CN105840100A - Self-moving type water jet drilling machine - Google Patents
Self-moving type water jet drilling machine Download PDFInfo
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- CN105840100A CN105840100A CN201610312577.5A CN201610312577A CN105840100A CN 105840100 A CN105840100 A CN 105840100A CN 201610312577 A CN201610312577 A CN 201610312577A CN 105840100 A CN105840100 A CN 105840100A
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- 238000005553 drilling Methods 0.000 title claims abstract description 76
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 230000000694 effects Effects 0.000 claims abstract description 6
- 230000003028 elevating effect Effects 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 6
- 239000003245 coal Substances 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 230000002265 prevention Effects 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000009194 climbing Effects 0.000 abstract 1
- 238000001514 detection method Methods 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000011065 in-situ storage Methods 0.000 abstract 1
- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 238000005086 pumping Methods 0.000 abstract 1
- 230000000087 stabilizing effect Effects 0.000 abstract 1
- 230000009471 action Effects 0.000 description 14
- 239000003921 oil Substances 0.000 description 11
- 239000010720 hydraulic oil Substances 0.000 description 9
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 238000009412 basement excavation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 101100460844 Mus musculus Nr2f6 gene Proteins 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000002480 mineral oil Substances 0.000 description 3
- 235000010446 mineral oil Nutrition 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 241000167857 Bourreria Species 0.000 description 2
- 102100023170 Nuclear receptor subfamily 1 group D member 1 Human genes 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001141 propulsive effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/08—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/08—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
- E21B19/086—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods with a fluid-actuated cylinder
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/18—Drilling by liquid or gas jets, with or without entrained pellets
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
Abstract
本发明属于钻机设备,特别涉及一种自移式水射流钻机。该设备由行走装置、升降装置、进给装置、调倾油缸、稳固油缸、水射流钻孔装置、操控杆、后支撑油缸、后支撑座组成。该钻机为履带自行走,行走稳定,爬坡能力强,可原地转向,机动灵活;采用水射流钻孔技术,钻头体积小、后坐力小、震动小,操作轻便;无粉尘、不发热,防火、防爆、防化学反应性能强;同时能利用水的降尘作用明显降低工作面的粉尘,改善现场的施工条件;利用水的冷却作用能提高相关配套机械的使用寿命;钻孔深度、高度与垂直度均可调,特别适用于煤矿井下钻进瓦斯抽(排)放孔、超前探测孔、注浆灭火空、煤层注水孔、防突卸压孔、地质勘探孔及其他工程孔施工。
The invention belongs to drilling equipment, in particular to a self-moving water jet drilling machine. The equipment is composed of traveling device, lifting device, feeding device, tilting cylinder, stabilizing cylinder, water jet drilling device, control rod, rear supporting cylinder and rear supporting seat. The drilling rig is crawler self-propelled, stable walking, strong climbing ability, can turn in situ, and flexible; adopts water jet drilling technology, the drill bit is small in size, recoil, vibration, and easy to operate; no dust, no heat, fire prevention , explosion-proof, anti-chemical reaction performance; at the same time, the dust-reducing effect of water can be used to significantly reduce the dust on the working face, and the construction conditions on the site can be improved; the service life of related supporting machinery can be improved by using the cooling effect of water; the drilling depth, height and vertical The degree can be adjusted, and it is especially suitable for the construction of underground coal mine gas pumping (discharging) holes, advanced detection holes, grouting fire extinguishing holes, coal seam water injection holes, outburst prevention and pressure relief holes, geological exploration holes and other engineering holes.
Description
技术领域technical field
本发明属于钻机设备领域,特别涉及一种自移式水射流钻机。The invention belongs to the field of drilling equipment, in particular to a self-moving water jet drilling machine.
背景技术Background technique
现有电动钻机和矿物油液压钻机均需单独配置动力源,如防爆电源或者液压泵站,这必然增加系统的重量和体积,影响钻机的装拆和移动,并且必须考虑配套电器的防爆安全问题以及矿物油本身的安全隐患问题,特别是在煤矿井下应用时安全隐患较大。现有防突钻机结构一般有手持式、架柱式和机架支撑式等几种形式:手持式结构的特征为通过人力抱持或通过简单支架支撑钻机,人力推进钻机打钻,工人劳动强度较大,而且由于是人力推进钻机打钻,所以必然会导致扭矩及推进力不足,引起孔深不够、钻机工作不稳定及钻孔效率低等一系列问题;架柱式结构的特征为通过在工作面巷道内架设支柱来支撑钻机,仍通过人力推进钻机打钻,有工人劳动强度大、钴机能力不足等问题,且支柱的架设和移动均不方便耗时耗力、效率低;机架支撑式结构的特征为通过与钻机固定在一起的机架将钻机固定在工作面巷道内,由机架内置的给进装置推进钻机打钻,移动时需将机架和钻机拆分移动,不便之处是仍需人力移动,工人劳动强度较大。Existing electric drilling rigs and mineral oil hydraulic drilling rigs need to be equipped with a separate power source, such as an explosion-proof power supply or a hydraulic pump station, which will inevitably increase the weight and volume of the system, affect the assembly, disassembly and movement of the drilling rig, and must consider the explosion-proof safety of the supporting electrical appliances And the potential safety hazard of mineral oil itself, especially when it is used underground in coal mines, the potential safety hazard is relatively large. Existing anti-outburst drilling rig structures generally have several forms such as hand-held, column-mounted, and rack-supported types: the hand-held structure is characterized by supporting the drilling rig by manpower or by simple brackets, and manpower propels the rig to drill. Larger, and because the drilling rig is manually propelled, it will inevitably lead to insufficient torque and propulsion, causing a series of problems such as insufficient hole depth, unstable operation of the drilling rig, and low drilling efficiency; Pillars are erected in the roadway of the working face to support the drilling rig, and the drilling rig is still driven by manpower, which has problems such as high labor intensity and insufficient cobalt machine capacity, and the erection and movement of the pillars are inconvenient, time-consuming, labor-intensive and low in efficiency; The characteristic of the supporting structure is that the drilling rig is fixed in the roadway of the working face through the frame fixed together with the drilling rig, and the feeding device built in the frame is used to push the drilling rig to drill. When moving, the frame and the drilling rig need to be disassembled and moved, which is inconvenient The disadvantage is that manpower is still needed to move, and the labor intensity of workers is relatively high.
