方向上的移动;Z轴滑动组件滑动安装于X轴滑动组件,用于实现磨刀组件Z轴方向上的移动;磨刀组件固定安装于Z轴滑动组件,用于实现对待加工工件的磨削加工;Y轴滑动组件滑动安装于床身,用于安装承载有待加工工件的承载组件,并实现待加工工件Y轴方向上的移动。本发明的技术方案,通过简单的结构实现了数控卧磨冷雕机的磨刀组件的三轴移动,有效提升了数控卧磨冷雕机的工作效率,降低了生产成本。
The invention discloses a numerical control horizontal grinding cold engraving machine, which comprises a bed, a column fixedly installed on the bed, a beam fixedly installed on the end of the column away from the bed, a sharpening assembly, an X-axis sliding assembly, a Z-axis sliding assembly and The Y-axis sliding assembly; wherein, the X-axis sliding assembly is slidably installed on the beam for realizing the movement in the X-axis direction of the sharpening assembly; the Z-axis sliding assembly is slidably installed on the X-axis sliding assembly for realizing the Z-axis direction of the sharpening assembly The knife grinding assembly is fixedly installed on the Z-axis sliding assembly to realize the grinding of the workpiece to be processed; the Y-axis sliding assembly is slidably installed on the bed to install the bearing assembly that carries the workpiece to be processed, and to realize the grinding process of the workpiece to be processed. The movement of the workpiece in the Y-axis direction. The technical scheme of the present invention realizes the three-axis movement of the sharpening assembly of the CNC horizontal grinding cold engraving machine through a simple structure, effectively improves the working efficiency of the CNC horizontal grinding cold engraving machine, and reduces the production cost.
Description
技术领域technical field
本发明涉及机械加工技术领域,特别涉及一种数控卧磨冷雕机。The invention relates to the technical field of mechanical processing, in particular to a numerically controlled horizontal mill cold engraving machine.
背景技术Background technique
现有的板材加工设备有热弯机、精雕机等,这些设备都是一个刀具加工一件产品的,效率不高。但是随着数控技术越来越成熟,不满足于只对加工精度的追求,同时追求高的加工效率。Existing sheet material processing equipment includes hot bending machines, engraving machines, etc. These equipments process one product with one tool, and the efficiency is not high. However, as the numerical control technology becomes more and more mature, it is not satisfied with the pursuit of machining accuracy, but also with high machining efficiency.
在玻璃、陶瓷与蓝宝石等板材加工工艺中,常常采用数控精雕机对其进行曲面加工作业。单主轴的精雕机每次只能加工一件产品,这样的加工效率低,不能充分利用资源,而多主轴的精雕机虽然能同时加工多件产品,但是会大大增加精雕机的生产成本。在现有改进的技术中,进行同时加工多块板材的方式是:将常规的立式加工变为卧式加工,将安装在主轴上的普通刀具改为砂轮刀具,砂轮刀具的左端夹持在主轴端,右端置于固定支架上的轴承中通过增加砂轮刀具上的砂轮数目,提高加工效率。In the processing technology of glass, ceramics and sapphire, etc., CNC engraving machines are often used to process curved surfaces. A single-spindle engraving machine can only process one product at a time, which has low processing efficiency and cannot make full use of resources. Although a multi-spindle engraving machine can process multiple products at the same time, it will greatly increase the production of the engraving machine. cost. In the existing improved technology, the way to process multiple plates at the same time is: change the conventional vertical processing into horizontal processing, change the ordinary tool installed on the spindle into a grinding wheel tool, and the left end of the grinding wheel tool is clamped on the The main shaft end and the right end are placed in the bearing on the fixed bracket to improve the processing efficiency by increasing the number of grinding wheels on the grinding wheel tool.
由于此改进技术的砂轮刀具的右端置于固定支架上的轴承中,存在一定的间隙,在主轴带动砂轮刀具高速旋转的过程中,砂轮刀具的左右端的同轴度不能确保一致,导致在实际加工过程中砂轮刀具会飞溅出来,给生产带来极大的安全隐患。此外,该改进技术涉及的卧磨机床由于整体设计结构的缺陷,三轴不能进行同时移动,对加工尺寸差异化较大的玻璃、陶瓷与蓝宝石等板材有限制,调整夹治具的时间较长。Because the right end of the grinding wheel tool of this improved technology is placed in the bearing on the fixed bracket, there is a certain gap. During the high-speed rotation of the grinding wheel tool driven by the spindle, the coaxiality of the left and right ends of the grinding wheel tool cannot be guaranteed to be consistent, resulting in During the process, the grinding wheel tool will splash out, which will bring great safety hazards to the production. In addition, due to the defects of the overall design structure of the horizontal grinding machine involved in this improved technology, the three axes cannot move at the same time, which limits the processing of plates such as glass, ceramics, and sapphire with large differences in size, and it takes a long time to adjust the fixture .
发明内容Contents of the invention
本发明的主要目的是提供一种数控卧磨冷雕机,旨在有效提升数控卧磨冷雕机的加工效率。The main purpose of the present invention is to provide a CNC horizontal grinding cold engraving machine, which aims to effectively improve the processing efficiency of the CNC horizontal grinding cold engraving machine.
