CN104822534B - Printing hanging metal mask and its manufacture method - Google Patents
Printing hanging metal mask and its manufacture method Download PDFInfo
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- CN104822534B CN104822534B CN201280077026.5A CN201280077026A CN104822534B CN 104822534 B CN104822534 B CN 104822534B CN 201280077026 A CN201280077026 A CN 201280077026A CN 104822534 B CN104822534 B CN 104822534B
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- metal
- printing
- opening
- base metal
- silk screen
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/14—Forme preparation for stencil-printing or silk-screen printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/24—Stencils; Stencil materials; Carriers therefor
- B41N1/247—Meshes, gauzes, woven or similar screen materials; Preparation thereof, e.g. by plasma treatment
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Textile Engineering (AREA)
- Printing Plates And Materials Therefor (AREA)
- Manufacture Or Reproduction Of Printing Formes (AREA)
Abstract
Printing hanging metal mask includes：Chase (3)；Silk screen, which is bonded and fixed to the inner side of chase by periphery and tensioning is arranged, and at least there is the metal material silk screen (1) of electric conductivity in central portion；Base metal (5), its are close to overlap and using connection plating integrally connected with metal material silk screen (1), and are provided with the opening figure (5b) of printing.There is the metal part around the part of printing opening figure (5b) to remain by making the formation of base metal (5), and remove the metal part of the part unrelated with printing in addition as much as possible, reduce the area of the metal part of base metal (5).Multiple metallic area diminution hole (5d) is formed in the metal part of the part unrelated with printing of base metal, in metallic area diminution with filling emulsion (14) in hole come blind hole.
Description
Technical field
The present invention relates to printing hanging metal mask and its manufacture method.
Background technology
Figure 15～Figure 17 shows the representative configurations of known graphic mask.The structure of the graphic mask is special with Japan
Structure described in Fig. 1～Fig. 3 of sharp No. 3560042 publication is identical.Graphic mask 26 has and is made up of metal material silk
Silk screen layer 21.Silk screen layer 21 has by the opening 28 of the regular figure of the detached two dimension of solid key element.Silk screen layer is surrounded with local
21 mode arranging graphic printing layer 22.Printing layer 22 is formed by masterplate layer 23 and sealant 24 this two parts, two parts
23rd, 24 all it is patterned immediately, and is identical figure.Photoresist of the masterplate layer 23 by the standard used in lithography
Material is constituted, and carries out the graphical of masterplate layer 23 by the lithography operation of standard.Although the sealant 24 of printing layer 22
Have and 23 identical figure of masterplate layer, but substantially elasticity aspect is different.Sealant 24 is bonded in masterplate layer 23
On, printing layer 22 is formed together with the layer.Also, printing layer 22 is mechanically fixed on silk screen layer 21.Masterplate layer 23
Material can also such as electronickelling and form masterplate layer 23.Additionally, silk screen layer 21 can be used as metal or polymer
Material.Masterplate layer 23 can use polymer, resist or material as metal.There is bipartite printing layer
22 and the graphic mask 26 of silk screen layer 21 can serve as the graphical tools of the printing process shown in Figure 16.Therefore, figure is made
Mask 26 is dropped on the substantially planar surface of substrate 25.Hereafter, if ink 27 is injected printing layer 22, ink 27
Flowed in the aperture of printing layer 22 by the opening of silk screen layer 21.When graphical printing layer 22 is contacted with substrate 25, Ke Yixiang
The interface of substrate 25 and printing layer 22 provides the ink 27 for reaching substrate 25 to filling the aperture 29 of graphical printing layer 22 and enters
Capable sealing.Ink 27 respectively enters the region of aperture 29.
Figure 17 shows the other embodiment of graphic mask 26.Herein, the difference from the embodiment of Figure 15～Figure 16 is only
It is：Printing layer 22 does not surround silk screen layer 21 completely, installed in the downside of silk screen layer 21.Masterplate layer and silk screen layer can be made more
Thin.Additionally, herein, aperture 29 is less than the opening 28 of silk screen layer 21.
Additionally, Figure 18 shows the structure of known printing hanging metal mask.Printing hanging metal mask
Structure is identical with the structure described in the Fig. 3 in Japanese Unexamined Patent Publication 11-157042 publication.For printing hanging metal mask
For, metal mask 32 is adhesively fixed with the printing surface central portion of silk screen 31, periphery is adhesively fixed on version by the silk screen 31
On frame (not shown), silk screen 31 scraper plate surface side coating resin 33 and make its solidify, by saturating with the image of metal mask 32
Via portion 32a is sintered to be formed through hole 33a to emulsion 33 with merging.This can be formed by any means saturating
Via 33a, and by only than metal mask 32 image through hole portion 32a slightly wider in the way of formed.
