CN205411902U - A bundle all -in -one is assembled, is wound to disposable transfusion system - Google Patents

Abstract

The utility model discloses a bundle all -in -one is assembled, is wound to disposable transfusion system and application method, wherein integrative press packed bale draw together pipe feed mechanism, regulator equipment mechanism, regulation roller equipment mechanism, greatly mould needle rubber coating mechanism, mould needle equipment mechanism, vein needle rubber coating mechanism, vein needle equipment mechanism, transfusion system winding mechanism, transfusion system banding mechanism, pipe conveying mechanism greatly. The extravagant problem of resources for production can not only be avoided to the production line that this all -in -one corresponds, can also promote the qualification rate of product, reduces aseptic monitoring cost, reduces operating personnel quantity, reduction in production cost, the speed of improving production.

Description

Disposable transfusion device assembles, around the bundle all-in-one

Technical field

This utility model relates to transfusion device and assembles equipment technical field, is specifically related to disposable transfusion device assembling, around the bundle all-in-one.

Background technology

Transfusion device is the Major medical apparatus that drug injection enters human body, owing to it directly directly contacts with human vas, therefore it is especially noted that safe and sanitary, prevents from entering human body by carrying pathogenic bacteria.Infusion unit titrimeter assembly is for being delivered at syringe needle by liquid medicine, and it includes dropping funnel and trident, and trident needs to be connected by the port of glue bonding method with dropping funnel.At present, it is thus well known that it is to be completed by craft or semi-automatic production line that disposable transfusion device produces.Each parts are assembled into little assembly in advance by single device, and the most again by manually moulding pin, dropping funnel, actuator, liquid medicine filter and intravenous needle hand assembled, then artificial winding is tied up or half-automatic winder winding, the mode of production manually tied up.Each production link needs substantial amounts of manpower, health and the most bad management and control of quality, and production efficiency is low, causes the great wasting of resources.

Utility model content

The purpose of this utility model is the shortcoming and defect in order to overcome prior art, it is provided that avoid the resources of production to waste, improving product qualification rate, reduce aseptic controlling cost, reduce cost of labor, reduce production cost, improve disposable transfusion device assembling, around the bundle all-in-one and the using method of production efficiency.

Disposable transfusion device assembles, around the bundle all-in-one, including conduit feed mechanism, regulator-assembling machine structure, regulation roller assembling mechanism, large plastic pin rubber-coated mechanism, large plastic pin assembling mechanism, intravenous needle rubber-coated mechanism, intravenous needle assembling mechanism, transfusion device winding mechanism, transfusion device banding mechanism, conduit conveying mechanism.

Further, described conduit feed mechanism is for the sorting of conduit and feeding, including conduit feeding machanism, and conduit is flush mechanism, conduit wire charging mechanism.

Further, described conduit feeding machanism includes that storing feed bin, feed bin elevator, feed bin are switched fast track, conduit sorting suction nozzle；Described storing feed bin is used for depositing conduit to be produced, centre dividing plate is separated into multiple unit, bottom is concave cone shape, it is placed on feed bin handoff path, being fixed by positioner, described feed bin elevator is positioned at bin bottom and compensates for material face, and described feed bin is switched fast track and is switched fast feed bin after material stock is finished, described conduit sorting suction nozzle is positioned at the top of bin outlet, for once drawing respective numbers conduit.

Further, described conduit is flush, and mechanism includes conduit platform, catheter positioning dividing plate, the concordant plate of conduit: described conduit platform is placed in feed bin and conduit chain centre position, and described catheter positioning dividing plate is installed on conduit platform two ends, for separating conduit according to constant spacing, it is connected with conduit platform with two round steel guide rails, adjustable position, the concordant plate of conduit is by air cylinder driven, in catheter positioning well later concordant termination.

Further, described conduit wire charging mechanism includes feed bin discharging clip, conduit translation clip, locating piece is pressed under conduit, described feed bin discharging clip is arranged on slide rail platform, by electricity cylinder or air cylinder driven, vertical direction action is by air cylinder driven, two ends have guide post to ensure precision, described conduit translation clip is arranged on slide rail platform, by air cylinder driven, vertical direction action is by air cylinder driven, two ends have guide post to ensure precision, auxiliary positioning bar is had in the middle of clip, help location conduit and ensure that conduit feeding is reliable, conduit translation clip has two groups, gripping conduit two ends respectively, described conduit presses down locating piece to be fixed in the mounting seat of conduit translation clip, the most up and down or translate with clip, there are two groups, conduit two ends, location respectively.

Further, described regulator-assembling machine structure includes actuator feeding vibrating disk, straight line conveying slideway, material receiving mechanism, captures translation mechanism, catheter positioning mechanism, actuator follower.

Further, described actuator feeding vibrating disk for carrying out permutation, overturning, sort and the most correct be transported to straight line conveying slideway by unordered material, and actuator feeding vibrating disk is by circular hopper, mounting seat, base and electric magnet composition, have reverse two groups, and often group has two outlets.

Further, described straight line conveying slideway is for by controller sub-material and quickly discharging, being made up of base, slideway, cover plate, sub-material assembly, described sub-material assembly is arranged at slide egress, for being let pass one by one by material, prevent from getting stuck, straight line conveying chute inlet is connected with the outlet of actuator feeding vibrating disk, and conveying slideway has two groups, often two outlets of group, there is gas hole slideway both sides, utilize compressed air to accelerate the feeding speed of material.

Further, described material receiving mechanism is converted into constant spacing discharging in parallel for direction discharging of being connected by straight line, material receiving mechanism is by supporting plate, slide rail, driving screw mandrel and drives motor to form, two groups, left and right also fills, having the groove of profiling on supporting plate, be used for fixing material, supporting plate is connected with slide rail by gripper shoe, driving screw mandrel is installed below slide rail, is driven by Timing Belt by driving motor.

Further, described crawl translation mechanism is captured by top for the material picked out by material receiving mechanism and the most forwards carries, and by actuator through on conduit, described crawl translation mechanism is by a gantry support, lifting assembly and translation assembly composition, gantry support top board is equipped with slide rail, drive screw mandrel, drive motor, the function that multistage advances/stops can be realized, lifting assembly is by cylinder, slide rail forms, gripping body is driven by finger cylinder, pressuring flat device is arranged at jaw top, for positioning regulator, relative jaw is arranged on the slide rail of level, the assembly of whole lifting and clamping is arranged on the slide rail of gantry top board, driven by driving screw mandrel.

Further, described catheter positioning mechanism is for A/C termination and reserves one section, conveniently wear actuator, described catheter positioning mechanism is made up of upper and lower two groups of clamps, respectively by two air cylinder driven, clamp is the sub-shape of V, and clamp is guided by slide rail and ensures positioning precision, often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate.

Further, described actuator follower moves to upper regulation roller station together for will fix and follow main chain through supravasal actuator, described actuator follower includes actuator positioning component, translation assembly composition, described actuator positioning component includes positioning clip, finger cylinder, directive slide track, described translation assembly includes directive slide track, drive screw mandrel, drive motor.

Further, described regulation roller assembling mechanism is for being installed to regulation roller in actuator, including actuator roller feeding vibrating disk, straight line conveying slideway, material receiving mechanism, blanking delivery device, actuator detent mechanism.

Further, described actuator roller feeding vibrating disk for carrying out permutation, overturning, sort and the most correct be transported to straight line conveying slideway by unordered material, and actuator feeding vibrating disk is by circular hopper, mounting seat, base and electric magnet composition.

Further, described straight line conveying slideway, for by controller sub-material and quickly discharging, is made up of base, slideway, cover plate, and conveying chute inlet is connected with vibrating disk outlet, and there is gas hole slideway both sides, utilizes compressed air to accelerate the feeding speed of material.

Further, described material receiving mechanism is converted into constant spacing discharging in parallel for direction discharging of being connected by straight line, material receiving mechanism is by supporting plate, slide rail, driving screw mandrel and drives motor to form, the groove of profiling is had on supporting plate, for fixing material, supporting plate is connected with slide rail by gripper shoe, is provided with driving screw mandrel below slide rail, is driven by Timing Belt by driving motor.

Further, described blanking delivery device is used for that the roller on splicing supporting plate is delivered to actuator flush position and propelling movement snaps in actuator, and described blanking delivery device includes blanking slideway, pushing material component

Further, described large plastic pin rubber-coated mechanism is for catheter end head inwall uniform application glue, it is ensured that large plastic pin and conduit are completely embedded reliably, including glue circulations assembly, gluing needle assembly, catheter positioning assembly, the concordant assembly of conduit.

Further, described glue circulations assembly includes that gum box, skin adhesive cup, liquid level induction system, glue valve, overflow skin adhesive cup form, glue liquid level is sensed by liquid level induction system, control the opening and closing of glue valve, glue flows out from skin adhesive cup, flow in gum box, if glue amount too much will overflow in overflow skin adhesive cup.

Further, described gluing needle assembly is gantry mechanism, can rotate and move forward and backward, and rotating mechanism is done power by rotary cylinder, is coated with plastic pin rotatable guarantee uniform gluing, is coated with between plastic pin to be turned by tooth and does transmission, has a cylinder to connect tooth bar and does power source.

Further, described catheter positioning mechanism is for A/C termination and reserves one section, conveniently wear actuator, described catheter positioning mechanism is made up of upper and lower two groups of clamps, respectively by air cylinder driven, clamp is the sub-shape of V, and clamp is guided by slide rail and ensures positioning precision, often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate.