为实现上述目的,本发明提出一种数控卧磨冷雕机,包括床身、固定安装于所述床身的立柱、固定安装于所述立柱远离所述床身一端的横梁,以及磨刀组件、X轴滑动组件、Z轴滑动组件与Y轴滑动组件;其中,In order to achieve the above object, the present invention proposes a CNC horizontal grinding cold engraving machine, which includes a bed, a column fixedly installed on the bed, a beam fixedly installed on the end of the column away from the bed, and a sharpening assembly , X-axis sliding assembly, Z-axis sliding assembly and Y-axis sliding assembly; where,
所述X轴滑动组件滑动安装于所述横梁,用于实现所述磨刀组件X轴方向上的移动;The X-axis sliding assembly is slidably installed on the crossbeam for realizing the movement of the sharpening assembly in the X-axis direction;
所述Z轴滑动组件滑动安装于所述X轴滑动组件,用于实现所述磨刀组件Z轴方向上的移动;The Z-axis sliding assembly is slidably installed on the X-axis sliding assembly for realizing the movement of the sharpening assembly in the Z-axis direction;
所述磨刀组件固定安装于所述Z轴滑动组件,用于实现对待加工工件的磨削加工;The sharpening assembly is fixedly mounted on the Z-axis sliding assembly for grinding the workpiece to be processed;
所述Y轴滑动组件滑动安装于所述床身,用于安装承载有所述待加工工件的承载组件,并实现所述待加工工件Y轴方向上的移动。The Y-axis sliding assembly is slidably installed on the bed, and is used for installing a bearing assembly carrying the workpiece to be processed, and realizing movement of the workpiece in the Y-axis direction.
可选的,所述X轴滑动组件包括X轴滑动板与X轴驱动装置;所述X轴驱动装置固定安装于所述横梁,用于驱动所述X轴滑动板在所述横梁上移动。Optionally, the X-axis sliding assembly includes an X-axis sliding plate and an X-axis driving device; the X-axis driving device is fixedly mounted on the crossbeam, and is used to drive the X-axis sliding plate to move on the crossbeam.
可选的,所述X轴驱动装置包括X轴驱动电机与X轴丝杠组件。Optionally, the X-axis drive device includes an X-axis drive motor and an X-axis lead screw assembly.
可选的,所述Z轴滑动组件包括Z轴滑动板与Z轴驱动装置;所述Z轴驱动装置固定安装于所述X轴滑动板,用于驱动所述Z轴滑动板在所述X轴滑动板上移动。Optionally, the Z-axis sliding assembly includes a Z-axis sliding plate and a Z-axis driving device; the Z-axis driving device is fixedly mounted on the X-axis sliding plate, and is used to drive the Z-axis sliding plate The shaft slides on the plate to move.
可选的,所述Z轴驱动装置包括Z轴驱动电机与Z轴丝杠组件。Optionally, the Z-axis drive device includes a Z-axis drive motor and a Z-axis lead screw assembly.
可选的,所述磨刀组件包括第一驱动轴、第二驱动轴,以及设于所述第一驱动轴与所述第二驱动轴之间的砂轮刀具;所述第一驱动轴与所述第二驱动轴均安装于所述Z轴滑动板。Optionally, the knife grinding assembly includes a first drive shaft, a second drive shaft, and a grinding wheel cutter disposed between the first drive shaft and the second drive shaft; the first drive shaft and the second drive shaft The second drive shafts are all installed on the Z-axis sliding plate.
可选的,所述Y轴滑动组件包括工作台与Y轴驱动装置;所述工作台滑动安装于所述床身,用于安装所述承载组件;所述Y轴驱动装置用于驱动所述工作台在所述床身上滑动。Optionally, the Y-axis sliding assembly includes a worktable and a Y-axis driving device; the worktable is slidably installed on the bed for installing the bearing assembly; the Y-axis driving device is used to drive the A table slides on the bed.
可选的,所述Y轴驱动装置包括Y轴驱动电机与Y轴丝杠组件。Optionally, the Y-axis drive device includes a Y-axis drive motor and a Y-axis lead screw assembly.
可选的,所述承载组件包括工件治具与吸附板;所述工件治具可拆卸安装于所述工作台;所述吸附板可拆卸安装于所述工件治具,用于承载所述待加工工件。Optionally, the carrying assembly includes a workpiece fixture and an adsorption plate; the workpiece fixture is detachably mounted on the workbench; the adsorption plate is detachably mounted on the workpiece fixture for carrying the workpiece Processing workpiece.
可选的,所述数控卧磨冷雕机还包括冷却组件;所述冷却组件包括冷却水箱,以及冷却喷头;所述冷却喷头设置于靠近所述磨刀组件的砂轮刀具位置,用于对所述砂轮刀具进行冷却。Optionally, the CNC horizontal grinding cold engraving machine also includes a cooling assembly; the cooling assembly includes a cooling water tank, and a cooling spray head; The grinding wheel tool is cooled.
