CN104612586A - Whole-section quick-drilling drill carriage for parallel cut blasting of large empty holes in roadway - Google Patents
Whole-section quick-drilling drill carriage for parallel cut blasting of large empty holes in roadway Download PDFInfo
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- CN104612586A CN104612586A CN201410641605.9A CN201410641605A CN104612586A CN 104612586 A CN104612586 A CN 104612586A CN 201410641605 A CN201410641605 A CN 201410641605A CN 104612586 A CN104612586 A CN 104612586A
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- 238000005553 drilling Methods 0.000 title claims abstract description 172
- 238000005422 blasting Methods 0.000 title claims abstract description 32
- 239000011435 rock Substances 0.000 claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 230000005641 tunneling Effects 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000003921 oil Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000009183 running Effects 0.000 claims description 7
- 239000010720 hydraulic oil Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 239000002828 fuel tank Substances 0.000 claims description 2
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- 241000125205 Anethum Species 0.000 claims 3
- 239000012530 fluid Substances 0.000 claims 2
- 238000009434 installation Methods 0.000 claims 2
- 240000007594 Oryza sativa Species 0.000 claims 1
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- 239000003638 chemical reducing agent Substances 0.000 abstract description 9
- 238000010276 construction Methods 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 description 10
- 238000009412 basement excavation Methods 0.000 description 6
- 239000003245 coal Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000003137 locomotive effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 238000005219 brazing Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/027—Drills for drilling shallow holes, e.g. for taking soil samples or for drilling postholes
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B6/00—Drives for drilling with combined rotary and percussive action
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
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Abstract
Description
技术领域technical field
本发明涉及爆破钻孔钻车,尤其涉及煤矿巷道掘进爆破钻孔钻车。The invention relates to a blasting drilling rig, in particular to a blasting drilling rig for coal mine roadway excavation.
背景技术Background technique
钻爆法在很长时间内,仍然是煤矿巷道掘进施工的主要方法。煤矿巷道工程中主要以8-23m2的中、小断面巷道为主。掘进施工中以2-3米的中深孔爆破为主,中深孔爆破的关键是掏槽方式的选择。根据研究,中深孔爆破最好掏槽方式是直眼掏槽,直眼掏槽时需要留有不装药的密集的空孔来提高爆破自由面。随着研究人员对空孔效应和岩石破碎机理的研究进展,近年出现了大空孔直眼掏槽爆破的新方法,成为提高中、小断面巷道循环进尺的主要技术途径。所谓大空孔直眼掏槽,是在巷道断面中间布置1—3个直径100mm以上的不装药的直眼空孔,装药掏槽孔先以中心空孔作为自由面形成爆破漏斗,为其他装药孔形成两个自由面创造条件。它具有钻孔少、装药少、爆破效率高优点。由于目前的钻孔钻车是按照普通直径32mm的小直径钻孔设计的,所以,钻100mm以上的大直径钻孔时,需要单独采用潜孔钻机进行分次钻孔,不能同时进行作业,影响钻孔施工速度,而且来回调用两种钻车或钻机十分麻烦。由于目前还没有同时即能钻大孔又能钻小孔的专用钻车,所以,目前国内外对大直径空孔直眼掏槽实际应用的并不多,使大直径空孔直眼掏槽的优势得不到发挥。The drill and blast method is still the main method of coal mine roadway excavation construction for a long time. In the coal mine roadway engineering, the roadways with medium and small sections of 8-23m 2 are the main ones. In excavation construction, medium and deep hole blasting of 2-3 meters is the main method, and the key to medium and deep hole blasting is the choice of cutting method. According to the research, the best cutting method for medium and deep hole blasting is straight hole cutting. When cutting straight holes, it is necessary to leave dense holes without charge to improve the blasting free surface. With the research progress of researchers on void effect and rock crushing mechanism, a new method of large void hole straight hole cutting blasting has appeared in recent years, which has become the main technical way to increase the circular footage of medium and small cross-section roadways. The so-called large hole straight hole cutout is to arrange 1-3 straight hole holes with a diameter of more than 100mm without charge in the middle of the roadway section. The charging hole forms two free surfaces to create conditions. It has the advantages of less drilling, less charge and high blasting efficiency. Since the current drilling rig is designed according to the small-diameter drilling with a diameter of 32mm, when drilling a large-diameter hole above 100mm, it is necessary to use a down-the-hole drilling rig for separate drilling, and the operation cannot be carried out at the same time, which affects Drilling construction speed, and it is very troublesome to use two kinds of drilling trucks or drilling rigs back and forth. Since there is no special drilling rig that can drill both large and small holes at the same time, there are not many practical applications for large-diameter hollow holes and straight holes at home and abroad. advantages are not exploited.
目前,潜孔钻机多采用气动冲击器,气动冲击器又称风动冲击器或风动潜孔锤。气动冲击器直接与硬质合金柱齿钻头连接以冲击方式碎岩,以压缩空气为动力介质,利用压缩空气的能量产生连续冲击载荷。至目前还没有将气动冲击器用于钻车的例子。At present, most down-the-hole drilling rigs use pneumatic impactors, which are also called pneumatic impactors or pneumatic down-the-hole hammers. The pneumatic impactor is directly connected with the cemented carbide column tooth drill bit to break the rock by impact, using compressed air as the power medium, and using the energy of compressed air to generate continuous impact load. So far there are no examples of pneumatic impactors being used in drill trucks.
发明内容Contents of the invention
为解决巷道大孔直眼掏槽爆破全断面快速钻孔问题,本发明提出一种专用于巷道大空孔直眼掏槽爆破的全断面快速钻孔钻车。In order to solve the problem of rapid full-section drilling in roadway large-hole straight-hole cutting blasting, the present invention proposes a full-section rapid drilling rig specially used in roadway large-hole hole straight-hole cutting blasting.
