CN206059531U - A kind of head is around glue machine - Google Patents
A kind of head is around glue machine Download PDFInfo
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- CN206059531U CN206059531U CN201620884261.9U CN201620884261U CN206059531U CN 206059531 U CN206059531 U CN 206059531U CN 201620884261 U CN201620884261 U CN 201620884261U CN 206059531 U CN206059531 U CN 206059531U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本实用新型涉及绕胶设备技术领域,提供了一种头部绕胶机,包括工作台,还包括设置于工作台上的入料装置、第一机械手、定位装置、旋转装置、绕胶装置、整形装置、第二机械手和出料装置,第一机械手与定位装置均位于入料装置的端部,且第一机械手于入料装置与定位装置之间配合工作,定位装置位于与旋转装置正对且相配合工作,旋转装置与绕胶装置相对且相配合工作,绕胶装置位于旋转装置与第二机械手之间,整形装置位于绕胶装置与第二机械手之间且靠近出料装置,第二机械手于出料装置、整形装置之间配合工作。通过进料、定位夹紧、头部绕胶、头部整形、出料整个过程,实现电池头部绕胶的全自动化,省时省力,同时提高电池头部绕胶的质量。
The utility model relates to the technical field of glue winding equipment, and provides a head glue winding machine, which includes a worktable, and also includes a feeding device, a first manipulator, a positioning device, a rotating device, a glue winding device, The shaping device, the second manipulator and the discharging device, the first manipulator and the positioning device are all located at the end of the feeding device, and the first manipulator cooperates between the feeding device and the positioning device, and the positioning device is located directly opposite to the rotating device And work together, the rotating device and the glue winding device are opposite and work together, the glue winding device is located between the rotating device and the second manipulator, the shaping device is located between the glue winding device and the second manipulator and is close to the discharge device, the second The manipulator cooperates with the discharging device and the shaping device. Through the whole process of feeding, positioning and clamping, head wrapping, head shaping, and discharging, the full automation of battery head wrapping is realized, saving time and effort, and improving the quality of battery head wrapping.
Description
技术领域technical field
本实用新型涉及绕胶设备技术领域,尤其涉及一种头部绕胶机。The utility model relates to the technical field of glue winding equipment, in particular to a head glue winding machine.
背景技术Background technique
传统的头部绕胶机是由人工对物料进行定位夹紧,然后通过绕胶机对电池的端部缠绕胶带,人工将缠绕好胶带的电池取出,对其进行收胶整形处理,最后存放。电池由最初的入料到最后整理存放过程,大部分都是由人工完成,而现在工厂面临招工难的问题,所以传统的头部绕胶机需要更多的人力投入,操作复杂,生产效率低,即费时费力,同时,整个过程中,通过人工定位夹紧,各种不确定因素会导致电池定位夹紧出现误差,造成缠绕在电池上的胶带不平整,影响绕胶质量。The traditional head winding machine is used to manually position and clamp the material, and then wrap the tape around the end of the battery through the glue winding machine, manually take out the battery wrapped with tape, carry out plastic processing on it, and finally store it. Most of the process from the initial feeding of the battery to the final sorting and storage of the battery is done manually. Now the factory is facing the problem of difficult recruitment, so the traditional head winding machine requires more manpower input, complex operation and low production efficiency. , which is time-consuming and labor-intensive. At the same time, through manual positioning and clamping throughout the process, various uncertain factors will lead to errors in battery positioning and clamping, resulting in uneven tape wrapped on the battery and affecting the quality of the winding.
实用新型内容Utility model content
本实用新型的目的在于提供一种头部绕胶机,旨在解决现有技术中由人工对物料定位夹紧,并且人工取出被缠绕胶带的物料,同时对其进行收胶整形,费时费力,绕胶质量低的问题。The purpose of this utility model is to provide a head winding machine, which aims to solve the problem of manually positioning and clamping the material in the prior art, and manually taking out the material wrapped with the tape, and at the same time performing glue collection and shaping on it, which is time-consuming and laborious. The problem of low quality of winding glue.
为解决上述技术问题,本实用新型的技术方案是:提供一种头部绕胶机,包括一工作台,还包括设置于所述工作台上的入料装置、第一机械手、定位装置、旋转装置、绕胶装置、整形装置、第二机械手以及出料装置,所述第一机械手与所述定位装置均位于所述入料装置的端部,且所述第一机械手于所述入料装置与所述定位装置之间配合工作,所述定位装置位于所述与所述旋转装置正对且相配合工作,所述旋转装置与所述绕胶装置相对且相配合工作,所述绕 胶装置位于所述旋转装置与所述第二机械手之间,所述整形装置位于所述绕胶装置与所述第二机械手之间且靠近所述出料装置设置,所述第二机械手于所述出料装置、所述整形装置之间配合工作。In order to solve the above technical problems, the technical solution of the present invention is to provide a head glue winding machine, which includes a worktable, and also includes a feeding device, a first manipulator, a positioning device, a rotating device, winding device, shaping device, second manipulator, and discharge device, the first manipulator and the positioning device are located at the end of the feeding device, and the first manipulator is positioned at the end of the feeding device Cooperate with the positioning device, the positioning device is located directly opposite to the rotating device and cooperates, the rotating device is opposite to the glue winding device and cooperates, the glue winding device Located between the rotating device and the second manipulator, the shaping device is located between the glue wrapping device and the second manipulator and is set close to the discharge device, the second manipulator is located at the outlet Cooperate between the feeding device and the shaping device.
进一步地,所述入料装置包括用于传送电池的入料传送带、位于所述入料传送带的输送末端的光纤传感器、位于所述入料传送带一侧的定位推杆,以及驱动所述定位推杆沿垂直于所述入料传送带运转方向移动的定位气缸,所述光纤传感器横置于所述入料传送带上,所述定位推杆位于所述入料传送带的末端且垂直于所述光纤传感器用以推动电池进行初次定位。Further, the feeding device includes a feeding conveyor belt for conveying batteries, an optical fiber sensor located at the delivery end of the feeding conveyor belt, a positioning push rod located on one side of the feeding conveyor belt, and driving the positioning push rod The rod moves along the positioning cylinder perpendicular to the running direction of the feeding conveyor belt, the optical fiber sensor is placed horizontally on the feeding conveyor belt, and the positioning push rod is located at the end of the feeding conveyor belt and is perpendicular to the optical fiber sensor Used to push the battery for initial positioning.
进一步地,所述第一机械手包括能够从所述入料传送带上抓取电池的第一抓取部以及驱动所述第一抓取部以实现抓取、移动、放置动作的第一驱动组件。Further, the first manipulator includes a first grabbing part capable of grabbing the battery from the feeding conveyor belt, and a first drive assembly that drives the first grabbing part to realize grabbing, moving, and placing actions.
进一步地,所述定位装置包括定位底座、设于所述定位底座上的定位台以及安装于所述定位台上的夹紧气缸,所述定位台上表面设有位于电池一侧的第一限位块和位于电池一端的第二限位块,所述定位台上与所述第一限位块正对设有第一夹紧块,所述第一夹紧块由所述夹紧气缸驱动朝向/背离所述第一限位块移动;所述定位台上与所述第二限位块正对设有第二夹紧块,所述第二夹紧块由所述夹紧气缸驱动朝向/背离所述第二限位块移动,所述第一限位块、所述第二限位块、所述第一夹紧块和所述第二夹紧块合围成可调的且供电池定位的定位区。Further, the positioning device includes a positioning base, a positioning platform arranged on the positioning base, and a clamping cylinder installed on the positioning platform, and the upper surface of the positioning platform is provided with a first limiting A positioning block and a second limiting block located at one end of the battery, a first clamping block is provided on the positioning platform opposite to the first limiting block, and the first clamping block is driven by the clamping cylinder Move toward/away from the first limit block; a second clamping block is provided on the positioning platform opposite to the second limit block, and the second clamping block is driven by the clamping cylinder toward / Move away from the second limit block, the first limit block, the second limit block, the first clamping block and the second clamping block form an adjustable and battery-powered The targeted targeting area.
