CN104741773A - Welding method for tungsten-titanium-aluminum target material component - Google Patents
Welding method for tungsten-titanium-aluminum target material component Download PDFInfo
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- CN104741773A CN104741773A CN201310754922.7A CN201310754922A CN104741773A CN 104741773 A CN104741773 A CN 104741773A CN 201310754922 A CN201310754922 A CN 201310754922A CN 104741773 A CN104741773 A CN 104741773A
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- target material
- tungsten titanium
- welded
- aluminium
- titanium target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/14—Preventing or minimising gas access, or using protective gases or vacuum during welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/02—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a press ; Diffusion bonding
- B23K20/021—Isostatic pressure welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/22—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
- B23K20/227—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded with ferrous layer
- B23K20/2275—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded with ferrous layer the other layer being aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/24—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
Abstract
A welding method for a tungsten-titanium-aluminum target material component includes the following steps: providing a tungsten-titanium target material and an aluminum backboard, wherein the aluminum backboard is provided with a groove for accommodating part of the tungsten-titanium target material, and the depth of the groove is 1-2mm; disposing the tungsten-titanium target material in the groove, and enabling a to-be-welded surface of the tungsten-titanium target material to contact with the bottom surface of the groove to form a target material component blank; putting the target material component blank into a vacuum cover; welding the to-be-welded surface of the tungsten-titanium target material and the bottom surface of the groove into the tungsten-titanium-aluminum target material component by a hot isostatic pressing process; cooling the vacuum cover after welding, and removing the vacuum cover to acquire the tungsten-titanium-aluminum target material component. By the welding method, high-strength welding of target materials can be achieved.
Description
Technical field
The present invention relates to semiconductor sputtering target material and manufacture field, particularly relate to a kind of welding method of tungsten titanium aluminium target material assembly.
Background technology
In the semiconductor industry, target material assembly is made up of the target meeting sputtering performance, the backboard that is combined with target.Backboard plays a supportive role in target material assembly, and has effect of heat conduction.
In sputter procedure, the working environment residing for target material assembly is more severe.Be specially: the environment temperature residing for target material assembly is higher, such as 300 DEG C to 600 DEG C; In addition, a side blow of target material assembly is cold by force with cooling water, and opposite side is then in 10
-9under the high vacuum environment of Pa, therefore form huge pressure differential in relative two sides of target material assembly; Moreover target material assembly is in high voltage electric field, magnetic field, can be subject to the bombardment of various particle.Under rugged environment like this, if the weld strength in target material assembly between target and backboard is poor, target will be caused to be out of shape under heating condition, ftracture, make sputtering cannot reach the uniform effect of sputtering, time serious, target can come off in backboard and cause damage to sputtering base station.
For the target material assembly be made up of tungsten titanium target material and aluminium backboard, in prior art, the weld strength of tungsten titanium target material and aluminium backboard is low, and deflection is large, even cannot realize welding time serious, the needs produced and use tungsten titanium aluminium target material assembly steady in a long-term can not be met.
Summary of the invention
The technical problem to be solved in the present invention is that the weld strength of the target material assembly formed with existing welding method welding tungsten titanium target material and aluminium backboard is low, deflection is large, even cannot realize welding time serious, the needs produced and use tungsten titanium aluminium target material assembly steady in a long-term can not be met.
For solving the problems of the technologies described above, the invention provides a kind of welding method of tungsten titanium aluminium target material assembly, comprising following methods step:
There is provided tungsten titanium target material, aluminium backboard, described aluminium backboard has the groove of tungsten titanium target material described in holding portion, and the degree of depth of described groove is 1 ~ 2mm;
Be placed in by tungsten titanium target material in described groove, the junction to be welded of described tungsten titanium target material contacts with described groove floor, forms target material assembly blank;
Described target material assembly blank is put into vacuum canning;
Utilize heat and other static pressuring processes the junction to be welded of described tungsten titanium target material to be welded with described groove floor and form tungsten titanium aluminium target material assembly;
After having welded, described vacuum canning is cooled, remove described vacuum canning to obtain described tungsten titanium aluminium target material assembly.
Optionally, also comprise and fixing target lasso is provided, described tungsten titanium target material is placed in after in described groove, before described target material assembly blank is put into vacuum canning, also comprise step: adopt fixing target lasso to be undertaken sheathed by the tungsten titanium target material higher than described groove.
Optionally, the material of described fixing target lasso is stainless steel.