一种用于巷道大空孔直眼掏槽爆破的全断面快速钻孔钻车,其特征在于:A full-section quick-drilling drilling rig for blasting large hollow holes and straight holes in roadways, characterized in that:
它由行走机构,车架,液压系统,电气系统,两套钻孔装置所组成;其中两套钻孔装置中,第一套钻孔装置是用于钻普通的爆破孔的装置,第二套钻孔装置是用于钻直径100mm以上的掏槽孔的装置。It consists of walking mechanism, frame, hydraulic system, electrical system, and two sets of drilling devices; among the two sets of drilling devices, the first set of drilling devices is used for drilling ordinary blast holes, and the second set The drilling device is a device for drilling cut holes with a diameter of 100mm or more.
所述的行走机构是一个宽度1.0-1.2米的履带式行走底盘,它由左右两套完全独立的履带架、行走马达、减速机、驱动链轮、履带链、履带张紧机构所组成;每套履带架通过一个竖平键与车架固定,再用高强度螺栓与车架紧固在一起;减速机用高强螺栓与履带架连接;行走马达通过减速机以及驱动链轮带动履带链实现行走;履带张紧机构由张紧轮组和张紧油缸组成,张紧油缸推动张紧轮来调节履带的松紧程度。The walking mechanism is a crawler-type walking chassis with a width of 1.0-1.2 meters, which is composed of two sets of completely independent crawler frames on the left and right, a traveling motor, a reducer, a drive sprocket, a crawler chain, and a crawler tensioning mechanism; The track frame is fixed to the frame through a vertical key, and then fastened together with the frame with high-strength bolts; the reducer is connected to the track frame with high-strength bolts; the travel motor drives the track chain through the reducer and the driving sprocket to realize walking ; The track tensioning mechanism is composed of a tensioning wheel set and a tensioning oil cylinder, and the tensioning oil cylinder pushes the tensioning wheel to adjust the tightness of the track.
所述的车架包括钢板焊接而成的主车架和尾车架两部分,主车架和尾车架用螺栓分别固定在行走底盘的前后位置上;在主车架的前方两侧分别布置第一、二套钻孔装置,主车架后方布置有驾驶室,所有液控操作手柄均安装在驾驶室内的操纵面板上;在尾车架上安装液压系统,给整台钻车提供动力;在车架的四角设有液压支腿,钻孔时通过液压支腿将钻车支撑在巷道底板上。The vehicle frame includes two parts, the main frame and the tail frame, which are welded by steel plates. The main frame and the tail frame are respectively fixed on the front and rear positions of the walking chassis with bolts; The first and second sets of drilling devices have a cab behind the main frame, and all hydraulic control handles are installed on the control panel in the cab; a hydraulic system is installed on the tail frame to provide power for the entire drilling rig; There are hydraulic outriggers at the four corners of the frame, and the drilling rig is supported on the roadway floor by the hydraulic outriggers when drilling.
所述的第一套钻孔装置,是由机械手钻臂、凿岩机轨道、推进机构和导轨式凿岩机组成;机械手钻臂的构造是,在主车架前方一侧固定有钻臂座,钻臂座上安装有可上下升降的主臂套管,钻臂座与主臂套管之间铰接有钻臂升降液压缸,该液压缸用于主臂套管的上下升降;在主臂套管中的前段嵌套有机械臂,后端嵌套有伸缩油缸,伸缩油缸控制机械臂的前伸和后缩;机械臂的前端安装有钻臂立面旋转液压马达,钻臂立面旋转液压马达上安装有钻臂平面旋转液压马和旋转支架,液压马达带动旋转支架平面旋转,旋转支架上铰接有补偿架,旋转支架和补偿架之间设有钻臂摆动液压缸,钻臂摆动液压缸用于补偿架的上下摆动;补偿架内设有滑架补偿油缸;上述的凿岩机轨道安装在补偿架上,并与滑架补偿油缸的伸出端连接,滑架补偿油缸推动凿岩机轨道始终顶紧在钻孔岩面上,防止打眼时移动;上述的导轨式凿岩机安装固定在凿岩机托板上,凿岩机托板与凿岩机轨道配合;所述的推进机构是一个链轮链条机构;链轮链条机构是在凿岩机轨道的后端安装有凿岩机推进马达带动的齿轮减速箱,齿轮减速箱的输出轴设有主动链轮,导轨式凿岩机轨道后端设有回转链轮,将链条两端分别从回转链轮和主动链轮缠绕后固定在凿岩机托板上,凿岩机推进马达运转时链条牵动凿岩机托板上的旋转冲击装置在导轨上做往复运动,完成钻孔和退钎动作。The first set of drilling device is composed of a manipulator drill arm, a rock drill track, a propulsion mechanism and a guide rail type rock drill; A main arm casing that can be lifted up and down is installed on the top, and a drill boom lifting hydraulic cylinder is hinged between the drill arm base and the main arm casing, and the hydraulic cylinder is used for lifting up and down the main arm casing; The front section is nested with a mechanical arm, and the rear end is nested with a telescopic oil cylinder, which controls the forward extension and retraction of the mechanical arm; The drill arm rotates in a horizontal plane with the hydraulic horse and the rotary support. The hydraulic motor drives the rotary support to rotate in a plane. A compensation frame is hinged on the rotary support. There is a drilling arm swing hydraulic cylinder between the rotary support and the compensation frame. The drilling arm swing hydraulic cylinder is used for the compensation frame. The compensation frame is equipped with a slide frame compensation cylinder; the above-mentioned rock drill track is installed on the compensation frame and connected with the extension end of the slide frame compensation cylinder, and the slide frame compensation cylinder pushes the rock drill track to always be tightly pressed against the drilled rock. surface, to prevent movement during drilling; the above-mentioned guide rail type rock drill is installed and fixed on the rock drill pallet, and the rock drill pallet is matched with the rock drill track; the propulsion mechanism is a sprocket chain mechanism; the sprocket chain mechanism is on the rock drill track The rear end is equipped with a gear reduction box driven by the propulsion motor of the rock drill. The output shaft of the gear reduction box is provided with a driving sprocket. After being wound, it is fixed on the rock drill pallet. When the rock drill propulsion motor is running, the chain drives the rotary impact device on the rock drill pallet to reciprocate on the guide rail to complete the drilling and unbrazing action.
