CN104756762B - Full-automatic edible mushroom compost bag sealing machine and working method thereof - Google Patents
Full-automatic edible mushroom compost bag sealing machine and working method thereof Download PDFInfo
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- CN104756762B CN104756762B CN201510156781.8A CN201510156781A CN104756762B CN 104756762 B CN104756762 B CN 104756762B CN 201510156781 A CN201510156781 A CN 201510156781A CN 104756762 B CN104756762 B CN 104756762B
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
Abstract
The invention discloses a full-automatic edible mushroom compost bag sealing machine and a working method thereof, and belongs to the technical field of an agricultural edible mushroom machine. The full-automatic edible mushroom compost bag sealing machine comprises a bag silo device, a bag taking device, a bag opening device, a bag sheathing device, a bag packing device, and a nest device and a rod plugging device; a plastic bag placed in the bag silo device is taken out by the bag taking device, and opened by the bag opening device and then sheaths to the bag packing device through the bag sheathing device; after the edible mushroom compost fully fills in the plastic bag, the plastic bag fully filled with the edible mushroom compost is sealed by the nest device, and the rod plugging device can plug the rod delivered by the conveyor belt into the plastic bag fully filled with the edible mushroom compost. The bag sealing machine integrates the automatic bag taking, bag opening, bag sheathing, material feeding, and sealing; the automatic production is carried out, labor force is saved, and product quality is improved, and the production cost is reduced.
Description
Technical field
The present invention relates to a kind of full-automatic culture medium of edible fungus bagging sealing machine and its method of work, belong to edible mushroom culture
Material bagging sealing machine tool technical field.
Background technology
At present, culture medium of edible fungus packs widely used sack filling machine, is that first polybag is all enclosed within spout, by
One people's feeding, material mouth is choked with hand, and firmly excessive polybag can break.Firmly too loose, by high-temperature sterilization, whole bag is just for bacterium bag
Half bag can be become.The technology can not meet production development speed and requirement.Although commercial type some new packs
Can only by hand be operated again after machine, but pack and bag is put into discharging opening, then the bag that will be installed is unloaded, sealed, efficiency is still
Relatively low, labour intensity is also big.
The content of the invention
In order to overcome problems of the prior art, the present invention to provide a kind of full-automatic culture medium of edible fungus pack sealing
Machine and its method of work, the bagging sealing machine should have the functions such as automatic bag taking, support bag, bagging, charging, tying to be integrated, and enter
Row automated production, saves labour, and improve product quality reduces production cost.
The technical solution adopted by the present invention is：A kind of full-automatic culture medium of edible fungus bagging sealing machine, it includes a dress
Bagging apparatus, it also includes a bag bin device, bag taking device, circle-supporting device, bagging device, nest mouthful device and pluging device, puts
Polybag in bag bin device is taken out by bag taking device, is set on sack-filling device by bagging device after being held round through circle-supporting device,
After polybag fills culture medium of edible fungus, then plunger is used to filling the polybag nest mouthful of culture medium of edible fungus with nest mouthful device
During device send the rod insertion that rod device sends to fill the polybag of culture medium of edible fungus vibration；
The bag storehouse top of the bag bin device is provided with upper left limit switch, lower-left limit switch and upper right limit switch, bag
There is one layer of bag orlop plate in storehouse, bag orlop plate is fixedly connected left sliding sleeve and right sliding sleeve, left cunning with strip plate two of connection wire rod
Set and right sliding sleeve are respectively fitted on left guide rod and right guide rod, are fastened on strip plate by wire rod thread by upper bag motor
Nut；
The bag taking device drives a cylinder movement using No. two cylinders, and a cylinder is connected by 6 vibration damping pawls and adopted
With the bag taking hand of rectangle square box structure, the lower position of bag taking hand is provided with a fixed big square box, and the side of bag taking hand is fixed
No. three cylinders of the small square box movement of connection drive activity, bag taking hand is connected to DN40 threeway controls by bag taking hand 38mm diameter hoses
On valve processed, DN40 three-way control valves are connected to a 0.75kW induced-draught fan, and big square box and movable small square box are each via one
38mm diameter hoses are commonly connected on DN50 three-way control valves, and DN50 three-way control valves are connected to a 1.5kW induced-draught fan
On；
The circle-supporting device drives No. five cylinder movements, No. five piston rod connections of cylinder using No. four piston rods of cylinder
Inner rotates spiral groove type and holds round mechanism, and Inner rotates spiral groove type and holds round mechanism by No. six air cylinder driven rack and pinion mechanisms, tooth bar
Gear mechanism drives Inner to rotate spiral groove type and holds round mechanism, and the overhanging inner slide for holding round bar of inner slide is located at Inner and rotates helicla flute
In, the overhanging overhanging slip for holding round bar with inner slide in helicla flute for holding round bar of inner slide carries out receiving Gansu Province or expansion；
The bagging device is fixed on cylinder connecting plate using No. seven cylinders, No. eight cylinders, and cylinder connecting plate is provided with
Two two first straight line bearings of the first smooth bar track of support, No. nine cylinders, ten are provided with above No. seven cylinders, No. eight cylinders
Number cylinder, No. nine cylinders, No. ten cylinders drive two semicircle getter devices, two semicircle devices to be all connected to DN50 threeways control
On another 38mm diameter hose of valve, one with semi-circular structure 12 is provided with the middle upper part position of two semicircle devices
Number cylinder；
The sack-filling device is driven using 3kW motors through the belt gear of clutch, drive pulley and belt pulley
Stirring cage axle through loading hopper is rotated, and a buckets are embraced in the connection of ten No. three cylinders, and embracing below bucket has connecting plate, be fixed with connecting plate along
The second straight line bearing that second smooth bar track is slided, it is upper and lower two parts to embrace bucket, and lower part is connected by folding, and embracing bucket lower section has
Steamboat, along the movement of 10mm guide rails, 10mm guide rails rear portion is connected using the downward structure of bending with slideway；
The nest mouthful device fixes bucket and is connected to the chain driven by stepper motor by iron plate using six apart from identical
On bar, incline the fixed bucket on chain positioned at left end and be engaged with the position of the slideway, fixed bucket top is provided with one to step
The photoelectric sensor of stepper motor signal, the polybag that stepper motor rotation will fill culture medium of edible fungus takes nest mouthful station to and inserts
Rod station, in nest mouthful station, a mouthful manipulator rotation that nest mouthful device motor passes mechanism by gear and nest mouth mechanism band is started moving, in nest
Mouth mechanism top is provided with closes up and ten No. five cylinders in the plastic bag mouth push-in polybag being intertwined；
Plunger is sent to plunger station by the pluging device using plunger vibration transmitter, ten above plunger No. six
During plunger push-in is filled the polybag of culture medium of edible fungus by cylinder positioned at fixed bucket Inner；Chain continues to drive the fixation for being inserted through rod
Bucket moves right, and when reaching the right-hand member of chain, fixed bucket pours into the polybag for filling culture medium of edible fungus in tilting procedure
In chute, and the polybag for filling culture medium of edible fungus is ejected chute by ten No. seven cylinders.