Optionally, the shape of described tungsten titanium target material is cylinder, and the shape of described fixing target lasso is circle ring column.
Optionally, the mask to be welded of described tungsten titanium target material has bulge-structure.
Optionally, described fixing target lasso comprises in relative annular, annular lower surface and the outer shroud sidewall in annular, between annular lower surface and interior ring-side wall,
Adopt fixing target lasso that the tungsten titanium target material higher than described groove is carried out sheathed comprising: the reeded surface contact of tool of described fixing target lasso lower surface and described aluminium backboard, described interior ring-side wall and described tungsten titanium target material sidewall have preset distance, the upper surface of described fixing target lasso is equal with to be sputtered of described tungsten titanium target material, and to be sputtered of described tungsten titanium target material is the opposite face of described tungsten titanium target material junction to be welded.
Optionally, described preset distance is 0.2 millimeter ~ 0.5 millimeter.
Optionally, utilize heat and other static pressuring processes the junction to be welded of described tungsten titanium target material to be welded the step forming tungsten titanium aluminium target material assembly with described groove floor to comprise:
Make the ambient temperature of vacuum canning for be more than or equal to 400 DEG C and be less than or equal to 500 DEG C, external environment condition pressure is for being more than or equal to 95Mpa;
The described vacuum canning be positioned under described environment temperature, environmental stress is incubated, pressurize is more than or equal to 3 and is less than or equal to 5 hours.
Optionally, described vacuum canning is that the aluminum welding being 2.5mm ~ 3.0mm by thickness is formed;
After described target material assembly blank is put into vacuum canning, described vacuum canning is evacuated to vacuum and is at least 10
-3pa, more described vacuum canning is sealed.
Optionally, before tungsten titanium target material is placed in described groove, cleaning treatment is carried out to the groove floor of described aluminium backboard, the junction to be welded of tungsten titanium target material and fixing target lasso.
Compared with prior art, the advantage of technical scheme of the present invention is:
The degree of depth of groove why 1 ~ 2mm.Reason is as follows: the position can fixing tungsten titanium target material and aluminium backboard on the one hand, makes the junction to be welded of tungsten titanium target material coaxial with the junction to be welded of aluminium backboard, meet the requirement of vacuum sputtering target.On the other hand, ensureing under the prerequisite that target and backboard correctly contact, the thermal expansion of aluminium backboard at high temperature horizontal direction can be reduced as far as possible on the impact of tungsten titanium target material, prevent the tungsten titanium target material in groove to be extruded and cracked situation occurs, thus realize the high-intensity welding of tungsten titanium aluminium target material assembly.
Whole welding process can be made to carry out under vacuum conditions by arranging of vacuum canning, thus prevent the surface of tungsten titanium target material and aluminium backboard oxidized, and, hot isostatic press welding is subject to the restriction of solder melt point unlike prior art, can be good at the atoms permeating realizing tungsten titanium and aluminium, therefore, technical scheme of the present invention can not only realize welding of tungsten titanium target material and aluminium backboard, and the tungsten titanium aluminium target material assembly that welding is formed has higher weld strength.
Accompanying drawing explanation
Fig. 1 is the structural representation of the part of the tungsten titanium aluminium target material assembly that the method for prior art is formed;
Fig. 2 is the structural representation of the tungsten titanium aluminium target material assembly blank part in specific embodiments of the invention;
Fig. 3 is the fixing target lasso perspective view in the specific embodiment of the invention;
Fig. 4 is the plane enlarged diagram of the thread pattern that the junction to be welded of tungsten titanium target material in the specific embodiment of the invention is formed;
Fig. 5 is the cross section enlarged diagram in the AA direction along Fig. 4;
Fig. 6 is that the tungsten titanium aluminium target material assembly in the embodiment of the present invention is placed in the schematic diagram carrying out heat and other static pressuring processes in vacuum canning.
Detailed description of the invention
In prior art, the welding procedure of tungsten titanium target material and aluminium backboard is using tin solder or indium solder as the soldering processes of solder.The fusing point of above-mentioned tin solder or indium solder is all less than 250 DEG C.Specific as follows:
With reference to figure 1, provide tungsten titanium target material 11 and aluminium backboard 12.Tungsten titanium target material 11 is cylinder, the side IV comprise circular junction I to be welded, to be sputtered the III relative with junction I to be welded, carrying out junction I to be welded and to be sputtered III to connect.Described aluminium backboard 12 has the groove 121 holding described tungsten titanium target material 11.The Sidewall Height of groove 121 is greater than the side IV height of tungsten titanium target material 11.Then, solder layer 13 is set at groove 121 bottom surface II.Then, tungsten titanium target material 11 is placed in described groove 13, and the junction I to be welded of described tungsten titanium target material 11 contacts with described groove 121 bottom surface II, finally, the junction I to be welded of tungsten titanium target material 11 and groove 121 bottom surface are carried out Welding and forms tungsten titanium aluminium target material assembly.