本发明的技术方案,通过简单的结构实现了数控卧磨冷雕机的磨刀组件的三轴移动,有效提升了数控卧磨冷雕机的工作效率,降低了生产成本。The technical scheme of the present invention realizes the three-axis movement of the sharpening assembly of the CNC horizontal grinding cold engraving machine through a simple structure, effectively improves the working efficiency of the CNC horizontal grinding cold engraving machine, and reduces the production cost.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.
图1为本发明数控卧磨冷雕机的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the CNC horizontal mill cold engraving machine of the present invention;
图2为图1所示的X轴滑动组件与横梁的立体装配结构示意图;Fig. 2 is a schematic diagram of the three-dimensional assembly structure of the X-axis sliding assembly and the beam shown in Fig. 1;
图3为图1所示的Z轴滑动组件与X轴滑动组件的立体装配结构示意图;Fig. 3 is a schematic diagram of the three-dimensional assembly structure of the Z-axis sliding assembly and the X-axis sliding assembly shown in Fig. 1;
图4为图1中A处的局部放大示意图;Fig. 4 is the partially enlarged schematic diagram of place A in Fig. 1;
图5为图1所示的Y轴滑动组件与床身的立体装配结构示意图;Fig. 5 is a schematic diagram of the three-dimensional assembly structure of the Y-axis sliding assembly and the bed shown in Fig. 1;
图6本图1所示的承载组件的立体结构示意图。FIG. 6 is a schematic perspective view of the three-dimensional structure of the bearing assembly shown in FIG. 1 .
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
本发明提出一种数控卧磨冷雕机。The invention provides a numerically controlled horizontal mill cold engraving machine.
如图1所示,图1为本发明数控卧磨冷雕机的立体结构示意图。As shown in Fig. 1, Fig. 1 is a three-dimensional structural schematic diagram of the CNC horizontal mill cold engraving machine of the present invention.
本实施例的数控卧磨冷雕机包括床身100、固定安装于所述床身100的立柱200、固定安装于所述立柱200远离所述床身100一端的横梁300,以及磨刀组件400、X轴滑动组件500、Z轴滑动组件600与Y轴滑动组件700。其中,所述X轴滑动组件500滑动安装于所述横梁300,用于实现所述磨刀组件400X轴方向上的移动;所述Z轴滑动组件600滑动安装于所述X轴滑动组件500,用于实现所述磨刀组件400Z轴方向上的移动;所述磨刀组件400固定安装于所述Z轴滑动组件600,用于实现对待加工工件的磨削加工;所述Y轴滑动组件700滑动安装于所述床身100,用于安装承载有所述待加工工件800的承载组件900,并实现所述待加工工件800Y轴方向上的移动。The CNC horizontal mill cold engraving machine in this embodiment includes a bed 100 , a column 200 fixedly installed on the bed 100 , a beam 300 fixedly installed on the end of the column 200 away from the bed 100 , and a sharpening assembly 400 , the X-axis sliding assembly 500 , the Z-axis sliding assembly 600 and the Y-axis sliding assembly 700 . Wherein, the X-axis sliding assembly 500 is slidably installed on the beam 300 for realizing the movement of the sharpening assembly 400 in the X-axis direction; the Z-axis sliding assembly 600 is slidably installed on the X-axis sliding assembly 500, It is used to realize the movement of the sharpening assembly 400 in the Z-axis direction; the sharpening assembly 400 is fixedly installed on the Z-axis sliding assembly 600, and is used to realize the grinding of the workpiece to be processed; the Y-axis sliding assembly 700 Slidingly installed on the bed 100, it is used to install the carrying assembly 900 carrying the workpiece 800 to be processed, and realize the movement of the workpiece 800 to be processed in the Y-axis direction.
具体的,在本实施例中,所述立柱200为两个,分别垂直安装于所述床身100宽度方向的两侧。所述横梁300固定安装于两所述立柱200远离所述床身100的一端,两所述立柱200与所述横梁300组装成龙门状结构。所述X轴滑动组件500滑动安装于所述横梁300,所述X轴滑动组件500在所述横梁300上的滑动,用于实现所述磨刀组件400的X轴方向的移动。所述Z轴滑动组件600滑动安装于所述X轴滑动组件500,所述Z轴滑动组件600在所述X轴滑动组件500上的滑动,用于实现所述磨刀组件400的Z轴方向的移动。所述磨刀组件400固定安装于所述Z轴滑动组件600,用于实现对待加工工件800的磨削加工。所述Y轴滑动组件700滑动安装于所述床身100上,所述Y轴滑动组件700用于承载所述待加工工件800,且所述Y轴滑动组件700在所述床身100上的滑动,用于实现所述待加工工件800在Y轴上的移动。由于运动的相对性(所选参照物的不同,物体的运动状态不同),所以,所述待加工工件800在Y轴上的移动可以看作是所述磨刀组件400在Y轴上的移动。Specifically, in this embodiment, there are two columns 200, which are installed vertically on both sides of the bed 100 in the width direction. The crossbeam 300 is fixedly installed on the ends of the two upright columns 200 away from the bed 100 , and the two upright columns 200 and the crossbeam 300 are assembled into a gantry-like structure. The X-axis sliding assembly 500 is slidably installed on the beam 300 , and the sliding of the X-axis sliding assembly 500 on the beam 300 is used to realize the movement of the sharpening assembly 400 in the X-axis direction. The Z-axis sliding assembly 600 is slidably installed on the X-axis sliding assembly 500, and the sliding of the Z-axis sliding assembly 600 on the X-axis sliding assembly 500 is used to realize the Z-axis direction of the sharpening assembly 400 of the mobile. The sharpening assembly 400 is fixedly mounted on the Z-axis sliding assembly 600 for grinding the workpiece 800 to be processed. The Y-axis sliding assembly 700 is slidably installed on the bed 100, the Y-axis sliding assembly 700 is used to carry the workpiece 800 to be processed, and the Y-axis sliding assembly 700 on the bed 100 Sliding is used to realize the movement of the workpiece 800 to be processed on the Y axis. Due to the relativity of motion (the motion state of the object is different depending on the selected reference object), the movement of the workpiece 800 to be processed on the Y axis can be regarded as the movement of the sharpening assembly 400 on the Y axis .