The method of work of described a kind of full-automatic culture medium of edible fungus bagging sealing machine, whole work is automatically continuously entered
OK, and the following steps are used：
（a）Switch on power, start 0.75kW induced-draught fans and 1.5kW induced-draught fans；
（b）No. two cylinders drive a cylinder to move bag taking hand to the top in bag storehouse, and a polybag is held using vacuum,
Then, bag taking hand return and come downwards on big square box and movable small square box by No. two cylinders, big square box and movable small square box are simultaneously
Hold the lower section of polybag with vacuum, bag taking on hand row return while, the small square box of enforcement activity is moved down under No. three cylinders
Widen the sack of polybag；
（c）When No. four air cylinder driven Inner rotate spiral groove type and hold round mechanism and move in the sack of polybag, No. six cylinders
Driving rack and pinion mechanism, Inner to rotate spiral groove type and hold round mechanism makes the overhanging bar that holds round of inner slide from receiving Gansu Province State Transferring to hold round
The deployed condition of sack；
（d）The bagging device of ride on Bus No. 11 cylinder right end position is had been located in, two semicircles are driven by No. seven cylinders, No. eight cylinders
Getter device rises, and two semicircle getter devices is pushed into by No. nine cylinders, No. ten cylinders to hold round sack outer and suck and hold round
While sack, No. six cylinder returns make the overhanging bar that holds round of inner slide be converted to receipts Gansu Province state and by No. five gas from deployed condition
Cylinder inner slide it is overhanging hold round bar and exit hold round sack；
（e）Two semicircle getter devices of sorption polybag are driven to decline by No. seven cylinders, No. eight cylinders, ride on Bus No. 11 cylinder
Bagging device is driven to move to left position, plastic bag cover on discharge nozzle, ten No. two descending semicircle pressure fork handles that allow of cylinder
Polybag is pressed on discharge nozzle, and two semicircle getter devices are return by No. nine cylinders, No. ten cylinders；
（f）Ten No. three air cylinder drivens are embraced bucket and are moved to left, and are enclosed within outside the polybag on discharge nozzle, and now sack-filling device passes through stirring cage
Culture medium of edible fungus feeding is embraced the polybag in bucket and is compacted by axle, and culture medium of edible fungus is loaded into setting position, stops filling,
Ten No. three air cylinder drivens are embraced buckets and are moved to right along 10mm guide rails, when reaching the downward structure of bending of 10mm guide rails, embrace the lower half of bucket
Divide and rotated around folding, make to embrace the fixed bucket Inner that the polybag for filling culture medium of edible fungus in bucket is slipped on inclination chain along slideway；
（g）Slip into incline and the polybag for filling culture medium of edible fungus of bucket Inner is fixed on chain nest mouthful work is sent to by chain
Position, nest mouthful device motor passes mechanism by gear and nest mouth mechanism band is started moving, and mouthful manipulator is rotated, ten No. five cylinders close up with
In the plastic bag mouth push-in polybag being intertwined；
（h）The polybag for filling culture medium of edible fungus of fixed bucket Inner is sent to plunger station, plunger vibration transmission by chain
Plunger is sent to holding fix by device, and plunger push-in is located at fixed bucket Inner and fills edible mushroom by ten above plunger No. six cylinder
In the polybag of compost；
（h）Chain continues to drive the fixed bucket for being inserted through rod to move right, and when reaching the right-hand member of chain, fixed bucket is being tilted over
The polybag for filling culture medium of edible fungus is poured into chute in journey, and by ten No. seven cylinders the modeling for filling culture medium of edible fungus
Pocket ejects chute and cases.