Prior art literature
Patent document
Patent document 1：No. 3560042 publications of Japanese Patent No.
Patent document 2：Japanese Unexamined Patent Publication 11-157042 publication
Content of the invention
Invent technical problem to be solved
In the past, as the emulsion that printed pattern is formed is coated on shape on the silk screen layer being made up of metal material silk
Into so-called emulsion version there is flexibility, when striking off with substrate linear contact lay, so because striking off product compared with metal mask version
Raw air trapping is few, and version separation property is good, but due to the metal material silk of silk screen layer thinner, so poor durability.Another
Aspect, as the metal part of metal mask version is more, so mask is integrally harder, is contacted with real estate during due to striking off, institute
More with the air trapping because striking off generation compared with emulsion version, version separation property is poor.
Additionally, printing hanging metal mask stretches tight on the chase of quadrangle is provided with combination silk screen, made by connecting plating
The base metal being made up of nickel etc. is connected with the stainless steel cloth being arranged on the central portion of combinations thereof silk screen, in above-mentioned printing
With in hanging metal mask, lack flexibility as the area of the metal part of base metal is larger, so work as being touched
During the printing of panel figure etc., printing scratch is produced because of version segregation lag.Particularly because the printing that version segregation lag is produced is wiped
Wound significantly can occur on the large area part of figure.Further, since there is thin thread part and large area portion in figure, so exist
The problem of thickness deviation is easily produced during plating.
In order to solve above-mentioned problem, the invention provides printing hanging metal mask and its manufacture method, the printing
With hanging metal mask by reduce base metal metal part area with flexibility, thus modified version separation property.
For solving the technical scheme of technical problem
The printing hanging metal mask of the present invention includes：Chase；Silk screen, its pass through periphery and are bonded and fixed to the interior of chase
Side and tensioning are arranged, and are provided with metal material silk screen on central portion；And base metal, which is close to metal material silk screen
Connection plating integrally connected is overlapped and utilized, and printing opening figure is provided with, in the printing with hanging metal mask,
Base metal remains the metal part of the portion to form printing opening figure, and removes this by removing as much as possible
The metal part of the part unrelated with printing in addition, so that reduce the area of the metal part of base metal.
Additionally, for the metal part of the part unrelated with printing, the ratio of the metal part of removing is 10～
90%.
Additionally, the area of the metal part of base metal is reduced, to form linear contact lay with printed base plate.
Additionally, base metal remains the metal part around the part to form printing opening figure, except this with
The metal part of the outer part unrelated with printing forms multiple metallic area diminution virtual apertures, and passes through in the metal
Area diminution with virtual aperture filling emulsion come blind hole, so as to be not printed.
Additionally, metallic area diminution virtual aperture is circular hole.
Additionally, base metal remains the metal part around the part to form printing opening figure, and all
The metal part of the part unrelated with printing in addition is removed, there is no the localized metallic material of the metal part of base metal
Material silk screen closes opening by filling emulsion in the opening of silk screen, so as to be not printed.
Invention effect
According to the present invention, due to the metal around the part of the formation printing opening figure by remaining base metal
Part, and remove the metal part of the part unrelated with printing in addition as much as possible, so as to reduce base metal
The area of metal part, it is possible to make the flexibility of base metal good, such that it is able to improving out gassing and making an edition separation property
Well.
Description of the drawings
Fig. 1 is stereogram, and its separation shows the manufacture method of the printing with hanging metal mask of embodiment of the present invention 1
Required various structural elements.
Fig. 2 is sectional drawing, which show the company of the printing with the manufacture method of hanging metal mask of embodiment of the present invention 1
Connect electroplating work procedure.
Fig. 3 is sectional drawing, which show the company of the printing with the manufacture method of hanging metal mask of embodiment of the present invention 1
Connect plating done state.
Fig. 4 is sectional drawing, which show the printing of embodiment of the present invention 1 with the manufacture method of hanging metal mask from
Connection status releases the state of combination.
Fig. 5 is sectional drawing, which show the printing of embodiment of the present invention 1 with the manufacture method of hanging metal mask from
The state of SUS mother metals peeled off by base metal.
Fig. 6 is sectional drawing, and the printing which show embodiment of the present invention 1 is shelled with the manufacture method of hanging metal mask
State before the opening resist of base metal.