进一步地,所述定位台包括直立于所述定位底座上的第一定位台和第二定位台,所述定位装置还包括将位于所述第一定位台、所述第二定位台上的电池搬运至所述旋转装置上的一搬运模块,所述搬运模块位于所述第一定位台与所述第二定位台之间形成的间隙。Further, the positioning platform includes a first positioning platform and a second positioning platform standing on the positioning base, and the positioning device also includes a battery that will be located on the first positioning platform and the second positioning platform. A transport module is transported to the rotating device, and the transport module is located in a gap formed between the first positioning platform and the second positioning platform.
进一步地,所述搬运模块包括由所述间隙处夹取电池的夹取部、控制所述夹取部上下移动的升降夹取气缸以及控制所述夹取部穿过所述间隙水平移动的第一齿轮传动组件,所述夹取部正对于所述旋转装置且与所述旋转装置配合工作。Further, the handling module includes a clamping part for clamping the battery from the gap, a lifting and clamping cylinder for controlling the vertical movement of the clamping part, and a second cylinder for controlling the horizontal movement of the clamping part through the gap. A gear transmission assembly, the clamping part is facing the rotating device and cooperates with the rotating device.
进一步地,所述旋转装置包括固定于所述工作台的底座、固定于所述底座上且具有容纳空间的一箱式支架、固定于所述容纳空间内的旋转驱动组件以及端部夹持电池且由所述驱动组件驱动转动的旋转头,所述旋转头与所述绕胶装置相对且配合工作。Further, the rotating device includes a base fixed on the workbench, a box-type bracket fixed on the base and having an accommodating space, a rotating drive assembly fixed in the accommodating space, and an end clamping battery And the rotating head is driven by the driving assembly, and the rotating head is opposite to and cooperates with the glue winding device.
进一步地,所述绕胶装置包括绕胶底座、设置在所述绕胶底座一侧且用于放置胶带的胶带盘、设置于所述绕胶底座上且用于输送所述胶带的输送模块、设置在所述绕胶底座远离所述胶带盘的一侧且用于裁胶时进行压胶的压胶机构,所述压胶模块正对于所述旋转头。Further, the glue winding device includes a glue winding base, a tape reel arranged on one side of the glue winding base for placing the tape, a delivery module arranged on the glue winding base and used for conveying the tape, The gluing mechanism is provided on the side of the gluing base away from the tape reel and is used for gluing when cutting glue, and the gluing module is facing the rotating head.
进一步地,所述工作台上位于所述绕胶装置一侧且与所述旋转装置的旋转头正对处设有出料机械手,所述出料机械手包括用于从所述旋转头部获取电池的出料杆以及驱动所述出料杆竖直、水平移动的出料驱动组件。Further, a discharge manipulator is provided on the workbench at one side of the gluing device and directly opposite to the rotating head of the rotating device, and the discharging manipulator includes a battery for obtaining the battery from the rotating head. The discharge rod and the discharge drive assembly that drives the discharge rod to move vertically and horizontally.
进一步地,所述整形装置位于所述绕胶装置、所述出料机械手、所述第二机械手以及所述出料装置之间合围成的空间内,所述整形装置包括固定于所述工作台上且具有安装空间的整形框、固定于所述整形框上用于夹紧电池的夹紧部以及固定于所述工作台上且对电池的头部进行收胶整形的整形部。Further, the shaping device is located in the space enclosed between the glue wrapping device, the discharging manipulator, the second manipulator and the discharging device, and the shaping device includes There is a shaping frame on the top and has an installation space, a clamping part fixed on the shaping frame for clamping the battery, and a shaping part fixed on the workbench for plasticizing the head of the battery.
本实用新型相对于现有技术的技术效果是:通过在工作台上分别设置有入料装置、第一机械手、定位装置、旋转装置、绕胶装置、整形装置、第二机械手以及出料装置,第一机械手抓取由入料装置传递过来的电池,将电池传送到定位装置上,经定位装置定位、夹紧、松开实现电池的精确定位,定位装置将定位好的电池送到旋转装置上,旋转装置的端部夹紧电池,电池的头部露于夹紧装置的外部且与绕胶装置正对,绕胶机对电池的头部进行绕胶、压胶和裁胶,将已缠绕好胶带的电池通过第二机械手送到整形装置上,整形装置对电池进行定位、夹紧,对其头部的胶带进行收胶、整形处理,将整形好的电池通过第二机械手传送到出料装置上进行出料,通过进料、定位夹紧、头部绕胶、头部整形、出料整个过程,实现对电池头部绕胶的全自动化,省时省力,同时很大程度上提高电池头部绕胶的质量。Compared with the prior art, the technical effect of the utility model is: by setting the feeding device, the first manipulator, the positioning device, the rotating device, the glue winding device, the shaping device, the second manipulator and the material discharging device respectively on the workbench, The first manipulator grabs the battery delivered by the feeding device, and transfers the battery to the positioning device. The precise positioning of the battery is achieved through positioning, clamping, and loosening of the positioning device. The positioning device sends the positioned battery to the rotating device. , the end of the rotating device clamps the battery, the head of the battery is exposed outside the clamping device and is facing the winding device, the glue winding machine wraps, glues and cuts the head of the battery, and wraps the wound The battery on the tape is sent to the shaping device through the second manipulator, and the shaping device positions and clamps the battery, collects the glue on the head of the tape, and sends the shaped battery to the discharge device through the second manipulator Through the whole process of feeding, positioning and clamping, head winding, head shaping, and discharging, the full automation of battery head winding is realized, saving time and effort, and at the same time improving the battery head to a large extent. The quality of the part around the glue.
附图说明Description of drawings
图1是本实用新型实施例提供的头部绕胶机的立体图;Fig. 1 is a perspective view of the head winding machine provided by the embodiment of the present invention;
图2是本实用新型实施例提供的入料装置的立体图;Fig. 2 is the perspective view of the feeding device provided by the utility model embodiment;
图3是本实用新型实施例提供的第一机械手的立体图;Fig. 3 is a perspective view of the first manipulator provided by the embodiment of the present invention;
图4是本实用新型实施例提供的定位装置的立体图;Fig. 4 is a perspective view of the positioning device provided by the embodiment of the present invention;
图5是本实用新型实施例提供的旋转装置的立体图;Fig. 5 is a perspective view of the rotating device provided by the embodiment of the present invention;
图6是本实用新型实施例提供的旋转装置另一角度的立体图;Fig. 6 is a perspective view of another angle of the rotating device provided by the embodiment of the present invention;
图7是本实用新型实施例提供的绕胶装置的主视图;Fig. 7 is a front view of the glue winding device provided by the embodiment of the present invention;
图8是本实用新型实施例提供的绕胶装置的立体图;Fig. 8 is a perspective view of the glue wrapping device provided by the embodiment of the present invention;
图9是本实用新型实施例提供的出料机械手的立体图;Fig. 9 is a perspective view of the discharging manipulator provided by the embodiment of the present invention;
图10是本实用新型实施例提供的第二机械手的立体图;Fig. 10 is a perspective view of the second manipulator provided by the embodiment of the present invention;
图11是本实用新型实施例提供的整形装置的立体图。Fig. 11 is a perspective view of the shaping device provided by the embodiment of the present invention.
上述附图所涉及的标号明细如下:The details of the labels involved in the above drawings are as follows:
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
还需要说明的是,本实施例中的左、右、上、下等方位用语,仅是互为相对概念或是以产品的正常使用状态为参考的,而不应该认为是具有限制性的。It should also be noted that the orientation terms such as left, right, up, and down in this embodiment are only relative concepts or refer to the normal use state of the product, and should not be regarded as limiting.
请参阅图1,本实用新型提供一种头部绕胶机,包括一工作台1,还包括设置于工作台1上的入料装置10、第一机械手20、定位装置30、旋转装置40、绕胶装置50、整形装置60、第二机械手70以及出料装置80,第一机械手20与定位装置30均位于入料装置10的端部,且第一机械手20于入料装置10与定位装置30之间配合工作,定位装置30位于与旋转装置40正对且相配合工作,旋转装置40与绕胶装置50相对且相配合工作,绕胶装置50位于旋转装置40与第二机械手70之间,整形装置60位于绕胶装置50与第二机械手70之间且靠近出料装置80设置,第二机械手70于出料装置80、整形装置60之间配合工作。Please refer to Fig. 1, the utility model provides a head winding machine, which includes a workbench 1, and also includes a feeding device 10, a first manipulator 20, a positioning device 30, a rotating device 40, The glue wrapping device 50, the shaping device 60, the second manipulator 70 and the discharge device 80, the first manipulator 20 and the positioning device 30 are all located at the end of the feeding device 10, and the first manipulator 20 is positioned at the end of the feeding device 10 and the positioning device 30, the positioning device 30 is located directly opposite to the rotating device 40 and works in cooperation, the rotating device 40 is opposite to the glue winding device 50 and works in cooperation, and the glue winding device 50 is located between the rotating device 40 and the second manipulator 70 The shaping device 60 is located between the glue wrapping device 50 and the second manipulator 70 and is set close to the discharge device 80 , and the second manipulator 70 cooperates between the discharge device 80 and the shaping device 60 .