Further, the concordant assembly of described conduit is used for concordant catheter end head, allows the gluing degree of depth keep consistent, including concordant plate, lifting assembly and anterior-posterior translation assembly.

Further, described large plastic pin assembling mechanism for being assembled to the conduit of gluing by large plastic pin, including large plastic pin feeding vibrating disk, straight line conveying slideway, material receiving mechanism, crawl, rotation, translation mechanism, large plastic pin fixed mechanism, catheter positioning mechanism, the concordant mechanism of conduit, catheter directed mechanism, discharging auxiliary body.

Further, described large plastic pin feeding vibrating disk for carrying out permutation, overturning, sort and the most correct be transported to straight line conveying slideway by unordered large plastic pin, and actuator feeding vibrating disk is by circular hopper, mounting seat, base and electric magnet composition, have reverse two groups, and often group has two outlets.

Further, described straight line conveying slideway is for by large plastic pin quickly discharging, by base, slideway, cover plate, conveying chute inlet is connected with vibrating disk outlet, and conveying slideway has two groups, often two outlets of group, there is gas hole slideway both sides, utilize compressed air to accelerate the feeding speed of material.

Further, described material receiving mechanism is converted into constant spacing discharging in parallel for direction discharging of being connected by straight line, material receiving mechanism is by supporting plate, slide rail, driving screw mandrel and drives motor to form, two groups, left and right also fills, and supporting plate has the groove of profiling, for stationary support material, supporting plate is connected with slide rail by gripper shoe, being provided with driving screw mandrel below slide rail, by driving motor to be driven by Timing Belt, material receiving mechanism has two groups to be mounted side by side.

Further, the large plastic pin that described crawl, rotation, translation mechanism are used for being picked out by material receiving mechanism is captured by top and then rotates and forwards carry, and large plastic pin is put on large plastic pin fixed mechanism, described crawl translation mechanism is by a gantry support, rotary components, translation assembly, gripper assembly composition, and gantry support side is equipped with rotary cylinder, drive a rotary shaft, being provided with translation assembly in rotary shaft, translation assembly is driven by finger cylinder by air cylinder driven, gripper assembly.

Further, described large plastic pin fixed mechanism is used for fixing large plastic pin, guarantee accurately to dock with conduit, including fixing assembly, directive slide track assembly, once translate assembly, secondary translation assembly, fixing assembly has a pair cylinder to be mounted opposite, action simultaneously completes clamping and opening action, and gripper seat is connected with base by directive slide track, and base connects once translation assembly and secondary translation assembly.

Further, described catheter positioning assembly for A/C termination and reserves one section, for concordant, described catheter positioning assembly is made up of upper and lower two groups of clamps, respectively by air cylinder driven, upper clamp has twice stroke, has two cylinders to control, lower clamp one stroke, having a cylinder to control, clamp is the sub-shape of V, and clamp is guided by slide rail and ensures positioning precision, often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate.

Further, the concordant assembly of described conduit is used for concordant catheter end head, allows rigging position keep consistent, including concordant plate, lifting assembly and anterior-posterior translation assembly.

Further, described catheter directed assembly is for facilitating the docking, including lifting assembly, clamp assemblies of large plastic pin and conduit.Clamp assemblies by a pair cylinder to dress, simultaneously action control clip open Guan Bi, lifting assembly is arranged on equipment bay, uses slide rail to guide.

Further, described discharging accessory part is for ensureing that the large plastic pin head that assembled can discharging smoothly, because assembling just completes, glue does not parches, if the bad phenomenon such as the situation having the equipment of scraping can cause a departure from, including lifting assembly, belt component, lifting assembly is arranged on large plastic pin fixed mechanism termination, connected by a they sup-port, two ends are respectively arranged with a cylinder, action simultaneously realizes lifting, while equipped with drivewheel and motor, another side is equipped with driven pulley, connect with belt, belt can move up and down with mechanism to realize holding up material and leaves large plastic pin fixed mechanism and by the rotation of belt, material sent station region smoothly.

Further, described intravenous needle rubber-coated mechanism is for catheter end head inwall uniform application glue, it is ensured that intravenous needle and conduit are completely embedded reliably, including glue circulations assembly, gluing needle assembly, catheter positioning assembly, the concordant assembly of conduit.

Further, described glue circulations assembly includes gum box, skin adhesive cup, liquid level induction system, glue valve, overflow skin adhesive cup form, glue liquid level is sensed by liquid level induction system, control the opening and closing of glue valve, glue flows out from skin adhesive cup, flows in gum box, if glue amount too much will overflow in overflow skin adhesive cup.

Further, described gluing needle assembly is gantry mechanism, can rotate and move forward and backward, and rotating mechanism is done power by rotary cylinder, is coated with plastic pin rotatable guarantee uniform gluing, is coated with between plastic pin and is done transmission by gear, has a cylinder to connect tooth bar and does power source.

Further, described catheter positioning assembly is for A/C termination and reserves one section, the convenient painting accurate gluing of plastic pin, described catheter positioning mechanism is made up of upper and lower two groups of clamps, respectively by air cylinder driven, clamp is the sub-shape of V, and clamp is guided by slide rail and ensures positioning precision, often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate.

Further, the concordant assembly of described conduit is used for concordant catheter end head, allows the gluing degree of depth keep consistent, including concordant plate, lifting assembly and anterior-posterior translation assembly.

Further, described intravenous needle assembling mechanism is for installing to conduit by intravenous needle, and including straight line conveying assembly, feeding translation assembly, splicing rotates translation assembly, catheter positioning assembly, catheter directed assembly.

Further, described straight line conveying assembly is for being sequentially transported to front end by the intravenous needle assemblies assembled, including slideway, support, mounting seat, linear vibrator, base composition, slideway is supported by support, the reinforcement gusset of empty avoiding is had above slideway, support is arranged in mounting seat, and mounting seat is contained on linear vibrator, and whole assembly is contained on equipment bay.

Further, described feeding translation assembly is for vertically gripping intravenous needle, translation departs from straight line conveying assembly, including vertical gripper assembly, level transfer assembly, vertical gripper assembly is connected by single finger cylinder respectively, overall knee-action is driven by guide rod cylinder, level transfer assembly, by air cylinder driven, is guided by line slide rail, and whole mechanism is arranged on gantry support.

Further, described splicing rotates translation assembly for intravenous needle is installed to conduit, including splicing clip, the ingredients such as rotary shaft, translation slide rail, described splicing clip is often organized and is all controlled by independent finger cylinder, spinning movement is driven by rotary cylinder, and straight line assemble mechanism is guided by air cylinder driven, slide rail.

Further, described catheter positioning assembly is for A/C termination and reserves one section, convenient dress intravenous needle, described catheter positioning mechanism is made up of upper and lower two groups of clamps, respectively by air cylinder driven, clamp is the sub-shape of V, and clamp is guided by slide rail and ensures positioning precision, often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate.

Further, described catheter directed assembly shakes and the docking, including lifting assembly, clamp assemblies of conduit for convenient modern wheat.Clamp assemblies by a pair cylinder to dress, simultaneously action control clip open Guan Bi, lifting assembly is arranged on equipment bay, uses slide rail to guide.

Further, the ingredients such as described transfusion device winding mechanism, for being wound into ring-type by the transfusion device assembled, including blanking assembly, pulls open assembly, loading assemblies, winding assembly.

Further, described blanking assembly pulls open above assembly for taking off to be put into from chain by the transfusion device assembled, including the independent blanking clip of two sets, clip elevating mechanism, translation mechanism composition, described blanking clip often overlaps clip and is made up of two groups of clips, the most corresponding two chains synchronized, the often quantity of the corresponding corresponding station of group clip, described clip elevating mechanism is guided pole by two and guides, air cylinder driven, described translation mechanism two overlaps clip and is driven by independent electric cylinder respectively, and line slide rail guides.

Further, the described assembly that pulls open for pulling open to meet the space requirement of follow-up winding by intensive spacing, constituting including hopper, actuating unit, Anchoring chain part, be connected by isometric chain between hopper with hopper, the hopper in outside is connected with powerdriven Timing Belt.

Further, described loading assemblies is for being transferred to winder by the transfusion device of hopper, including clamping device, elevating mechanism, translation mechanism, described clamping device is made up of the clip with hopper respective amount, is arranged on elevating mechanism, and described elevating mechanism is by two circular guide rods, linear bearing guides, air cylinder driven, elevating mechanism is connected with line slide rail by connecting plate, screw mandrel the translation mechanism driving motor to form drives reciprocating action.

Further, described winding assembly is wound into ring mechanism for the transfusion device sent here by loading assemblies, including winding platform, rotating mechanism, position-limit mechanism, hold-down mechanism forms, material removing mechanism, described winding platform is the platform concordant with winding face, it it is the mounting platform of position-limit mechanism and hold-down mechanism, described rotating mechanism has rotated the function of winding for driving coiling action, described position-limit mechanism is for the position of restricted conduit, enable the duct to become winding edge height, prevent conduit from stacking, described hold-down mechanism is used for compressing conduit, prevent conduit loose, described material removing mechanism is the lifting action of an air cylinder driven, be fitted with preforming around sheet, for positioning conduit, winding completes, it is retracted into below winding platform around sector-meeting, facilitate banding mechanism feeding.