Fig. 7 is sectional drawing, which show in manufacture method of the printing in embodiment of the present invention 1 with hanging metal mask
The printing hanging metal mask for making the opening resist of base metal peel off and complete.
Fig. 8 is top view, and the printing which show embodiment of the present invention 1 is tied with the base metal of hanging metal mask
Structure.
Fig. 9 is amplification plan view, which show the base metal of the printing with hanging metal mask of embodiment of the present invention 1
Major part structure.
Figure 10 is top view, which show the base metal structure of table conventional printing hanging metal mask.
Figure 11 is explanatory diagram, and which is relatively shown using the hanging metal mask of the printing in embodiment of the present invention 1
During base metal, (point contact) is separated with the version of (face contact) during the base metal using conventional printing hanging metal mask
State.
Figure 12 is top view, and the printing which show embodiment of the present invention 2 is tied with the base metal of hanging metal mask
Structure.
Figure 13 is microphotograph, and which show makes the printing hanging metal of embodiment of the present invention 3 by sandblasting etc.
The base metal of the mask shaggy state of SUS mother metals.
Figure 14 is microphotograph, and which is further amplified and shows the printing for being made embodiment of the present invention 3 by sandblasting etc.
The base metal shaggy state of SUS mother metals with hanging metal mask.
Figure 15 is the cross-sectional view and top view of the graphic mask for showing conventional.
Figure 16 is cross-sectional view, which show the graphic mask on the substrate in conventional print steps.
Figure 17 is other sectional drawing of the graphic mask for showing conventional.
Figure 18 is the sectional drawing for showing conventional printing hanging metal mask.
Specific embodiment
In order to illustrate in greater detail the present invention, according to accompanying drawing, the present invention will be described.In addition, in the various figures, identical or
Suitable part employs identical reference, and suitably simplifies or eliminate its repeat specification.
Embodiment 1
Fig. 1 is stereogram, and its separation shows each required for the manufacture method of printing hanging metal mask of the present invention
Plant structural element；Fig. 2～Fig. 7 is the section of the manufacturing process of the manufacture method for showing printing hanging metal mask of the present invention
Figure.Fig. 8 is the top view of the base metal structure for showing printing hanging metal mask of the present invention, and Fig. 9 is to show present invention print
Amplification plan view of the brush with the major part structure of the base metal of hanging metal mask, Figure 10 are to show that conventional printing is used to hang
The top view of the base metal structure of close plating mask, Figure 11 compare display and use printing hanging metal mask of the present invention
During base metal, (point contact) is separated with the version of (face contact) during the base metal using conventional printing hanging metal mask
The explanatory diagram of state.
As shown in figure 1, structural element of the printing of the present invention required for the manufacture method of hanging metal mask is by following
Part is constituted：Combination silk screen tensioning is arranged on the metal material chase 3 of the quadrangle of inner side, and the combination silk screen is by centrally disposed
The metal material silk screen 1 being made up of stainless steel cloth or nickel wire net with electric conductivity in portion and it is arranged on the metal material silk screen
Terylene silk net 2 on the outside of 1 is constituted；Base metal 5, its are arranged on base metal SUS mother metals 4, and are forming printing with opening
The part of mouth figure arranges printing opening figure formation and uses resist 5a；The connection auxiliary metal material chase 7 of quadrangle, its
Tensioning is provided with terylene silk net 6；Sponge 8, its are arranged on the terylene silk net 6 of connection auxiliary metal material chase 7 and substrate gold
Category is between SUS mother metals 4.In addition, though tensioning is arranged on the silk screen on the metal material chase 3 of quadrangle being suitable for using by
The combination silk screen that the terylene silk net 2 in the metal material silk screen 1 in centre portion and outside is constituted, but combination silk screen can not also be used,
The pull spring net being made up of the monomer of the metal material silk screen 1 with electric conductivity can also be used.Additionally, in above-mentioned base metal
On 5, in addition to printing opening figure formation with resist 5a, multiple for reduce the area of metal part in order to be formed
Virtual aperture, also sets up multiple metallic areas and reduces virtual aperture formation resist (not shown).Many by being formed in base metal 5
The individual metallic area is reduced with virtual aperture (not shown), reduces can the area of metal part, so as to improve base metal 5
Flexibility.Additionally, the galavanic growth side of base metal 5 is formed scrapes plate face, base metal is formed with 4 side of SUS mother metals and printing surface
The face of contact.For example when being printed on laminar printed base plate, if the face that base metal 5 is contacted with printing surface is not thick
Rough and be shiny surface (being close to minute surface), then can worry the passage that there is no air and combine closely.Therefore, when base metal is used
When the Surface Machining of SUS mother metals 4 is into minute surface, then it is contemplated that by using sand paper or adding the non-woven fabrics of grinding agent to base afterwards
Down payment is belonged to 5 faces contacted with printing surface and is ground, so that roughening is realized on surface.On the other hand, when beforehand through sandblasting,
When polishing grinding etc. makes the surface of base metal SUS mother metals 4 realize roughening, afterwards need not be by using sand paper or addition
The non-woven fabrics of grinding agent is ground to the face that base metal 5 is contacted with printing surface and makes its surface realize roughening.