In prior art, the weld strength of tungsten titanium target material and aluminium backboard is low, and even some situation cannot realize welding, can not meet production steady in a long-term and use the reason of the needs of tungsten titanium aluminium target material assembly as follows:
(1) tungsten titanium target material 11 differs greatly with the coefficient of expansion of aluminium backboard 12, and wherein, the coefficient of expansion of tungsten titanium target material 11 is (5 ~ 7) × 10
-6m/ DEG C, the thermal coefficient of expansion of aluminium backboard 12 is (22 ~ 25) × 10
-6m/ DEG C.In welding process, the thermal expansion degree of aluminium backboard 12 is far longer than the thermal expansion degree of tungsten titanium target material 11, thus make to apply pressure to tungsten titanium target material surrounding while of groove 12 sidewall, the bottom surface of aluminium backboard 12, like this, can there is following distortion in groove 121: recess sidewall and groove floor can bend thus tungsten titanium target material 11 is wrapped tightly in interior.Due to, the non-constant of toughness of tungsten titanium target material 11, time serious, the tungsten titanium target material 11 extruded everywhere by groove 121 is easily cracked, thus cannot realize welding of tungsten titanium target material 11 and aluminium backboard 12.
(2), when adopting soldering processes to be welded with aluminium backboard 12 by tungsten titanium target material 11, the fusing point difference of tungsten titanium target material 11 and solder is too large, such as: the fusing point of tungsten is 3407 DEG C, the fusing point of titanium is 1668 DEG C, the fusing point of aluminium is 660 DEG C.Therefore, the junction I to be welded of tungsten titanium target material and solder 13 are difficult to infiltrate, merge, thus reduce the weld strength of tungsten titanium target material and aluminium backboard.
(3) after adopting the method for prior art to form tungsten titanium aluminium target material assembly, when this tungsten titanium aluminium target material assembly is applied in the magnetron sputtering technique environment of HTHP, solder between tungsten titanium target material 11 and aluminium backboard 12 easily melts, thus easily makes tungsten titanium target material and aluminium backboard come off mutually.
Therefore, present invention obtains a kind of welding method of tungsten titanium aluminium target material assembly, above-mentioned technical problem can be avoided.
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.Set forth a lot of detail in the following description so that fully understand the present invention, but the present invention can also adopt other to be different from alternate manner described here to implement, therefore the present invention is not by the restriction of following public specific embodiment.
First, with reference to figure 2, perform step S11, provide tungsten titanium target material 21, aluminium backboard 22 and fixing target lasso 23, described aluminium backboard 22 has the groove 221 of tungsten titanium target material 21 described in holding portion, the degree of depth 1 ~ 3mm of described groove 221.
In the present embodiment, tungsten titanium target material 21 is cylinder, the side IV comprise circular junction I to be welded, to be sputtered the III relative with junction I to be welded, carrying out junction I to be welded and to be sputtered III to connect.
Aluminium backboard 22 is also cylinder, comprises upper surface, lower surface and the side between upper and lower surface.Have the groove 221 holding described tungsten titanium target material 11 at the upper surface of aluminium backboard 22, the size of described groove 221 is corresponding with described tungsten titanium target material 21.The bottom surface of groove 221 is the junction II to be welded of aluminium backboard 22.
In the present embodiment, the degree of depth of groove 221 is 1 ~ 3mm.Why the degree of depth of groove 221 sets like this, and reason is as follows: can fix tungsten titanium target material 21 and the position of aluminium backboard 22 on the one hand, make the junction I to be welded of tungsten titanium target material 21 coaxial with the junction II to be welded of aluminium backboard 22, meet sputtering requirement.On the other hand, ensureing under the prerequisite that target and backboard correctly contact, the thermal expansion that can reduce aluminium backboard at high temperature horizontal direction as far as possible, on the impact of tungsten titanium target material, prevents the tungsten titanium target material 21 in groove 221 to be extruded and cracked.
