Summary of the invention
Can not realize the deficiency of half coal rock tunnel driving face bastard coal dividing load and carry in order to overcome existing charging appliance; The present invention provides a kind of half coal rock tunnel big gun pick bastard coal racking machine; Can be after half coal rock tunnel driving face be implemented the explosion of coal petrography difference; Make the bastard coal dividing load and carry, realize the mechanization that bastard coal loads and transports respectively, improve work efficiency and driving coal recovery; And the last sheaf space that can go deep into after the half coal rock tunnel driving face explosion loads and transports.
The present invention solves the problems of the technologies described above the technical scheme that is adopted to be:
Half coal rock tunnel big gun pick bastard coal racking machine mainly is made up of spy propulsive mechanism and hydraulic system before body, running part, transporter, shovel board, spillplate assembly, shovel plate shipment portion elevating mechanism, the shovel plate shipment portion.Wherein: combine as a whole before and after shovel board and the transporter, close and claim shovel plate shipment portion, be positioned at the top of this machine.The critical piece supporting frame of body is the carrier of other part of this machine.Running part is a crawler travel portion, is connected in the bottom of supporting frame both sides; Shovel plate shipment portion elevating mechanism is connected between shovel plate shipment portion and the supporting frame; The spillplate assembly is connected in the rear end of shovel board, the front portion of transporter.Elevating mechanism and rear lifting mechanism before shovel plate shipment portion elevating mechanism comprises.The bottom of forward and backward elevating mechanism be installed in supporting frame above, the bottom-hinged of the guide rail platform of upper end of the two and guide assembly.Being inlaid in the guide rail balladeur train that slides on the guide rail of guide rail platform and the bottom of transporter connects firmly.Between guide rail platform and transporter or guide rail balladeur train, be connected with the propelling oil cylinder.Guide assembly, propelling oil cylinder are visited propulsive mechanism before constituting shovel plate shipment portion.The shovel board is by loader mechanism on the plate of shovel plate, shovel, constitute with the loading driving mechanism of loader mechanism transmission etc.Hydraulic system is the airborne hydraulic system.
The invention has the beneficial effects as follows:
1. dig half coal rock tunnel for big gun a kind of loading machine that can make the bastard coal dividing load and carry is provided; Realize the mechanization of bastard coal dividing load and carry, increase work efficiency and safety, reduce labour intensity; Solve half coal rock tunnel driving coal resources effectively and reclaim problem, make the driving coal recovery more than 90%.
2. on the bastard coal racking machine spillplate is housed, can big gun be dug the interception of coal and spoil on the shovel plate when blowing out, prevent that the bastard coal explosion is scattered, avoid the frequent mobile of secondary shipment and bastard coal racking machine, improved efficiency of loading.Simultaneously, prevent that coal or spoil from collapsing, protect the bastard coal racking machine to be without prejudice effectively.
3. crawler travel portion moves flexibly, goes up and down before and after shovel plate shipment portion has, preceding spy propulsion functions, visits the last sheaf space that is deep into after the explosion before can be flexibly and easily and loads and transports, and the upper strata can also can be the rock stratum for the coal seam.Probe into the degree of depth and can reach 4.5 meters, the excavation operation that satisfies a circulation requires: 4.5 meters of three times, 1.5 meters/each drilling depth of big gun pick, driving step pitches.Realize the dividing load and carry of half coal rock tunnel coal and spoil.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Structure at the half coal rock tunnel big gun of the present invention shown in Fig. 1 pick bastard coal racking machine.It is mainly formed by visiting propulsive mechanism, hydraulic system etc. before body, running part, transporter 30, shovel board 4, spillplate assembly, shovel plate shipment portion elevating mechanism, the shovel plate shipment portion.Wherein: shovel board 4 combines as a whole with transporter 30 front and back, closes and claims shovel plate shipment portion, is positioned at the top of this machine.
Body is the carrier of whole equipment, and running part is positioned at the bottom of its both sides, and shovel plate shipment portion elevating mechanism is connected between shovel plate shipment portion and the body, and the spillplate assembly is arranged on shovel board 4 rear ends, transporter 30 front portions.Elevating mechanism and rear lifting mechanism before shovel plate shipment portion elevating mechanism comprises; Forward and backward elevating mechanism upper end connects firmly through guide assembly 8 and transporter 30 bottoms.Guide assembly 8 constitutes the preceding propulsive mechanism of visiting of shovel plate shipment portion with advancing oil cylinder 29.Shovel board 4 is made up of shovel plate, loader mechanism and loading drive unit etc.Running part is a crawler travel portion.Hydraulic system is the airborne hydraulic system.