In connection electroplating work procedure of the printing with the manufacture method of hanging metal mask, as shown in Fig. 2 arranging four on right side
The metal material chase 3 of side shape, arranges the connection auxiliary metal material chase 7 of quadrangle in left side.Also, with metal material
The mode that 1 position of metal material silk screen of material chase 3 overlaps arranges base metal 5, uses metal material chase 3 and connection auxiliary
Metal material chase 7 is overlapped and is fixedly connected them using adhesive tape 9 etc., so as to be set to by base metal SUS
Mother metal 4 and sponge 8 make base metal 5 reach the state that mutually combines closely with metal material silk screen 1.Make to be arranged to above-mentioned closely
The component of bonding state is connected with negative electrode 10 and is conducted, and is housed in the electroplating bath 11 for adding nickel sulfamic acid bath,
Be connected with anode 13 by making nickel 12, plating is attached between base metal 5 and metal material silk screen 1, so that both
Link into an integrated entity.The connection plating amount is usually unilateral 2 μm, electroplates identical galvanoplastic using with electroforming.Additionally, by using
Anode cathode current density is for about 0.5A/dm2Low current, can improve connection electroplating evenness prevents metal material silk
The broken string of net 1.
Then, if connection electroplating work procedure terminates, the part of above-mentioned intimate-association state will be set as from electroplating bath 11
Middle taking-up (referring to Fig. 3), removes adhesive tape 9 and is set to the state that combines closely (referring to Fig. 4) to release.Then, from base metal 5
Peel off base metal SUS mother metals 4 (referring to Fig. 5 and Fig. 6).The galavanic growth side of base metal 5 forms and scrapes plate face, base metal
The face contacted with printing surface is formed with 4 side of SUS mother metals.For example, when being printed on laminar printed base plate, if substrate
The face that metal 5 is contacted with printing surface is not coarse and is shiny surface (being close to minute surface), it is likely that can not be formed air passage and
Combine closely.Therefore, when by base metal with the Surface Machining of SUS mother metals 4 into minute surface when, then it is contemplated that passing through afterwards using sand
Paper adds the non-woven fabrics of grinding agent the face that base metal 5 is contacted with printing surface is ground, so that its rough surface
Change.In addition, make the surface of base metal SUS mother metals 4 realize roughening by advancing with sandblasting, polishing grinding etc., can be with
Using sand paper or add the non-woven fabrics of grinding agent the face contacted with printing surface of base metal 5 is ground after omission.
Hereafter, by the metal material chase from the connecting portion using plating one engaging substrate metal 5 and metal material silk screen 1
Printing opening figure formation resist 5a peeled off by 3 base metal 5 and metallic area reduces virtual aperture and formed with resist (not
Illustrate), it is consequently formed printing opening figure 5b and metallic area diminution virtual aperture (not shown).Thus, the present invention is completed
The printing of embodiment 1 is with hanging metal mask (referring to Fig. 7).In addition, in Fig. 1～Fig. 7, simplifying the print of base metal 5
Brush opening figure formation resist 5a and printing opening figure 5b simultaneously only show image.Additionally, multiple metals not shown
Area reduces virtual aperture formation resist, metallic area diminution virtual aperture.