上述的导轨式凿岩机优选导轨式液压钻机。The above-mentioned guide rail type rock drill is preferably a guide rail type hydraulic drilling rig.
为保证钻臂升起后工作时的稳定性,在钻臂升降液压缸进油路上安装有单向液压锁。In order to ensure the stability when the drilling boom is raised, a one-way hydraulic lock is installed on the oil inlet of the drilling boom lifting hydraulic cylinder.
所述的第二套钻孔装置是在一个升降架上安装有大直径爆破钻孔器;大直径爆破钻孔器的结构是,在钻机导轨上安装有旋转冲击装置和推进机构;所述的旋转冲击装置是一个即带动钻杆旋转又实现钎头冲击的装置,由旋转器、中空钻杆、夹紧器和气动冲击器所组成;上述的旋转器的构造是,包括一个齿轮减速箱和旋转马达,减速箱的主动齿轮与旋转马达实现传动,减速箱的被动齿轮安装在一个空心轴上,要求空心轴的内径与中空钻杆外径相匹配;所述中空钻杆从空心轴中穿过,并由夹紧器将中空钻杆和空心轴夹紧在一起,从而使空心轴带动钻杆一起旋转;所述的气动冲击器安装在中空钻杆前端,从中空钻杆后端向气动冲击器供气,气动冲击器的前端安装有直径大于100mm以上的旋转冲击式钎头;旋转冲击装置与钻机导轨的安装结构是,在钻机导轨上设有一个钻孔器托板,将减速箱的底座安装在钻孔器托板上;所述的推进机构是一个链轮链条机构;链轮链条机构是在凿岩机轨道的后端安装有凿岩机推进马达带动的齿轮减速箱,齿轮减速箱的输出轴设有主动链轮,凿岩机轨道后端设有回转链轮,将链条两端分别从回转链轮和主动链轮缠绕后固定在凿岩机托板上,凿岩机推进马达运转时链条牵动凿岩机托板上的旋转冲击装置在导轨上做往复运动,完成钻孔和退钎动作。The second set of drilling device is that a large-diameter blast drill is installed on a lifting frame; the structure of the large-diameter blast drill is that a rotary impact device and a propulsion mechanism are installed on the drill guide rail; the described The rotary impact device is a device that drives the drill pipe to rotate and realizes the impact of the drill bit. It is composed of a rotator, a hollow drill pipe, a clamp and a pneumatic impactor; the structure of the above-mentioned rotator is that it includes a gear reduction box and The rotating motor, the driving gear of the reduction box and the rotating motor realize the transmission, the passive gear of the reduction box is installed on a hollow shaft, and the inner diameter of the hollow shaft is required to match the outer diameter of the hollow drill rod; the hollow drill rod passes through the hollow shaft After that, the hollow drill rod and the hollow shaft are clamped together by the clamper, so that the hollow shaft drives the drill rod to rotate together; the pneumatic impactor is installed at the front end of the hollow drill rod, The impactor is supplied with air, and the front end of the pneumatic impactor is equipped with a rotary impact drill bit with a diameter of more than 100mm; The base is installed on the drilling tool pallet; the propulsion mechanism is a sprocket chain mechanism; the sprocket chain mechanism is installed with a gear reduction box driven by the rock drilling machine propulsion motor at the rear end of the rock drilling machine track, and the output of the gear reduction box The shaft is equipped with a driving sprocket, and the rear end of the rock drilling machine track is equipped with a rotary sprocket. The two ends of the chain are respectively wound from the rotary sprocket and the driving sprocket and fixed on the rock drilling machine pallet. When the rock drill propulsion motor is running, the chain drives the rock drilling machine pallet The special rotary impact device reciprocates on the guide rail to complete the drilling and unbrazing actions.
所述的升降架是在车架上固定一个四柱式滑架,四柱式滑架由前立架和后立架组成,四柱式滑架内安装有升降机构,钻机导轨固定在升降机构上,使钻机导轨在升降机构作用下在四柱式滑架内上、下移动,从而调整大直径爆破钻孔器的凿孔作业高度。The lifting frame is to fix a four-column slide frame on the vehicle frame. The four-column slide frame is composed of a front stand and a rear stand. A lifting mechanism is installed in the four-post slide frame, and the drilling rig guide rail is fixed on the lifting mechanism, so that The guide rail of the drilling rig moves up and down in the four-column carriage under the action of the lifting mechanism, thereby adjusting the drilling height of the large-diameter blasting drill.
上述的升降机构由固定在车架上的一个平行四连杆机构和导轨升降油缸组成,导轨升降油缸斜置安装在平行四连杆机构的升降臂和车架之间,导轨升降油缸伸缩时使平行四连杆机构的升降臂下降或升起。The above-mentioned lifting mechanism is composed of a parallel four-bar linkage mechanism fixed on the vehicle frame and a guide rail lifting cylinder. The guide rail lifting cylinder is installed obliquely between the lifting arm of the parallel four-bar linkage mechanism and the vehicle frame. The lifting arm of the parallel four-bar linkage mechanism descends or rises.