Further, described transfusion device banding mechanism ties up sizing for the transfusion device adhesive tape completed by winding, including material fetching mechanism, send adhesive tape mechanism, Rong Qie mechanism, outfeed belt.

Further, described material fetching mechanism takes out from winding platform for the transfusion device completed by winding, move to bundling position and complete to draw the action of adhesive tape, including feeding clip, elevating mechanism, left and right translation mechanism, anterior-posterior translation mechanism, described feeding clip is made up of two cylinders being mounted opposite, action simultaneously completes gripping, the action opened, described elevating mechanism guides by air cylinder driven and by two circular guide rods and line slideway, described left and right translation mechanism is by air cylinder driven, line slide rail guides, for completing to draw the action of adhesive tape, anterior-posterior translation is for being transplanted on bundling position by transfusion device from winding platform, driven screw mandrel to drive by driving motor to drive, line slideway guides.

Further, described send adhesive tape mechanism for disposing adhesive tape material to roll up and controlling the smooth stable output of adhesive tape, it is made up of material roll support, gathering sill, power section, said mechanism is divided into upper and lower two parts, mechanism is identical, described material roll support is used for pacifying discharging roll, and described gathering sill is used for smooth adhesive tape, and described power section is for controlling sending of adhesive tape.

Further, described Rong Qie mechanism is for fusion and cuts off the adhesive tape tied up, and by compact heap, heating wire forms.

Further, described outfeed belt is for falling belt by the finished product blanking tied up, and is exported by belt, including belt component, Power Component.

Further, described conduit conveying mechanism includes the symmetrically arranged chain of orthoscopic, chain drive successively；The conduit feeding machanism of the lineal layout arranged in side, chain termination, conduit is flush mechanism, conduit wire charging mechanism.

Disposable transfusion device assembles, the using method of around the bundle all-in-one, specifically includes following steps:

S11, integral device is carried out disinfection, dust removal process, wiping greasy dirt, check contacting material part surface with or without dust；

S2, catheter end head is concordant, and dismiss in the groove that the storing feed bin that tiles separates, it is ensured that the conduit quantity of each groove is roughly the same；

S3, pour the controller of aseptic packaging, roller, large plastic pin into corresponding vibrating disk respectively；

S4, by intravenous needle manual alignment to straight line conveying assembly；

After S5, conduit are taken by conduit sorting suction nozzle, feed bin discharging clip gripping, pull-out is put on conduit platform, the concordant two ends of the concordant plate of conduit, then is transplanted on chain by conduit translation clip gripping conduit two ends；

S6, chain intermitten, after conduit has been placed, chain once mobile spacing；

S7, actuator are sorted by vibrating disk, send after permutation, blown afloat by the pore of both sides by straight line conveying slideway and be quickly delivered to material receiving mechanism position, actuator after splicing completes successively, is captured reach by capturing translation mechanism by material receiving mechanism, and front catheter positioning mechanism is good by catheter positioning, then actuator passes conduit, catheter positioning mechanism unclamps, and actuator translation assembly carries out secondary translation, and then lazy-tongs actuator of having good positioning completes the installment work of actuator；

S8, actuator follower follow the synchronous operation of conduit conveying mechanism to regulation roller assembling mechanism station, actuator roller is sorted by vibrating disk, send after permutation, blown afloat by the pore of both sides by straight line conveying slideway and be quickly delivered to material receiving mechanism position, material receiving mechanism is after splicing completes successively, feeding position is fallen via slideway, press under the catheter positioning assembly of top, when preventing filling roller, conduit retreats, then roller is pushed into actuator by push rod, catheter positioning assembly is opened, and tracking mechanism resets to actuator and installs station；

After the rolling road installation of S9, actuator, chain moves to large plastic pin gluing station, and catheter positioning clamp is good by catheter positioning, the concordant conduit of the most concordant assembly, and painting plastic pin rotates to gum box and dips in glue, then transfers horizontal direction reach gluing to；

S0 and upper actuator roller are mounted opposite upper vein pin gluing station, and catheter positioning assembly is good by catheter positioning, the concordant conduit of the most concordant assembly, and painting plastic pin rotates to gum box and dips in glue, then transfers horizontal direction reach gluing to；

S11 and large plastic pin gluing station are upper vein pin station to dress, manual nest carries on slideway to straight line, it is pulled through the mode of straight-line oscillation, intravenous needle is transported to feeding position, caught by the splicing clip translated through rotation after vertical gripper assembly feeding, be rotated into horizontal direction, be connected with the conduit after gluing, catheter end head is clamped by catheter positioning assembly, and concordant by concordant mechanism；

S12, large plastic pin enter slideway via after vibrating disk permutation, sequence, compressed air is blown large plastic pin and is quickly moved to exit position, and by the left and right supporting plate splicing successively to dress, rotated to horizontal direction by after rotating translation clip feeding, the large plastic pin fixed mechanism splicing of front end is also fixed, catheter end head is by catheter positioning assembly pre-determined bit, the most concordant termination, clamp again, end of conduit is clamped by catheter directed mechanism, large plastic pin once advances through after catheter directed folder guides and docks with conduit, and secondary has moved forward closed butt joint, is simultaneously directed to clip and opens.Discharging auxiliary body rises, and more than large plastic pin jacking to detent mechanism, round belt is followed chain and rotated together, assists large plastic pin discharging.

S13, two groups of blanking clips decline, and capture two batches of transfusion devices simultaneously, are placed individually into two groups be installed in series and pull open on assembly, then pull open assembly action by transfusion device distance separately.

The clamping of transfusion device large plastic pin is towed on winding platform by S14, clamping device, and other partial straight lines of conduit are placed in hopper.

S15, hold-down mechanism are pressed close to around sheet, and catheter positioning mechanism rises, and coiling action starts, when, in time setting the number of turns, catheter positioning reset, around pipe action continuation action, until having wound.

S16, feeding clip decline, and clamp the conduit wound, below sheet retraction winding platform, feeding clip promotes, reach, and moves to left, feeding clip moves to left simultaneously, putting adhesive tape motor and rotated packing action, fuse body closes up, and welding also cuts off adhesive strapping tape, reset, feeding clip is opened, and finished product is fallen on outfeed belt, outfeed belt be transported on container or streamline.

The beneficial effects of the utility model are: the production line that this all-in-one is corresponding can not only avoid the problem that the resources of production are wasted, moreover it is possible to the qualification rate of improving product, reduce aseptic controlling cost, reduce operator's quantity, reduce production cost, improve speed of production.

Accompanying drawing explanation

Fig. 1 be a kind of disposable transfusion device of proposing of the present invention assemble, the top view of around the bundle all-in-one；

Fig. 2 is conduit feed bin, concordant, feeding top view；

Fig. 3 is upper adjusting bracket isometric view；

Fig. 4 is upper adjusting bracket roller left view；

Fig. 5 is upper adjusting bracket roller isometric view；

Fig. 6 is large plastic pin gluing left view；

Fig. 7 is large plastic pin gluing isometric view；

Fig. 8 is upper large plastic pin left view；

Fig. 9 is upper large plastic pin isometric view；

Figure 10 is intravenous needle gluing left view；

Figure 11 is intravenous needle gluing isometric view；

Figure 12 is upper vein pin left view；

Figure 13 is upper vein pin isometric view；

Figure 14 is winding normal axomometric drawing；

Figure 15 is winding assembly normal axomometric drawing；

Figure 16 is the top views such as winding；

Figure 17 is for tying up left view；

Figure 18 is for tying up isometric view.

In accompanying drawing: 01, conduit feed mechanism, 02, regulator-assembling machine structure, 03, regulation roller assembling mechanism, 04, large plastic pin rubber-coated mechanism, 05, large plastic pin assembling mechanism, 06, intravenous needle rubber-coated mechanism, 07, intravenous needle assembling mechanism, 08, transfusion device winding mechanism, 09, transfusion device banding mechanism, 10, conduit chain；

101, storing feed bin, 102, feed bin elevator, 103, feed bin be switched fast track, 104, conduit sorting suction nozzle, 105, conduit platform, 106, catheter positioning dividing plate, 107, the concordant plate of conduit, 108, round steel guide rail, 109, feed bin discharging clip, 110, conduit translation clip, 111, press locating piece under conduit, 112, slide rail platform, 113, electricity cylinder；

201, straight line conveying slideway, 202, material receiving mechanism, 203, capture translation mechanism, 204, catheter positioning mechanism, 205, actuator follower, 206, base, 207, slideway, 208, cover plate, 209, sub-material assembly, 210, supporting plate, 211, slide rail, 212, screw mandrel is driven, 213, drive motor, 214, gripper shoe, 215, gantry support, 216, lifting assembly, 217, translation assembly, 218, pressuring flat device, 219, clamp, 221, actuator positioning component；

303, blanking delivery device, 304, actuator detent mechanism, 310, drive screw mandrel, 313, blanking slideway, 314, pushing material component；

401, glue circulations assembly, 402, gluing needle assembly, 403, catheter positioning assembly, 404, the concordant assembly of conduit, 405, gum box, 406, skin adhesive cup, 407, liquid level induction system, 408, glue valve, 409, overflow skin adhesive cup, 410, be coated with plastic pin, 411, gear, 412, tooth bar, 414, concordant plate, 416, anterior-posterior translation assembly；