Fig. 8 is the structure that show schematically show base metal 5, different from actual.Fig. 9 amplifications show base metal 5
Structure.In Fig. 8～Fig. 9, base metal 5 remains number with the metal part for forming the portion of printing opening figure 5b
The mode of mm or so is formed.Additionally, removing metal in addition with the unwanted part of printing irrelevant portions as much as possible
Part.That is, by the metal part in the unwanted part unrelated with printing, mutual with mutually adjacent virtual circles hole 5d
Interval reach the mode of about 5mm and form multiple metallic area diminution virtual circles hole 5d that diameter is about 30mm or so, by
The area of the metal part of this reduction base metal 5.Virtual circles hole 5d is with the angle relative to vertical line with about 30 °
And the mode along longitudinal direction in 1 row is formed, and with the angle relative to horizontal line about with 60～67.5 ° and it is in along inclined direction
The mode of 1 row is formed.If the virtuality that the left and right of each 1 virtual circles hole 5d of observation, virtual circles hole 5d is adjacently positioned
Circular port 5d is not in identical horizontal level, but adopts and arrange in the way of zigzag offsets along longitudinal direction.Additionally, virtual circles
Hole 5d can also be relative to vertical line and horizontal line without angled and form straight line along direction in length and breadth.In addition, though logical
Cross to form virtual circles hole 5d and the ratio of metal part that removes is theoretically 1～99%, but actually it is preferably 10～
Before and after 90% or so, or 20～80%, 30～70%, 40～60%, 50%.Thus, phase is reduced with metal part is made
Ying Di, the flexibility of base metal 5 are good, improve the flexibility and out gassing of base metal 5 itself, such that it is able to make version point
Good from property.In addition, as shown in the left half-sections of Fig. 8, although the metallic area of formation reduces initial with virtual circles hole 5d
Opening, but, after its formation, as shown in the right half-sections of Fig. 8, by filling out in metallic area diminution virtual circles hole 5d
Emulsion 14 is filled to close opening, be thus not printed.Additionally, being filled in metallic area diminution virtual circles hole 5d
Emulsion 14 because of capillarity, uneven surface and form concavity.Therefore, because the surface of base metal 5 and photosensitive breast
The surface of agent 14 is not in same plane and is formed with step, it is possible to prevent base metal 5 and 15 tight knot of printed base plate
Close and be difficult to separate.Further, since metallic area diminution virtual circles hole 5d is circular hole, current density during plating, up and down,
The percentage of elongation of left and right directions is identical, so easily make compared with slit pore, trellis hole, therefore be preferred, but can also be
Slit pore or trellis hole.Additionally, metallic area diminution virtual circles hole 5d is with the collision (Japanese of scraper plate：As り) advancing
Angle of the mode that side offsets up with 22.5 °.
Figure 10 show schematically show the structure of the base metal of conventional printing hanging metal mask, and which is with reality not
With.In Fig. 10, for base metal 5, the printing local openings of the part of opening figure 5b are only formed, except this with
Outer part all remains metal part.Therefore, more with metal part correspondingly, base metal 5 itself formed harder
Structure, therefore base metal 5 lacks flexibility.
Figure 11 is explanatory diagram, (point when which relatively shows the base metal using printing hanging metal mask of the present invention
Contact) and using the conventional printing version released state of (face contact) during the base metal of hanging metal mask.Conventional
In the case of, as the metal part residual with base metal 5 is more correspondingly, flexibility is short of also, so as shown in fig. 11a,
Base metal 5 is bent and is formed and contacted with 15 face of printed base plate, and version separation property is deteriorated, but according to the present invention, due to making substrate
The metal part of metal 5 is reduced and makes flexibility good, so as shown in figure 11b, base metal 5 will not bend but there is angle
Degree ground bending, so with printed base plate 15 points contact, version separation property is good.Thereby, it is possible to reduce for such as special shape
The impact of substrate.
Embodiment 2
Figure 12 is top view, and the printing which show embodiment of the present invention 2 is tied with the base metal of hanging metal mask
Structure.
In above-mentioned embodiment 1, base metal 5 passes through the metal of the portion for making to form printing opening figure 5b
Part residual number mm or so, in the metal part of the unwanted part unrelated with printing in addition, with mutually adjacent
The mutual intervals of virtual circles hole 5d reach the mode of about 5mm and form multiple metallic areas contractings that diameter is about 30mm or so
Little use virtual circles hole 5d, thus reduces the area of the metal part of base metal 5, but preferably in 2, such as schemes
Shown in 12, although for base metal 5, metal part residual number of the printing around the part of opening figure 5b is formed
Mm or so, but the unwanted part unrelated with printing in addition eliminates whole metal parts.That is, print is being formed
There is no the metal part of base metal 5 around brush opening figure 5b part beyond number mm, only exist metal material silk screen
1.Thus, in the case where base metal 5 is without excessive metal part, the flexibility of base metal 5 is good, so as to improve base
Down payment belong to 5 itself flexibility and out gassing, edition separation property can be made good.In addition, be located at forming printing opening figure 5b
Around partial number mm beyond part metal material silk screen 1 as shown in the left half-sections of Figure 12, initial metal material silk
Net 1 is open, but, the metal material silk screen 1 of unrelated with the printing part as shown in the right half-sections of Figure 12, because in metal material
Fill emulsion 14 and enclose screen openings in the opening of material silk screen 1, to be not printed.With above-mentioned embodiment 1
The base metal of printing hanging metal mask is compared, although substrate of the printing of above-mentioned embodiment 2 with hanging metal mask
Metal is more rich in flexibility, but its weakened.