所述的液压系统由液压泵站、液压阀件和液压管路组成;液压管路通过液压阀件连接钻车所有的液压马达、液压油缸和液压钻机,从而控制钻车的行走、支撑,以及控制第一、二套钻孔装置的定位和凿岩动作。The hydraulic system is composed of a hydraulic pump station, hydraulic valves and hydraulic pipelines; the hydraulic pipelines are connected to all hydraulic motors, hydraulic cylinders and hydraulic drilling rigs of the drilling rig through the hydraulic valves, thereby controlling the walking, supporting, and Control the positioning and rock drilling actions of the first and second sets of drilling devices.
上述的液压泵站包括电控箱、防爆型电动机、两个双联齿轮泵、液压油冷却器和油箱;电控箱的电输出端接防爆型电动机,防爆型电动机驱动两个双联齿轮泵运转,从而产生高压液压源,为钻车所有的液压马达、液压油缸和液压钻机提供动力;液压油冷却器采用水冷和风冷两种方式,有水时采用水冷,无水条件下采用电动风机实现风冷。The above-mentioned hydraulic pump station includes an electric control box, an explosion-proof motor, two double gear pumps, a hydraulic oil cooler and an oil tank; the electric output terminal of the electric control box is connected to an explosion-proof motor, and the explosion-proof motor drives two double gear pumps operation, thereby generating high-pressure hydraulic source, which provides power for all hydraulic motors, hydraulic cylinders and hydraulic drilling rigs of the drilling rig; the hydraulic oil cooler adopts water cooling and air cooling, water cooling is used when there is water, and electric fan is used when there is no water Achieve air cooling.
为了保证钻孔时钎杆的稳定性,所述的钻机导轨的前端还设有准星扶钎器。In order to ensure the stability of the drill rod during drilling, the front end of the guide rail of the drilling rig is also provided with a front sight supporter.
上述的第一、二套钻孔装置的所有马达优选液压式马达;为了根据不同岩性来调整钻孔速度,在凿岩机液压马达和钻孔器液压马达的进油路上安装有节流调速阀。All the motors of the above-mentioned first and second sets of drilling devices are preferably hydraulic motors; in order to adjust the drilling speed according to different lithologies, a throttling speed regulating valve is installed on the oil inlet of the hydraulic motor of the rock drill and the hydraulic motor of the drill .
为保证链条的张紧度,上述的第一、二套钻孔装置的推进机构上均设有链条张紧器。In order to ensure the tension of the chain, the propulsion mechanisms of the above-mentioned first and second sets of drilling devices are provided with chain tensioners.
本钻车工作时,先把动力源接入钻车上的电控箱,合闸后电动机两端带动两个双联齿轮泵,双联齿轮泵把电能转化为液压能。钻车行走时由液压马达经减速机驱动履带式行走底盘的主链轮转动。凿岩时,使车架两边的支腿支撑稳定住车体,然后分别操纵第一、二套钻孔装置选择孔位,定位后可同时进行普通爆破孔和直径100mm以上的空孔的凿岩作业。When the drilling rig is working, the power source is first connected to the electric control box on the drilling rig, and after closing, the two ends of the motor drive two double-connected gear pumps, and the double-connected gear pumps convert electrical energy into hydraulic energy. When the drilling rig is traveling, the hydraulic motor drives the main sprocket of the crawler chassis to rotate through the reducer. When drilling rock, make the outriggers on both sides of the frame support and stabilize the car body, and then manipulate the first and second sets of drilling devices to select the hole position. After positioning, you can simultaneously drill ordinary blast holes and holes with a diameter of more than 100mm. Operation.
本发明的积极效果如下:The positive effects of the present invention are as follows:
一、与现有市场钻车相比,底盘紧凑,宽度只有1.0-1.2米,可与巷道内机械化扒装机配套同时作业,钻孔完成后可以方便的退到扒装机后部适当位置停放。采用全液压传动,结构紧凑,驱动力大,可以实现立体全方位钻孔,不留死角;两个凿岩机可以同时工作;液压系统采用水冷加风冷方式,适应不同的水源情况。1. Compared with the existing market drilling rig, the chassis is compact and the width is only 1.0-1.2 meters. It can be matched with the mechanized pick-up machine in the roadway and work at the same time. After drilling, it can be conveniently retreated to the rear of the pick-up machine for parking. It adopts full hydraulic transmission, compact structure and large driving force, which can realize three-dimensional and all-round drilling without leaving any dead angle; two rock drills can work at the same time; the hydraulic system adopts water cooling and air cooling to adapt to different water sources.
二、自动化程度高,作业时一名主操作手和一名副助操作手即可完成全部钻孔,主操作手在操控室内工作,作业安全,操作舒适。2. The degree of automation is high. During the operation, one main operator and one assistant operator can complete all the drilling. The main operator works in the control room, so the operation is safe and comfortable.
三、第一套钻孔装置可探出底盘作业,满足不同掘进断面的任何位置钻孔,钻臂上配有两个可360°旋转的液压马达,能在工作面上随意灵活调节钻孔角度,不仅能打掌子面掘进孔,还可以打顶板、侧帮、底板的锚杆孔;可完成各种爆破孔的设计要求,尤其是周边孔的光面爆破设计要求,确保巷道成型标准,保证围岩完整;利用液压钻机高效钻孔,岩石平均钻孔速度1米/分,按孔深2米,钻孔60个计算,可在2小时内完成钻孔作业。3. The first set of drilling device can work out of the chassis, satisfying drilling at any position in different excavation sections. The drilling arm is equipped with two hydraulic motors that can rotate 360°, which can flexibly adjust the drilling angle on the working surface , not only can drill the tunnel face, but also can drill the anchor holes of the roof, side, and floor; can meet the design requirements of various blast holes, especially the smooth blast design requirements of the surrounding holes, to ensure the roadway forming standard, Ensure the integrity of the surrounding rock; use hydraulic drilling rigs to drill holes efficiently, the average rock drilling speed is 1 m/min, and the drilling operation can be completed within 2 hours based on the hole depth of 2 meters and 60 holes.