在本实施例中,通过在工作台1上分别设置有入料装置10、第一机械手20、定位装置30、旋转装置40、绕胶装置50、整形装置60、第二机械手70以及出料装置80,第一机械手20抓取由入料装置10传递过来的电池,将电池传送到定位装置30上,经定位装置30定位、夹紧、松开实现电池的精确定位,定位装置30将定位好的电池送到旋转装置40上,旋转装置40的端部夹紧电池,电 池的头部露于夹紧装置的外部且与绕胶装置50正对,绕胶装置50对电池的头部进行绕胶、压胶和裁胶,将已缠绕好胶带的电池通过第二机械手70送到整形装置60上,整形装置60对电池进行定位、夹紧,对其头部的胶带进行收胶、整形处理,将整形好的电池通过第二机械手70传送到出料装置80上进行出料,通过进料、定位夹紧、头部绕胶、头部整形、出料整个过程,实现对电池头部绕胶的全自动化,省时省力,同时很大程度上提高电池头部绕胶的质量。In this embodiment, the feeding device 10, the first manipulator 20, the positioning device 30, the rotating device 40, the glue winding device 50, the shaping device 60, the second manipulator 70 and the discharging device are respectively arranged on the workbench 1. 80. The first manipulator 20 grabs the battery delivered by the feeding device 10, and transfers the battery to the positioning device 30. After positioning, clamping, and loosening by the positioning device 30, the precise positioning of the battery is realized, and the positioning device 30 will position the battery The battery is sent to the rotating device 40, and the end of the rotating device 40 clamps the battery. The head of the battery is exposed outside the clamping device and is facing the winding device 50. The winding device 50 wraps the head of the battery. Gluing, gluing and cutting, the battery with the tape wrapped is sent to the shaping device 60 through the second manipulator 70, the shaping device 60 positions and clamps the battery, and the tape on the head is glued and shaped. The reshaped battery is transferred to the discharge device 80 by the second manipulator 70 for discharge. Through the whole process of feeding, positioning and clamping, head winding, head shaping, and discharge, the battery head winding is realized. Fully automatic, saving time and effort, and at the same time greatly improving the quality of the battery head wrapping glue.
需要说明的是,该头部绕胶机用于电池头部缠绕胶带,该头部绕胶机适用于不同大小的电池,同时对于其他需要绕胶的部件也可采用本申请的头部绕胶机完成,针对不同外形、不同结构的的零部件,可以加设一形状规整的模具,利用该模具将被绕胶的部件夹持住,或者是将涉及需对部件进行定位夹紧处时,可以将该定位夹紧部设计成与部件外形相近或相同的槽,对其进行定位夹紧,灵活地选择解决方案。It should be noted that the head winding machine is used for wrapping the tape on the battery head, and the head winding machine is suitable for batteries of different sizes. At the same time, the head winding machine of this application can also be used for other parts that need to be wound. After the machine is completed, a mold with regular shape can be added for parts with different shapes and structures, and the mold can be used to clamp the parts to be glued, or when the parts need to be positioned and clamped, The positioning and clamping part can be designed as a groove similar to or the same as the shape of the component, and it can be positioned and clamped to flexibly choose a solution.
请参阅图2,进一步地,入料装置10包括用于传送电池的入料传送带11、位于入料传送带11的输送末端的光纤传感器12、位于入料传送带11一侧的定位推杆13,以及驱动定位推杆13沿垂直于入料传送带11运转方向移动的定位气缸14,光纤传感器12横置于入料传送带11上,当光线传感器12感应电池输送到位时,入料传送带11停止工作,防止入料传送带11与电池接触面之间的摩擦损坏电池表面,然后定位推杆13位于入料传送带11的末端且垂直于光纤传感器12,推动电池进行初次定位。在本实施例中,不仅实现了电池的自动传送,还实现了电池的初次定位,为电池进入下一装置做准备。Please refer to FIG. 2 , further, the feeding device 10 includes a feeding conveyor belt 11 for conveying batteries, an optical fiber sensor 12 positioned at the delivery end of the feeding conveyor belt 11, a positioning push rod 13 positioned at one side of the feeding conveyor belt 11, and Drive the positioning push rod 13 to move the positioning cylinder 14 perpendicular to the running direction of the feeding conveyor belt 11. The optical fiber sensor 12 is placed horizontally on the feeding conveyor belt 11. When the light sensor 12 senses that the battery is transported in place, the feeding conveyor belt 11 stops working to prevent The friction between the feeding conveyor belt 11 and the battery contact surface damages the battery surface, and then the positioning push rod 13 is located at the end of the feeding conveyor belt 11 and is perpendicular to the optical fiber sensor 12 to push the battery for initial positioning. In this embodiment, not only the automatic transfer of the battery is realized, but also the initial positioning of the battery is realized, so as to prepare for the battery to enter the next device.
具体地,入料传送带11由电机驱动,灵活选取驱动装置。Specifically, the feeding conveyor belt 11 is driven by a motor, and the driving device is flexibly selected.
请同时参阅图1至图3,进一步地,第一机械手20包括能够从入料传送带11上抓取电池的第一抓取部21以及驱动第一抓取部21以实现抓取、移动、放置动作的第一驱动组件22,通过第一机械手20的设置,实现入料传送带11于定位装置30之间的电池自动传送,提高工作效率。Please refer to FIGS. 1 to 3 at the same time. Further, the first manipulator 20 includes a first grasping part 21 capable of grasping the battery from the feeding conveyor belt 11 and drives the first grasping part 21 to realize grasping, moving and placing. The active first driving assembly 22, through the setting of the first manipulator 20, realizes the battery automatic transmission between the feeding conveyor belt 11 and the positioning device 30, and improves work efficiency.
具体地,第一机械手20还包括呈U型的第一支架23以及设置于第一支架 23上的第一拖链24,第一支架23固定于工作台1上且其U型开口朝下设置,入料传送带11上的输出端由第一支架23的U型槽口穿出且入料传送带11上电池的初次定位区位于穿出端,第一驱动组件22包括固定于第一支架23上端部用于驱动第一抓取部21水平移动的水平移位气缸221以及与水平移位气缸221连接用于驱动第一抓取部21竖直移动的竖直移位气缸222,水平移位气缸221与竖直移位气缸222均位于入料传送带11的穿出端一侧,第一抓取部21固定于竖直移位气缸222的下端,通过水平移位气缸221可实现第一抓取部21沿入料传送带11的横向移动,通过竖直移位气缸222实现第一抓取部21竖直方向上的移动,增加第一抓取部21移动的灵活性。Specifically, the first manipulator 20 also includes a U-shaped first bracket 23 and a first drag chain 24 arranged on the first bracket 23, the first bracket 23 is fixed on the workbench 1 and its U-shaped opening is set downward The output end on the feeding conveyor belt 11 is passed through the U-shaped notch of the first bracket 23 and the initial positioning area of the battery on the feeding conveyor belt 11 is located at the outlet end. The horizontal displacement cylinder 221 for driving the first grasping part 21 to move horizontally and the vertical displacement cylinder 222 connected with the horizontal displacement cylinder 221 for driving the first grasping part 21 to move vertically, the horizontal displacement cylinder 221 and the vertical displacement cylinder 222 are located on the side of the feeding end of the feeding conveyor belt 11, the first grasping part 21 is fixed on the lower end of the vertical displacement cylinder 222, and the first grasping part 221 can be realized through the horizontal displacement cylinder 221. The section 21 moves laterally along the feeding conveyor belt 11 , and the vertical movement of the first grabbing section 21 is realized by the vertical displacement cylinder 222 , which increases the flexibility of the movement of the first grabbing section 21 .