Embodiment 3
In above-mentioned embodiment 3, when base metal is relatively low with the roughness on 4 surface of SUS mother metals, due to base metal
The surface that 5 surface roughness contacted with printing surface are relatively low and form close smooth minute surface, so, such as in laminar printing base
When being printed on plate, do not form air duct sometimes and combine closely.Therefore, on the base metal surface of SUS mother metals 4
When roughness is relatively low, if by the face for base metal 5 being contacted with printing surface using the non-woven fabrics for adding grinding agent afterwards
It is ground and becomes coarse, then is not likely to produce and is open bad and has good uniformity.In addition, replacing the nonwoven for adding grinding agent
Cloth, it is also possible to be ground using sand paper.Furthermore, it is possible to be entered with the surface of SUS mother metals 4 to base metal beforehand through sandblasting etc.
The process of row roughening, hereafter using sand paper or add the non-woven fabrics of grinding agent to contact base metal 5 with printing surface to omit
Face is ground.In the grinding agent used in sandblasting in addition to it can use pearl (beads), steel ball etc. can also be used
Sphere.Figure 13 is microphotograph, and which show makes the printing of embodiment of the present invention 3 be covered with hanging metal using sandblasting etc.
The state of roughening realized by the base metal of film with SUS mother metals surface；Figure 14 is microphotograph, and which further amplifies and shows
The printing of embodiment of the present invention 3 is made with the base metal SUS mother metal rough surface of hanging metal mask using sandblasting etc.
State.Sandblasting makes the film that the plated film of base metal 5 is 2～25 μm, so as to be easy to peel off from SUS mother metals 4.
In addition, as comparative example, preparing the metal mask using pottery #1000 grindings.The arithmetic average of the metal mask
Roughness Ra：0.072 μm, maximum height Rmax：1.516 μm, 10 points of mean roughness Rz：1.004 μm, concavo-convex equispaced
Sm：92.3 μm, scratch can be produced if being printed.In contrast, experimental example 1 is the gold being ground by belt #1000
Category mask, arithmetic average roughness Ra：0.080 μm, maximum height Rmax：2.112 μm, 10 points of mean roughness Rz：0.852μ
M, concavo-convex equispaced Sm：241.7 μm, scratch will not be produced if being printed.Additionally, experimental example 2 is by sand paper #
400 metal masks being ground, arithmetic average roughness Ra：0.060 μm, maximum height Rmax：1.756 μm, 10 points average
Roughness Rz：0.812 μm, concavo-convex equispaced Sm：286.8 μm, scratch will not be produced if being printed.Additionally, real
It is the metal mask being ground by sand paper #1000 to test example 3, arithmetic average roughness Ra：0.096 μm, maximum height Rmax：
3.144 μm, 10 points of mean roughness Rz：1.412 μm, concavo-convex equispaced Sm：136.2 μm, will not if being printed
Produce scratch.Additionally, experimental example 4 be advance with sandblasting 2.0 make base metal SUS mother metals 4 surface realize roughening
When, arithmetic average roughness Ra：0.132 μm, maximum height Rmax：2.904 μm, 10 points of mean roughness Rz：1.480 μm, recessed
Convex equispaced Sm：174.3 μm of metal mask, will not produce scratch if being printed.Although the experimental example 1～
4 all without scratch is produced, and print result is good, but 1 repeatability of experimental example is relatively low, as experimental example 2～3 is free-hand processing,
So stability is poor.But, while scratch is improved, thin thread part does not break experimental example 4, and print result is good.
Industrial applicibility
The present invention can be applied to the area of the metal part for reducing base metal and there is flexibility and improve version point
Printing from property hanging metal mask.