四、第二套钻孔装置采用冲击加旋转的钻孔方式,即可适应硬岩,又可适应软岩,可在巷道爆破掘进时钻直径大于100mm的掏槽空孔,例如钻两个直径108mm的空孔可爆出一个直径一米的掏槽空间,可节省8-10个普通直径的掏槽孔;如果将大直径钻孔深度加深300mm的深度,在加深处预埋药包,可使后续普通炮眼无底阻崩落,使炮眼利用率达到100﹪。因此,本发明解决了钻爆掘进时掏槽难、炮眼利用低的的关键问题,使大直径空孔直眼掏槽的优势得到了发挥。4. The second set of drilling device adopts the drilling method of impact and rotation, which can adapt to both hard rock and soft rock. It can drill hollow holes with a diameter greater than 100mm during roadway blasting and excavation, such as drilling two diameters. The 108mm hole can create a cutout space with a diameter of one meter, which can save 8-10 cutout holes with a common diameter; Make the follow-up ordinary blast hole collapse without bottom resistance, and make the blast hole utilization rate reach 100%. Therefore, the present invention solves the key problems of difficult cutting and low utilization of blast holes during drilling and blasting, and brings into play the advantages of large-diameter hollow holes and straight holes.
五、本钻车适用于巷道断面最小为8m2,最大断面为23m2;本钻车采用积木式结构设计,拆装方便快捷,运输便利,因此,掘进施工巷道长度在7m以上,即可使用本钻车,为提高掘进机械化,快速高效掘进现代化迈进。5. This drilling rig is suitable for roadway sections with a minimum section of 8m 2 and a maximum section of 23m 2 ; this drilling rig adopts a building block structure design, which is convenient for disassembly and assembly, and convenient transportation. Therefore, it can be used when the length of the roadway for excavation construction is more than 7m. This drilling rig is advancing towards the modernization of fast and efficient tunneling in order to improve the mechanization of tunneling.
附图说明Description of drawings
图1是实施例的整车主视图;Fig. 1 is the whole vehicle front view of embodiment;
图2是实施例的俯视图Figure 2 is a top view of the embodiment
图3是第二套钻孔装置的主视图。Fig. 3 is the front view of the second drilling device.
图例说明,1-履带式行走底盘,2-主车架,3-钻臂座,4-液压管路,5-主臂套管,5a-钻臂升降液压缸,5b-钻臂摆动液压缸,5c-滑架补偿油缸,5d-伸缩油缸,5e-机械臂,6-钻臂立面旋转液压马达,7-钻臂平面旋转液压马达,8-旋转支架,9-补偿架,10-导轨式凿岩机,10a-凿岩机托板,10b-链轮链条机构,11-凿岩机推进马达,12-凿岩机轨道,13-升降架,14-第二套钻孔装置,15-双联齿轮泵,16-防爆型电动机,17-电动风机,18-电控箱,19-油箱,20-液压支腿,21-驾驶室,22-防爆机车灯,23-尾车架,24-准星扶钎器,25-液压阀件,26-导轨升降油缸,27-钻机导轨,28-链条,29-回头链轮,30-冲击旋转式钎头,31-冲击器,32-夹紧器,33-减速箱,34-钻具旋转马达,35-中空钻杆,36-减速齿轮箱,36a-钻孔器推进马达,37-四连杆机构,38-导向滑轮,39-空心轴,40-钻孔器托板,41-前立架,42-后立架,43-主动链轮。Legend, 1-crawler type traveling chassis, 2-main frame, 3-drill boom seat, 4-hydraulic pipeline, 5-main boom casing, 5a-drill boom lifting hydraulic cylinder, 5b-drill boom swing hydraulic cylinder ,5c-sliding frame compensation cylinder,5d-telescopic cylinder,5e-mechanical arm,6-drill boom vertical rotation hydraulic motor, 7-drill boom plane rotation hydraulic motor, 8-rotation bracket, 9-compensation frame, 10-guide rail Type rock drill, 10a-rock drill pallet, 10b-sprocket chain mechanism, 11-rock drill propulsion motor, 12-rock drill track, 13-lift frame, 14-second set of drilling device, 15-double gear pump, 16- Explosion-proof motor, 17-electric fan, 18-electric control box, 19-fuel tank, 20-hydraulic outrigger, 21-cab, 22-explosion-proof locomotive light, 23-tail frame, 24-sight brazing device, 25-Hydraulic valve, 26-Guide rail lifting cylinder, 27-Drilling rig guide rail, 28-Chain, 29-Return sprocket, 30-Impact rotary drill bit, 31-Impacter, 32-Clamp, 33-Reduction box , 34-drilling tool rotation motor, 35-hollow drill pipe, 36-reduction gearbox, 36a-driller propulsion motor, 37-four-bar linkage, 38-guide pulley, 39-hollow shaft, 40-driller Supporting plate, 41-front stand, 42-rear stand, 43-driving sprocket.