Therefore, if the degree of depth of groove 221 is too large, the tungsten titanium target material 21 under high temperature in groove 221 is easily extruded and cracked.If the degree of depth of groove 221 is too little, be not easy the position of fixing tungsten titanium target material 21, thus make the junction I to be welded of tungsten titanium target material 21 can not be coaxial with the junction II to be welded of aluminium backboard, the requirement of vacuum sputtering target cannot be met.
In the present embodiment, with reference to figure 3, fixing target lasso 23 is circle ring column, comprise annular upper surface 231 and annular lower surface 232, described annular upper surface 231 is relative with annular lower surface 232, and fixing target lasso 23 also comprises outer shroud sidewall 233 in annular, between annular lower surface and interior ring-side wall 234.In other embodiments, fixing target lasso can also be provided with breach, and this breach can facilitate removing and installing of described fixing target lasso.
In the present embodiment, the external diameter of target lasso 23 is identical with the diameter of aluminium backboard 22.Why identical with the diameter of aluminium backboard 22 external diameter of target lasso 23 is, be because, when jacket put into by the target material assembly blank of follow-up formation, if the external diameter of target lasso 23 is too large, in the process of high temperature insostatic pressing (HIP), local occurs the easy vacuum canning of target lasso of unnecessary size gives prominence to, and local extrusion position pressurized is very large, thus easily makes vacuum canning break.Under the prerequisite that the internal diameter of target lasso 23 is constant, if the external diameter of target lasso 23 is too little, it is outstanding equally to there is local in vacuum canning, and local extrusion position pressurized is very large, thus easily makes vacuum canning break.On the other hand, when the external diameter of target lasso 23 is less than backboard diameter, the jacket of fitting with target material assembly blank shape can be made, but this vacuum canning not the column type of standard, thus increase manufacture difficulty and the cost of manufacture of vacuum canning.
Continue with reference to figure 2, perform step S12, be placed in by tungsten titanium target material 21 in described groove 221, the junction I to be welded of described tungsten titanium target material 21 contacts with described groove 221 bottom surface, adopt fixing target lasso 23 to be undertaken sheathed by the tungsten titanium target material 21 higher than described groove 221, form target material assembly blank.
In the present embodiment, adopt fixing target lasso 23 that the tungsten titanium target material 21 higher than described groove 221 is carried out sheathed comprising: the annular lower surface 232 of described lasso 23 and the surface contact with groove 221 of described aluminium backboard 22, described interior ring-side wall 234 has preset distance with described tungsten titanium target material side IV, the annular upper surface 231 of described fixing target lasso 23 is equal with to be sputtered II of described tungsten titanium target material 21, and to be sputtered II of described target is the opposite face of described tungsten titanium target material junction I to be welded.
In the present embodiment, the material of fixing target lasso 23 is stainless steel.Why selecting stainless steel material, is because stainless thermal coefficient of expansion is less than aluminum.In other embodiments, fixing target lasso also can be the other materials that the coefficient of expansion is less than aluminum, such as constant steel, also known as invar alloy, permanent model steel, invar steel.In the present embodiment, the deformation rate of fixing target lasso 23 in follow-up heat and other static pressuring processes that stainless steel material makes also can be less.Therefore, the fixing target lasso 23 that stainless steel makes can replace aluminium groove to fix the position of tungsten titanium target material 21, the central shaft of the central shaft of tungsten titanium target material and aluminium backboard groove is aligned, thus makes the target material assembly of formation meet the requirement of vacuum sputtering target.
In the present embodiment, preset distance is 0.2 millimeter ~ 0.5 millimeter.Too large, tungsten titanium target material 21 easily rocks in fixing target lasso 23, cannot play the effect of fixing tungsten titanium target material 21.Too little, target lasso fixed by tungsten titanium target material 21 and stainless steel again can expansion contact after follow-up heat and other static pressuring processes, the tungsten titanium of fragility is squeezed cause cracked.
In the present embodiment, in order to improve further tungsten titanium target material 21, aluminium backboard 22 speed of welding, increase tungsten titanium target material 21, aluminium backboard 22 solder bond intensity, the to be welded junction I of the method for machining to tungsten titanium target material 23 can be adopted to form the bulge-structure that can insert aluminium backboard junction 22 to be welded, and the cross section of this bulge-structure can be tip-angled shape, needle-like or boss-shaped.In subsequent technique, because the quality of tungsten titanium target material 21 is softer than aluminium backboard 22, the above-mentioned bulge-structure of tungsten titanium target material 21 junction to be welded can directly insert aluminium backboard 22, realizes aluminium backboard 22, the maximized void-free contact of tungsten titanium target material 21.Maximized void-free contact in the present embodiment between aluminium backboard 22, tungsten titanium target material 21, in follow-up welding procedure, can produce gravitational force between atoms between aluminium and tungsten titanium as soon as possible, thus makes the counterdiffusion of atom phase occurs between aluminium with tungsten titanium.Therefore, the junction I to be welded of tungsten titanium target material 21 carries out above-mentioned patterned process, the speed of welding of tungsten titanium target material 21 and aluminium backboard 22 can not only be improved, and the high welding of bond strength can also be realized.