The beneficial effects of the invention are as follows：This full-automatic culture medium of edible fungus bagging sealing machine includes bag bin device, bag taking
Device, circle-supporting device, bagging device, sack-filling device, nest mouthful device and pluging device, the polybag being placed in bag bin device is by taking
Bagging apparatus is taken out, and is set on sack-filling device by bagging device after being held round through circle-supporting device, and culture medium of edible fungus is filled in polybag
Afterwards, then with nest mouthful device to filling the polybag nest mouthful of culture medium of edible fungus, conveyer belt is sent rod with pluging device insert
In filling the polybag of culture medium of edible fungus.The bagging sealing machine has the functions such as automatic bag taking, support bag, bagging, charging, tying
It is integrated, carries out automated production, save labour, improve product quality reduces production cost.
Brief description of the drawings
Fig. 1 is a kind of structure chart of full-automatic culture medium of edible fungus bagging sealing machine.
Fig. 2 is the structure front view of bag bin device.
Fig. 3 is the structure top view of bag bin device.
Fig. 4 is the structure right view of bag bin device.
Fig. 5 is the structure front view of bag taking device.
Fig. 6 is the structure top view of the bag taking device first half.
Fig. 7 is the structure chart of circle-supporting device.
Fig. 8 is the structure front view of bagging device.
Fig. 9 is the structure top view of bagging device.
Figure 10 is the structural side view of bagging device.
Figure 11 is the structure front view of sack-filling device.
Figure 12 is the structure top view of sack-filling device.
Figure 13 is the structure front view of nest mouth/pluging device.
Figure 14 is the structure top view of nest mouth/pluging device.
In figure：1st, bag bin device, 1a, upper bag motor, 1b, left guide rod, 1c, nut, 1d, lower-left limit switch, 1e, left cunning
Set, 1f, upper left limit switch, 1g, polybag, 1h, bag storehouse, 1i, bag orlop plate, 1j, upper right limit switch, 1k, right sliding sleeve,
1m, leading screw, 1n, right guide rod, 2, bag taking device, 2a, DN50 three-way control valve, 2b, 38mm diameter hose, 2c, bag taking hand 38mm
Diameter hose, 2d, movable small square box, 2e, DN40 three-way control valve, 2f, No. three cylinders, 2g, damping pawl, 2h, a cylinder,
2i, No. two cylinders, 2g, damping pawl, 2k, bag taking hand, 2m, 38mm diameter ventilation aperture, 2n, 38mm diameter tube, 2p, big square box, 2r,
0.75kW induced-draught fans, 2s, 1.5kW induced-draught fan, 3, circle-supporting device, 3a, No. six cylinders, 3b, No. four cylinders, 3c, No. five cylinders,
3d, Inner rotate spiral groove type and hold round mechanism, 3e, rack and pinion mechanism, and 3f, inner slide be overhanging to hold round bar, and 4, bagging device, 4a,
Ride on Bus No. 11 cylinder, 4b, cylinder connecting plate, 4c, first straight line bearing, 4d, the first smooth bar track, 4e, No. nine cylinders, 4ee, ten
Number cylinder, 4f, semicircle getter device, 4g, No. seven cylinders, 4gg, No. eight cylinders, 4h, ten No. two cylinders, 4i, semicircle pressure fork,
5th, sack-filling device, 5a, ten No. three cylinders, 5b, belt pulley, 5c, stirring cage axle, 5e, armful bucket, 5f, steamboat, 5g, 10mm guide rail, 5h,
Slideway, 5i, the second smooth rod guide, 5j, connecting plate, 5k, second straight line bearing, 5m, folding, 5n, discharge nozzle, 6, nest mouthful device,
6a, nest mouthful device motor, 6b, ten No. five cylinders, 6c, ten No. four cylinders, 6d, nest mouth mechanism, 6e, nest mouthful manipulator, 6f, stepping
Motor, 6g, chain, 6h, fixed bucket, 6i, photoelectric sensor, 6j, iron plate, 6k, connecting rod, 6m, sprocket wheel, 7, pluging device, 7a,
Ten No. six cylinders, 7b, plunger, 7c, chute, 7d, ten No. seven cylinders, 8, blower fan, 9,3kW motors, 9a, clutch, 9b, active skin
Belt wheel, 10, loading hopper.
Specific embodiment
Fig. 1 shows a kind of structure chart of full-automatic culture medium of edible fungus bagging sealing machine.In figure, full-automatic edible mushroom training
Nutriment bagging sealing machine includes a bag bin device 1, bag taking device 2, circle-supporting device 3, bagging device 4, sack-filling device 5, nest mouthful
Device 6 and pluging device 7, the polybag 1g being placed in bag bin device 1 are taken out by bag taking device 2, after being held round through circle-supporting device 3 by
Bagging device 4 is set on sack-filling device 5, after polybag 1g fills culture medium of edible fungus, then is filled with 6 pairs, device of nest mouthful edible
The polybag nest mouthful of bacterium compost, plunger vibration transmitter is sent rod with pluging device 7 is inserted fills culture medium of edible fungus
Polybag in.
Fig. 2,3,4 show the structure chart of bag bin device.The bag storehouse 1h tops of bag bin device 1 are provided with upper left limit switch
1f, lower-left limit switch 1d and upper right limit switch 1j, there is one layer of bag orlop plate 1i, bag orlop plate 1i and connecting filament in the 1h of bag storehouse
Strip plate two of bar 1m is fixedly connected left sliding sleeve 1e and right sliding sleeve 1k, and left sliding sleeve 1e and right sliding sleeve 1k are respectively fitted over left guide rod 1b
On right guide rod 1n, the nut 1c being fixed on strip plate is threadedly coupled by screw mandrel 1m by upper bag motor 1a.