综上所述,不难看出目前已有的井下钻机并不能很好地满足工作面高效施工的需要。因此,开发适合工作面需要的能够自行走、推进力大、后座支撑力强、本质安全型防爆、改善工人劳动强度的钻机是非常必要的。In summary, it is not difficult to see that the existing downhole drilling rigs cannot well meet the needs of efficient construction at the working face. Therefore, it is very necessary to develop a self-propelled drilling rig that is suitable for the needs of the working face, has a large propulsion force, a strong back seat support, is intrinsically safe and explosion-proof, and improves the labor intensity of the workers.
发明内容Contents of the invention
本发明的目的在于克服上述技术不足,提供一种原理简单、结构可靠、操作轻便,适合高效工作面需要的能够自行走、推进力大、后座支撑力强、本质安全型防爆、工人劳动强度小、应用范围广泛的自移式水射流钻机。The purpose of the present invention is to overcome the above-mentioned technical deficiencies, and provide a self-propelled, self-propelled, large propulsive force, strong back seat support, intrinsically safe explosion-proof, low labor intensity, which is simple in principle, reliable in structure, light in operation, and suitable for high-efficiency working surfaces. Small, self-propelling water jet drilling rig for a wide range of applications.
本发明解决技术问题采用的技术方案是:自移式水射流钻机包括行走装置、升降装置、进给装置、调倾油缸、水射流钻孔装置、操控杆、后支撑油缸、后支撑梁、液压泵站、水箱。The technical solution adopted by the present invention to solve the technical problem is: the self-moving water jet drilling rig includes a walking device, a lifting device, a feeding device, a tilting cylinder, a water jet drilling device, a control lever, a rear support cylinder, a rear support beam, a hydraulic Pump station, water tank.
所述的行走装置由履带、张紧轮、张紧装置、支重轮、履带架、行走马达、减速机、链轮组成,构成小型工程机械中常用的履带行走机构,转向自如、爬坡、防滑、越障能力强。The walking device is composed of crawler belts, tensioning wheels, tensioning devices, supporting wheels, crawler frames, traveling motors, reducers, and sprockets, and constitutes a crawler walking mechanism commonly used in small-scale construction machinery. It can turn freely, climb slopes, Anti-skid, strong ability to overcome obstacles.
所述的升降装置在左右两侧各设置一个,升降装置由底座、升降杆、滑移销轴、升降油缸、顶梁、铰耳一、铰耳二组成。底座设置在履带的上方,在底座的两侧均设置有滑槽;四根升降杆分成两组,分布在底座的两侧,每组中的两根升降杆在中间位置处铰接,能绕铰接点旋转,其中一根升降杆的底端与底座的一端铰接,另一根升降杆的底端固定有滑移销轴,滑移销轴能沿着滑槽移动;在升降油缸的驱动下,升降杆能沿着滑槽移动,从而改变顶梁高度,进而能改变钻孔高度。Described elevating device is respectively provided with one on left and right sides, and elevating device is made up of base, elevating rod, sliding pin shaft, elevating oil cylinder, top beam, hinge ear one, hinge ear two. The base is set on the top of the track, and there are chutes on both sides of the base; the four lifting rods are divided into two groups and distributed on both sides of the base. The two lifting rods in each group are hinged at the middle position and can be hinged Point rotation, the bottom end of one lifting rod is hinged with one end of the base, and the bottom end of the other lifting rod is fixed with a sliding pin, which can move along the chute; driven by the lifting cylinder, The lifting rod can move along the chute, thereby changing the height of the top beam, which in turn can change the drilling height.