更具体地,第一支架23上表面还设有第一拖链24,第一机械手20上的电线与气管均穿于第一拖链24内,第一拖链24的一端固定于第一支架23的一端,另一端活动固定于第一连接板25的一端,该第一连接板25另一端固定于竖直移位气缸222上,第一拖链24的活动端可随竖直移位气缸222的横向移动而移动,很大程度上保护了第一机械手20上的电线与气管,避免在移动过程中受到损伤,而且规整电线和气管,避免其杂乱无章,整体看起来更加美观。More specifically, a first drag chain 24 is also provided on the upper surface of the first support 23, and the electric wires and air pipes on the first manipulator 20 pass through the first drag chain 24, and one end of the first drag chain 24 is fixed to the first bracket. 23, the other end is movably fixed on one end of the first connecting plate 25, and the other end of the first connecting plate 25 is fixed on the vertical displacement cylinder 222, and the movable end of the first drag chain 24 can move along with the vertical displacement cylinder The lateral movement of 222 protects the electric wires and air pipes on the first manipulator 20 to a large extent, avoids damage during the movement, and regulates the electric wires and air pipes to prevent them from being messy, and the overall appearance is more beautiful.
更具体地,第一抓取部21包括第一吸嘴211以及固定第一吸嘴211的固定板212,在本实施例中,第一吸嘴211为两个,但数量并不仅限于此,根据被抓取的部件的重量决定第一吸嘴211的数量,若部件重,可以适当增加第一吸嘴211的数量,反之,则可适当减少第一吸嘴211的数量;固定板212一侧连接于竖直移位气缸222底部,相对的另一侧用于固定第一吸嘴211,固定板212上设有四个条形孔2121,当然,条形孔2121的数量可以灵活把握,四个条形孔2121呈阵列分布,两第一吸嘴211的一端分别固定于其中两个条形孔2121,同时,可沿条形孔2121的长度方向调节第一吸嘴211的位置,使第一吸嘴211的实用更加灵活。More specifically, the first gripping part 21 includes a first suction nozzle 211 and a fixing plate 212 for fixing the first suction nozzle 211. In this embodiment, there are two first suction nozzles 211, but the number is not limited thereto. Determine the quantity of the first suction nozzle 211 according to the weight of the parts grasped, if the parts are heavy, the quantity of the first suction nozzle 211 can be appropriately increased, otherwise, the quantity of the first suction nozzle 211 can be appropriately reduced; One side is connected to the bottom of the vertical displacement cylinder 222, and the opposite side is used to fix the first suction nozzle 211. The fixing plate 212 is provided with four strip holes 2121. Of course, the number of strip holes 2121 can be flexibly controlled. The four strip-shaped holes 2121 are distributed in an array, and one end of the two first suction nozzles 211 is respectively fixed to two of the strip-shaped holes 2121. At the same time, the position of the first suction nozzles 211 can be adjusted along the length direction of the strip-shaped holes 2121, so that The practicality of the first suction nozzle 211 is more flexible.
请同时参阅图1和图4,进一步地,定位装置30包括定位底座31、设于定位底座31上的定位台32以及安装于定位台32上的夹紧气缸(图中未示出), 定位台32上表面设有位于电池一侧的第一限位块321和位于电池一端的第二限位块322,第一限位块321位置可调,定位台32上与第一限位块321正对设有第一夹紧块323,第一夹紧块323由夹紧气缸驱动朝向/背离第一限位块321移动;定位台32上与第二限位块322正对设有第二夹紧块324,第二夹紧块324由夹紧气缸驱动朝向/背离第二限位块322移动,第一限位块321、第二限位块322、第一夹紧块323和第二夹紧块324合围成可调的且供电池定位的定位区。通过定位装置30对电池进行二次定位,更加提高电池的定位精度,这将为电池进入绕胶环节前做好充足的准备,提高绕胶质量。Please refer to Fig. 1 and Fig. 4 at the same time, further, the positioning device 30 includes a positioning base 31, a positioning platform 32 located on the positioning base 31, and a clamping cylinder (not shown) installed on the positioning platform 32, positioning The upper surface of the table 32 is provided with a first stop block 321 on one side of the battery and a second stop block 322 located at one end of the battery. The position of the first stop block 321 is adjustable. There is a first clamping block 323 opposite to it, and the first clamping block 323 is driven by the clamping cylinder to move toward/away from the first limit block 321; The clamping block 324, the second clamping block 324 is driven by the clamping cylinder to move toward/away from the second limiting block 322, the first limiting block 321, the second limiting block 322, the first clamping block 323 and the second The clamping block 324 encloses an adjustable positioning area for positioning the battery. The secondary positioning of the battery by the positioning device 30 further improves the positioning accuracy of the battery, which will make sufficient preparations for the battery before entering the glue winding link and improve the quality of the glue winding.
具体地,第一夹紧块323与第二夹紧块324共用同一夹紧气缸驱动,该夹紧气缸位于定位台32正下方。Specifically, the first clamping block 323 and the second clamping block 324 are driven by the same clamping cylinder, and the clamping cylinder is located directly below the positioning platform 32 .
进一步地,定位台32包括直立于定位底座31上的第一定位台325和第二定位台326,第二限位块322位于第二定位台326上。定位装置30还包括将位于第一定位台325、第二定位台326上的电池搬运至旋转装置40上一搬运模块34,搬运模块34位于第一定位台325与第二定位台326一侧且正对于间隙35。Further, the positioning platform 32 includes a first positioning platform 325 and a second positioning platform 326 upright on the positioning base 31 , and the second limiting block 322 is located on the second positioning platform 326 . The positioning device 30 also includes a transport module 34 for transporting the batteries on the first positioning platform 325 and the second positioning platform 326 to the rotating device 40, the transport module 34 is located on the side of the first positioning platform 325 and the second positioning platform 326 and Right for gap 35.
进一步地,搬运模块34包括由间隙35处夹取电池的夹取部36、控制夹取部36上下移动的升降夹取气缸37以及控制夹取部36穿过间隙35水平移动的第一齿轮传动组件38,夹取部36正对于旋转装置40且与旋转装置40配合工作。Further, the transport module 34 includes a clamping part 36 for clamping the battery from the gap 35, a lifting and clamping cylinder 37 for controlling the vertical movement of the clamping part 36, and a first gear transmission for controlling the horizontal movement of the clamping part 36 through the gap 35. The assembly 38 , the clamping part 36 is facing the rotating device 40 and cooperates with the rotating device 40 .
具体地,夹取部36包括上下相对设置的第一夹板361、第二夹板362,以及驱动第一夹板361、第二夹板362相对夹紧/松开的夹取气缸363,夹取气缸363固定于升降夹取气缸37上端,第一夹板361与第二夹板362之间形成的夹口正对于电池,便于顺利夹取电池。Specifically, the clamping part 36 includes a first clamping plate 361 and a second clamping plate 362 arranged up and down oppositely, and a clamping cylinder 363 that drives the first clamping plate 361 and the second clamping plate 362 to clamp/loosen relative to each other, and the clamping cylinder 363 is fixed. At the upper end of the lifting and clamping cylinder 37, the jaw formed between the first clamping plate 361 and the second clamping plate 362 is facing the battery, which is convenient for smoothly clamping the battery.
具体地,第一齿轮传动组件38包括用于带动升降夹取气缸37以及夹取部36一起穿过间隙水平向旋转装置40方向移动的第一齿轮齿条381,以及用于驱动第一齿轮齿条381的第一步进电机(图中未示出)。Specifically, the first gear transmission assembly 38 includes a first rack and pinion 381 for driving the lifting and clamping cylinder 37 and the clamping part 36 to move horizontally toward the rotating device 40 through the gap, and for driving the first gear and rack. The first stepper motor (not shown in the figure) of bar 381.
请同时参阅图1以及图4至图6,进一步地,旋转装置40包括固定于工作 台1且具有容纳空间的一箱式支架42、固定于容纳空间内的旋转驱动组件43以及端部夹持电池且由旋转驱动组件43驱动转动的旋转头44,旋转头44与绕胶装置50相对且配合工作。Please refer to Fig. 1 and Fig. 4 to Fig. 6 at the same time, further, the rotating device 40 includes a box-type support 42 fixed on the workbench 1 and having an accommodation space, a rotating drive assembly 43 fixed in the accommodation space, and end clamping The battery and the rotating head 44 driven by the rotating drive assembly 43, the rotating head 44 is opposite to and cooperates with the glue winding device 50.