本实施例的技术方案,通过简单的结构实现了数控卧磨冷雕机的磨刀组件400的三轴移动,有效提升了数控卧磨冷雕机的工作效率,降低了生产成本。The technical solution of this embodiment realizes the three-axis movement of the sharpening assembly 400 of the CNC horizontal grinding cold engraving machine through a simple structure, effectively improves the working efficiency of the CNC horizontal grinding cold engraving machine, and reduces the production cost.
进一步的,如图2所示,并参考图1,图2为图1所示的X轴滑动组件与横梁的立体装配结构示意图。Further, as shown in FIG. 2 , and referring to FIG. 1 , FIG. 2 is a schematic diagram of a three-dimensional assembly structure of the X-axis sliding assembly and the beam shown in FIG. 1 .
在本实施例中,所述X轴滑动组件500包括X轴滑动板520与X轴驱动装置540。所述X轴滑动板520滑动安装于所述横梁300;所述X轴驱动装置540固定安装于所述横梁300,用于驱动所述X轴滑动板520在所述横梁300上滑动。In this embodiment, the X-axis sliding assembly 500 includes an X-axis sliding plate 520 and an X-axis driving device 540 . The X-axis sliding plate 520 is slidably installed on the beam 300 ; the X-axis driving device 540 is fixedly installed on the beam 300 for driving the X-axis sliding plate 520 to slide on the beam 300 .
具体的,所述横梁300设有两平行设置的X轴滑轨320;所述X轴滑轨320的延伸方向为所述横梁300的长度方向(水平方向)。所述X轴滑动板520对应所述X轴滑轨320设有与所述X轴滑轨320相适配的X轴滑块522。所述X轴滑块522在所述X轴滑轨320上滑动。所述X轴驱动装置540包括X轴驱动电机542与X轴丝杠组件544。所述X轴丝杠组件544包括X轴丝杆(未标示)与X轴丝母(未图示)。所述X轴驱动电机542优选为伺服电机,其固定安装于所述横梁300的一端,且位于两所述X轴滑轨320之间。所述X轴丝杆安装于所述横梁300,且优选位于两所述X轴滑轨320的中间位置,其一端与所述X轴驱动电机542传动连接,另一端通过轴承(未标示)与所述横梁300转动连接。所述X轴丝母与所述X轴丝杆螺纹连接,且与所述X轴滑动板520固定连接。所述X轴驱动电机542驱动所述X轴丝杆转动时,所述X轴丝母沿着所述X轴丝杆的轴向方向直线移动,并带动所述X轴滑动板520在所述横梁300上做直线移动,实现了所述数控卧磨冷雕机的磨刀组件400的X轴方向上的移动。Specifically, the beam 300 is provided with two parallel X-axis slide rails 320 ; the extension direction of the X-axis slide rails 320 is the length direction (horizontal direction) of the beam 300 . The X-axis slide plate 520 is provided with an X-axis slide block 522 corresponding to the X-axis slide rail 320 . The X-axis slider 522 slides on the X-axis slide rail 320 . The X-axis driving device 540 includes an X-axis driving motor 542 and an X-axis screw assembly 544 . The X-axis screw assembly 544 includes an X-axis screw (not shown) and an X-axis nut (not shown). The X-axis drive motor 542 is preferably a servo motor, which is fixedly installed on one end of the beam 300 and located between the two X-axis slide rails 320 . The X-axis screw rod is installed on the beam 300, and is preferably located in the middle of the two X-axis slide rails 320, one end of which is in transmission connection with the X-axis drive motor 542, and the other end is connected to the X-axis drive motor 542 through a bearing (not marked). The beam 300 is rotatably connected. The X-axis screw nut is threadedly connected with the X-axis screw rod, and is fixedly connected with the X-axis sliding plate 520 . When the X-axis drive motor 542 drives the X-axis screw to rotate, the X-axis nut moves linearly along the axial direction of the X-axis screw, and drives the X-axis sliding plate 520 to move on the X-axis. The beam 300 moves linearly to realize the movement in the X-axis direction of the sharpening assembly 400 of the CNC horizontal grinding and cold engraving machine.