501, capture, rotate, translation mechanism, 502, large plastic pin fixed mechanism, 503, the concordant mechanism of conduit, 504, catheter directed mechanism, 505, discharging auxiliary body, 506, rotary components, 507, rotary shaft, 508, fixing assembly, 509, directive slide track assembly, 510, assembly is once translated, 511, secondary translation assembly, 512, clamp assemblies, 513, belt component, 514, support bar, 515, drivewheel, 516, driven pulley；

601, gantry mechanism；

701, straight line conveying assembly, 702, feeding translation assembly, 703, splicing rotate translation assembly, 704, support, 705, mounting seat, 706, linear vibrator, 707, vertical gripper assembly, 708, translation departs from straight line conveying assembly, and 709, splicing clip, 710, translation slide rail:

801, blanking assembly, 802, pull open assembly, 803, loading assemblies, 804, winding assembly, 805, blanking clip, 806, clip elevating mechanism, 807, translation mechanism, 808, hopper, 809, actuating unit, 810, Anchoring chain, 811, clamping device, 812, elevating mechanism, 814, guide rod, 815, connecting plate, 816, winding platform, 817, rotating mechanism, 818, position-limit mechanism, 819, hold-down mechanism, 820, material removing mechanism, 821, around sheet；

901, material fetching mechanism, 902, send adhesive tape mechanism, 903, Rong Qie mechanism, 904, outfeed belt, 905, feeding clip, 907, left and right translation mechanism, 908, anterior-posterior translation mechanism, 909, circular guide rod, 910, material roll support, 911, gathering sill, 912, power section, 913, material volume, 914, compact heap, 915, heating wire, 916, belt, 917, Power Component.

Detailed description of the invention

Below in conjunction with embodiment, detailed description of the invention of the present utility model is described in further detail:

As shown in Figure 1, first aspect present invention provides disposable transfusion device to assemble, around the bundle all-in-one, including conduit feed mechanism 01, regulator-assembling machine structure 02, regulation roller assembling mechanism 03, large plastic pin rubber-coated mechanism 04, large plastic pin assembling mechanism 05, intravenous needle rubber-coated mechanism 06, intravenous needle assembling mechanism 07, transfusion device winding mechanism 08, transfusion device banding mechanism 09, conduit chain 10.

As in figure 2 it is shown, conduit feed mechanism 01 is for the sorting of conduit and feeding, including conduit feeding machanism, conduit is flush mechanism, conduit wire charging mechanism；Conduit feeding machanism includes that storing feed bin 101, feed bin elevator 102, feed bin are switched fast track 103, conduit sorting suction nozzle 104；

Storing feed bin 101 is used for depositing conduit to be produced, centre dividing plate is separated into multiple unit, bottom is concave cone shape, it is placed on feed bin handoff path 103, being fixed by positioner, feed bin elevator 102 is positioned at bin bottom and compensates for material face, and feed bin is switched fast track 103 and is switched fast feed bin after material stock is finished, conduit sorting suction nozzle 104 is positioned at the top of bin outlet, for once drawing respective numbers conduit；Conduit is flush, and mechanism includes conduit platform 105, catheter positioning dividing plate 106, the concordant plate of conduit 107；Conduit platform 105 is placed in feed bin and conduit conveying mechanism 10 centre position, catheter positioning dividing plate 106 is installed on conduit platform two ends, for conduit is separated according to constant spacing, it is connected with conduit platform 105 with two round steel guide rails 108, adjustable position, the concordant plate of conduit 107 is driven by cylinder 113, in catheter positioning well later concordant termination；Conduit wire charging mechanism includes feed bin discharging clip 109, conduit translation clip 110, locating piece 111 is pressed under conduit, feed bin discharging clip 109 is arranged on slide rail platform 112, by air cylinder driven 113, vertical direction action is driven by cylinder 113, two ends have guide post to ensure precision, conduit translation clip 110 is arranged on slide rail platform 112, by air cylinder driven 113, vertical direction action is driven by cylinder 113, two ends have guide post to ensure precision, auxiliary positioning bar is had in the middle of clip, help location conduit and ensure that conduit feeding is reliable, conduit translation clip 110 has two groups, gripping conduit two ends respectively, conduit presses down locating piece 111 to be fixed in the mounting seat of conduit translation clip, the most up and down or translate with clip, there are two groups, conduit two ends, location respectively；

Regulator-assembling machine structure 02 includes actuator feeding vibrating disk, straight line conveying slideway 201, material receiving mechanism 202, captures translation mechanism 203, catheter positioning mechanism 204, actuator follower 205；Actuator feeding vibrating disk for carrying out permutation, overturning, sort and the most correct be transported to straight line conveying slideway 201 by unordered material, actuator feeding vibrating disk is by circular hopper, mounting seat, base and electric magnet composition, having reverse two groups, often group has two outlets；Straight line conveying slideway 201 is for by controller sub-material and quickly discharging, it is made up of base 206, slideway 207, cover plate 208, sub-material assembly 209, sub-material assembly 209 is arranged on slideway 207 exit, for being let pass one by one by material, preventing from getting stuck, straight line conveying slideway 201 entrance is connected with the outlet of actuator feeding vibrating disk, straight line conveying slideway 201 has two groups, often two outlets of group, there is gas hole slideway 207 both sides, utilize compressed air to accelerate the feeding speed of material；Material receiving mechanism 202 is converted into constant spacing discharging in parallel for direction discharging of being connected by straight line, material receiving mechanism 202 is by supporting plate 210, slide rail 211, driving screw mandrel 212 and drives motor 213 to form, two groups, left and right also fills, the groove of profiling is had on supporting plate 210, for fixing material, supporting plate 210 is connected with slide rail 211 by gripper shoe 214, is provided with driving screw mandrel 212 below slide rail 211, is driven by Timing Belt by driving motor 213；The material that crawl translation mechanism 203 is used for being picked out by material receiving mechanism 202 is captured by top and the most forwards carries, and by actuator through on conduit, capture translation mechanism 203 by a gantry support 215, lifting assembly 216 and translation assembly 217 form, gantry support 215 top board is equipped with slide rail 211, drive screw mandrel 212, drive motor 213, the function that multistage advances/stops can be realized, lifting assembly 216 is by cylinder 113, slide rail 211 forms, gripping body is driven by finger cylinder 113, pressuring flat device 218 is arranged at jaw top, for positioning regulator, relative jaw is arranged on the slide rail 211 of level, the assembly of whole lifting and clamping is arranged on the slide rail 211 of gantry top board, driven by driving screw mandrel 212；

Catheter positioning mechanism 204 is for A/C termination and reserves one section, conveniently wear actuator, catheter positioning mechanism 204 is made up of upper and lower two groups of clamps 219, driven by two cylinders 113 respectively, clamp 219 is sub-shape in V, clamp 219 is guided by slide rail 211 and ensures positioning precision, and often group clamp 219 is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；Actuator follower 205 moves to upper regulation roller station together for will fix and follow main chain through supravasal actuator, actuator follower 205 includes that actuator positioning component 211, translation assembly 217 form, actuator positioning component includes positioning clip, finger cylinder, directive slide track, translation assembly 217 includes directive slide track, drive screw mandrel 212, drive motor 213.

As shown in Figure 4, Figure 5, regulation roller assembling mechanism 03 is for being installed to regulation roller in actuator, including actuator roller feeding vibrating disk, straight line conveying slideway 201, material receiving mechanism 202, blanking delivery device 201, actuator detent mechanism 202；

Actuator roller feeding vibrating disk for carrying out permutation, overturning, sort and the most correct be transported to straight line conveying slideway by unordered material, and actuator feeding vibrating disk is by circular hopper, mounting seat, base 206 and electric magnet composition；Straight line conveying slideway 201 is for by controller sub-material and quickly discharging, 208 are formed by base 206, slideway 207, cover plate, straight line conveying slideway 201 entrance is connected with vibrating disk outlet, and there is gas hole slideway 207 both sides, utilizes compressed air to accelerate the feeding speed of material；Material receiving mechanism 202 is converted into constant spacing discharging in parallel for direction discharging of being connected by straight line, material receiving mechanism is by supporting plate 210, slide rail 211, driving screw mandrel 212 and drives motor 213 to form, the groove of profiling is had on supporting plate, for fixing material, supporting plate 210 is connected with slide rail 211 by gripper shoe 214, driving screw mandrel 212 is installed below slide rail 211, is driven by Timing Belt by driving motor 213；Blanking delivery device 201 is used for that the roller on splicing supporting plate is delivered to actuator flush position and propelling movement snaps in actuator, and blanking delivery device 201 includes blanking slideway 304, pushing material component 206.