Through performing creative labour, find that carrying out machining at the junction II to be welded of tungsten titanium target material 21 forms following thread pattern, the solder bond intensity of the tungsten titanium aluminium target material assembly that tungsten titanium target material 21 and aluminium backboard 22 are formed is the highest, and welding efficiency is also the highest.
Fig. 4 is the plane enlarged diagram of the thread pattern that the junction I to be welded of tungsten titanium target material 21 is formed.Fig. 5 is the cross section enlarged diagram in the AA direction along Fig. 4.Incorporated by reference to reference to figure 5 and Fig. 6, the cross sectional shape of thread pattern projection is the isosceles triangle that multiple base angle is connected, each triangular form is called tooth form, the thread height H1 of thread pattern is that 0.19mm ~ 0.43mm(comprises end points), the distance W1 on tooth form base is that 0.44mm ~ 0.7mm(comprises end points).Angle between adjacent two tooth form sidewalls is that thread form angle α 1 equals 60 degree, is the groove part of thread pattern between adjacent two tooth forms, and the distance between adjacent two tooth forms is pitch L1 equals 0.44mm ~ 0.7mm(and comprise end points).
Adopt aqueous isopropanol to fix target lasso 23 to the junction I to be welded of tungsten titanium target material 21, the junction to be welded of aluminium backboard 22 and stainless steel to clean.The pollutant formed during for removing machining, and make the junction I to be welded of tungsten titanium target material 21, the junction to be welded of aluminium backboard 22 and stainless steel fix target lasso 23 surface cleaning, for follow-up welding procedure is prepared.Cleaning final vacuum is dry.Described drying time is 50 ~ 70min, and baking temperature is 60 ~ 80 degrees Celsius.
In the present embodiment, why select to carry out machining in the junction to be welded of tungsten titanium target material 21, reason is as follows: the purity of aluminium backboard 22 is high, and quality is softer.Therefore, relative to aluminium backboard 22, tungsten titanium target material 21 has higher hardness, and the bulge-structure that the junction to be welded of tungsten titanium target material 21 is formed can insert in aluminium backboard 22.
In other embodiments, the junction to be welded of tungsten titanium target material is not carried out patterned process and forms bulge-structure and directly the junction to be welded of tungsten titanium target material and the junction to be welded of aluminium backboard are carried out fitting and belong to protection scope of the present invention yet.
Then, with reference to figure 6, described target material assembly blank is put into vacuum canning 24.
The above-mentioned screw thread of the junction to be welded of tungsten titanium target material 21 inserts in aluminium backboard 22.Adopt fixing target lasso 23 to be undertaken sheathed by the tungsten titanium target material 21 higher than described groove, form target material assembly blank.Afterwards, this assembly to be welded is placed in vacuum canning 24.Acting as of vacuum canning 24 prevents assembly to be welded to be oxidized in case of heating.It should be noted that, the material of vacuum canning 24 is selected to meet two conditions, and first condition is: the fusing point of vacuum canning 24 is higher than the temperature in subsequent heat process, otherwise vacuum canning 24 can melt in subsequent heat process; Second condition is: at follow-up tungsten titanium target material 21 with the welding process of aluminium backboard 22, the material of vacuum canning can realize preferably pressure conduction, otherwise affect the welding quality of follow-up tungsten titanium target material and aluminium backboard, such as tungsten titanium target material 21 is good not with the solder bond power of aluminium backboard 22, and weld strength is not good.In the present embodiment, preferred label is the aluminium jacket of the aluminium plate making of 1060.Why aluminium jacket, be because, for tungsten titanium target material and aluminium backboard, the heat of aluminium jacket and the conducting effect of pressure best.The thickness of vacuum canning 24 is 2.5mm ~ 3.0mm.If vacuum canning 24 is too thin, in the welding process of follow-up tungsten titanium target material and aluminium backboard 22, the weld of vacuum canning 24 easily splits, and causes the phenomenon that assembly to be welded exposes and leaks gas; If vacuum canning 24 is too thick, follow-up tungsten titanium target material 21 is not easy to realize pressure conduction with vacuum canning 24 in the welding process of aluminium backboard 22.