具体地,旋转驱动组件43为驱动电机驱动齿轮带动转轴旋转,旋转头44连接于转轴位于箱式支架42外侧的端部上,驱动装置并不仅限于驱动电机,可灵活选用。Specifically, the rotating drive assembly 43 is a driving motor driving a gear to drive the rotating shaft to rotate. The rotating head 44 is connected to the end of the rotating shaft outside the box-type bracket 42. The driving device is not limited to the driving motor and can be flexibly selected.
具体地,工作台1上位于旋转头44下方设有感应器45,该感应器45用来感应旋转头44是否有电池,进而通过终端模块来判断是否需要为旋转头44输送电池、是否绕胶装置50可以开始工作等,避免相互配合的装置之间发生干涉,同时需要说明的是,其他装置上如果需要均可设置感应器45,来感应电池是否存在,是否需要进行下一个动作,灵活使用。Specifically, the workbench 1 is provided with an inductor 45 below the rotary head 44. The sensor 45 is used to sense whether there is a battery in the rotary head 44, and then use the terminal module to determine whether it is necessary to deliver batteries to the rotary head 44 and whether to wind the glue. The device 50 can start working, etc., to avoid interference between the devices that cooperate with each other. At the same time, it should be noted that if necessary, other devices can be equipped with sensors 45 to sense whether the battery exists and whether the next action needs to be performed. Flexible use .
更具体地,旋转头44包括上下相对设置的上部夹紧块441、下部夹紧块442,以及用于驱动上部夹紧块441与下部夹紧块442相对夹紧/张开的旋转夹紧气缸443,上部夹紧块441与下部夹紧块442之间相对的两夹紧面分别凹设避让槽444,两避让槽444分别正对于第一夹板与第二夹板,当第一夹板与第二夹板之间夹取定位好的电池移向旋转头44不时,旋转夹紧气缸443驱动上部夹紧块441与下部夹紧块442相对张开,第一夹板与第二夹板分别穿过两个避让槽444将电池送入上部夹紧块441与下部夹紧块442之间,由旋转夹紧气缸443驱动上部夹紧块441与下部夹紧块442相对夹紧以固定电池,再由夹取气缸363驱动第一夹板361与第二夹板362相对张开,并由第一齿轮组件38驱动将夹取部36撤回至定位装置30上,整个过程将完成了二次定位的电池输送到旋转头44内进行夹紧,并且通过两避让槽444,有效避免第一夹板361、第二夹板362分别与上部夹紧块441、下部夹紧块442发生碰撞或者干涉,导致已定位好的电池最终打乱位置,影响最后绕胶的质量。More specifically, the rotary head 44 includes an upper clamping block 441 and a lower clamping block 442 which are arranged up and down oppositely, and a rotary clamping cylinder for driving the upper clamping block 441 and the lower clamping block 442 to clamp/open relative to each other. 443, two opposite clamping surfaces between the upper clamping block 441 and the lower clamping block 442 are recessed with avoidance grooves 444 respectively, and the two avoidance grooves 444 are respectively facing the first clamping plate and the second clamping plate, when the first clamping plate and the second clamping plate When the positioned battery is clamped between the splints and moved to the rotating head 44 from time to time, the rotating clamping cylinder 443 drives the upper clamping block 441 and the lower clamping block 442 to open relatively, and the first splint and the second splint respectively pass through two avoidance blocks. The slot 444 sends the battery between the upper clamping block 441 and the lower clamping block 442, and the rotating clamping cylinder 443 drives the upper clamping block 441 and the lower clamping block 442 to clamp relatively to fix the battery, and then the clamping cylinder 363 drives the first splint 361 and the second splint 362 to open relatively, and is driven by the first gear assembly 38 to withdraw the clamping part 36 to the positioning device 30, and the battery that has completed the secondary positioning is transported to the rotary head 44 during the whole process Clamping inside, and through the two avoidance grooves 444, effectively prevent the first clamping plate 361, the second clamping plate 362 from colliding or interfering with the upper clamping block 441 and the lower clamping block 442 respectively, resulting in the final disruption of the positioned battery The position affects the quality of the final winding glue.
更具体地,在本实施例中,电池的头部贴有一条状的电路板,且该电路板一端由电池的头部伸出,当电池置于上部夹紧块441与下部夹紧块442之间时, 贴有电路板的面朝向上方,位于上部夹紧块441远离避让槽444一侧安装一勾回部46,勾回部46包固定于固定于上部夹紧块441上的勾回驱动气缸461、与勾回驱动气缸461连接且由勾回驱动气缸461驱动伸缩运动用于回勾电路板于电池头部的伸出端的勾回件462,上部夹紧块441上于勾回驱动气缸461的连接端与上部夹紧块441端部之间固设一稳定块463,勾回件462穿于稳定块463上,便于勾回件462平稳伸缩,通过勾回部46的设置有助于电池头部缠绕胶带的顺利进行,当然电池带有电路板一面的也可以朝向下方放置,这样,勾回部46就要安装在下部夹紧块442的下表面上,便于顺利回勾电路板的伸出端,根据具体情况可灵活调整。More specifically, in this embodiment, a strip-shaped circuit board is attached to the head of the battery, and one end of the circuit board protrudes from the head of the battery. When the battery is placed on the upper clamping block 441 and the lower clamping block 442 In between, the surface with the circuit board facing upwards is located on the side of the upper clamping block 441 away from the avoidance groove 444 to install a hook back part 46, and the hook back part 46 is fixed on the hook fixed on the upper clamping block 441. The back drive cylinder 461 is connected with the hook back drive cylinder 461 and driven by the hook back drive cylinder 461 to drive the telescopic movement for the hook back part 462 of the extended end of the hook circuit board on the battery head, and the upper clamping block 441 is placed on the hook back A stabilizing block 463 is fixed between the connecting end of the driving cylinder 461 and the end of the upper clamping block 441, and the hooking part 462 is passed on the stabilizing block 463, so that the hooking part 462 is smoothly stretchable, and the hooking part 46 is provided with It helps to wrap the adhesive tape on the head of the battery smoothly. Of course, the side of the battery with the circuit board can also be placed downwards. In this way, the hook back part 46 will be installed on the lower surface of the lower clamping block 442, so as to facilitate the smooth hook back of the circuit. The protruding end of the board can be flexibly adjusted according to specific conditions.
请同时参阅图5至图8,进一步地,绕胶装置50包括绕胶底座51、设置在绕胶底座51一侧且用于放置胶带的胶带盘52、设置于绕胶底座51上且用于输送胶带的输送模块53、设置在绕胶底座51远离胶带盘52的一侧且用于裁胶时进行压胶的压胶模块54,压胶模块正对于旋转头44。Please refer to Fig. 5 to Fig. 8 at the same time, further, the glue winding device 50 includes a glue winding base 51, an adhesive tape reel 52 arranged on one side of the glue winding base 51 and used for placing adhesive tape, arranged on the glue winding base 51 and used for The conveying module 53 for conveying the adhesive tape is arranged on the side of the winding base 51 away from the tape reel 52 and is used for pressing the glue when cutting the glue. The glue pressing module is facing the rotary head 44 .
具体地,在绕胶底座51上相对竖直固定一绕胶支撑板511,胶带盘52固定于绕胶支撑板511一侧上部,输送模块53固定于绕胶支撑板511上且与胶带盘52位于同一侧面,压胶模块54固定于绕胶支撑板511另一侧上部。Specifically, a glue-wrapping support plate 511 is relatively vertically fixed on the glue-wrapping base 51, the tape reel 52 is fixed on the upper part of one side of the glue-wrapping support plate 511, and the delivery module 53 is fixed on the glue-wrapping support plate 511 and connected with the tape reel 52. Located on the same side, the pressing module 54 is fixed on the upper part of the other side of the wrapping support plate 511 .