As shown in Figure 6, Figure 7, large plastic pin rubber-coated mechanism 04 is for catheter end head inwall uniform application glue, it is ensured that large plastic pin and conduit are completely embedded reliably, including glue circulations assembly 401, gluing needle assembly 402, catheter positioning assembly 403, the concordant assembly of conduit 404；

Glue circulations assembly includes gum box 405, skin adhesive cup 406, liquid level induction system 407, glue valve 408, overflow skin adhesive cup composition 409, glue liquid level senses 407 by liquid level induction system, control the opening and closing of glue valve 408, glue flows out from skin adhesive cup 406, flow in gum box 405, if glue amount too much will overflow in overflow skin adhesive cup 409；Gluing needle assembly 402 is gantry mechanism, can rotate and move forward and backward, and rotating mechanism is done power by rotary cylinder, is coated with plastic pin 410 rotatable guarantee uniform gluing, is coated with between plastic pin 410 and is done transmission by gear 411, has a cylinder 113 to connect tooth bar 412 and do power source；Catheter positioning mechanism 403 is for A/C termination and reserves one section, conveniently wear actuator, catheter positioning mechanism is made up of upper and lower two groups of clamps 219, driven by cylinder 113 respectively, clamp is the sub-shape of V, clamp 219 is guided by slide rail 211 and ensures positioning precision, and often group clamp 219 is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；The concordant assembly of conduit 404, for concordant catheter end head, allows the gluing degree of depth keep consistent, including concordant plate 219, lifting assembly 216 and anterior-posterior translation assembly 414.

As shown in Figure 8, Figure 9, large plastic pin assembling mechanism 05 for being assembled to the conduit of gluing by large plastic pin, including large plastic pin feeding vibrating disk, straight line conveying slideway 201, material receiving mechanism 202, crawl, rotation, translation mechanism 501, large plastic pin fixed mechanism 502, catheter positioning mechanism 204, the concordant mechanism of conduit 503, catheter directed mechanism 504, discharging auxiliary body 505；

Large plastic pin feeding vibrating disk for carrying out permutation, overturning, sort and the most correct be transported to straight line conveying slideway 201 by unordered large plastic pin, actuator feeding vibrating disk is by circular hopper, mounting seat, base 206 and electric magnet composition, having reverse two groups, often group has two outlets；Straight line conveying slideway 201 is for by large plastic pin quickly discharging, by base 206, slideway 207, cover plate 208, straight line conveying slideway 201 entrance is connected with vibrating disk outlet, straight line conveying slideway 201 has two groups, often two outlets of group, there is gas hole slideway 207 both sides, utilize compressed air to accelerate the feeding speed of material；

Material receiving mechanism 202 is converted into constant spacing discharging in parallel for direction discharging of being connected by straight line, material receiving mechanism 202 is by supporting plate 210, slide rail 211, driving screw mandrel 212 and drives motor 213 to form, two groups, left and right also fills, the groove of profiling is had on supporting plate 210, for stationary support material, supporting plate 210 is connected with slide rail 211 by gripper shoe 214, is provided with driving screw mandrel 212 below slide rail 211, by driving motor 213 to be driven by Timing Belt, material receiving mechanism 202 has two groups to be mounted side by side；The large plastic pin that crawl, rotation, translation mechanism 501 are used for being picked out by material receiving mechanism is captured by top and then rotates and forwards carry, and large plastic pin is put on large plastic pin fixed mechanism, capture translation mechanism by a gantry support 215, rotary components 506, translation assembly 217, gripper assembly 533 form, gantry support 215 side is equipped with rotary cylinder, drive a rotary shaft 507, translation assembly 217 is installed in rotary shaft 507, translation assembly 217 is driven by cylinder 113, and gripper assembly 533 is driven by finger cylinder；

Large plastic pin fixed mechanism 502 is used for fixing large plastic pin, guarantee accurately to dock with conduit, including fixing assembly 508, directive slide track assembly 509, once translation assembly 510, secondary translation assembly 511, fixing assembly 508 has a pair cylinder 113 to be mounted opposite, action simultaneously completes clamping and opening action, gripper seat is connected with base 206 by directive slide track 211, and base 206 connects once translation assembly 510 and secondary translation assembly 511；Catheter positioning assembly 204 is for A/C termination and reserves one section, for concordant, catheter positioning assembly 204 is made up of upper and lower two groups of clamps 219, is driven by cylinder 113 respectively, upper clamp has twice stroke, two cylinders 113 are had to control, lower clamp one stroke, there is a cylinder 113 to control, clamp 219 is sub-shape in V, clamp 219 is guided by slide rail 211 and ensures positioning precision, and often group clamp 219 is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；The concordant assembly of conduit 503, for concordant catheter end head, allows rigging position keep consistent, including concordant plate 414, lifting assembly 216 and anterior-posterior translation assembly 416.

Catheter directed assembly 504 is for facilitating the docking, including lifting assembly 216, clamp assemblies 512 of large plastic pin and conduit.Clamp assemblies 512 by a pair cylinder 113 to dress, simultaneously action control clip open Guan Bi, lifting assembly 216 is arranged on equipment bay, uses slide rail 211 to guide；Discharging accessory part 505 is for ensureing that the large plastic pin head that assembled can discharging smoothly, because assembling just completes, glue does not parches, if the bad phenomenon such as the situation having the equipment of scraping can cause a departure from, including lifting assembly 216, belt component 513, lifting assembly 216 is arranged on large plastic pin fixed mechanism termination, connection is supported by a support bar 514, two ends are respectively arranged with a cylinder 113, action simultaneously realizes lifting, while equipped with drivewheel 515 and motor, another side is equipped with driven pulley 516, connect with belt, belt can move up and down with mechanism to realize holding up material and leaves large plastic pin fixed mechanism 502 and by the rotation of belt, material sent station region smoothly.

As shown in Figure 10, Figure 11, intravenous needle rubber-coated mechanism 06 is for catheter end head inwall uniform application glue, ensure that intravenous needle and conduit are completely embedded reliably, including glue circulations assembly 401, gluing needle assembly 402, catheter positioning assembly 403, the concordant assembly of conduit 404；

Glue circulations assembly includes that gum box 405, skin adhesive cup 406, liquid level induction system 407, glue valve 408, overflow skin adhesive cup 409 form, glue liquid level senses 407 by liquid level induction system, control the opening and closing of glue valve 408, glue flows out from skin adhesive cup 406, flow in gum box 405, if glue amount too much will overflow in overflow skin adhesive cup 409；Gluing needle assembly is gantry mechanism 601, can rotate and move forward and backward, and rotating mechanism is done power by rotary cylinder, is coated with plastic pin 410 rotatable guarantee uniform gluing, is coated with between plastic pin 410 and is done transmission by gear 411, has a cylinder to connect tooth bar 412 and does power source；

Catheter positioning assembly 403 is for A/C termination and reserves one section, the convenient painting accurate gluing of plastic pin, catheter positioning assembly 204 is made up of upper and lower two groups of clamps 219, driven by cylinder 113 respectively, clamp 219 is sub-shape in V, clamp 219 is guided by slide rail 211 and ensures positioning precision, and often group clamp 219 is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；The concordant assembly of conduit 404, for concordant catheter end head, allows the gluing degree of depth keep consistent, including concordant plate 414, lifting assembly 216 and anterior-posterior translation assembly 416.

As shown in Figure 12 and Figure 13, intravenous needle assembling mechanism 07 is for installing to conduit by intravenous needle (containing liquid medicine filter), including straight line conveying assembly 701, feeding translation assembly 702, splicing rotates translation assembly 703, catheter positioning assembly 403, catheter directed assembly 504；

Straight line conveying assembly 701 is for being sequentially transported to front end by the intravenous needle assemblies assembled, form including slideway 207, support 704, mounting seat 705, linear vibrator 706, base 206, slideway 207 is supported by support 704, the reinforcement gusset of empty avoiding is had above slideway 207, support 704 is arranged in mounting seat 705, mounting seat 705 is contained on linear vibrator 706, and whole assembly is contained on equipment bay 206.

Feeding translation assembly 702 is for vertically gripping intravenous needle, translation departs from straight line conveying, including vertical gripper assembly 707, level transfer assembly 708, vertically gripper assembly is connected by single finger cylinder respectively, and overall knee-action is driven by guide rod cylinder, and level transfer assembly 708 is by air cylinder driven, being guided by line slide rail, whole mechanism is arranged on gantry support 215；Splicing rotates translation assembly 703 for intravenous needle is installed to conduit, the ingredient such as including splicing clip 709, rotary shaft 507, translation slide rail 710, splicing clip 709 is often organized and is all controlled by independent finger cylinder, spinning movement is driven by rotary cylinder, straight line assemble mechanism is guided by air cylinder driven, slide rail

Catheter positioning assembly 403 is for A/C termination and reserves one section, convenient dress intravenous needle, catheter positioning assembly 403 is made up of upper and lower two groups of clamps 219, driven by cylinder 113 respectively, clamp 219 is sub-shape in V, clamp is guided by slide rail 211 and ensures positioning precision, and often group clamp 219 is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；Catheter directed assembly 504 shakes and the docking, including lifting assembly 216, clamp assemblies 527 of conduit for convenient modern wheat.Clamp assemblies 527 by a pair cylinder 113 to dress, simultaneously action control clip open Guan Bi, lifting assembly 216 is arranged on equipment bay, uses slide rail 211 to guide.

As shown in Figure 14, Figure 15, Figure 16, the ingredients such as transfusion device winding mechanism 08, for being wound into ring-type by the transfusion device assembled, including blanking assembly 801, pulls open assembly 802, loading assemblies 803, winding assembly 804；

Blanking assembly 801 pulls open above assembly for taking off to be put into from chain by the transfusion device assembled, form including the independent blanking clip 805 of two sets, clip elevating mechanism 806, translation mechanism 807, blanking clip 805 often overlaps clip and is made up of two groups of clips, the most corresponding two chains synchronized, the often quantity of the corresponding corresponding station of group clip, clip elevating mechanism 806 is guided pole by two and guides, cylinder 113 drives, 807 liang of set clips of translation mechanism are driven by independent electric cylinder respectively, and line slide rail guides.