(symbol description)
1 metal material silk screen
2 terylene silk nets
3 metal material chases
4 base metals SUS mother metals
5 base metals
5a prints opening figure formation resist
5b printing opening figures
5d metallic areas reduce uses virtual circles hole
6 terylene silk nets
7 connection auxiliary metal material chases
8 sponges
9 adhesive tapes
10 negative electrodes
11 electroplating baths
12 nickel
13 anodes
14 emulsions
15 printed base plates
21 silk screen layers
22 printing layers
23 masterplate layers
24 sealants
25 substrates
26 graphic masks
27 ink
28 openings
29 apertures
31 silk screens
32 metal masks
32a images pass through hole portion
33 resins (emulsion)
33a passes through hole
Claims (6)
1. a kind of serigraphy hanging metal mask, which includes：
Chase；
Silk screen, its periphery tensioning are arranged at the inner side of the chase, and at least there is the metal material of electric conductivity in central portion
Silk screen；And
Base metal, its are close to overlap and using connection plating integrally connected with the metal material silk screen, and are provided with printing
With opening figure,
The serigraphy hanging metal mask is characterised by,
The base metal is divided into the metal part of the part relevant with printing to form the printing opening figure and removes
The metal part of the part unrelated with printing beyond this,
Metal of the metal part of the part relevant with printing as the portion for forming the printing opening figure
Partly exist,
The metal part of the part unrelated with printing is formed with multiple metallic area diminution virtual apertures, in metal part
Area gives the base metal flexibility in the state of reducing,
The metallic area diminution virtual aperture is all closed with the state filled with emulsion.
2. serigraphy according to claim 1 hanging metal mask, it is characterised in that for the portion unrelated with printing
For the metal part that divides, the ratio of the metal part of removing is 10～90%.
3. serigraphy according to claim 1 hanging metal mask, it is characterised in that metallic area diminution is virtual
Hole is circular hole.
4. a kind of serigraphy hanging metal mask, which includes：
Chase；
Silk screen, its periphery tensioning are arranged at the inner side of the chase, and at least there is the metal material of electric conductivity in central portion
Silk screen；And
Base metal, its are close to overlap and using connection plating integrally connected with the metal material silk screen, and are provided with printing
With opening figure,
The serigraphy hanging metal mask is characterised by,
The base metal is divided into the metal part of the part relevant with printing to form the printing opening figure and removes
The metal part of the part unrelated with printing beyond this,
Metal of the metal part of the part relevant with printing as the portion for forming the printing opening figure
Partly exist,
The opening of the metal material silk screen existed in the part of the metal part that there is no the part unrelated with printing
All it is closed with the state filled with emulsion.
5. manufacture method of a kind of serigraphy with hanging metal mask, wherein, serigraphy hanging metal mask bag
Include：Chase；Silk screen, its periphery tensioning are arranged at the inner side of the chase, and at least there is the metal of electric conductivity in central portion
Material web；And base metal, which is close to overlap and using connection plating integrally connected with the metal material silk screen, and
Printing opening figure is provided with, the base metal is divided into the part relevant with printing to form the printing opening figure
Metal part and the part unrelated with printing in addition metal part,
Metal of the metal part of the part relevant with printing as the portion for forming the printing opening figure
Partly exist,
The metal part of the part unrelated with printing is formed with multiple metallic area diminution virtual apertures, in metal part
Area gives the base metal flexibility in the state of reducing,
The metallic area diminution virtual aperture is all closed with the state filled with emulsion,
The manufacture method of the serigraphy hanging metal mask is characterised by which includes following operation：
The resist to form printing opening figure is provided on established part, and is integrally attached to portion in addition
The base metal and the metal material silk screen that multiple metallic areas reduce virtual aperture formation resist is provided with point；
By peeling off the resist and the plurality of metal covering for forming printing opening figure from the base metal
Product reduces virtual aperture formation resist, so as to form printing opening figure on the established part of the base metal, and
And multiple metallic area diminution virtual apertures are formed on the part in addition of the base metal；And
Make the printing that is formed on the established part of base metal opening figure keep opening, by be formed at described
Multiple metallic area diminutions on the part in addition of base metal close opening with filling emulsion in virtual aperture, so as to
It is not printed.