1. body: critical piece is a supporting frame 24, and it is the carrier of other various piece of this machine.Crawler travel portion is installed in the bottom of supporting frame 24 both sides; The preceding elevating mechanism and the rear lifting mechanism of shovel plate shipment portion elevating mechanism, promptly hoist cylinder 9 with raise mechanism, be directly installed on supporting frame 24 above.Except the above-mentioned part that directly connects with supporting frame 24, all the other have: the pumping plant 33 that is installed in the hydraulic system above supporting frame 24 right sides; Be installed in console 28, operator seat 22, electric control box 18, electric control operation case 26 above supporting frame 24 left sides; Be connected in rear portion charging appliance connection seat 14, the output link 15 of supporting frame 24 afterbodys; Be connected in the back eyelid retractor 16 and the back eyelid retractor oil cylinder of both sides, supporting frame 24 rear portion.Back eyelid retractor 16 is hinged on the back eyelid retractor connection seat 17 at supporting frame 24 rear portions, and back eyelid retractor oil cylinder is articulated between back eyelid retractor connection seat 17 and the back eyelid retractor 16.
2. running part: be hydraulically powered creeper undercarriage; Form by crawler belt 25, track frame 23, walking driving mechanism 27, tensioner wheels, tensioner oil cylinder etc.The walking driving mechanism is the hydraulic moving driving mechanism, and it is made up of hydraulic motor, reductor, driving wheel etc.Constant displacement hydraulic motor drives driving wheel through reductor, 25 walkings of drive wheel crawler belt.Crawler belt 25 adopts the sliding friction formula with track frame 23, simplifies the structure.Creeper undercarriage can move complete machine flexibly, realizes seesawing, climb and turning of equipment.
3. transporter 30: being positioned at the top of the shovel plate shipment portion elevating mechanism on the body, the rear portion of shovel board 4, is the double center chain scraping transporter.The preceding chute of transporter, middle chute and back chute are used Bolt Connection, and are used the bearing pin pin joint.Preceding chute connects with shovel board 4.The propelling oil cylinder 29 that can promote 4.5 meters of transporter that is shovel plate shipment portion advance and retreat is arranged in bottom the chute, is articulated in guide rail platform 31 and the transporter between the chute.Guide rail balladeur train 32 connects firmly with middle chute bottom.The transporter drive unit that is positioned at the transporter head is a fluid pressure drive device, through two direct drive sprockets of hydraulic motor, drives the scraper chain operation and realizes coal, cash transportation.Swelling device adopts leading screw to add the structure of spring buffer, and the tightness of scraper chain is adjusted.
4. shovel board 4: form by shovel plate, loader mechanism, loading drive unit etc.Shovel plate or title shovel platform are made up of with Bolt Connection main shovel plate, side shovel plate.Loader mechanism is made up of arc three dental stars wheel, driven pulley mechanism, rotating disc etc.Loading drive unit is that hydraulic pressure loads drive unit, is made up of hydraulic motor, motor seat etc.Load drive unit and respectively drive one three dental star wheel through two hydraulic motors, the coal or the spoil that get off explosion install to the transporter tail.Two control valves through same oil circuit are respectively controlled a hydraulic motor, to three dental star wheel drive, can obtain balancing flow, guarantee that two star-wheels work under steadily consistent condition, improve work efficiency, reduce fault rate.
5. spillplate assembly: in the structure of spillplate assembly shown in Fig. 3~5.It is positioned at the shovel postlaminar part; Regulating oil cylinder 1 and friction prop 7 etc. by mount pad 3, buffer 2, the spillplate of spillplate 5, spillplate constitutes.Spillplate 5 be about two, be covered with aperture on the plate face, its bottom be installed in the mount pad 3.Be provided with buffer 2 between spillplate 5 bottoms and the mount pad 3.Mount pad 3 is hinged on the trailing edge of shovel plate with bearing pin through the hinged seat 35 of bottom.Be connected with a spillplate between the preceding chute of the back side of every spillplate 5 and transporter 30 and regulate oil cylinder 1 and a friction prop 7.Spillplate is regulated oil cylinder 1 can carry out inclination in the running direction adjusting and support to spillplate 5.Friction prop 7 adopts micro-drag metal friction pillar, is used as the adjustable-length support bar at this and uses, and spillplate 5 is carried out support fixation, and the protection spillplate is regulated oil cylinder 1 and avoided blasting impact.Post on the friction prop 7 lock 6 and horizontal wedge are used as at this that to adopt the mode that impacts to impact promptly that horizontal wedge locks fast and unclamp post alive be the locking unloading mechanism of support bar length with adjustable fixing length.