进一步的,如图3所示,并参考图1与图2,图3为图1所示的Z轴滑动组件600与X轴滑动组件500的立体装配结构示意图。Further, as shown in FIG. 3 , referring to FIG. 1 and FIG. 2 , FIG. 3 is a three-dimensional assembly structure diagram of the Z-axis sliding assembly 600 and the X-axis sliding assembly 500 shown in FIG. 1 .
在本实施例中,所述Z轴滑动组件600包括Z轴滑动板620与Z轴驱动装置640。所述Z轴滑动板620滑动安装于所述X轴滑动板520;所述Z轴驱动装置640固定安装于所述X轴滑动板520,用于驱动所述Z轴滑动板620在所述X轴滑动板520上滑动。In this embodiment, the Z-axis sliding assembly 600 includes a Z-axis sliding plate 620 and a Z-axis driving device 640 . The Z-axis sliding plate 620 is slidably mounted on the X-axis sliding plate 520; the Z-axis driving device 640 is fixedly mounted on the X-axis sliding plate 520 for driving the Z-axis sliding plate 620 on the X-axis. Sliding on the shaft sliding plate 520.
具体的,所述X轴滑动板520设有两平行设置的Z轴滑轨524;所述Z轴滑轨524的延伸方向为所述竖直方向。所述Z轴滑动板620对应所述Z轴滑轨524设有与所述Z轴滑轨524相适配的Z轴滑块622。所述Z轴滑块622在所述Z轴滑轨524上滑动。所述Z轴驱动装置640包括Z轴驱动电机642与Z轴丝杠组件(未图示)。所述Z轴丝杠组件包括Z轴丝杆与Z轴丝母。所述Z轴驱动电机642优选为伺服电机,其固定安装于所述X轴滑动板520的一端,且位于两所述Z轴滑轨524之间。所述Z轴丝杆安装于所述X轴滑动板520,且优选位于两所述Z轴滑轨524的中间位置,其一端与所Z轴驱动电机642传动连接,另一端通过轴承(未图示)与所述X轴滑动板520转动连接。所述Z轴丝母与所述Z轴丝杆螺纹连接,且与所述Z轴滑动板620固定连接。所述Z轴驱动电机642驱动所述Z轴丝杆转动时,所述Z轴丝母沿着所述Z轴丝杆的轴向方向直线移动,并带动所述Z轴滑动板620在所述X轴滑动板520上做直线移动,实现了所述数控卧磨冷雕机的磨刀组件400的Z轴方向上的移动。Specifically, the X-axis slide plate 520 is provided with two parallel Z-axis slide rails 524; the extending direction of the Z-axis slide rails 524 is the vertical direction. The Z-axis slide plate 620 is provided with a Z-axis slide block 622 corresponding to the Z-axis slide rail 524 . The Z-axis slider 622 slides on the Z-axis slide rail 524 . The Z-axis driving device 640 includes a Z-axis driving motor 642 and a Z-axis screw assembly (not shown). The Z-axis screw assembly includes a Z-axis screw and a Z-axis nut. The Z-axis driving motor 642 is preferably a servo motor, which is fixedly installed on one end of the X-axis sliding plate 520 and located between the two Z-axis sliding rails 524 . The Z-axis screw rod is installed on the X-axis sliding plate 520, and is preferably located in the middle of the two Z-axis slide rails 524, one end of which is in transmission connection with the Z-axis driving motor 642, and the other end is passed through a bearing (not shown in the figure). shown) is rotationally connected with the X-axis sliding plate 520. The Z-axis screw nut is threadedly connected with the Z-axis screw rod, and is fixedly connected with the Z-axis sliding plate 620 . When the Z-axis driving motor 642 drives the Z-axis screw to rotate, the Z-axis nut moves linearly along the axial direction of the Z-axis screw, and drives the Z-axis sliding plate 620 to move on the Z-axis. The linear movement on the X-axis sliding plate 520 realizes the movement in the Z-axis direction of the sharpening assembly 400 of the CNC horizontal grinding cold engraving machine.
进一步的,如图4所示,参考图1至图3,图4为图1中A处的局部放大示意图。Further, as shown in FIG. 4 , referring to FIG. 1 to FIG. 3 , FIG. 4 is a partially enlarged schematic diagram of A in FIG. 1 .
在本实施例中,所述磨刀组件400包括第一驱动轴420、第二驱动轴440,以及设于所述第一驱动轴420与所述第二驱动轴440之间的砂轮刀具460;所述第一驱动轴420与所述第二驱动轴440均固定安装于所述Z轴滑动板620。In this embodiment, the sharpening assembly 400 includes a first drive shaft 420, a second drive shaft 440, and a grinding wheel cutter 460 disposed between the first drive shaft 420 and the second drive shaft 440; Both the first driving shaft 420 and the second driving shaft 440 are fixedly installed on the Z-axis sliding plate 620 .