6. manufacture method of a kind of serigraphy with hanging metal mask, wherein, serigraphy hanging metal mask bag
Include：Chase；Silk screen, its periphery tensioning are arranged at the inner side of the chase, and at least there is the metal of electric conductivity in central portion
Material web；And base metal, which is close to overlap and using connection plating integrally connected with the metal material silk screen, and
Printing opening figure is provided with, the base metal is divided into the part relevant with printing to form the printing opening figure
Metal part and the part unrelated with printing in addition metal part,
Metal of the metal part of the part relevant with printing as the portion for forming the printing opening figure
Partly exist,
The opening of the metal material silk screen existed in the part of the metal part that there is no the part unrelated with printing
All it is closed with the state filled with emulsion,
The manufacture method of the serigraphy hanging metal mask is characterised by which includes following operation：
Be integrally attached on established part to be provided with for formed printing opening figure resist the base metal and
The metal material silk screen；
By peeling off the resist for forming printing opening figure from the base metal, so as in substrate gold
The established part of category forms printing opening figure；And
Make the printing that is formed on the established part of base metal opening figure keep opening, by do not exist described
Fill emulsion to close opening in the opening of the localized metallic material web of the metal part of base metal, so as to be not printed.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2012/079384 WO2014076762A1 (en) | 2012-11-13 | 2012-11-13 | Suspended metal mask for printing and method for producing same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104822534A CN104822534A (en) | 2015-08-05 |
| CN104822534B true CN104822534B (en) | 2017-03-15 |
Family
ID=50730708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201280077026.5A Expired - Fee Related CN104822534B (en) | 2012-11-13 | 2012-11-13 | Printing hanging metal mask and its manufacture method |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP5919391B2 (en) |
| KR (1) | KR101723320B1 (en) |
| CN (1) | CN104822534B (en) |
| WO (1) | WO2014076762A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6369242B2 (en) * | 2014-09-08 | 2018-08-08 | 日本電気株式会社 | Paste material printing apparatus, mask, squeegee, and paste material printing method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101540288A (en) * | 2008-03-18 | 2009-09-23 | 恩益禧电子股份有限公司 | Method for printing a metal paste, metal mask, and bump forming method |
| CN101958247A (en) * | 2009-06-26 | 2011-01-26 | 瑞萨电子株式会社 | The semiconductor device processing method |
| CN102645786A (en) * | 2012-03-29 | 2012-08-22 | 京东方科技集团股份有限公司 | Color film substrate, display device and preparation method of color film substrate |
| CN102762386A (en) * | 2010-02-26 | 2012-10-31 | 株式会社钢臂功科研 | Mesh member for screen printing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63198561U (en) * | 1987-06-11 | 1988-12-21 | ||
| JP3183905B2 (en) * | 1991-05-24 | 2001-07-09 | オリンパス光学工業株式会社 | Manufacturing method of metal printing plate |
| JPH0852951A (en) * | 1994-08-12 | 1996-02-27 | Fuchigami Micro:Kk | Mesh good in opening ratio, production thereof and screen plate utilizing mesh |
| JPH08183151A (en) * | 1994-12-28 | 1996-07-16 | Kyushu Hitachi Maxell Ltd | Manufacture of mesh-integrated metal mask |
| JPH11157042A (en) | 1997-11-28 | 1999-06-15 | Sonocom Co Ltd | Manufacture of screen printing suspended metal mask |
| JP2000108539A (en) * | 1998-10-02 | 2000-04-18 | Sony Corp | Printing mask |
| JP3560042B2 (en) | 2001-03-22 | 2004-09-02 | インターナショナル・ビジネス・マシーンズ・コーポレーション | Patterning mask and patterning method |
| JP2006302962A (en) * | 2005-04-15 | 2006-11-02 | Clean Venture 21:Kk | Screen printing method and electronic component mounting method |
| JP5162810B2 (en) * | 2005-05-25 | 2013-03-13 | Ｔｄｋ株式会社 | Metal mask and multilayer electronic parts |
| JP5328217B2 (en) * | 2007-04-24 | 2013-10-30 | 株式会社ボンマーク | Mask and mask manufacturing method |
-
2012
- 2012-11-13 JP JP2014546759A patent/JP5919391B2/en not_active Expired - Fee Related
- 2012-11-13 WO PCT/JP2012/079384 patent/WO2014076762A1/en active Application Filing
- 2012-11-13 KR KR1020157013787A patent/KR101723320B1/en active IP Right Grant
- 2012-11-13 CN CN201280077026.5A patent/CN104822534B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101540288A (en) * | 2008-03-18 | 2009-09-23 | 恩益禧电子股份有限公司 | Method for printing a metal paste, metal mask, and bump forming method |
| CN101958247A (en) * | 2009-06-26 | 2011-01-26 | 瑞萨电子株式会社 | The semiconductor device processing method |
| CN102762386A (en) * | 2010-02-26 | 2012-10-31 | 株式会社钢臂功科研 | Mesh member for screen printing |
| CN102645786A (en) * | 2012-03-29 | 2012-08-22 | 京东方科技集团股份有限公司 | Color film substrate, display device and preparation method of color film substrate |
Also Published As
| Publication number | Publication date |
|---|---|
| KR101723320B1 (en) | 2017-04-04 |
| CN104822534A (en) | 2015-08-05 |
| KR20150076240A (en) | 2015-07-06 |
| WO2014076762A1 (en) | 2014-05-22 |
| JP5919391B2 (en) | 2016-05-18 |
| JPWO2014076762A1 (en) | 2016-09-08 |
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