The course of work of bag bin device：Feed bin door is opened and is placed in bag storehouse 1h polybag 1g is neat.Have in bag storehouse 1h
Two of one layer of bag orlop plate 1i, bag orlop plate 1i are connected on left sliding sleeve 1e and right sliding sleeve 1k.Left sliding sleeve 1e and right sliding sleeve 1k points
Not moved up and down along left guide rod 1b and right guide rod 1n.There are upper left limit switch 1f and upper right limit switch above the 1h of bag storehouse
1j, bottom right limit switch 1j are detected in the 1h of bag storehouse either with or without polybag 1g, and upper right limit switch 1j is always pressed in polybag
On 1g, it is closed, when polybag 1g takes fewer and fewer, when reaching restriction site, upper right limit switch 1j is turned on, together
When can give upper bag motor 1a signals.Upper bag motor 1a is connected to screw mandrel 1m, has individual nut 1c, nut 1c to be fixedly connected on screw mandrel 1m
On strip plate, the two ends fixed left sliding sleeve 1e and right sliding sleeve 1k of strip plate, left sliding sleeve 1e and right sliding sleeve 1k and bag orlop plate
1i is connected to.Upper bag motor 1a is rotated and just risen with bag orlop plate 1i, when being raised to upper left limit switch 1f closed positions, upper left
Limit switch 1f is closed, while upper bag motor 1a stops, being this ensures that thered and always maintain polybag 1g above bag storehouse 1h.When
When polybag 1g is finished, bag orlop plate 1i just reaches a bag peak of storehouse 1h, now touches that upper right is spacing to open 1j, starts alarm
Notify that polybag 1g is empty, polybag 1g is added in time.Side is mounted with a hand push button, button press, upper bag motor 1a
Just invert, bag orlop plate 1i just declines, during to bag orlop portion, be just automatically stopped after meeting lower-left limit switch 1d, it is possible to past
The inside adds polybag 1g.
The structure chart that Fig. 5,6 show bag taking device.Bag taking device 2 drives a cylinder 2h to move using No. two cylinder 2i
Dynamic, a cylinder 2h is connected by the bag taking hand 2k and big square box 2p of rectangle square box structure, bag taking hand 2k by 6 vibration damping pawl 2g
Side be fixedly connected No. three cylinder 2f of drive activity small square box 2d movements, bag taking hand 2k passes through bag taking hand 38mm diameter hoses
2c is connected on DN40 three-way control valves 2e, and DN40 three-way control valves 2e is connected to 0.75kW induced-draught fans a 2r, big square box 2p
It is connected on DN50 three-way control valves 2a by big square box 38mm diameter hoses 2b, DN50 three-way control valves 2a is connected to one
On 1.5kW induced-draught fans 2s.
The course of work of bag taking device：A number cylinder 2h drives bag taking hand 2k by 6 vibration damping pawl 2g（Bag taking hand 2k is individual
Rectangle square box, there is 38mm diameter ventilation apertures 2m below）, bag taking hand 2k is connected to DN40 tri- by bag taking hand 38mm diameter hoses 2c
On logical control valve 2e, DN40 three-way control valves 2e is connected on a 0.75kW induced-draught fans 2r, after 0.75kW induced-draught fans 2r starts
It is just always on, by the conversion and control bag taking hand 2k air-breathings bag taking of DN40 three-way control valves 2e or put down.No. two cylinder 2i bands
A dynamic cylinder 2h goes to a bag storehouse 1h tops, and a cylinder 2h is descending, and after encountering polybag, DN40 three-way control valves 2e is opened and inhaled
Gas, holds up after polybag.No. two cylinder 2i move on to the other end, are big square box 2p below the other end, there is 8mm diameters above
Circular hole, big square box 2p is connected on DN50 threeway Pneumatic valves 2a by big square box 38mm diameter hoses 2b, wherein on a pipe
DN50 threeway Pneumatic valves 2a be connected on another 1.5kW induced-draught fans 2s, the side of big square box 2p is a No. three cylinder 2f
The movable small square box 2d that drive is moved up and down.
A number cylinder 2h suction bag, after being received and distributed by No. two cylinder 2i, it is descending fall on big square box 2p after, big square box 2p start inhale
Gas, holds below polybag and then a cylinder 2h is up.Thus sack suction is split into square.
Fig. 7 shows the structure chart of circle-supporting device.Circle-supporting device 3 drives No. five cylinders using No. four piston rods of cylinder 3b
3c is moved, and the piston rod connection of No. five cylinder 3c holds round mechanism 3d, holds round mechanism 3d and is driven by No. six cylinder 3a.
Fig. 8,9,10 show the structure chart of bagging device.Bagging device 4 is fixed on cylinder and connects using seven, No. eight cylinder 4g
On fishplate bar 4b, cylinder connecting plate 4b is provided with two first straight line bearing 4c of two the first smooth bar track 4d of support, seven, No. eight
It is provided with nine, No. ten cylinder 4e, 4ee above cylinder 4g, 4gg, nine, No. ten cylinder 4e drive two semicircle getter device 4f, two
Individual semicircle device 4f is connected on another pipeline of DN50 three-way control valves 2a, in two middle upper parts of semicircle device 4f
Position is provided with ten No. two cylinder 4h with semi-circular structure.
The course of work of circle-supporting device and bagging device：No. four cylinder 3b drive No. five cylinder 3c, No. five cylinder 3c drives
Mechanism 3d is held round, is held round and No. six cylinder 3a is housed on mechanism 3d.After polybag holds.No. six cylinder 3a stretch out, and will hold round mechanism
3d is inserted at sack, and No. six cylinder 3a action will hold round mechanism 3d openings, and polybag is held round from bag, No. six cylinder 3a and support
While circle is opened, No. three cylinder 2f are descending, allow out position（Prevent distance not enough）After holding round, No. six cylinder 3a retract plastics
Bag takes next station to, and when No. six cylinder 3a retract, bag taking hand 2k, big square box 2p and movable small square box 2d die simultaneously.