具体的,所述第一驱动轴420与所述第二驱动轴440分别安装于所述Z轴滑动板620底端的两侧,且均通过驱动电机(优选为伺服电机)驱动。所述砂轮刀具460的两端分别与所述第一驱动轴420与所述第二驱动轴440传动连接。所述砂轮刀具460的个数可以根据实际需要自行设定,在本实施例中,所述砂轮刀具460为三个,可以实现三个待加工工件800的同时加工。本实施例的砂轮刀具460通过双轴驱动,可以有效保证所述砂轮刀具460的同轴度,进而有效保证了所述数控卧磨冷雕机加工的平稳性与安全性,提高了所述数控卧磨冷雕机的加工效率。Specifically, the first driving shaft 420 and the second driving shaft 440 are installed on both sides of the bottom end of the Z-axis sliding plate 620 respectively, and both are driven by a driving motor (preferably a servo motor). Two ends of the grinding wheel cutter 460 are respectively connected to the first drive shaft 420 and the second drive shaft 440 in drive connection. The number of the grinding wheel cutters 460 can be set according to actual needs. In this embodiment, there are three grinding wheel cutters 460 , which can realize simultaneous processing of three workpieces 800 to be processed. The grinding wheel cutter 460 of this embodiment is driven by two shafts, which can effectively ensure the coaxiality of the grinding wheel cutter 460, thereby effectively ensuring the stability and safety of the CNC horizontal grinding and cold engraving machining, and improving the numerical control. The processing efficiency of the horizontal mill cold engraving machine.
进一步的,如图5所示,并参考图1至图3,图5为图1所示的Y轴滑动组件与床身的立体装配结构示意图。Further, as shown in FIG. 5 , and with reference to FIGS. 1 to 3 , FIG. 5 is a three-dimensional assembly structure diagram of the Y-axis sliding assembly and the bed shown in FIG. 1 .
在本实施例中,所述Y轴滑动组件700包括工作台720与Y轴驱动装置740。所述工作台720滑动安装于所述床身100,用于安装所述承载组件900。所述Y轴驱动装置740用于驱动所述工作台720在所述床身100上滑动。In this embodiment, the Y-axis sliding assembly 700 includes a worktable 720 and a Y-axis driving device 740 . The workbench 720 is slidably installed on the bed 100 for installing the bearing assembly 900 . The Y-axis driving device 740 is used to drive the worktable 720 to slide on the bed 100 .
具体的,所述床身100设有两平行设置的Y轴滑轨120。所述工作台720对应所述Y轴滑轨120设有与所述Y轴滑轨120相适配的Y轴滑块724。所述Y轴滑块724在所述Y轴滑轨120上滑动。所述Y轴驱动装置740包括Y轴驱动电机742与Y轴丝杠组件744。所述Y轴丝杠组件744包括Y轴丝杆745与Y轴丝母746。所述Y轴驱动电机742优选为伺服电机,其固定安装于所述床身100,且位于两所述Y轴滑轨120之间。所述Y轴丝杆745安装于所述床身100,且优选位于两所述Y轴滑轨120的中间位置,其一端与所述Y轴驱动电机742传动连接,另一端通过轴承(未标示)与所述床身100转动连接。所述Y轴丝母746与所述Y轴丝杆745螺纹连接,且与所述工作台720固定连接。所述Y轴驱动电机742驱动所述Y轴丝杆745转动时,所述Y轴丝母746沿着所述Y轴丝杆745的轴向方向直线移动,并带动所述工作台720在所述床身100上做直线移动,实现了所述工作台720的Y轴方向的移动,也即实现了所述待加工工件800的Y轴方向上的移动。而所述待加工工件800的Y轴方向上的移动,可以看作是所述磨刀组件400的Y轴方向上的移动。Specifically, the bed 100 is provided with two parallel Y-axis slide rails 120 . The workbench 720 is provided with a Y-axis slide block 724 corresponding to the Y-axis slide rail 120 and matched with the Y-axis slide rail 120 . The Y-axis slider 724 slides on the Y-axis slide rail 120 . The Y-axis driving device 740 includes a Y-axis driving motor 742 and a Y-axis screw assembly 744 . The Y-axis screw assembly 744 includes a Y-axis screw 745 and a Y-axis nut 746 . The Y-axis driving motor 742 is preferably a servo motor, which is fixedly installed on the bed 100 and located between the two Y-axis slide rails 120 . The Y-axis screw rod 745 is installed on the bed 100, and is preferably located in the middle of the two Y-axis slide rails 120, one end of which is in transmission connection with the Y-axis drive motor 742, and the other end is passed through a bearing (not marked). ) is rotationally connected with the bed 100. The Y-axis screw nut 746 is threadedly connected with the Y-axis screw rod 745 and is fixedly connected with the workbench 720 . When the Y-axis driving motor 742 drives the Y-axis screw rod 745 to rotate, the Y-axis screw nut 746 moves linearly along the axial direction of the Y-axis screw rod 745 , and drives the workbench 720 to rotate on the Y-axis screw rod 745. The bed 100 is moved linearly to realize the movement of the worktable 720 in the Y-axis direction, that is, to realize the movement of the workpiece 800 to be processed in the Y-axis direction. The movement in the Y-axis direction of the workpiece 800 to be processed can be regarded as the movement in the Y-axis direction of the sharpening assembly 400 .