Pull open assembly 802 for intensive spacing is pulled open to meet the space requirement of follow-up winding, constitute including hopper 808, actuating unit 809, Anchoring chain 810 part, being connected by isometric chain between hopper with hopper, the hopper in outside is connected with powerdriven Timing Belt；Loading assemblies 803 is for being transferred to winder by the transfusion device of hopper, including clamping device 811, elevating mechanism 812, translation mechanism 807, clamping device 811 is made up of the clip with hopper 808 respective amount, it is arranged on elevating mechanism 812, elevating mechanism 812 is guided by two circular guide rods 814, linear bearing, and cylinder 113 drives, elevating mechanism is connected with line slide rail by connecting plate 815, screw mandrel the translation mechanism 807 driving motor to form drives reciprocating action.

nullWinding assembly 804 is wound into ring mechanism for the transfusion device sent here by loading assemblies，Including winding platform 816，Rotating mechanism 817，Position-limit mechanism 818，Hold-down mechanism composition 819，Material removing mechanism 820，Winding platform 816 is the platform concordant with winding face，It is position-limit mechanism 818 and the mounting platform of hold-down mechanism 819，Rotating mechanism 817 has rotated the function of winding for driving coiling action，Position-limit mechanism 818 is for the position of restricted conduit，Enable the duct to become winding edge height，Prevent conduit from stacking，Hold-down mechanism 819 is used for compressing conduit，Prevent conduit loose，Material removing mechanism 820 is the lifting action that a cylinder 113 drives，Be fitted with preforming around sheet 821，For positioning conduit，Winding completes，It is retracted into below winding platform 816 around sector-meeting，Facilitate banding mechanism 09 feeding.

As shown in Figure 17, Figure 18, transfusion device banding mechanism 09 ties up sizing for the transfusion device adhesive tape completed by winding, including material fetching mechanism 901, send adhesive tape mechanism 902, Rong Qie mechanism 903, outfeed belt 904.

Material fetching mechanism 901 takes out from winding platform 816 for the transfusion device completed by winding, move to bundling position and complete to draw the action of adhesive tape, including feeding clip 905, elevating mechanism 812, left and right translation mechanism 907, anterior-posterior translation mechanism 908, feeding clip is made up of two cylinders being mounted opposite 113, action simultaneously completes gripping, the action opened, elevating mechanism 812 is driven by cylinder 113 and is guided by two circular guide rods 909 and line slideway, left and right translation mechanism 907 is driven by cylinder 113, line slide rail guides, for completing to draw the action of adhesive tape, anterior-posterior translation mechanism 908 is for being transplanted on bundling position by transfusion device from winding platform, driving screw mandrel 212 is driven to drive by driving motor 213, line slideway guides.

Send adhesive tape mechanism 902 for disposing adhesive tape material to roll up and controlling the smooth stable output of adhesive tape, it is made up of material roll support 910, gathering sill 911, power section 912, said mechanism is divided into upper and lower two parts, mechanism is identical, material roll support 910 is used for pacifying discharging roll 913, gathering sill 911 is for smooth adhesive tape, and power section 912 is for controlling sending of adhesive tape；Rong Qie mechanism 903 is for fusion and cuts off the adhesive tape tied up, by compact heap 914, heating wire composition 915；Outfeed belt 904 is for falling belt by the finished product blanking tied up, and is exported by belt, including belt component 916, Power Component 917.

Disposable transfusion device assembles, the using method of around the bundle all-in-one, specifically includes following steps:

S1, integral device is carried out disinfection, dust removal process, wiping greasy dirt, check contacting material part surface with or without dust；

S2, catheter end head is concordant, and dismiss in the groove that the storing feed bin 101 that tiles separates, it is ensured that the conduit quantity of each groove is roughly the same；

S3, pour the controller of aseptic packaging, roller, large plastic pin into corresponding vibrating disk respectively；

S4, by intravenous needle manual alignment to straight line conveying assembly 701；

S5, conduit, are gripped by feed bin discharging clip 109 after suction nozzle 104 takes by conduit sorting, and pull-out is put on conduit platform 105, the concordant two ends of the concordant plate of conduit 107, then are gripped conduit two ends by conduit translation clip 110 and be transplanted on chain；

S6, chain intermitten, after conduit has been placed, chain once moves 16 spacing (14 effective stations)；

S7, actuator are sorted by vibrating disk, send after permutation, blown afloat by the pore of both sides by straight line conveying slideway 201 and be quickly delivered to material receiving mechanism 202 position, actuator after splicing completes successively, is captured reach by capturing translation mechanism 203 by material receiving mechanism 202, and front catheter positioning mechanism 204 is good by catheter positioning, then actuator passes conduit, catheter positioning mechanism 204 unclamps, and actuator translation assembly carries out secondary translation, and then lazy-tongs actuator of having good positioning completes the installment work of actuator；

S8, actuator follower 205 follows conduit conveying mechanism 10 synchronous operation to regulation roller assembling mechanism 03 station, actuator roller is sorted by vibrating disk, send after permutation, blown afloat by the pore of both sides by straight line conveying slideway 201 and be quickly delivered to material receiving mechanism 202 position, material receiving mechanism 202 is after splicing completes successively, feeding position is fallen via slideway 207, the catheter positioning assembly of top is pressed for 403 times, when preventing filling roller, conduit retreats, then roller is pushed into actuator by push rod, catheter positioning assembly 403 is opened, tracking mechanism resets to actuator and installs station；

After the rolling road installation of S9, actuator, chain moves to large plastic pin gluing 04 station, and catheter positioning clamp 219 is good by catheter positioning, the most concordant concordant conduit of assembly 404, and painting plastic pin 410 rotates to gum box 405 and dips in glue, then transfers horizontal direction reach gluing to；

S10 and upper actuator roller are mounted opposite upper vein pin gluing 06 station, and catheter positioning assembly 403 is good by catheter positioning, the most concordant concordant conduit of assembly 404, and painting plastic pin 410 rotates to gum box 405 and dips in glue, then transfers horizontal direction reach gluing to；

S11 and large plastic pin gluing station are upper vein pin 07 station to dress, manual nest carries on slideway 201 to straight line, it is pulled through the mode of straight-line oscillation, intravenous needle is transported to feeding position, caught by the splicing clip 714 translated through rotation after vertical gripper assembly 711 feeding, be rotated into horizontal direction, be connected with the conduit after gluing, catheter end head is clamped by catheter positioning assembly 403, and concordant by concordant mechanism；

S12, large plastic pin is via vibrating disk permutation, slideway 207 is entered after sequence, compressed air is blown large plastic pin and is quickly moved to exit position, and by left and right supporting plate 210 splicing successively to dress, rotated to horizontal direction by after rotating translation clip feeding, large plastic pin fixed mechanism 502 splicing of front end is also fixed, catheter end head is by catheter positioning assembly 403 pre-determined bit, the most concordant termination, clamp again, end of conduit is clamped by catheter directed mechanism 504, large plastic pin once advances through after catheter directed folder guides and docks with conduit, secondary has moved forward closed butt joint, it is simultaneously directed to clip open.Discharging auxiliary body 505 rises, and more than large plastic pin jacking to detent mechanism, round belt is followed chain and rotated together, assists large plastic pin discharging.

S13, two groups of blanking clips 805 decline, and capture two batches of transfusion devices simultaneously, are placed individually into two groups be installed in series and pull open on assembly 802, then pull open assembly 802 action by transfusion device distance separately.

The clamping of transfusion device large plastic pin is towed on winding platform 816 by S14, clamping device 811, and other partial straight lines of conduit are placed in hopper 808.

S15, hold-down mechanism 819 are pressed close to around sheet 821, and catheter positioning mechanism 204 rises, and coiling action starts.When, in time setting the number of turns, catheter positioning mechanism 204 resets, around pipe action continuation action, until having wound.

S16, feeding clip 905 decline, and clamp the conduit wound, and wind platform less than 816 around sheet 821 retraction, feeding clip 905 promotes, reach, and moves to left, feeding clip 905 moves to left simultaneously, putting adhesive tape motor and rotated packing action, fuse body 903 closes up, and welding also cuts off adhesive strapping tape, reset, feeding clip 905 is opened, and finished product is fallen on outfeed belt 904, outfeed belt be transported on container or streamline.

The above is only preferred implementation of the present utility model; should be understood that; for the person of ordinary skill of the art; on the premise of without departing from this utility model know-why; can also make some improvements and modifications, these improvements and modifications should also be as being considered as within protection domain of the present utility model.

Claims (10)

1. disposable transfusion device assembling, around the bundle all-in-one, it is characterized in that, including conduit feed mechanism, regulator-assembling machine structure, regulation roller assembling mechanism, large plastic pin rubber-coated mechanism, large plastic pin assembling mechanism, intravenous needle rubber-coated mechanism, intravenous needle assembling mechanism, transfusion device winding mechanism, transfusion device banding mechanism, conduit conveying mechanism；Described conduit conveying mechanism is made up of the carrier chain of two parallel synchronous, there is conduit fixation kit above, it it is the bus of machine part assembled part, conduit conveying mechanism starting point termination, described conduit feed mechanism position, conduit is transferred to conduit conveying mechanism from conduit feed mechanism via servo module system and fixes；Described regulator-assembling machine structure, regulation wheel assembling mechanism, large plastic pin rubber-coated mechanism, large plastic pin assembling mechanism are positioned at conduit conveying mechanism side；Intravenous needle rubber-coated mechanism, intravenous needle assembling mechanism are positioned at conduit conveying mechanism opposite side；Described conduit moves with conduit conveying mechanism, sequentially passes through each station, and material is assembled on conduit by each station respectively；Described transfusion device winding mechanism is positioned at conduit conveying mechanism terminal termination, and described transfusion device banding mechanism is positioned at the exit of transfusion device winding mechanism.