具体实施方式Detailed ways
如图1、图2所示,本发明的全断面快速钻孔钻车,由行走机构,车架,液压系统,两套钻孔装置所组成;其中两套钻孔装置中的第一套钻孔装置用于钻普通的爆破孔,第二套钻孔装置用于钻直径100mm以上的空孔;As shown in Fig. 1 and Fig. 2, the full-section rapid drilling rig of the present invention is composed of a traveling mechanism, a vehicle frame, a hydraulic system, and two sets of drilling devices; wherein the first set of drilling devices in the two sets of drilling devices The hole device is used to drill ordinary blast holes, and the second set of drilling devices is used to drill holes with a diameter of more than 100mm;
所述的行走机构是一个常用的履带式行走底盘1,设计宽度1.0-1.2米,它由左右两套完全独立的履带架、行走马达、减速机、驱动链轮、履带链、履带张紧机构所组成;每套履带架通过一个竖平键与车架固定,再用高强度螺栓与车架紧固在一起;减速机用高强螺栓与履带架连接;行走马达通过减速机以及驱动链轮带动履带链实现行走;履带张紧机构由张紧轮组和张紧油缸组成,张紧油缸推动张紧轮来调节履带的松紧程度,由于履带式行走底盘1为现有技术,图中未画详细结构;The walking mechanism is a commonly used crawler-type walking chassis 1 with a design width of 1.0-1.2 meters. It consists of two sets of completely independent crawler frames on the left and right, a traveling motor, a reducer, a drive sprocket, a crawler chain, and a crawler tensioning mechanism. Each set of track frame is fixed with the frame by a vertical key, and then fastened with the frame with high-strength bolts; the reducer is connected with the track frame with high-strength bolts; the travel motor is driven by the reducer and the drive sprocket The crawler chain realizes walking; the crawler tensioning mechanism is composed of a tensioning wheel set and a tensioning oil cylinder, and the tensioning oil cylinder pushes the tensioning wheel to adjust the tightness of the crawler belt. Since the crawler-type walking chassis 1 is a prior art, the details are not drawn in the figure. structure;
所述的车架包括钢板焊接而成的主车架2和尾车架23两部分,主车架2和尾车架23用螺栓分别固定在行走底盘1的前后位置上;在主车架2的前方两侧分别布置第一套钻孔装置、二套钻孔装置,主车架2后方布置有驾驶室21,驾驶室21上设有防爆机车灯22,所有液控操作手柄均安装在驾驶室21内的操纵面板上;在尾车架23上安装液压系统,给整台钻车提供动力;在车架的四角设有前液压支腿和后液压支腿20,钻孔时通过液压支腿将钻车支撑在巷道底板上;Described vehicle frame comprises main frame 2 and tail frame 23 two parts that steel plate is welded, and main frame 2 and tail frame 23 are respectively fixed on the front and rear positions of walking chassis 1 with bolt; The first set of drilling devices and the second set of drilling devices are respectively arranged on both sides of the front of the vehicle. A cab 21 is arranged behind the main frame 2. An explosion-proof locomotive light 22 is arranged on the cab 21. All hydraulic control operating handles are installed on the The control panel in the cab 21; the hydraulic system is installed on the tail frame 23 to provide power for the whole drilling rig; the four corners of the frame are provided with front hydraulic outriggers and rear hydraulic outriggers 20, and the hydraulic pressure is used when drilling. Outriggers support the drilling rig on the floor of the roadway;
所述的第一套钻孔装置,是由机械手钻臂、凿岩机轨道12、推进机构和导轨式凿岩机10组成;机械手钻臂的构造是,在主车架2前方一侧固定有钻臂座3,钻臂座3上安装有可上下升降的主臂套管5,钻臂座3与主臂5之间铰接有钻臂升降液压缸5a,钻臂升降液压缸5a用于主臂套管5的上下升降;在主臂套管5中的前段嵌套有机械臂5e,后端嵌套有伸缩油缸5d,伸缩油缸5d控制机械臂5e的前伸和后缩;机械臂5e的前端安装有钻臂立面旋转液压马达6,钻臂立面旋转液压马达6上安装有钻臂平面旋转液压马达7和旋转支架8,钻臂平面旋转液压马达7带动旋转支架8平面旋转,旋转支架8上铰接有补偿架9,旋转支架8和补偿架9之间设有钻臂摆动液压缸5b,钻臂摆动液压缸5b用于补偿架9的上下摆动;补偿架9内设有滑架补偿油缸5c;上述的凿岩机轨道12安装在补偿架9上,并与滑架补偿油缸5c的伸出端连接,滑架补偿油缸8推动凿岩机轨道12始终顶紧在钻孔岩面上,防止打眼时移动;上述的导轨式凿岩机10安装在固定在凿岩机托板10a上,凿岩机托板10a与凿岩机轨道12配合;所述的推进机构是一个链轮链条机构10b;链轮链条机构10b是在凿岩机轨道12的后端安装有凿岩机推进马达22带动的齿轮减速箱,齿轮减速箱的输出轴设有主动链轮,凿岩机轨道后端设有回转链轮,将链条两端分别从回转链轮和主动链轮缠绕后固定在凿岩机托板10a上,凿岩机推进马达11运转时链条牵动凿岩机托板10a上的旋转冲击装置在导轨上做往复运动,完成钻孔和退钎动作。The first set of drilling device is composed of a manipulator drill arm, a rock drill track 12, a propulsion mechanism and a guide rail type rock drill 10; , the main arm casing 5 that can be lifted up and down is installed on the drill arm seat 3, and the drill arm lifting hydraulic cylinder 5a is hinged between the drill arm seat 3 and the main arm 5, and the drill arm lifting hydraulic cylinder 5a is used for the main arm casing 5 The front section of the main arm casing 5 is nested with a mechanical arm 5e, and the rear end is nested with a telescopic oil cylinder 5d, and the telescopic oil cylinder 5d controls the forward extension and retraction of the mechanical arm 5e; the front end of the mechanical arm 5e is equipped with a drill Boom elevation rotation hydraulic motor 6, drill boom elevation rotation hydraulic motor 6 is equipped with drill boom plane rotation hydraulic motor 7 and rotation bracket 8, drill boom plane rotation hydraulic motor 7 drives rotation bracket 8 plane rotation, rotation bracket 8 is hinged There is a compensation frame 9, a drill arm swing hydraulic cylinder 5b is provided between the rotary support 8 and the compensation frame 9, and the drill arm swing hydraulic cylinder 5b is used for the up and down swing of the compensation frame 9; the slide frame