Buffer 2 is made up of bolt 34, elastomeric material packing ring 37 and casing 36.Bolt 34 is by passing mount pad 3 antethecas, spillplate 5 bottoms, elastomeric material packing ring 37, mount pad 3 rear walls successively behind the forward direction, with the three be linked together.Elastomeric material packing ring 37 is clipped between spillplate 5 bottom rear and mount pad 3 rear walls and plays the buffer shooting percussion.The mount pad 3 rear walls outside is equipped with the casing 36 of defensive band holder.
Before blowing out; To shovel plate falls on the roadway floor; The push rod that operating grip on the manipulation console 28 makes spillplate regulate oil cylinder 1 stretches out, spillplate 5 is holded up, and then the post of two friction props is locked 6 horizontal wedge wedging, makes spillplate 5 be fixed, protect spillplate to regulate oil cylinder 1.Coal or the spoil equipment at rear portion that crumbles when spillplate both can prevent to blow out again can be with the bastard coal retaining before the spillplate, on the shovel plate, avoid the secondary shipment.
6. shovel plate shipment portion elevating mechanism: the structure that shovel plate shipment portion elevating mechanism has been shown in Fig. 1,2; Elevating mechanism and rear lifting mechanism before it comprises.Preceding elevating mechanism is a hoist cylinder 9, and rear lifting mechanism is to raise mechanism.Forward and backward elevating mechanism is installed on the supporting frame 24 of body, and the guide rail platform 31 that both upper ends and transporter 30 bottoms connect firmly is hinged.
Hoist cylinder 9 be two, about arrange.The cylinder body lower end hinge joint of two hoist cylinders 9 is on hoist cylinder connection seat 10, and hoist cylinder connection seat 10 is fixed on the supporting frame 24.The push rod upper end of hoist cylinder 9 is hinged with the connection seat that is fixed on guide rail platform 31 bottoms.
Raise mechanism by raise oil cylinder 20, raise connecting rod 11, balanced connecting rod 13, go up and down two guide rails 21 and slide block 19 etc. constitute.Raising oil cylinder 20 is one, is positioned in the middle of two hoist cylinders 9, and level is installed on the supporting frame 24.Raise oil cylinder 20 front ends, be cylinder body one end, be fixed on the supporting frame 24 to raise the oil cylinder connection seat hinged; Its rear end, be 19 hinge joints of push rod one end and slide block, slide block 19 is installed on two guide rails 21 and slides before and after it; Two guide rail 21 levels of going up and down are installed on the supporting frame 24.Raise connecting rod 11 lower ends and be hinged on the slide block 19, its upper end is hinged with the connection seat of guide rail platform 31 bottoms of guide assembly 8; The upper end of its stage casing and balanced connecting rod 13 is hinged, and balanced connecting rod 13 lower ends are hinged with the balanced connecting rod connection seat that is fixed on the supporting frame 24.
Under the effect of hoist cylinder 9, make the front end of shovel plate shipment portion raise or reduce.Under the effect that raises oil cylinder 20, make the rear portion of shovel plate shipment activity raise or reduce.Can shovel plate shipment portion be raised synchronously with raising under the oil cylinder 20 common mating reactions at hoist cylinder 9, be lifted on any horizontal level in the sphere of action.
7. visit propulsive mechanism before the shovel plate shipment portion: the structure of visiting propulsive mechanism before the shovel plate shipment portion has been shown in Fig. 1,2.It is made up of guide assembly 8, propelling oil cylinder 29, mechanical positioner 12 etc.
Guide assembly 8 is made up of the guide rail balladeur train 32 of upside, the guide rail platform 31 of downside; Guide rail balladeur train 32 is inlaid on the guide rail of guide rail platform 31, corresponding matching, can before and after relatively slide.Guide rail balladeur train 32 connects firmly with the middle chute bottom of the transporter 30 on its top.The hoist cylinder 9 of the bottom surface of guide rail platform 31 and its bottom is with to raise mechanism hinged.Advance oil cylinder 29 front ends, be cylinder ends, with the connection seat hinge joint that is fixed on above the guide rail platform 31; Advance oil cylinder 29 rear ends, be the push rod head, hinged with the connection seat that connects firmly chute bottom in transporter.Mechanical stop limiter 12 be fixed on guide rail platform 31 above, the push rod that advances oil cylinder 29 is played position-limiting action, that is to shovel plate shipment portion mobile spacing along the guide rail platform.