Disposable transfusion device the most according to claim 1 assembles, around the bundle all-in-one, it is characterised in that described conduit feed mechanism is for the sorting of conduit and feeding, including conduit feeding machanism, and conduit is flush mechanism, conduit wire charging mechanism；Described conduit feeding machanism includes that storing feed bin, feed bin elevator, feed bin are switched fast track, conduit sorting suction nozzle；Described storing feed bin is used for depositing conduit to be produced, centre dividing plate is separated into multiple unit, bottom is concave cone shape, it is placed on feed bin handoff path, being fixed by positioner, described feed bin elevator is positioned at bin bottom and compensates for material face, and described feed bin is switched fast track and is switched fast feed bin after material stock is finished, described conduit sorting suction nozzle is positioned at the top of bin outlet, for once drawing respective numbers conduit；Described conduit is flush, and mechanism includes conduit platform, catheter positioning dividing plate, the concordant plate of conduit；Described conduit platform is placed in feed bin and conduit chain centre position, described catheter positioning dividing plate is installed on conduit platform two ends, for conduit is separated according to constant spacing, it is connected with conduit platform with two round steel guide rails, adjustable position, the concordant plate of conduit is by air cylinder driven, in catheter positioning well later concordant termination；Described conduit wire charging mechanism includes feed bin discharging clip, conduit translation clip, locating piece is pressed under conduit, described feed bin discharging clip is arranged on slide rail platform, by electricity cylinder or air cylinder driven, vertical direction action is by air cylinder driven, two ends have guide post to ensure precision, described conduit translation clip is arranged on slide rail platform, by air cylinder driven, vertical direction action is by air cylinder driven, two ends have guide post to ensure precision, auxiliary positioning bar is had in the middle of clip, help location conduit and ensure that conduit feeding is reliable, conduit translation clip has two groups, gripping conduit two ends respectively, described conduit presses down locating piece to be fixed in the mounting seat of conduit translation clip, the most up and down or translate with clip, there are two groups, conduit two ends, location respectively.

Disposable transfusion device the most according to claim 1 assembles, around the bundle all-in-one, it is characterised in that described regulator-assembling machine structure includes actuator feeding vibrating disk, straight line conveying slideway, material receiving mechanism, capture translation mechanism, catheter positioning mechanism, actuator follower；Described actuator feeding vibrating disk for carrying out permutation, overturning, sort and the most correct be transported to straight line conveying slideway by unordered material, actuator feeding vibrating disk is by circular hopper, mounting seat, base and electric magnet composition, having reverse two groups, often group has two outlets；Described straight line conveying slideway is for by controller sub-material and quickly discharging, it is made up of base, slideway, cover plate, sub-material assembly, described sub-material assembly is arranged at slide egress, for being let pass one by one by material, preventing from getting stuck, straight line conveying chute inlet is connected with the outlet of actuator feeding vibrating disk, conveying slideway has two groups, often two outlets of group, there is gas hole slideway both sides, utilize compressed air to accelerate the feeding speed of material；Described material receiving mechanism is converted into constant spacing discharging in parallel for direction discharging of being connected by straight line, material receiving mechanism is by supporting plate, slide rail, driving screw mandrel and drives motor to form, two groups, left and right also fills, the groove of profiling is had on supporting plate, for fixing material, supporting plate is connected with slide rail by gripper shoe, is provided with driving screw mandrel below slide rail, is driven by Timing Belt by driving motor；Described crawl translation mechanism is captured by top for the material picked out by material receiving mechanism and the most forwards carries, and by actuator through on conduit, described crawl translation mechanism is by a gantry support, lifting assembly and translation assembly composition, gantry support top board is equipped with slide rail, drive screw mandrel, drive motor, the function that multistage advances/stops can be realized, lifting assembly is by cylinder, slide rail forms, gripping body is driven by finger cylinder, pressuring flat device is arranged at jaw top, for positioning regulator, relative jaw is arranged on the slide rail of level, the assembly of whole lifting and clamping is arranged on the slide rail of gantry top board, driven by driving screw mandrel；Described catheter positioning mechanism is for A/C termination and reserves one section, conveniently wear actuator, described catheter positioning mechanism is made up of upper and lower two groups of clamps, respectively by two air cylinder driven, clamp is the sub-shape of V, clamp is guided by slide rail and ensures positioning precision, and often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；Described actuator follower moves to upper regulation roller station together for will fix and follow main chain through supravasal actuator, described actuator follower includes actuator positioning component, translation assembly composition, described actuator positioning component includes positioning clip, finger cylinder, directive slide track, described translation assembly includes directive slide track, drive screw mandrel, drive motor.

Disposable transfusion device the most according to claim 1 assembles, around the bundle all-in-one, it is characterized in that, described regulation roller assembling mechanism is for being installed to regulation roller in actuator, including actuator roller feeding vibrating disk, straight line conveying slideway, material receiving mechanism, blanking delivery device, actuator detent mechanism；Described actuator roller feeding vibrating disk for carrying out permutation, overturning, sort and the most correct be transported to straight line conveying slideway by unordered material, and actuator feeding vibrating disk is by circular hopper, mounting seat, base and electric magnet composition；Described straight line conveying slideway, for by controller sub-material and quickly discharging, is made up of base, slideway, cover plate, and conveying chute inlet is connected with vibrating disk outlet, and there is gas hole slideway both sides, utilizes compressed air to accelerate the feeding speed of material；Described material receiving mechanism is converted into constant spacing discharging in parallel for direction discharging of being connected by straight line, material receiving mechanism is by supporting plate, slide rail, driving screw mandrel and drives motor to form, the groove of profiling is had on supporting plate, for fixing material, supporting plate is connected with slide rail by gripper shoe, driving screw mandrel is installed below slide rail, is driven by Timing Belt by driving motor.

5. the disposable transfusion device stated according to claim 1 assembles, around the bundle all-in-one, it is characterized in that, described large plastic pin rubber-coated mechanism is for catheter end head inwall uniform application glue, ensure that large plastic pin and conduit are completely embedded reliably, including glue circulations assembly, gluing needle assembly, catheter positioning assembly, the concordant assembly of conduit；Described glue circulations assembly includes that gum box, skin adhesive cup, liquid level induction system, glue valve, overflow skin adhesive cup form, glue liquid level is sensed by liquid level induction system, control the opening and closing of glue valve, glue flows out from skin adhesive cup, flow in gum box, if glue amount too much will overflow in overflow skin adhesive cup；Described gluing needle assembly is gantry mechanism, can rotate and move forward and backward, and rotating mechanism is done power by rotary cylinder, is coated with plastic pin rotatable guarantee uniform gluing, is coated with between plastic pin and is done transmission by gear, has a cylinder to connect tooth bar and does power source；Described catheter positioning mechanism is for A/C termination and reserves one section, conveniently wear actuator, described catheter positioning mechanism is made up of upper and lower two groups of clamps, respectively by air cylinder driven, clamp is the sub-shape of V, clamp is guided by slide rail and ensures positioning precision, and often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；The concordant assembly of described conduit is used for concordant catheter end head, allows the gluing degree of depth keep consistent, including concordant plate, lifting assembly and anterior-posterior translation assembly.