进一步的,如图6所示,并参考图1至图5,图6本图1所示的承载组件的立体结构示意图。Further, as shown in FIG. 6 , and referring to FIGS. 1 to 5 , FIG. 6 is a schematic perspective view of the three-dimensional structure of the bearing assembly shown in FIG. 1 .
在本实施例中,所述承载组件900包括工件治具920、安装于所述工件治具920上的吸附板940;所述工件治具920可拆卸安装于所述工作台720;所述吸附板940可拆卸安装于所述工件治具920。In this embodiment, the carrying assembly 900 includes a workpiece fixture 920 and an adsorption plate 940 installed on the workpiece fixture 920; the workpiece fixture 920 is detachably mounted on the workbench 720; the adsorption The board 940 is detachably mounted on the workpiece fixture 920 .
具体的,所述吸附板940上设有数排用于承载所述待加工工件800的承载部(未图示),每排所述承载部的个数可以根据实际需要自行设定,但每排所述承载部的个数需要对所述磨刀组件400中的砂轮刀具460的个数相对应(可以与所述砂轮刀具460的个数相等,或为所述砂轮刀具460的个数的整数倍),在本实施例中,由于所述砂轮刀具460的个数为三个,所以所述每排承载部的个数也为三个。而所述承载部的排数同样可以根据实际需要自行设定,并不会影响本发明的技术效果。具体在本实施例中,所述吸附板940上的承载部的排数为六排,也即,每一所述吸附板940可以承载3*6=18块待加工的工件。对所述待加工工件800进行加工时,首先,将所述待加工工件800依次放置于所述吸附板940的承载部中;然后,将所述工件治具920固定安装于所述工作台720,再将所述吸附板940安装于所述工作台720。接着,调整所述待加工工件800与所述砂轮刀具460的位置(通过调整所述待加工工件800的Y轴的位置与所述砂轮刀具460的X轴与Z轴的位置实现),使得第一排待加工工件800位于所述砂轮刀具460的正下方。位置调整好后,启动所述数控卧磨冷雕机,通过所述砂轮刀具460对第一排的待加工工件800进行磨削加工。当第一排待加工工件800加工完成后,调整所述待加工工件800的位置,使得第二排待加工工件800位于所述砂轮刀具460的正下方,以实现对第二排待加工工件800的加工,以此类推,直至加工完第六排待加工工件800,当第六排待加工工件800加工完成后,关机,将所述吸附板940以及承载于所述吸附板940上的加工完成的工件取下,安装另一承载有待加工工件800的吸附板940,如此循环,直至完成对所述待加工工件800的加工。Specifically, the adsorption plate 940 is provided with several rows of carrying parts (not shown) for carrying the workpiece 800 to be processed, and the number of carrying parts in each row can be set according to actual needs, but each row The number of the carrying parts needs to be corresponding to the number of the grinding wheel cutters 460 in the said sharpening assembly 400 (it can be equal to the number of the grinding wheel cutters 460, or be an integer of the number of the grinding wheel cutters 460 times), in this embodiment, since the number of the grinding wheel cutters 460 is three, the number of the carrying parts in each row is also three. The number of rows of the carrying parts can also be set according to actual needs, and will not affect the technical effect of the present invention. Specifically, in this embodiment, the number of rows of carrying parts on the adsorption plate 940 is six, that is, each adsorption plate 940 can carry 3*6=18 workpieces to be processed. When processing the workpiece 800 to be processed, first, the workpiece 800 to be processed is placed in the bearing part of the adsorption plate 940 in sequence; then, the workpiece fixture 920 is fixedly installed on the workbench 720 , and then install the adsorption plate 940 on the workbench 720 . Next, adjust the positions of the workpiece 800 to be processed and the grinding wheel tool 460 (by adjusting the position of the Y axis of the workpiece 800 to be processed and the positions of the X axis and the Z axis of the grinding wheel tool 460), so that the first A row of workpieces 800 to be processed is located directly below the grinding wheel cutter 460 . After the position is adjusted, the CNC horizontal grinding cold engraving machine is started, and the first row of workpieces 800 to be processed are ground by the grinding wheel cutter 460 . After the processing of the first row of workpieces 800 to be processed is completed, adjust the position of the workpieces 800 to be processed so that the second row of workpieces 800 to be processed is located directly below the grinding wheel cutter 460, so as to realize the processing of the second row of workpieces 800 to be processed. processing, and so on, until the sixth row of workpieces 800 to be processed is processed, and when the processing of the sixth row of workpieces 800 to be processed is completed, the machine is turned off, and the processing of the adsorption plate 940 and the processing carried on the adsorption plate 940 is completed. The workpiece is removed, and another adsorption plate 940 carrying the workpiece 800 to be processed is installed, and the cycle is repeated until the processing of the workpiece 800 to be processed is completed.