Vacuum canning 24 can pass through Machine Design, such as CAD, its shape is made to meet the shape of assembly to be welded, afterwards by seamless tubular goods or sheet material through splicing formation welded together, therefore, vacuum canning 24 can fit tightly built-in target material assembly to be welded and not limit by the size of assembly to be welded, can weld the welding of large-size target.Such as, in the present embodiment, vacuum canning 24 is spliced into cylindrical shape by two rounded face and a side, and this rounded face is identical with the area of the lower surface of aluminium backboard, and the side of the side of vacuum canning 24 and the side of aluminium backboard and fixing target lasso fits.As shown in Figure 6, this vacuum canning 24 generally leaves a hole 25, may be used for drawing deaeration pipe from described vacuum canning 24, this deaeration pipe is connected with vaccum-pumping equipment.
Then, sealed vacuum jacket 14 stay deaeration pipe.The technique of sealing can be realized by argon arc welding, and vacuum step is completed by deaeration pipe.
Vacuum canning 24 is put into heating furnace and carries out preheating, temperature is 100 DEG C ~ 200 DEG C (comprising end points), then starts limit heating edge and vacuumizes, and then carries out insulation 1h ~ 3h(and comprises end points).In described heating and thermal insulation process, need to continue to vacuumize to vacuum canning 24, make the vacuum in vacuum canning 24 at least reach 10
-3pa.Inventor finds, carries out preheating, be conducive to better carrying out vacuumizing process to tungsten titanium target material target material assembly to be welded, makes tungsten titanium target material 21 and aluminium backboard 22 cannot be oxidized, thus improves the weld strength of subsequent soldering processes.If heating-up temperature is too low, component to be welded is heated and is insufficiently unfavorable for follow-up welding operation nor is beneficial to the carrying out vacuumized; Heating-up temperature is too high, and the crystal grain of tungsten titanium target material is easily grown up, crystallite dimension meeting over range, thus makes the tungsten titanium aluminium target material assembly formed not meet the requirement of sputtering technology.The internal temperature that insulation 1h ~ 3h can realize whole tungsten titanium target material target material assembly to be welded reaches design temperature uniformly, if temperature retention time is too short, tungsten titanium target material target material assembly internal temperature to be welded can not thermally equivalent, affects follow-up formation solder bond intensity; If temperature retention time is long, the crystal grain of tungsten titanium target material is easily grown up, and crystallite dimension meeting over range, the tungsten titanium aluminium target material assembly of formation does not meet the requirement of sputtering technology.If the vacuum in vacuum canning 24 is greater than 10
-3pa, the target material assembly to be welded of the tungsten titanium target material in vacuum canning is easily oxidized in follow-up welding procedure; Vacuum in vacuum canning is the smaller the better.Vacuum in the present embodiment is the absolute pressure in given space, different with the concept of the vacuum that routine is understood.
Then, continuing to hold one's breath technique to vacuum canning 24 under the state keeping vacuum canning 24 inner vacuum, closing by deaeration pipe, making vacuum canning inside form an airtight vacuum environment.Described technique of holding one's breath is realized by machining and welding, in the present embodiment, can be pounded by the afterbody of vacuum canning deaeration pipe flatly then to seal with argon arc welding with iron hammer.After technique of holding one's breath, the vacuum of described vacuum canning is at least 10
-3pa.
The object that limit heating edge continues to vacuumize is, can increase the easness continuing to vacuumize on the one hand, improves the efficiency vacuumized; On the other hand, when carrying out holding one's breath technique under the condition of heating and thermal insulation, deaeration pipe meeting deliquescing, the easier afterbody by deaeration pipe is shut.
Then vacuum canning 24 is placed in static pressure stove to carry out welding procedure.
Then, continue with reference to figure 6, perform step S14, utilize heat and other static pressuring processes the junction to be welded of described tungsten titanium target material to be welded with described groove floor and form tungsten titanium aluminium target material assembly.
So-called high temperature insostatic pressing (HIP) (hot isostatic pressing, HIP) be that target material assembly to be welded for tungsten titanium target material is placed in vacuum-packed vacuum canning, then utilize highly pressurised liquid or gases at high pressure to apply each pressure to equalization to vacuum canning under the high temperature conditions, make vacuum canning in this high temperature and high pressure environment, keep a period of time to be welded together by material tight to be welded.