compensation cylinder 5c is arranged inside the compensation frame 9; The above-mentioned rock drill track 12 is installed on the compensation frame 9, and is connected with the extended end of the carriage compensation cylinder 5c, and the carriage compensation cylinder 8 pushes the rock drill track 12 to always be tightly pressed against the drilling rock surface to prevent movement during drilling; The guide rail type rock drill 10 is installed and fixed on the rock drill supporting plate 10a, and the rock drilling machine supporting plate 10a cooperates with the rock drilling machine track 12; the described propulsion mechanism is a sprocket chain mechanism 10b; A gear reduction box driven by the rock drill propulsion motor 22 is installed at the end of the rock drill, the output shaft of the gear reduction box is provided with a driving sprocket, and the rear end of the rock drilling machine track is provided with a rotary sprocket, and the two ends of the chain are wound from the rotary sprocket and the driving sprocket respectively. Fixed on the rock drill supporting plate 10a, the chain drives the rotary impact device on the rock drilling machine supporting plate 10a to reciprocate on the guide rail when the rock drilling machine propulsion motor 11 is in operation, and completes drilling and unbranching actions.
上述的导轨式凿岩机10优选导轨式液压钻机。The above-mentioned guide rail type rock drill 10 is preferably a guide rail type hydraulic drilling machine.
为保证钻臂升起后工作时的稳定性,在钻臂升降液压油缸5a进油路上安装有单向液压锁。In order to ensure the stability when the drilling boom is raised, a one-way hydraulic lock is installed on the oil inlet of the drilling boom lifting hydraulic cylinder 5a.
为保证钻孔时钎杆的稳定性,在凿岩机轨道12前端还设有准星扶钎器24。In order to ensure the stability of the drill rod when drilling, the front end of the rock drill track 12 is also provided with a front sight supporter 24.
如图3所示,所述的第二套钻孔装置是在一个升降架13上安装有大直径爆破钻孔器14;大直径爆破钻孔器14的结构是,在钻机导轨27上安装有旋转冲击装置和推进机构;所述的旋转冲击装置是一个即带动钻杆旋转又实现钎头冲击的装置,由旋转器、中空钻杆35、夹紧器32和气动冲击器36所组成;上述的旋转器的构造是,包括一个齿轮减速箱33和旋转马达34,减速箱33的主动齿轮与旋转马达34实现传动,减速箱33的被动齿轮安装在一个空心轴39上,要求空心轴的39内径与中空钻杆35外径相匹配;所述中空钻杆35从空心轴39中穿过,并由夹紧器32将中空钻杆35和空心轴39夹紧在一起,从而使空心轴39带动中空钻杆35一起旋转;所述的气动冲击器36安装在中空钻杆35前端,从中空钻杆35后端的旋转插头向气动冲击器36供气,气动冲击器36的前端安装有直径大于100mm以上的旋转冲击式钎头30,以18-20频率冲击做功;旋转冲击装置与钻机导轨27的安装结构是,在钻机导轨27上设有一个钻孔器托板40,将减速箱33的底座安装在钻孔器托板40上;所述的推进机构是一个链轮链条机构;链轮链条机构是在钻机导轨27的前端安装有钻孔器推进马达36a带动的齿轮减速箱36,齿轮减速箱36的输出轴设有主动链轮43,凿岩机轨道后端设有回转链轮29,将链条两端分别从回转链轮29和主动链轮43缠绕后固定在钻孔器托板40上,钻孔器推进马达36a运转时链条牵动钻孔器托板40上上的旋转冲击装置在钻机导轨27上做往复运动,完成向前推进和退出动作。As shown in Figure 3, described second cover drilling device is that a large-diameter blast drill 14 is installed on a lifting frame 13; A rotary impact device and a propulsion mechanism; the rotary impact device is a device that drives the drill pipe to rotate and realizes the drill bit impact, and is composed of a rotator, a hollow drill pipe 35, a clamp 32 and a pneumatic impactor 36; the above The structure of the rotator is to include a gear reduction box 33 and a rotation motor 34, the driving gear of the reduction box 33 and the rotation motor 34 realize transmission, and the driven gear of the reduction box 33 is installed on a hollow shaft 39, requiring the hollow shaft 39 The inner diameter matches the outer diameter of the hollow drill rod 35; the hollow drill rod 35 passes through the hollow shaft 39, and the clamp 32 clamps the hollow drill rod 35 and the hollow shaft 39 together, so that the hollow shaft 39 Drive the hollow drill rod 35 to rotate together; the pneumatic impactor 36 is installed on the front end of the hollow drill rod 35, and the rotary plug at the rear end of the hollow drill rod 35 supplies air to the pneumatic impactor 36, and the front end of the pneumatic impactor 36 is equipped with a device with a diameter larger than The rotating impact type drill bit 30 more than 100mm impacts and does work with 18-20 frequency; The base is installed on the drill supporting plate 40; the propulsion mechanism is a sprocket chain mechanism; the sprocket chain mechanism is that the front end of the drill guide rail 27 is equipped with the gear reduction box 36 driven by the drill propulsion motor 36a, the gear The output shaft of the reduction box 36 is provided with a driving sprocket 43, and the rock drill track rear end is provided with a rotary sprocket 29, and the two ends of the chain are respectively wound from the rotary sprocket 29 and the driving sprocket 43 and fixed on the drill supporting plate 40 , chain drives the rotary impact device on the drilling tool pallet 40 to reciprocate on the drilling machine guide rail 27 during the operation of the drilling tool propulsion motor 36a, and completes forward advancement and withdrawal actions.