Disposable transfusion device the most according to claim 1 assembles, around the bundle all-in-one, it is characterized in that, described large plastic pin assembling mechanism for being assembled to the conduit of gluing by large plastic pin, including large plastic pin feeding vibrating disk, straight line conveying slideway, material receiving mechanism, captures, rotates, translation mechanism, large plastic pin fixed mechanism, catheter positioning mechanism, the concordant mechanism of conduit, catheter directed mechanism, discharging auxiliary body；Described large plastic pin feeding vibrating disk for carrying out permutation, overturning, sort and the most correct be transported to straight line conveying slideway by unordered large plastic pin, actuator feeding vibrating disk is by circular hopper, mounting seat, base and electric magnet composition, having reverse two groups, often group has two outlets；Described straight line conveying slideway is for by large plastic pin quickly discharging, and by base, slideway, cover plate, conveying chute inlet is connected with vibrating disk outlet, conveying slideway has two groups, often two outlets of group, there is gas hole slideway both sides, utilize compressed air to accelerate the feeding speed of material；Described material receiving mechanism is converted into constant spacing discharging in parallel for direction discharging of being connected by straight line, material receiving mechanism is by supporting plate, slide rail, driving screw mandrel and drives motor to form, two groups, left and right also fills, the groove of profiling is had on supporting plate, for stationary support material, supporting plate is connected with slide rail by gripper shoe, is provided with driving screw mandrel below slide rail, by driving motor to be driven by Timing Belt, material receiving mechanism has two groups to be mounted side by side；The large plastic pin that described crawl, rotation, translation mechanism are used for being picked out by material receiving mechanism is captured by top and then rotates and forwards carry, and large plastic pin is put on large plastic pin fixed mechanism, described crawl translation mechanism is by a gantry support, rotary components, translation assembly, gripper assembly composition, gantry support side, equipped with rotary cylinder, drives a rotary shaft, rotary shaft is provided with translation assembly, translation assembly is driven by finger cylinder by air cylinder driven, gripper assembly；Described large plastic pin fixed mechanism is used for fixing large plastic pin, guarantee accurately to dock with conduit, including fixing assembly, directive slide track assembly, once translate assembly, secondary translation assembly, fixing assembly has a pair cylinder to be mounted opposite, action simultaneously completes clamping and opening action, gripper seat is connected with base by directive slide track, and base connects once translation assembly and secondary translation assembly；Described catheter positioning assembly is for A/C termination and reserves one section, for concordant, described catheter positioning assembly is made up of, respectively by air cylinder driven upper and lower two groups of clamps, upper clamp has twice stroke, two cylinders are had to control, lower clamp one stroke, there is a cylinder to control, clamp is the sub-shape of V, clamp is guided by slide rail and ensures positioning precision, and often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；The concordant assembly of described conduit is used for concordant catheter end head, allows rigging position keep consistent, including concordant plate, lifting assembly and anterior-posterior translation assembly；Described catheter directed assembly is for facilitating docking of large plastic pin and conduit, including lifting assembly, clamp assemblies, clamp assemblies by a pair cylinder to dress, simultaneously action control clip open Guan Bi, lifting assembly is arranged on equipment bay, uses slide rail guiding；Described discharging accessory part is for ensureing that the large plastic pin head that assembled can discharging smoothly, because assembling just completes, glue does not parches, if the bad phenomenon such as the situation having the equipment of scraping can cause a departure from, including lifting assembly, belt component, lifting assembly is arranged on large plastic pin fixed mechanism termination, connected by a they sup-port, two ends are respectively arranged with a cylinder, action simultaneously realizes lifting, while equipped with drivewheel and motor, another side is equipped with driven pulley, connect with belt, belt can move up and down with mechanism to realize holding up material and leaves large plastic pin fixed mechanism and by the rotation of belt, material sent station region smoothly.

Disposable transfusion device the most according to claim 1 assembles, around the bundle all-in-one, it is characterized in that, described intravenous needle rubber-coated mechanism is for catheter end head inwall uniform application glue, ensure that intravenous needle and conduit are completely embedded reliably, including glue circulations assembly, gluing needle assembly, catheter positioning assembly, the concordant assembly of conduit；Described glue circulations assembly includes that gum box, skin adhesive cup, liquid level induction system, glue valve, overflow skin adhesive cup form, glue liquid level is sensed by liquid level induction system, control the opening and closing of glue valve, glue flows out from skin adhesive cup, flow in gum box, if glue amount too much will overflow in overflow skin adhesive cup；Described gluing needle assembly is gantry mechanism, can rotate and move forward and backward, and rotating mechanism is done power by rotary cylinder, is coated with plastic pin rotatable guarantee uniform gluing, is coated with between plastic pin and is done transmission by gear, has a cylinder to connect tooth bar and does power source；Described catheter positioning assembly is for A/C termination and reserves one section, the convenient painting accurate gluing of plastic pin, described catheter positioning mechanism is made up of upper and lower two groups of clamps, respectively by air cylinder driven, clamp is the sub-shape of V, clamp is guided by slide rail and ensures positioning precision, and often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；The concordant assembly of described conduit is used for concordant catheter end head, allows the gluing degree of depth keep consistent, including concordant plate, lifting assembly and anterior-posterior translation assembly.

Disposable transfusion device the most according to claim 1 assembles, around the bundle all-in-one, it is characterised in that described intravenous needle assembling mechanism is for installing to conduit by intravenous needle, including straight line conveying assembly, feeding translation assembly, splicing rotates translation assembly, catheter positioning assembly, catheter directed assembly；Described straight line conveying assembly is for being sequentially transported to front end by the intravenous needle assemblies assembled, including slideway, support, mounting seat, linear vibrator, base composition, slideway is supported by support, the reinforcement gusset of empty avoiding is had above slideway, support is arranged in mounting seat, mounting seat is contained on linear vibrator, and whole assembly is contained on equipment bay；Described feeding translation assembly is for vertically gripping intravenous needle, translation departs from straight line conveying assembly, including vertical gripper assembly, level transfer assembly, vertically gripper assembly is connected by single finger cylinder respectively, and overall knee-action is driven by guide rod cylinder, and level transfer assembly is by air cylinder driven, being guided by line slide rail, whole mechanism is arranged on gantry support；Described splicing rotates translation assembly for intravenous needle is installed to conduit, the ingredient such as including splicing clip, rotary shaft, translation slide rail, described splicing clip often organizes and all controlled by independent finger cylinder, and spinning movement is driven by rotary cylinder, straight line assemble mechanism is guided by air cylinder driven, slide rail；Described catheter positioning assembly is for A/C termination and reserves one section, convenient dress intravenous needle, described catheter positioning mechanism is made up of upper and lower two groups of clamps, respectively by air cylinder driven, clamp is the sub-shape of V, clamp is guided by slide rail and ensures positioning precision, and often group clamp is spelled by multilamellar corrosion resistant plate stacking, concavo-convex alternate；Described catheter directed assembly shakes and the docking, including lifting assembly, clamp assemblies of conduit for convenient modern wheat；Clamp assemblies by a pair cylinder to dress, simultaneously action control clip open Guan Bi, lifting assembly is arranged on equipment bay, uses slide rail to guide.

Disposable transfusion device the most according to claim 1 assembles, around the bundle all-in-one, it is characterized in that, the ingredients such as described transfusion device winding mechanism, for being wound into ring-type by the transfusion device assembled, including blanking assembly, pulls open assembly, loading assemblies, winding assembly；Described blanking assembly pulls open above assembly for taking off to be put into from chain by the transfusion device assembled, including the independent blanking clip of two sets, clip elevating mechanism, translation mechanism composition, described blanking clip often overlaps clip and is made up of two groups of clips, the most corresponding two chains synchronized, the often quantity of the corresponding corresponding station of group clip, described clip elevating mechanism is guided pole by two and guides, air cylinder driven, described translation mechanism two overlaps clip and is driven by independent electric cylinder respectively, and line slide rail guides；The described assembly that pulls open, for intensive spacing is pulled open to meet the space requirement of follow-up winding, constitutes including hopper, actuating unit, Anchoring chain part, is connected by isometric chain between hopper with hopper, and the hopper in outside is connected with powerdriven Timing Belt；Described loading assemblies is for being transferred to winder by the transfusion device of hopper, including clamping device, elevating mechanism, translation mechanism, described clamping device is made up of the clip with hopper respective amount, it is arranged on elevating mechanism, described elevating mechanism is guided by two circular guide rods, linear bearing, air cylinder driven, elevating mechanism is connected with line slide rail by connecting plate, screw mandrel the translation mechanism driving motor to form drives reciprocating action；Described winding assembly is wound into ring mechanism for the transfusion device sent here by loading assemblies, including winding platform, rotating mechanism, position-limit mechanism, hold-down mechanism forms, material removing mechanism, described winding platform is the platform concordant with winding face, it it is the mounting platform of position-limit mechanism and hold-down mechanism, described rotating mechanism has rotated the function of winding for driving coiling action, described position-limit mechanism is for the position of restricted conduit, enable the duct to become winding edge height, prevent conduit from stacking, described hold-down mechanism is used for compressing conduit, prevent conduit loose, described material removing mechanism is the lifting action of an air cylinder driven, be fitted with preforming around sheet, for positioning conduit, winding completes, it is retracted into below winding platform around sector-meeting, facilitate banding mechanism feeding.

Disposable transfusion device the most according to claim 1 assembles, around the bundle all-in-one, it is characterised in that described transfusion device banding mechanism ties up sizing for the transfusion device adhesive tape completed by winding, including material fetching mechanism, send adhesive tape mechanism, Rong Qie mechanism, outfeed belt；Described material fetching mechanism takes out from winding platform for the transfusion device completed by winding, move to bundling position and complete to draw the action of adhesive tape, including feeding clip, elevating mechanism, left and right translation mechanism, anterior-posterior translation mechanism, described feeding clip is made up of two cylinders being mounted opposite, action simultaneously completes gripping, the action opened, described elevating mechanism guides by air cylinder driven and by two circular guide rods and line slideway, described left and right translation mechanism is by air cylinder driven, line slide rail guides, for completing to draw the action of adhesive tape, anterior-posterior translation is for being transplanted on bundling position by transfusion device from winding platform, driven screw mandrel to drive by driving motor to drive, line slideway guides；Described send adhesive tape mechanism for disposing adhesive tape material to roll up and controlling the smooth stable output of adhesive tape, it is made up of material roll support, gathering sill, power section, said mechanism is divided into upper and lower two parts, mechanism is identical, described material roll support is used for pacifying discharging roll, described gathering sill is used for smooth adhesive tape, and described power section is for controlling sending of adhesive tape；Described Rong Qie mechanism is for fusion and cuts off the adhesive tape tied up, and by compact heap, heating wire forms；Described outfeed belt is for falling belt by the finished product blanking tied up, and is exported by belt, including belt component, Power Component.