Seven cylinder 4g, No. eight cylinder 4gg lift No. nine cylinder 4e, No. ten cylinders 4ee, No. nine cylinder 4e, No. ten cylinder 4ee simultaneously parallel
Two semicircle getter device 4f, two semicircle device 4f are driven all to be connected on another pipeline of DN50 three-way control valves 2a,
No. seven cylinder 4g, No. eight cylinder 4gg are up, and No. nine cylinder 4e, No. ten cylinder 4ee stretch out.When No. six cylinder 3a retract to die,
DN50 three-way control valves 2a is changed, and just to two semicircle getter device 4f supply, starts air-breathing.From the outside of polybag by plastics
Bag inhales circle, and at this moment No. five cylinder 3c stretch out, and drives inside to hold round mechanism 3d and withdraws from.Hold round after mechanism 3d withdraws from, No. seven cylinders
4g, No. eight cylinder 4gg are fallen, and No. seven cylinder 4g, No. eight cylinder 4gg are fixed on cylinder connecting plate 4b, on cylinder connecting plate 4b
First straight line bearing 4c is installed, is slided along the first smooth bar track 4d.Ride on Bus No. 11 cylinder 4a retracts, and will inhale into the plastics of round mouth
Bag is set on discharging opening along track, and after putting, No. nine cylinder 4e, No. ten cylinder 4ee retract, and ten No. two cylinder 4h stretch out and will mould
Pocket is pushed down.
The structure chart that Figure 11,12 show sack-filling device.Sack-filling device 5 is passed using 3kW motors 9 through clutch 9a and belt
The stirring cage axle 5c that motivation structure is driven across loading hopper 10 is rotated, and bucket 5e is embraced in ten No. three cylinder 5a connections, and embracing below bucket 5e has connection
Plate 5j, is fixed with the second straight line bearing 5k slided along the second smooth bar track 5i on connecting plate 5j, it is upper and lower two to embrace bucket 5e
Point, lower part is connected by folding 5m, and embracing bucket 5e lower sections has steamboat 5f, along 10mm guide rails 5g movements, 10mm guide rail 5g rear portions
It is downward bending to divide, and is connected with slideway 5h.
The course of work of sack-filling device：After ten No. two cylinder 4h push down polybag, ten No. three cylinder 5a drive and embrace bucket 5e sets
To the outside of polybag, embracing below bucket 5e has connecting plate 5j, second straight line bearing 5k is fixed with connecting plate 5j, along the second light
Bar track 5i is slided, and after an armful bucket 5e puts, drives just to clutch 9a signals, clutch 9a by 3kW motors 9, clutch 9a
Adhesive, by drive pulley 9b drive above stirring cage axle 5c rotate, the material of feed bin is extruded, in getting into polybag, 13
Number cylinder 5a installs spring in inside, when retraction puts embraces bucket 5e, is not supplied in cylinder, and the material by extruding is promoted to be embraced bucket 5e and retreat,
The pressure of spring will be to an armful bucket 5e resistances, it is ensured that the elasticity of pack.When the material of extrusion reaches pack and requires,（Typically
It is high in 180mm）, a bucket 5e is embraced in ejection to ten No. three cylinder 5a supply at once, and it is upper and lower two parts to embrace a bucket 5e, and lower part passes through folding 5m
Can be with opening and closing, embracing bucket 5e lower sections has steamboat 5f, is walked along 10mm guide rails 5g, is partly that bending is downward after 10mm guide rails 5g, when
The bucket 5e that embraces of ejection goes to rear part, and part is just descending along track under embracing bucket 5e, just opens naturally, by fully charged polybag
Release, slided into fixed bucket below by slideway 5h.
The structure chart that Figure 13,14 show nest mouthful device and pluging device.Nest mouthful device 6 is solid apart from identical using six
Determine bucket 6h to be connected on the chain 6g driven by stepper motor 6f by iron plate 6j, the fixed bucket 6h on chain is inclined positioned at left end
Position with the slideway 5h is engaged, and fixed bucket 6h tops are provided with a photoelectric sensor 6i to stepper motor 6f signals,
The polybag that stepper motor 6f rotations will fill culture medium of edible fungus takes nest mouthful station and plunger station to, in nest mouthful station, nest
A mouthful manipulator 6e rotations that mouthful device motor 6a passes mechanism by gear and nest mouth mechanism 6d bands are started moving, set above nest mouth mechanism 6d
Have and close up and ten No. five cylinder 6b in the plastic bag mouth push-in polybag being intertwined；
Plunger 7b is sent to plunger station by the pluging device 7 using plunger vibration transmitter, above plunger 7b
During plunger 7b push-in is filled the polybag of culture medium of edible fungus by ten No. six cylinder 7a positioned at fixed bucket 6h Inner；Chain 6g continues band
The dynamic fixed bucket 6h for being inserted through rod moves right, and when reaching the right-hand member of chain 6g, fixed bucket 6h is edible filling in tilting procedure
The polybag of bacterium compost is poured into chute 7c, and the polybag for filling culture medium of edible fungus is ejected cunning by ten No. seven cylinder 7d
Groove 7c.