具体地,输送模块53包括第二齿轮传动组件531、胶带压紧组件532和避空组件533。其中,第二齿轮传动组件531设置在绕胶支撑板511上,胶带压紧组件532设置在第二齿轮传动组件531靠近压胶模块54的一端,且该胶带压紧组件532用于将胶带2头部紧压在电池头部。避空组件533与胶带压紧组件532连接,且用于带动胶带压紧组件532上下运动。Specifically, the conveying module 53 includes a second gear transmission assembly 531 , a tape pressing assembly 532 and a space avoiding assembly 533 . Wherein, the second gear transmission assembly 531 is arranged on the rubber winding support plate 511, and the adhesive tape pressing assembly 532 is arranged on one end of the second gear transmission assembly 531 close to the glue pressing module 54, and the adhesive tape pressing assembly 532 is used to apply the adhesive tape 2 The head is pressed tightly against the battery head. The space avoiding component 533 is connected with the tape pressing component 532 and is used to drive the tape pressing component 532 to move up and down.
本实用新型实施例通过增加避空组件533,在绕胶旋转的过程中,避空组件533把胶带压紧组件532上移,以便旋转过程中,胶带2与胶带压紧组件532分离,减少摩擦,提高绕胶的质量。In the embodiment of the utility model, by adding the space-avoiding component 533, the space-avoiding component 533 moves up the tape pressing component 532 during the rotation process around the glue, so that the tape 2 is separated from the tape pressing component 532 during the rotation process, reducing friction , Improve the quality of the wrapping glue.
具体地,避空组件533包括避空件5331和避空升降气缸5332。其中,避空件5331用于与胶带压紧组件532连接,避空升降气缸5332与避空件5331 驱动连接且用于驱动避空件5331上下运动,进而带动胶带压紧组件532上下运动,以便在绕胶过程中,胶带2与胶带压紧组件532分离,减少摩擦,提高绕胶的质量。Specifically, the avoidance assembly 533 includes a avoidance member 5331 and an avoidance lift cylinder 5332 . Wherein, the space-avoiding part 5331 is used to connect with the tape pressing assembly 532, and the air-avoiding lifting cylinder 5332 is drivingly connected with the space-avoiding part 5331 and used to drive the space-avoiding part 5331 to move up and down, thereby driving the tape pressing assembly 532 to move up and down, so that During the winding process, the tape 2 is separated from the tape pressing assembly 532 to reduce friction and improve the quality of winding.
优选地,避空件5331呈L字型,且避空升降气缸5332设置在避空件5331的下端,且胶带压紧组件532连接在避空件5331的侧端,进而使得绕胶装置50整体结构紧凑。Preferably, the space-avoiding part 5331 is L-shaped, and the space-avoiding lifting cylinder 5332 is arranged at the lower end of the space-avoiding part 5331, and the tape pressing assembly 532 is connected to the side end of the space-avoiding part 5331, so that the whole glue winding device 50 Compact structure.
具体地,胶带压紧组件532包括胶带压紧块5321和胶带压紧气缸5322。其中,胶带压紧块5321用于与避空件5331连接,胶带压紧气缸5322与胶带压紧块5321驱动连接,且该胶带压紧气缸5322用于驱动胶带压紧块5321对准胶带2头部并将其紧压在电池头部。在本实用新型实施例中,胶带压紧气缸5322设置在胶带压紧块5321的上方。Specifically, the tape pressing assembly 532 includes a tape pressing block 5321 and a tape pressing cylinder 5322 . Among them, the tape pressing block 5321 is used to connect with the space-avoiding part 5331, the tape pressing cylinder 5322 is driven to connect with the tape pressing block 5321, and the tape pressing cylinder 5322 is used to drive the tape pressing block 5321 to align with the tape 2 ends and press it firmly against the battery head. In the embodiment of the present utility model, the tape pressing cylinder 5322 is arranged above the tape pressing block 5321 .
具体地,第二齿轮传动组件531包括齿轮齿条和步进电机。其中,齿轮齿条用于带动胶带压紧组件532向压胶模块54的方向移动,进而将胶带压紧组件532送至电池前端,步进电机用于驱动齿轮齿条工作。可以理解的是,此处也可以采用其它可以带动胶带压紧组件532的驱动结构。Specifically, the second gear transmission assembly 531 includes a rack and pinion and a stepping motor. Wherein, the rack and pinion is used to drive the tape pressing assembly 532 to move towards the glue pressing module 54, and then the tape pressing assembly 532 is sent to the front end of the battery, and the stepping motor is used to drive the rack and pinion to work. It can be understood that other driving structures that can drive the tape pressing assembly 532 can also be used here.
具体地,压胶模块54包括压胶块541、压胶前后气缸542和压胶上下气缸543。其中,压胶前后气缸542水平设置,且用于驱动压胶块541前后运动;压胶上下气缸543竖直设置,且用于驱动压胶块541上下运动,进而可以调整压胶块541的位置,使其在裁胶时对胶带2进行压胶。Specifically, the glue pressing module 54 includes a glue pressing block 541 , a glue pressing front and rear cylinder 542 and a glue pressing upper and lower cylinder 543 . Among them, the front and rear cylinders 542 of glue pressing are arranged horizontally, and are used to drive the glue pressing block 541 to move back and forth; , so that it can press the tape 2 when cutting the glue.
具体地,输送模块53还包括顶升气缸534和胶带夹紧气缸535。其中,顶升气缸534竖直设置,且用于驱动第二齿轮传动组件531上下运动;胶带夹紧气缸535用于在压胶时夹紧胶带2,以便于压胶。Specifically, the conveying module 53 further includes a jacking cylinder 534 and a tape clamping cylinder 535 . Wherein, the jacking cylinder 534 is arranged vertically, and is used to drive the second gear transmission assembly 531 to move up and down; the tape clamping cylinder 535 is used to clamp the tape 2 during gluing, so as to facilitate gluing.
具体地,本实用新型实施例的绕胶装置50还包括电池限位块3、限位气缸4、过胶定位块5和多个胶带辊6。具体地,电池限位块3设置在电池底部且在限位气缸4的驱动下紧贴在电池底部,以防压胶时电池变形。过胶定位块5设置在输送模块53上,且用于定位胶带2。多个胶带辊6设置在输送模块53上, 且用于为胶带2导向,另外,在绕胶支撑板511上还设置有用于为胶带2导向的胶带辊6。Specifically, the glue winding device 50 of the embodiment of the present utility model also includes a battery limiting block 3 , a limiting cylinder 4 , a glue passing positioning block 5 and a plurality of tape rollers 6 . Specifically, the battery limit block 3 is arranged at the bottom of the battery and is closely attached to the bottom of the battery under the drive of the limit cylinder 4, so as to prevent the battery from deforming during pressing. The adhesive positioning block 5 is arranged on the conveying module 53 and is used for positioning the adhesive tape 2 . A plurality of tape rollers 6 are arranged on the conveying module 53 and are used to guide the tape 2 . In addition, the tape rollers 6 used to guide the tape 2 are also provided on the winding support plate 511 .
请同时参阅图1、图6和图9,进一步地,工作台1上位于绕胶装置50一侧且与旋转装置40的旋转头44正对处设有出料机械手90,出料机械手90包括用于从旋转头44部获取电池的出料杆91以及驱动出料杆91竖直、水平移动的出料驱动组件92。Please refer to Fig. 1, Fig. 6 and Fig. 9 at the same time, further, a discharge manipulator 90 is provided on the workbench 1 at one side of the glue winding device 50 and opposite to the rotating head 44 of the rotation device 40, and the discharge manipulator 90 includes The discharge rod 91 used to obtain the battery from the rotating head 44 and the discharge drive assembly 92 that drives the discharge rod 91 to move vertically and horizontally.
具体地,出料机械手90包括出料底座94,出料驱动组件92固定于出料底座94上,且出料驱动组件92包括驱动出料杆91上下移动且顶部与出料杆91一端连接的出料升降气缸921、驱动出料升降气缸921和出料杆91一同水平移动的第二齿轮齿条922以及驱动第二齿轮齿条922运转的第二步进电机923,出料杆91与出料杆91的连接端相对的另一端为出料端911,出料端911上表面设有一排吸盘93,在本实施例中,吸盘93为三个,吸盘93的数量可以根据电池的尺寸、形状、重量等条件来调整。Specifically, the discharge manipulator 90 includes a discharge base 94, the discharge drive assembly 92 is fixed on the discharge base 94, and the discharge drive assembly 92 includes a motor that drives the discharge rod 91 to move up and down and the top is connected to one end of the discharge rod 91. Discharge lift cylinder 921, the second gear rack 922 that drives the discharge lift cylinder 921 and the discharge rod 91 to move horizontally together, and the second stepper motor 923 that drives the second gear rack 922 to run, the discharge rod 91 is connected to the discharge rod 91. The other end opposite to the connecting end of the material rod 91 is a discharge end 911, and a row of suction cups 93 are arranged on the upper surface of the discharge end 911. In this embodiment, there are three suction cups 93, and the number of suction cups 93 can be determined according to the size of the battery, Shape, weight and other conditions to adjust.