所述的升降架13是在车架上固定一个四柱式滑架,四柱式滑架内安装有升降机构,钻机导轨27固定在升降机构上,使钻机导轨27在升降机构作用下在四柱式滑架内上、下移动,从而调整大直径爆破钻孔器的凿孔作业高度。The lifting frame 13 is to fix a four-column slide frame on the vehicle frame, and a lifting mechanism is installed in the four-column slide frame, and the drilling rig guide rail 27 is fixed on the lifting mechanism, so that the drilling rig guide rail 27 moves on the four-column sliding frame under the action of the lifting mechanism. Move up and down in the frame to adjust the drilling height of the large-diameter blast drill.
上述的升降机构由固定在车架上的一个平行四连杆机构37和导轨升降油缸26组成,导轨升降油缸26斜置安装在平行四连杆机构37的升降臂和车架底板之间,导轨升降油缸26伸缩时使平行四连杆机构37的升降臂下降或升起。The above-mentioned lifting mechanism is composed of a parallel four-bar linkage mechanism 37 fixed on the vehicle frame and a guide rail lifting cylinder 26. The guide rail lifting cylinder 26 is obliquely installed between the lifting arm of the parallel four-bar linkage mechanism 37 and the vehicle frame bottom plate, and the guide rail When the lifting cylinder 26 stretches, the lifting arm of the parallel four-bar linkage mechanism 37 is lowered or raised.
为了根据不同岩性来调整钻孔速度,上述的凿岩机推进马达11和钻孔器推进马达6a进油路上安装有节流调速阀。In order to adjust the drilling speed according to different lithologies, the above-mentioned rock drilling machine propulsion motor 11 and driller propulsion motor 6a are equipped with throttling speed regulating valves on the oil inlet road.
为保证链轮链条机构的张紧度,上述的第一、二套钻孔装置的推进机构上均设有链条张紧器,由于链条张紧器属于现有技术图中未画出。In order to ensure the tension of the sprocket chain mechanism, the propulsion mechanisms of the above-mentioned first and second sets of drilling devices are provided with chain tensioners, which are not shown in the drawings because the chain tensioners belong to the prior art.
所述的液压系统由液压泵站、液压阀件25和液压管路4组成;液压管路4通过液压阀件25连接钻车所有的液压马达、液压油缸和液压钻机,从而控制钻车的行走、支撑,以及控制第一、二套钻孔装置的定位和凿岩动作。The hydraulic system is composed of a hydraulic pump station, a hydraulic valve 25 and a hydraulic pipeline 4; the hydraulic pipeline 4 is connected to all hydraulic motors, hydraulic cylinders and hydraulic drilling rigs of the drilling rig through the hydraulic valve 25, thereby controlling the walking of the drilling rig , support, and control the positioning and rock drilling actions of the first and second sets of drilling devices.
上述的液压泵站包括电控箱18、防爆型电动机16、两个双联齿轮泵15、液压油冷却器和油箱19;电控箱18的电输入端接入电缆,输出端接防爆型电动机16,防爆型电动机16驱动两个双联齿轮泵15运转,从而产生高压液压源,为钻车所有的液压马达、液压油缸和液压钻机提供动力;液压油冷却器采用水冷和风冷两种方式,有水时采用水冷,无水条件下采用电动风机17实现风冷。The above-mentioned hydraulic pump station includes an electric control box 18, an explosion-proof motor 16, two double gear pumps 15, a hydraulic oil cooler and an oil tank 19; the electric input end of the electric control box 18 is connected to a cable, and the output end is connected to an explosion-proof motor 16. Explosion-proof electric motor 16 drives two double gear pumps 15 to generate high-pressure hydraulic source to provide power for all hydraulic motors, hydraulic cylinders and hydraulic drilling rigs of the drilling rig; the hydraulic oil cooler adopts water cooling and air cooling , water cooling is adopted when there is water, and electric fan 17 is adopted to realize air cooling under anhydrous conditions.
本钻车工作时,先把动力源接入钻车上的电控箱18,合闸后电动机16两端带动两个双联齿轮泵15,双联齿轮泵15把电能转化为液压能。钻车行走时,由液压马达经减速机驱动履带式行走底盘1的主链轮转动。凿岩时,先使车架两边的支腿20支撑稳定住车体,然后分别操纵第一、二套钻孔装置选择孔位,定位后可同时进行普通爆破孔和直径100mm以上的空孔的凿岩作业。When this drilling rig was working, the power source was connected to the electric control box 18 on the drilling rig earlier. After closing, the two ends of the motor 16 drove two duplex gear pumps 15, and the duplex gear pumps 15 converted electric energy into hydraulic energy. When the drilling rig travels, the main sprocket of the crawler-type traveling chassis 1 is driven to rotate by the hydraulic motor through the reducer. When drilling rock, first make the supporting legs 20 on both sides of the vehicle frame support and stabilize the vehicle body, then manipulate the first and second sets of drilling devices respectively to select the hole position, and after positioning, common blast holes and empty holes with a diameter of more than 100 mm can be drilled at the same time. Rock drilling.
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