The course of work of nest mouthful device and pluging device：Fixed bucket 6h is connected on chain 6g by iron plate 6j, has 6
Station, is driven by stepper motor 6f.After fully charged polybag slides into fixed bucket 6h, there is a photoelectric sensor bucket top
6i, gives stepper motor 6f signals, rotates and takes polybag to nest mouthful station, and nest mouthful device is driven by motor and rotated always, works as modeling
After pocket comes, stretch out piston rod by ten No. four cylinder 6c and kept well mouth by connecting rod 4k withdrawal nests mouthful manipulator 6e.Receiving
While mouth, ten No. five cylinder 6b are driven in the nest mouthful that inserted links insertion is kept well, and ten No. five cylinder 6b drive inserted links retraction, stepping electricity
Machine 6f is rotated further, and takes polybag to plunger station, and plunger vibration transmitter allows a plunger 7b standing upright by vibration, according to
The secondary polybag top for sliding into the good mouth of nest.Ten No. six cylinder 7a stretch out and plunger 7b are pressed onto in the polybag of the good mouth of nest, complete
Plunger process, stepper motor 6f is rotated further, and is just down rotated by the chain 6g after axle, and the polybag that will be plugged rod is poured out
In chute 7c, ten No. seven cylinder 7d in chute 7c, the polybag that will be poured out is released, the plastic bag that will manually release
Frame, completes whole operation process.
The method of work of above-mentioned full-automatic culture medium of edible fungus bagging sealing machine, whole work is automatically continuously carried out, and
Using the following steps：
（a）Switch on power, start 0.75kW induced-draught fans and 1.5kW induced-draught fans；
（b）No. two cylinder 2i drive a cylinder 2h to move bag taking hand 2k to the top of bag storehouse 1h, and one is held using vacuum
Individual polybag 1g, then, bag taking hand 2k returns are simultaneously come downwards on big square box 2p and movable small square box 2d by No. two cylinder 2i, generous
Box 2p and movable small square box 2d holds the lower section of polybag 1g with vacuum simultaneously, while bag taking hand 2k up returns, No. three gas
The small square box 2d of enforcement activity moves down the sack for widening polybag 1g under cylinder 2f；
（c）When No. four cylinder 3b drive Inner to rotate spiral groove type and hold round mechanism 3d and move in the sack of polybag 1g, six
Number cylinder 3a drives rack and pinion mechanism 3e, Inner to rotate spiral groove type and hold round mechanism 3d makes the overhanging bar 3f that holds round of inner slide from receiving Gansu Province
State Transferring is the deployed condition for holding round sack；
（d）The bagging device 4 of ride on Bus No. 11 cylinder 4a right end positions is had been located in, is driven by No. seven cylinder 4g, No. eight cylinder 4gg
Two semicircle getter device 4f rise, and two semicircle getter device 4f are pushed into by No. nine cylinder 4e, No. ten cylinder 4ee hold round
Sack is outer and sucks while hold round sack, and No. six cylinder 3a returns make the overhanging bar 3f that holds round of inner slide be changed from deployed condition
For receive Gansu Province state and lean on No. five cylinder 3c inner slide it is overhanging hold round bar 3f and exit hold round sack；
（e）Two semicircle getter device 4f of sorption polybag 1g are driven to decline by No. seven cylinder 4g, No. eight cylinder 4gg,
Ride on Bus No. 11 cylinder 4a drives bagging device 4 to move to left position, polybag 1g is enclosed within discharge nozzle 5n, ten No. two cylinder 4h
It is descending to allow semicircle pressure fork 4i that polybag 1g is pressed on discharge nozzle 5n, and by No. nine cylinder 4e, No. ten cylinder 4ee two and half
Circle getter device 4f returns；
（f）Ten No. three cylinder 5a drive an armful bucket 5e to move to left, and are enclosed within outside the polybag 1g on discharge nozzle 5n, now sack-filling device
5 send culture medium of edible fungus into the polybag 1g in armful bucket 5e and are compacted by stirring cage axle 5c, and culture medium of edible fungus is loaded into and sets
Positioning is put, and stops filling, and ten No. three cylinder 5a drive and embrace a bucket 5e and moved to right along 10mm guide rails 5g, reach the bending of 10mm guide rails 5g to
Under structure when, the latter half for embracing bucket 5e rotates around folding 5m, makes to embrace and the polybag edge of culture medium of edible fungus is filled in bucket 5e
Slideway 5h slips into the fixed bucket 6h Inner inclined on chain；
（g）Slip into incline and the polybag for filling culture medium of edible fungus of bucket 6h Inner is fixed on chain nest mouthful is sent to by chain 6g
Station, nest mouthful device motor 6a passes mechanism by gear and nest mouth mechanism 6d bands are started moving mouthful a manipulator 6e rotations, ten No. five cylinders
6b is in the plastic bag mouth push-in polybag for closing up and being intertwined；
（h）The polybag for filling culture medium of edible fungus of fixed bucket 6h Inner is sent to plunger station, plunger vibration by chain 6g
Plunger 7b is sent to holding fix by conveyer, and plunger 7b push-in is located at fixed bucket by ten above plunger 7b No. six cylinder 7a
6h Inner are filled in the polybag of culture medium of edible fungus；
（i）Chain 6g continues to drive the fixed bucket 6h for being inserted through rod to move right, when reaching the right-hand member of chain 6g, fixed bucket 6h
The polybag for filling culture medium of edible fungus is poured into chute 7c in tilting procedure, and it is edible filling by ten No. seven cylinder 7d
The polybag ejection chute 7c of bacterium compost simultaneously cases.