具体地,上部夹紧块441与下部夹紧块442二者位于端部的中部分别设置有上下贯通的插槽445,电池的中部由插槽445露出,带有一排吸盘93的出料端911由第二步进电机923与第二齿轮齿条922驱动向上部夹紧块441和/或下部夹紧块442移动,当出料端911移动至下部夹紧块442下方时,由出料升降气缸921驱动出料杆91向上移动,插入插槽445,并将带有一排吸盘93的出料端911朝向电池移动直至吸住电池,此时,旋转头44的旋转夹紧气缸443驱动上部夹紧块441与下部夹紧块442相对张开,带有电池的出料端911在第二步进电机923和第二齿轮齿条922驱动下向第二机械手70方向水平移动。Specifically, the upper clamping block 441 and the lower clamping block 442 are respectively provided with slots 445 penetrating up and down in the middle of the ends, the middle of the battery is exposed by the slots 445, and there is a discharge end 911 with a row of suction cups 93. Driven by the second stepper motor 923 and the second rack and pinion 922 to move to the upper clamping block 441 and/or the lower clamping block 442, when the discharge end 911 moves below the lower clamping block 442, it is lifted by the discharge The cylinder 921 drives the discharge rod 91 to move upwards, inserts it into the slot 445, and moves the discharge end 911 with a row of suction cups 93 toward the battery until the battery is sucked. At this time, the rotary clamping cylinder 443 of the rotary head 44 drives the upper clamp The clamping block 441 is opposite to the lower clamping block 442 , and the discharge end 911 with the battery is driven by the second stepping motor 923 and the second rack and pinion 922 to move horizontally toward the second manipulator 70 .
请同时参阅图1和图10,进一步地,第二机械手70包括第二抓取部71以及驱动第二抓取部71以实现抓取、移动、放置动作的第二驱动组件72。Please refer to FIG. 1 and FIG. 10 at the same time, further, the second manipulator 70 includes a second grasping part 71 and a second driving assembly 72 that drives the second grasping part 71 to realize grasping, moving and placing actions.
具体地,第二机械手70机还包括呈U型的第二支架73以及设置于第二支架73上的第二拖链74,第二支架73固定于工作台1上且其U型开口朝下设置,第二驱动组件72包括固定于第二支架73上端部用于驱动两第二抓取部71水平 移动的水平同步带轮(图中未标记出)、用于驱动水平同步带轮的第三步进电机(图中未示出),以及与水平同步带轮连接用于驱动两第二抓取部71竖直移动的竖直驱动气缸721,水平同步带轮、第三步进电机以及竖直驱动气缸721三者均位于第二支架73的同一侧。Specifically, the second manipulator 70 machine also includes a U-shaped second bracket 73 and a second drag chain 74 arranged on the second bracket 73, and the second bracket 73 is fixed on the workbench 1 with its U-shaped opening facing downward. Set, the second drive assembly 72 includes a horizontal synchronous pulley (not marked in the figure) fixed on the upper end of the second support 73 for driving the two second grasping parts 71 to move horizontally, and a first horizontal synchronous pulley for driving the horizontal synchronous pulley. Three stepping motors (not shown in the figure), and being connected with the horizontal synchronous pulley for driving the vertical drive cylinder 721 of the second grasping portion 71 moving vertically, the horizontal synchronous pulley, the 3rd stepping motor and All three vertical drive cylinders 721 are located on the same side of the second support 73 .
具体地,第二抓取部71包括固定于竖直驱动气缸721下端的横架711、分别连接于横架711两端上且呈L型的第一支撑板712和第二支撑板713、分别固定于第一支撑板712、第二支撑板713上的第二吸嘴714和第三吸嘴715,以及驱动第二吸嘴714沿同时垂直于竖直驱动气缸721和横架711移动方向移动的前后驱动气缸716,即前后驱动气缸716可驱动第二吸嘴714前后移动。更具体地,第二吸嘴714是通过前后驱动气缸716固定于第一支撑板712上,第一支撑板712与第二支撑板713的连接端可沿横架711长度方向移动且其固定面分别相对平行于工作台1,第二吸嘴714和第三吸嘴715分别为多个且均成排布置,具体数量需要灵活选取,第二吸嘴714和第三吸嘴715分别朝向下方,第二吸嘴714于出料机械手90与整形装置60之间移动以搬运已绕过胶带的电池,第三吸嘴715于整形装置60与出料装置80之间移动以搬运经过收胶整形后的电池。Specifically, the second grasping part 71 includes a horizontal frame 711 fixed to the lower end of the vertical driving cylinder 721, a first support plate 712 and a second support plate 713 respectively connected to the two ends of the horizontal frame 711 and being L-shaped, The second suction nozzle 714 and the third suction nozzle 715 fixed on the first support plate 712 and the second support plate 713, and drive the second suction nozzle 714 to move along the direction perpendicular to the vertical drive cylinder 721 and the horizontal frame 711 at the same time The front and rear driving cylinder 716, that is, the front and rear driving cylinder 716 can drive the second suction nozzle 714 to move back and forth. More specifically, the second suction nozzle 714 is fixed on the first support plate 712 through the front and rear driving cylinder 716, and the connecting end of the first support plate 712 and the second support plate 713 can move along the length direction of the cross frame 711 and its fixed surface Respectively parallel to the workbench 1, the second suction nozzle 714 and the third suction nozzle 715 are arranged in a plurality of rows, and the specific number needs to be selected flexibly. The second suction nozzle 714 and the third suction nozzle 715 are respectively facing downward, The second suction nozzle 714 moves between the discharging manipulator 90 and the shaping device 60 to transport the battery that has bypassed the adhesive tape, and the third suction nozzle 715 moves between the shaping device 60 and the discharging device 80 to transport the battery after plastic collection and shaping battery.
更具体地,第二支架73上表面还设有第二拖链74,第二机械手70上的电线与气管均穿于第二拖链74内,第二拖链74的一端固定于第二支架73的一端,另一端活动固定于第二连接板75的一端,该第二连接板75另一端固定于竖直驱动气缸721上,第二拖链74的活动端可随竖直驱动气缸721的横向移动而移动,很大程度上保护了第二机械手70上的电线与气管,避免在移动过程中受到损伤,而且规整电线和气管,避免其杂乱无章,整体看起来更加美观。More specifically, a second drag chain 74 is also provided on the upper surface of the second support 73, and the electric wires and air pipes on the second manipulator 70 pass through the second drag chain 74, and one end of the second drag chain 74 is fixed to the second bracket 73, the other end is movably fixed on one end of the second connecting plate 75, and the other end of the second connecting plate 75 is fixed on the vertical drive cylinder 721, and the movable end of the second drag chain 74 can follow the vertical drive cylinder 721 Moving horizontally protects the wires and air pipes on the second manipulator 70 to a large extent, avoiding damage during the movement, and regularizes the wires and air pipes to prevent them from being messy, and the overall appearance is more beautiful.
更具体地,位于第二支架73上表面与第二连接板75相正对一侧固定一负压表76,该负压表76可分别显示第二吸嘴714、第三吸嘴715的吸力,便于及时调节,当然第一机械手20上也可设有该负压表76,在本实施例中,第一机械手20与第二机械手70的负压表76汇集于第二机械手70上,可以根据具体 情况进行设计。More specifically, a negative pressure gauge 76 is fixed on the side opposite to the second connecting plate 75 on the upper surface of the second bracket 73, and the negative pressure gauge 76 can display the suction force of the second suction nozzle 714 and the third suction nozzle 715 respectively. , to facilitate timely adjustment, of course, the negative pressure gauge 76 can also be provided on the first manipulator 20, in this embodiment, the negative pressure gauges 76 of the first manipulator 20 and the second manipulator 70 are collected on the second manipulator 70, which can be Design on a case-by-case basis.