Now, inside is provided with tungsten titanium target material 21, the vacuum canning 24 of aluminium backboard 22 is in high temperature and high pressure environment.Tungsten titanium target material 21 and aluminium backboard 22 in the target material assembly after welding can be made to have higher weld strength by selecting suitable technological parameter, concrete, inventor finds to adopt following technological parameter to realize: the ambient temperature residing for vacuum canning 24 is 400 DEG C ~ 500 DEG C, highly pressurised liquid or gases at high pressure are utilized to make external environment condition pressure residing for vacuum canning 24 for being more than or equal to 95Mpa, further, vacuum canning 24 keeps 3 ~ 5 hours in this high temperature and high pressure environment.
The very thin thickness of vacuum canning 24, under the effect of outside environmental stress, vacuum canning 24 can realize good pressure conduction to make tungsten titanium target material 21, the junction mineralization pressure each to be welded of aluminium backboard 22, simultaneously because vacuum canning 24 is arranged in hot environment for a long time, tungsten titanium target material 21, plastic deformation and high-temerature creep can be there is and realize the tungsten titanium target material 21 of small size with the crystal grain between aluminium backboard 22 to contact in the junction each to be welded of aluminium backboard 22, under continuous effect, crystal grain contact area expands gradually, finally reach place to be welded and can realize crystal grain contact, thus make to form gravitational force between atoms between tungsten titanium and aluminium.
Then there is the atom phase counterdiffusion between tungsten titanium with aluminium at place to be welded, due to place to be welded the atom phase counterdiffusion between tungsten titanium and aluminium and many spaces at place to be welded are disappeared, simultaneously, the crystal boundary migration at place to be welded have left home position, even if reach poised state, many little spaces are still had to be retained in place to be welded, cause distortion of lattice, dislocation, the various crystal defect bulk deposition such as room, the junction energy each to be welded at place to be welded enlarges markedly, tungsten titanium and aluminium are in high level activation state, then, the atoms permeating of tungsten titanium and aluminium moves very rapid, the very fast formation of the tiny area at place to be welded take tungsten titanium-aluminum metal key as the joint of main type of attachment, but the metallic bond at place to be welded reaches far away homogenising degree, weld strength is not high.
So needing target material assembly to be welded for tungsten titanium target material in ambient temperature is 400 DEG C ~ 500 DEG C, external environment condition pressure be carry out under the condition being more than or equal to 95Mpa being incubated, pressurize 3 ~ 5 hours, to make to treat that the left space of connected components disappears completely, place to be welded is made all to form metallic bond, namely realize the homogenising of metallic bond, increase the weld strength treating aluminium weld assembly.If insulation, dwell time are less than 3 hours, the diffusion of the metallic bond of tungsten titanium target material target material assembly to be welded can not be made more even, if temperature retention time is greater than 5 hours, tungsten titanium target material grain growth can be caused, the weld strength of metallic bond can be reduced on the contrary.
If ambient temperature is lower than 400 DEG C, the atoms permeating of aluminium or tungsten titanium can not be activated; If ambient temperature is higher than 500 DEG C, cause the waste of cost, in addition, the grain growth of tungsten titanium target material 21 can be made, not meet the requirement of sputtering technology.If temperature continues to raise, tungsten titanium target material 21 and aluminium backboard 22 can be made to melt.If external environment condition pressure is lower than 95Mpa, the atoms permeating of aluminium or tungsten titanium can not be activated equally; In the scope that welding equipment allows, pressure is more conducive to more greatly the atom phase counterdiffusion between aluminium and the diffusion of tungsten titanium, and then is more conducive to the carrying out of welding procedure.
In addition, because vacuum canning 24 is not by the restriction such as target size and backboard size, the vacuum canning 24 that large scale assembly to be welded is housed can be put into high temperature insostatic pressing (HIP) stove, adopt the welding procedure of high temperature insostatic pressing (HIP) namely to apply vacuum canning 24 each to equalization pressure to realize uniform large-area welding under high temperature, condition of high voltage, form large-sized target material assembly.The weld welding rate of described large-sized target material assembly is not high, weld strength is comparatively large and yielding etc.
Then, perform step S15, after having welded, vacuum canning is cooled, remove vacuum canning to obtain tungsten titanium aluminium target material assembly.