Claims (2)
1. a kind of full-automatic culture medium of edible fungus bagging sealing machine, it includes a sack-filling device（5）, it is characterized in that：It is also wrapped
Include a bag bin device（1）, bag taking device（2）, circle-supporting device（3）, bagging device（4）, nest mouthful device（6）And pluging device
（7）, it is placed in a bag bin device（1）In polybag（1g）By bag taking device（2）Take out, through circle-supporting device（3）By bagging after holding round
Device（4）It is set to sack-filling device（5）On, in polybag（1g）After filling culture medium of edible fungus, then with nest mouthful device（6）To filling
The polybag nest mouthful of culture medium of edible fungus, uses pluging device（7）Send the rod insertion that rod device is sent to fill edible mushroom vibration to cultivate
In the polybag of material；
The bag bin device（1）Bag storehouse（1h）Top is provided with upper left limit switch（1f）, lower-left limit switch（1d）And upper right
Limit switch（1j）, bag storehouse（1h）Inside there is one layer of bag orlop plate（1i）, bag orlop plate（1i）And connection wire rod（1m）Strip plate
Two is fixedly connected left sliding sleeve（1e）With right sliding sleeve（1k）, left sliding sleeve（1e）With right sliding sleeve（1k）It is respectively fitted over left guide rod（1b）With
Right guide rod（1n）On, by upper bag motor（1a）By screw mandrel（1m）Threaded connection is fixed on the nut on strip plate（1c）；
The bag taking device（2）Using No. two cylinders（2i）Drive a cylinder（2h）It is mobile, a cylinder（2h）Subtracted by 6
Shake pawl（2g）It is connected by the bag taking hand of rectangle square box structure（2k）, bag taking hand（2k）Lower position be provided with one it is fixed big
Square box（2p）, bag taking hand（2k）Side be fixedly connected the small square box of drive activity（2d）No. three mobile cylinders（2f）, bag taking hand
（2k）By bag taking hand 38mm diameter hoses（2c）It is connected to DN40 three-way control valves（2e）On, DN40 three-way control valves（2e）Even
It is connected on a 0.75kW induced-draught fan（2r）, big square box（2p）With movable small square box（2d）Each via a 38mm diameter hose
（2b）It is commonly connected to DN50 three-way control valves（2a）On, DN50 three-way control valves（2a）It is connected to a 1.5kW induced-draught fan
（2s）On；
The circle-supporting device（3）Using No. four cylinders（3b）Piston rod drive No. five cylinders（3c）It is mobile, No. five cylinders（3c）
Piston rod connection Inner rotate spiral groove type hold round mechanism（3d）, Inner rotate spiral groove type hold round mechanism（3d）By No. six cylinders
（3a）Drive rack and pinion mechanism（3e）, rack and pinion mechanism（3e）Drive Inner to rotate spiral groove type and hold round mechanism（3d）, interior cunning
Block is overhanging to hold round bar（3f）Inner slide be located at Inner rotate helicla flute in, inner slide is overhanging to hold round bar（3f）It is overhanging hold round bar with
Slip of the inner slide in helicla flute carries out receiving Gansu Province or expansion；
The bagging device（4）Using No. seven cylinders（4g）, No. eight cylinders（4gg）It is fixed on cylinder connecting plate（4b）On, cylinder
Connecting plate（4b）It is provided with two the first smooth bar tracks of support（4d）Two first straight line bearings（4c）, No. seven cylinders（4g）、
No. eight cylinders（4gg）Top be provided with No. nine cylinders（4e）, No. ten cylinders（4ee）, No. nine cylinders（4e）, No. ten cylinders（4ee）
Drive two semicircle getter devices（4f）, two semicircle devices（4f）All it is connected to DN50 three-way control valves（2a）Another
On 38mm diameter hoses, in two semicircle devices（4f）Middle upper part position be provided with ten No. two cylinders with semi-circular structure
（4h）；
The sack-filling device（5）Using 3kW motors（9）Through clutch（9a）, drive pulley（9b）And belt pulley（5b）Skin
Tape handler is driven across loading hopper（10）Stirring cage axle（5c）Rotate, ten No. three cylinders（5a）Bucket is embraced in connection（5e）, embrace bucket
（5e）There is connecting plate below（5j）, connecting plate（5j）On be fixed with along the second smooth bar track（5i）The second straight line bearing of slip
（5k）, embrace bucket（5e）It is upper and lower two parts, lower part passes through folding（5m）Connection, embraces bucket（5e）There is steamboat lower section（5f）, along
10mm guide rails（5g）It is mobile, 10mm guide rails（5g）Rear portion is using the downward structure of bending, and and slideway（5h）Connection；
The nest mouthful device（6）Using six bucket is fixed apart from identical（6h）By iron plate（6j）It is connected to by stepper motor
（6f）The chain of drive（6g）On, incline the fixed bucket on chain positioned at left end（6h）With the slideway（5h）Position match
Close, fixed bucket（6h）Top is provided with one to stepper motor（6f）The photoelectric sensor of signal（6i）, stepper motor（6f）Rotate
The polybag that culture medium of edible fungus will be filled takes nest mouthful station and plunger station to, in nest mouthful station, nest mouthful device motor（6a）
Mechanism and nest mouth mechanism are passed by gear（6d）Band is started moving a mouthful manipulator（6e）Rotate, in nest mouth mechanism（6d）Top is provided with closing in
With ten No. five cylinders plastic bag mouth being intertwined pushed in polybag（6b）；
The pluging device（7）Using plunger vibration transmitter plunger（7b）Plunger station is sent to, positioned at plunger（7b）Top
Ten No. six cylinders（7a）Plunger（7b）Push-in is located at fixed bucket（6h）Inner is filled in the polybag of culture medium of edible fungus；Chain
（6g）Continue to drive the fixed bucket for being inserted through rod（6h）Move right, reach chain（6g）Right-hand member when, fixed bucket（6h）Inclining
During the polybag for filling culture medium of edible fungus is poured into chute（7c）It is interior, and by ten No. seven cylinders（7d）Filling edible mushroom
The polybag ejection chute of compost（7c）.