请同时参阅图1、图10和图11,进一步地,整形装置60位于绕胶装置50、出料机械手90、第二机械手70以及出料装置80之间合围成的空间内,整形装置60包括固定于工作台1上且具有安装空间的整形框61、固定于整形框61上用于夹紧电池的夹紧部62以及固定于工作台1上且对电池的头部进行收胶整形的整形部63。Please refer to Fig. 1, Fig. 10 and Fig. 11 at the same time, further, the shaping device 60 is located in the space enclosed between the glue wrapping device 50, the discharging manipulator 90, the second manipulator 70 and the discharging device 80, and the shaping device 60 includes The shaping frame 61 fixed on the workbench 1 and having an installation space, the clamping part 62 fixed on the shaping frame 61 for clamping the battery, and the shaping frame fixed on the workbench 1 and performing glue-reshaping on the head of the battery Section 63.
具体地,夹紧部62包括固定于安装空间内的整形驱动气缸621、设置于整形框61的上表面一边缘处且与整形部63正对用于限制电池头部的第三限位块622、设于整形框的上表面且与第三限位块622相垂直用于限制电池侧部的第四限位块623、设于整形框上表面且与第三限位块622正对的第三夹紧块624,以及设于整形框上上表面且与第四限位块623正对设有第四夹紧块625,第三夹紧块624由整形驱动气缸64驱动朝向/背离第三限位块622移动;第四夹紧块625由整形驱动气缸64驱动朝向/背离第四限位块623移动,第三限位块622、第四限位块623、第三夹紧块624和第四夹紧块625合围成可调的且供电池定位的定位区。通过夹紧部62对电池进行定位夹紧,使电池头部的收胶整形进行得更加顺利,提高电池头部的收胶整形质量。Specifically, the clamping part 62 includes a shaping driving cylinder 621 fixed in the installation space, and a third stop block 622 arranged at an edge of the upper surface of the shaping frame 61 and facing the shaping part 63 to limit the battery head. , the fourth limit block 623 arranged on the upper surface of the plastic frame and perpendicular to the third limit block 622 for limiting the side of the battery, the fourth limit block 623 arranged on the upper surface of the plastic frame and facing the third limit block 622 Three clamping blocks 624, and a fourth clamping block 625 arranged on the upper surface of the shaping frame and facing the fourth limit block 623, the third clamping block 624 is driven by the shaping drive cylinder 64 toward/away from the third The limiting block 622 moves; the fourth clamping block 625 is driven by the shaping drive cylinder 64 to move toward/away from the fourth limiting block 623, the third limiting block 622, the fourth limiting block 623, the third clamping block 624 and The fourth clamping block 625 encloses an adjustable positioning area for positioning the battery. The battery is positioned and clamped by the clamping part 62 , so that the plastic collection and shaping of the battery head can be carried out more smoothly, and the quality of the plastic collection and shaping of the battery head can be improved.
具体地,整形部63包括固定于工作台1上且呈燕尾状的燕尾调节滑座631、座于燕尾调节滑座631上的平移整形气缸632、一端固定于平移整形气缸632上的升降整形气缸633以及与升降整形气缸633顶部连接的整形硅胶轮634,整形硅胶轮634由平移整形气缸632驱动水平移动,由升降整形气缸633推动实现竖直方向移动,该整形硅胶轮634可与已定位好的电池头部接触,由于电池裁胶后,电池头部还有一段尾胶没有贴合上,通过整形硅胶轮634于电池头部的硅胶带上滚动,使尾交贴合完全,实现电池头部收胶。另外,平移整形气缸632上还设置有一整形避空气缸635,该气缸用于避免整形硅胶轮634触碰到电池头部的尾胶上,造成尾胶粘贴到整形硅胶轮634上,影响收胶效果。Specifically, the shaping part 63 includes a dovetail-shaped dovetail adjustment slide 631 fixed on the workbench 1, a translational shaping cylinder 632 seated on the dovetail adjustment sliding seat 631, and a lift shaping cylinder with one end fixed on the translational shaping cylinder 632. 633 and the shaping silicone wheel 634 connected with the top of the lifting shaping cylinder 633, the shaping silicone wheel 634 is driven by the translation shaping cylinder 632 to move horizontally, and is pushed by the lifting shaping cylinder 633 to move vertically. The battery head is in contact with the battery head. After the battery is glued, there is still a section of tail glue on the battery head that has not been attached. The plastic silicone wheel 634 is rolled on the silicone belt on the battery head to make the tail joint fit completely and realize the battery head. Department of glue. In addition, a plastic-shaping air-avoiding cylinder 635 is also provided on the translation shaping cylinder 632. This cylinder is used to prevent the shaping silicone wheel 634 from touching the tail rubber of the battery head, causing the tail glue to stick to the shaping silicone wheel 634, which affects the collection. glue effect.
电池端部收胶完成后,整形驱动气缸64驱动第三夹紧块624和第四夹紧块 625松开电池,第二机械手70上的第三吸嘴715吸起已整形好的电池,将其搬运至出料装置80上进行输出。After the end of the battery is glued, the shaping drive cylinder 64 drives the third clamping block 624 and the fourth clamping block 625 to release the battery, and the third suction nozzle 715 on the second manipulator 70 sucks up the shaped battery, It is transported to the discharge device 80 for output.
进一步地,出料装置80为出料传送带,当然,出料装置可以灵活选择。Further, the discharging device 80 is a discharging conveyor belt, of course, the discharging device can be flexibly selected.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model should be included in the utility model. within the scope of protection.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107623144A (en) * | 2017-08-24 | 2018-01-23 | 无锡先导智能装备股份有限公司 | A kind of reshaping device and shaping methods |
| CN108163501A (en) * | 2018-01-09 | 2018-06-15 | 苏州市晴空自动化设备有限公司 | The positioning installation apparatus of lithium battery circuit plate |
| CN108339888A (en) * | 2018-02-23 | 2018-07-31 | 郑州鹏润实业有限公司 | A kind of full-automatic battery lug shaping cutting apparatus |
| CN109399408A (en) * | 2018-10-29 | 2019-03-01 | 王怀翠 | A kind of full-automatic battery winding tape equipment |
| CN111786028A (en) * | 2020-06-30 | 2020-10-16 | 广东东博自动化设备有限公司 | Rubber winding machine |
| CN114361733A (en) * | 2021-12-31 | 2022-04-15 | 东莞市鑫晟达智能装备有限公司 | Small-size polymer battery processing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107623144A (en) * | 2017-08-24 | 2018-01-23 | 无锡先导智能装备股份有限公司 | A kind of reshaping device and shaping methods |
| CN107623144B (en) * | 2017-08-24 | 2023-12-08 | 无锡先导智能装备股份有限公司 | Shaping mechanism and shaping method |
| CN108163501A (en) * | 2018-01-09 | 2018-06-15 | 苏州市晴空自动化设备有限公司 | The positioning installation apparatus of lithium battery circuit plate |
| CN108339888A (en) * | 2018-02-23 | 2018-07-31 | 郑州鹏润实业有限公司 | A kind of full-automatic battery lug shaping cutting apparatus |
| CN109399408A (en) * | 2018-10-29 | 2019-03-01 | 王怀翠 | A kind of full-automatic battery winding tape equipment |
| CN111786028A (en) * | 2020-06-30 | 2020-10-16 | 广东东博自动化设备有限公司 | Rubber winding machine |
| CN111786028B (en) * | 2020-06-30 | 2021-12-28 | 广东东博自动化设备有限公司 | Rubber winding machine |
| CN114408250A (en) * | 2021-12-29 | 2022-04-29 | 苏州海鼎电子科技有限公司 | Automatic adhesive tape winding machine |
| CN114408250B (en) * | 2021-12-29 | 2023-09-08 | 苏州海鼎电子科技有限公司 | Automatic adhesive tape winding machine |
| CN114361733A (en) * | 2021-12-31 | 2022-04-15 | 东莞市鑫晟达智能装备有限公司 | Small-size polymer battery processing equipment |
| CN114361733B (en) * | 2021-12-31 | 2022-11-25 | 东莞市鑫晟达智能装备有限公司 | Small-size polymer battery processing equipment |
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