值得一提的是,对所述待加工工件800与所述砂轮刀具460的位置的调整可以是人工实现,也可以通过在操作面板内设置对应的参数自动实现。优选的,在本实施例中,所述对所述待加工工件800与所述砂轮刀具460的位置的调整通过设置对应的参数自动实现,当设置好加工参数后,所述数控卧磨冷雕机可以自行完成对待加工工件800的磨削加工,而不需要人为参与,有效提升了所述数控卧磨冷雕机的智能化程度,极大的提升了所述数控卧磨冷雕机加工效率。It is worth mentioning that the adjustment of the positions of the workpiece 800 to be processed and the grinding wheel cutter 460 can be realized manually, or can be realized automatically by setting corresponding parameters in the operation panel. Preferably, in this embodiment, the adjustment of the positions of the workpiece 800 to be processed and the grinding wheel cutter 460 is automatically realized by setting corresponding parameters. After the processing parameters are set, the CNC horizontal grinding cold engraving The machine can complete the grinding process of the workpiece 800 to be processed by itself without human participation, which effectively improves the intelligence of the CNC horizontal grinding cold engraving machine, and greatly improves the processing efficiency of the CNC horizontal grinding cold engraving machine .
进一步的,参考图1至图6,在本实施例中,所述数控卧磨冷雕机还包括冷却组件950。所述冷却组件950包括冷却水箱(未图示),以及冷却喷头952;所述冷却喷头952设置于靠近所述磨刀组件400的砂轮刀具460位置,用于对所述砂轮刀具460进行冷却。Further, referring to FIG. 1 to FIG. 6 , in this embodiment, the CNC horizontal grinding cold engraving machine further includes a cooling assembly 950 . The cooling assembly 950 includes a cooling water tank (not shown) and a cooling spray head 952 ; the cooling spray head 952 is disposed near the grinding wheel tool 460 of the grinding tool assembly 400 for cooling the grinding wheel tool 460 .
具体的,所述冷却水箱可以放置于所述数控卧磨冷雕机本体的一侧。所述冷却喷头952通过冷却水管与所述冷却水箱连接,并固定安装于所述Y轴滑动板上。所述冷却喷头952的个数对应所述砂轮刀具460的个数,也即每一所述砂轮刀具460对应设置一个冷却喷头952。当所述砂轮刀具460在对所述待加工工件800进行磨削加工时,所述冷却喷头952对着所述砂轮刀具460与所述待加工工件800喷出冷却液,以对所述砂轮刀具460与所述待加工工件800进行冷却,以避免所述砂轮刀具460与所述待加工工件800摩擦产生的热量对加工精度的影响。Specifically, the cooling water tank can be placed on one side of the CNC horizontal mill cold engraving machine body. The cooling spray head 952 is connected to the cooling water tank through a cooling water pipe, and is fixedly installed on the Y-axis sliding plate. The number of the cooling nozzles 952 corresponds to the number of the grinding wheel cutters 460 , that is, one cooling nozzle 952 is provided for each grinding wheel cutter 460 . When the grinding wheel cutter 460 is grinding the workpiece 800 to be processed, the cooling spray head 952 sprays cooling liquid against the grinding wheel cutter 460 and the workpiece 800 to be processed, so that the grinding wheel cutter 460 and the workpiece 800 to be processed are cooled to avoid the influence of the heat generated by the friction between the grinding wheel cutter 460 and the workpiece 800 to be processed on the processing accuracy.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above is only a preferred embodiment of the present invention, and does not therefore limit the patent scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformation made by using the description of the present invention and the contents of the accompanying drawings, or direct/indirect use All other relevant technical fields are included in the patent protection scope of the present invention.
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Cited By (6)
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CN109015288A (en) * | 2018-09-30 | 2018-12-18 | 深圳市创世纪机械有限公司 | Sleeping mill carving machine and sleeping mill carving machine control method |
CN109015251A (en) * | 2018-09-30 | 2018-12-18 | 深圳市创世纪机械有限公司 | Horizontal cold carving machine and horizontal cold carving machine control method |
CN109177618A (en) * | 2018-09-30 | 2019-01-11 | 深圳市创世纪机械有限公司 | Horizontal cold carving machine and horizontal cold carving machine control method |
CN109227318A (en) * | 2018-11-06 | 2019-01-18 | 深圳市创世纪机械有限公司 | Double-station numerical control lathe |
CN111015524A (en) * | 2019-12-27 | 2020-04-17 | 上海骄成机电设备有限公司 | Semi-automatic sand blasting device |
CN115157455A (en) * | 2022-06-22 | 2022-10-11 | 福建晟哲自动化科技有限公司 | A panel grinding and engraving machine |
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CN109015288A (en) * | 2018-09-30 | 2018-12-18 | 深圳市创世纪机械有限公司 | Sleeping mill carving machine and sleeping mill carving machine control method |
CN109015251A (en) * | 2018-09-30 | 2018-12-18 | 深圳市创世纪机械有限公司 | Horizontal cold carving machine and horizontal cold carving machine control method |
CN109177618A (en) * | 2018-09-30 | 2019-01-11 | 深圳市创世纪机械有限公司 | Horizontal cold carving machine and horizontal cold carving machine control method |
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CN111015524A (en) * | 2019-12-27 | 2020-04-17 | 上海骄成机电设备有限公司 | Semi-automatic sand blasting device |
CN115157455A (en) * | 2022-06-22 | 2022-10-11 | 福建晟哲自动化科技有限公司 | A panel grinding and engraving machine |
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