2. the method for work of a kind of full-automatic culture medium of edible fungus bagging sealing machine according to claim 1, it is characterized in that：
Whole work is automatically continuously carried out, and uses the following steps：
（a）Switch on power, start 0.75kW induced-draught fans and 1.5kW induced-draught fans；
（b）No. two cylinders（2i）Drive a cylinder（2h）Mobile bag taking hand（2k）To bag storehouse（1h）Top, using vacuum inhale
A firmly polybag（1g）, then, bag taking hand（2k）Return simultaneously leans on No. two cylinders（2i）Come downwards to big square box（2p）It is small with activity
Square box（2d）On, big square box（2p）With movable small square box（2d）Simultaneously polybag is held with vacuum（1g）Lower section, bag taking hand
（2k）While up return, No. three cylinders（2f）The lower small square box of enforcement activity（2d）Move down and widen polybag（1g）Bag
Mouthful；
（c）No. four cylinders（3b）Drive Inner to rotate spiral groove type and hold round mechanism（3d）Move to polybag（1g）Sack in when,
No. six cylinders（3a）Drive rack and pinion mechanism（3e）, Inner rotate spiral groove type hold round mechanism（3d）Make that inner slide is overhanging to hold round bar
（3f）It is the deployed condition for holding round sack from receipts Gansu Province State Transferring；
（d）Have been located in ride on Bus No. 11 cylinder（4a）The bagging device of right end position（4）, by No. seven cylinders（4g）, No. eight cylinders（4gg）
Drive two semicircle getter devices（4f）Rise, and by No. nine cylinders（4e）, No. ten cylinders（4ee）Two semicircle getter devices
（4f）It is pushed into that to hold round sack outer and suck while hold round sack, No. six cylinders（3a）Return, makes that inner slide is overhanging to hold round bar
（3f）Receipts Gansu Province state is converted to from deployed condition and by No. five cylinders（3c）Bar is held round inner slide is overhanging（3f）Exit and hold round bag
Mouthful；
（e）By No. seven cylinders（4g）, No. eight cylinders（4gg）Drive two sorption polybags（1g）Semicircle getter device（4f）Under
Drop, ride on Bus No. 11 cylinder（4a）Drive bagging device（4）Left position is moved to, polybag（1g）It is enclosed within discharge nozzle（5n）On,
Ten No. two cylinders（4h）It is descending to allow semicircle pressure to pitch（4i）Polybag（1g）It is pressed in discharge nozzle（5n）On, and by No. nine cylinders
（4e）, No. ten cylinders（4ee）Two semicircle getter devices（4f）Return；
（f）Ten No. three cylinders（5a）Drive and embrace bucket（5e）Move to left, be enclosed within discharge nozzle（5n）On polybag（1g）Outward, now pack
Device（5）By stirring cage axle（5c）Culture medium of edible fungus feeding is embraced bucket（5e）Interior polybag（1g）And be compacted, edible mushroom training
Nutriment is loaded into setting position, stops filling, ten No. three cylinders（5a）Drive and embrace bucket（5e）Along 10mm guide rails（5g）Move to right, reach
10mm guide rails（5g）Bending downward structure when, embrace bucket（5e）The latter half around folding（5m）Rotate, make to embrace bucket（5e）It is interior
The polybag of culture medium of edible fungus is filled along slideway（5h）Slip into the fixed bucket inclined on chain（6h）Inner；
（g）Slip on inclination chain and fix bucket（6h）The polybag for filling culture medium of edible fungus of Inner is by chain（6g）It is sent to nest mouthful
Station, nest mouthful device motor（6a）Mechanism and nest mouth mechanism are passed by gear（6d）Band is started moving a mouthful manipulator（6e）Rotate, 15
Number cylinder（6b）In the plastic bag mouth push-in polybag for closing up and being intertwined；
（h）Fixed bucket（6h）The polybag for filling culture medium of edible fungus of Inner is by chain（6g）It is sent to plunger station, plunger vibration
Conveyer is plunger（7b）Holding fix is sent to, positioned at plunger（7b）Ten No. six cylinders of top（7a）Plunger（7b）Push-in position
In fixed bucket（6h）Inner is filled in the polybag of culture medium of edible fungus；
（h）Chain（6g）Continue to drive the fixed bucket for being inserted through rod（6h）Move right, reach chain（6g）Right-hand member when, fixed bucket
（6h）The polybag for filling culture medium of edible fungus is poured into chute in tilting procedure（7c）It is interior, and by ten No. seven cylinders（7d）
Fill the polybag ejection chute of culture medium of edible fungus（7c）And case.
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| CN201510156781.8A CN104756762B (en) | 2015-04-03 | 2015-04-03 | Full-automatic edible mushroom compost bag sealing machine and working method thereof |
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|---|---|---|---|
| CN201510156781.8A CN104756762B (en) | 2015-04-03 | 2015-04-03 | Full-automatic edible mushroom compost bag sealing machine and working method thereof |
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