Advancing under oil cylinder 29 effects, chute can be pushed ahead along guide rail platform 31 in the transporter, drives preceding spy of shovel plate shipment portion and is deep into sheaf space shipment coal blasting or spoil on the half coal rock tunnel driving face.4.5 meters of preceding depth sounding Du Keda satisfy a circulation: the excavation operation requirement of three times, 1.5 meters/each drilling depth of big gun pick.
8. hydraulic system: be airborne full hydraulic drive system; It is an open circuit, adopts the plunger variable double pump as power, adopts manual control mode, and reliability is high.The console 28 of hydraulic system, pumping plant 33 are installed in the left and right side of supporting frame 24 respectively, are positioned at the running part top.Through the operator handle on the console 28; Control whole hydraulic pressure execution units: comprise the hydraulic motor of the driving mechanism 27 of walking, the hydraulic motor that loads drive unit, the hydraulic motor of transporter drive unit, and hoist cylinder 9, raise oil cylinder 20, advance oil cylinder 29, spillplate is regulated oil cylinder 1, back eyelid retractor oil cylinder.
Operating principle: when raising oil cylinder and be failure to actuate, when withdrawing fully, the shovel plate shipment front end planted agent of portion can realize the shipment of lower floor's spoil after the explosion or coal at hoist cylinder.Shovel plate shipment portion front end is raised under the effect of preceding elevating mechanism hoist cylinder; Raise under the oil cylinder effect at rear lifting mechanism; Promoting slide block moves along two guide rails that go up and down; And act on and raise connecting rod, cooperate the portion of shovel plate shipment down rear portion to raise at balanced connecting rod, hoist cylinder with raise the oil cylinder compounding practice can with shovel plate shipment activity be lifted to synchronously need horizontal operation height.Advancing under the oil cylinder effect, shovel plate shipment portion advances along guide assembly, can before the depth sounding last sheaf space of going into after the half coal petrography driving face explosion load and transport coal or spoil.Spillplate can be tackled the coal or the spoil of explosion on the shovel plate of shovel plate shipment portion, avoids the secondary shipment, protection rear portion equipment.Spillplate utilizes mount pad and buffer, can alleviate impact; The friction prop at back supports spillplate and can protect spillplate to regulate oil cylinder.Creeper undercarriage moves forward and backward complete machine neatly and turns.
On above-mentioned embodiment basis, also can adopt following technical measures change:
1. spillplate assembly: the spillplate bottom can be articulated in shovel plate trailing edge through hinged seat, and spillplate will connect the formation buffer structure through elastic component with hinged seat.Elastomeric material packing ring between spillplate and mount pad adopts other elastic component, like spring etc.The adjustable-length support bar can adopt the pillar or the rod member of other structure, the adjustable-length support tubes that constitutes like: steel pipe and sleeve pipe with quick fastening stirrup and handle thereof; The adjustable-length supporting rod that leading screw and threaded sleeve thereof constitute etc.
2. shoveling plate shipment portion elevating mechanism has kinds of schemes to select.As: above-mentioned forward and backward elevating mechanism exchanges, promptly hoist cylinder with raise mechanism before and after exchange; Rear lifting mechanism constitutes with two group of two linkage that single hoist cylinder adds both sides; One group of two linkage constituted or the like in the middle of rear lifting mechanism added with two hoist cylinders.
3. shovel the structure of visiting side rails balladeur train 32 and following side rails platform 31 upper rails on the propulsive mechanism guide assembly before the plate shipment portion, can exchange, promptly upside is not with caulking groove, and downside has caulking groove, and the two setting-in slides relatively.For reduce slip resistance wherein a side can add roller.The propelling oil cylinder 29 that front end and guide rail platform 31 are hinged, the hinged seat of its rear end also can connect firmly on guide rail balladeur train 32, is equal to connect firmly in transporter on the chute.
4. the loading driving mechanism of the driving mechanism of the walking driving mechanism of running part, transporter, shovel board adopts motor-driven.
5. the loader mechanism that shovels board adopts crab claw type hoeing mechanism etc.