After having welded, vacuum canning 24 can be made to cool in atmosphere, be cooled to less than 200 DEG C, then remove vacuum canning 24 by chemical method or mechanical means, and fixing target lasso can be taken off, to obtain target material assembly, such as, turning process can be utilized to be removed by vacuum canning 24, and then through the method such as turning or Linear cut, thus the target material assembly of obtained final size.It should be noted that fixing target lasso is not destroyed in the process of welding, can reuse.
Finally, the welding situation of the present embodiment tungsten titanium aluminium target material assembly is detected:
Utilize C-SCAN(Water Immersion Ultrasonic C-scan system) detect solder bond rate, should its solder bond rate scope more than 99% of target material assembly that be made up of tungsten titanium target material and aluminium backboard and solder bond intensity reaches more than 30Mpa.Result shows, adopts the welding performance of the target material assembly that welding method obtains in the present invention very reliable.
In other embodiments, if do not use fixing target lasso can implement the present invention yet.
Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; the Method and Technology content of above-mentioned announcement can be utilized to make possible variation and amendment to technical solution of the present invention; therefore; every content not departing from technical solution of the present invention; the any simple modification done above embodiment according to technical spirit of the present invention, equivalent variations and modification, all belong to the protection domain of technical solution of the present invention.
Claims (10)
1. a welding method for tungsten titanium aluminium target material assembly, is characterized in that, comprise the following steps:
There is provided tungsten titanium target material, aluminium backboard, described aluminium backboard has the groove of tungsten titanium target material described in holding portion, and the degree of depth of described groove is 1 ~ 2mm;
Be placed in by tungsten titanium target material in described groove, the junction to be welded of described tungsten titanium target material contacts with described groove floor, forms target material assembly blank;
Described target material assembly blank is put into vacuum canning;
Utilize heat and other static pressuring processes the junction to be welded of described tungsten titanium target material to be welded with described groove floor and form tungsten titanium aluminium target material assembly;
After having welded, described vacuum canning is cooled, remove described vacuum canning to obtain described tungsten titanium aluminium target material assembly.
2. welding method according to claim 1, it is characterized in that, also comprise and fixing target lasso is provided, described tungsten titanium target material is placed in after in described groove, before described target material assembly blank is put into vacuum canning, also comprise step: adopt fixing target lasso to be undertaken sheathed by the tungsten titanium target material higher than described groove.
3. welding method according to claim 2, is characterized in that, the material of described fixing target lasso is stainless steel.
4. welding method according to claim 2, is characterized in that, the shape of described tungsten titanium target material is cylinder, and the shape of described fixing target lasso is circle ring column.
5. welding method according to claim 1, is characterized in that, the mask to be welded of described tungsten titanium target material has bulge-structure.
6. welding method according to claim 2, is characterized in that, described fixing target lasso comprises in relative annular, annular lower surface and the outer shroud sidewall in annular, between annular lower surface and interior ring-side wall,
Adopt fixing target lasso that the tungsten titanium target material higher than described groove is carried out sheathed comprising: the reeded surface contact of tool of described fixing target lasso lower surface and described aluminium backboard, described interior ring-side wall and described tungsten titanium target material sidewall have preset distance, the upper surface of described fixing target lasso is equal with to be sputtered of described tungsten titanium target material, and to be sputtered of described tungsten titanium target material is the opposite face of described tungsten titanium target material junction to be welded.
7. welding method according to claim 6, is characterized in that, described preset distance is 0.2 millimeter ~ 0.5 millimeter.
8. welding method according to claim 1, is characterized in that, utilizes heat and other static pressuring processes the junction to be welded of described tungsten titanium target material to be welded the step forming tungsten titanium aluminium target material assembly with described groove floor and comprises:
Make the ambient temperature of vacuum canning for be more than or equal to 400 DEG C and be less than or equal to 500 DEG C, external environment condition pressure is for being more than or equal to 95Mpa;
The described vacuum canning be positioned under described environment temperature, environmental stress is incubated, pressurize is more than or equal to 3 and is less than or equal to 5 hours.
9. welding method according to claim 1, is characterized in that, described vacuum canning is that the aluminum welding being 2.5mm ~ 3.0mm by thickness is formed;
After described target material assembly blank is put into vacuum canning, described vacuum canning is evacuated to vacuum and is at least 10
-3pa, more described vacuum canning is sealed.
10. welding method according to claim 2, is characterized in that, before tungsten titanium target material is placed in described groove, carries out cleaning treatment to the groove floor of described aluminium backboard, the junction to be welded of tungsten titanium target material and fixing target lasso.
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