所述的进给装置由铰耳三、铰耳四、下滑鞍、滑轨、上滑鞍、进给电机、电机固定架、主动带轮、多楔带、进给油缸、铰耳五、从动带轮组成。进给电机转动,能带动主动带轮转动,主动带轮带动多楔形带运动,多楔带能带动与之固定的上滑鞍平移运动,进而能使钻机实现进给运动;在进给油缸的作用下,滑轨在下滑鞍上能够滑动,能使水射流钻孔装置整体向前移动、进给。The feeding device is composed of hinge ear three, hinge ear four, lower saddle, slide rail, upper slide saddle, feed motor, motor fixing frame, driving pulley, V-ribbed belt, feed oil cylinder, hinge ear five, from Composition of driving pulley. The rotation of the feed motor can drive the driving pulley to rotate, and the driving pulley drives the multi-ribbed belt to move, and the multi-ribbed belt can drive the fixed upper sliding saddle to move in translation, and then the drilling machine can realize the feeding movement; in the feeding cylinder Under the action, the slide rail can slide on the lower saddle, so that the water jet drilling device can move forward and feed as a whole.
所述的水射流钻孔装置由钻头、高压钻杆、钻机、高压水尾、高压泵组成。水射流钻孔装置设置在升降装置的顶梁上方,其钻孔高度由升降油缸控制,钻孔倾斜度(垂直度)由调倾油缸控制,从而实现钻孔高度与倾斜度(垂直度)均可调。采用的为水射流钻孔技术,钻头体积小、后坐力小、震动小,操作轻便;无粉尘、不发热,防火、防爆、防化学反应性能强;降尘作用和冷却作用明显,能改善现场的施工条件,使用寿命长。The water jet drilling device is composed of a drill bit, a high-pressure drill pipe, a drilling rig, a high-pressure water tail, and a high-pressure pump. The water jet drilling device is set above the top beam of the lifting device. The drilling height is controlled by the lifting cylinder, and the drilling inclination (perpendicularity) is controlled by the tilting cylinder, so that the drilling height and inclination (perpendicularity) are equal. adjustable. The water jet drilling technology is adopted, the drill bit is small in size, small in recoil, small in vibration, easy to operate; no dust, no heat, strong fireproof, explosion-proof, anti-chemical reaction performance; dust suppression and cooling effects are obvious, which can improve the construction site condition, long service life.
所述的后支撑梁在在后支撑油缸的作用下,当设备钻孔时,能向下旋转,紧压地面,提供强大的后支撑力,保证设备工作时的稳定性;当设备转向或行走时,能向上抬起,离开地面,而不影响设备的行走和转向。Under the action of the rear support oil cylinder, the rear support beam can rotate downward when the equipment is drilling, press the ground tightly, provide a strong rear support force, and ensure the stability of the equipment when it is working; when the equipment is turning or walking At this time, it can be lifted up and off the ground without affecting the walking and steering of the equipment.
所述的操控杆对整个设备起控制作用,操控轻便灵活,设置在整机的后部。The joystick controls the whole device, and is easy and flexible to operate, and is arranged at the rear of the whole machine.
所述液压泵站和水箱在该设备应用在井下时可以不设置,而均采自工作面现有的设备;在该设备需单独工作,工作面现有的设备无法为各类油缸提供相应的液压源和水源时,才需配置液压泵站和水箱,液压泵站和水箱设置在行走架的左右两边,能降低整个设备的重心,提高设备工作时的稳定性。The hydraulic pump station and the water tank may not be installed when the equipment is used in the underground, but are all collected from the existing equipment on the working face; the equipment needs to work alone, and the existing equipment on the working face cannot provide corresponding oil cylinders. When the hydraulic source and water source are used, the hydraulic pump station and water tank need to be configured. The hydraulic pump station and water tank are arranged on the left and right sides of the walking frame, which can reduce the center of gravity of the entire equipment and improve the stability of the equipment when it is working.
采用上述技术方案所产生的有益效果在于:自移式水射流钻机工作介质是水,水资源丰富且易获取,成本低廉,在清洗、破碎和切割过程中,不会产生弧光、灰尘和有毒气体等污染物,同环境的相容性好,只需进行简单的物理净化,就能循环利用;是一种冷加工方式,不会产生热量,因而在加工区域也不会出现热影响区域,防火、防爆、防化学反应性能强;能自动排出废料,不需要另行设计排渣装置,能大大降低整个设备系统的复杂性,工作机构喷头体积小、后坐力小,易于实现光控、数控和自动化控制;能够配合掘进机械一起使用提高采掘能力,冷却采掘机械,提高采掘机械的使用寿命;同时,利用水的降尘作用,还能明显降低工作面的粉尘,有利于改善现场的施工条件;该设备能自移动,由电机提供进给力,后支撑梁自动提供后支撑力,无需工人移动、提供进给力和后支撑力,工人劳动强度低;钻孔深度、高度与倾斜度(垂直度)均可调,应用范围广泛,可以实现一机多用。将其应用于采煤工作面,可减少防爆设备投入,提高经济效益,更重要的是避免了使用电力或矿物油带来的安全隐患,使钻机在高瓦斯环境中作业的安全性更强。The beneficial effects of adopting the above technical solution are: the working medium of the self-moving water jet drilling rig is water, the water resource is abundant and easy to obtain, and the cost is low. During the cleaning, crushing and cutting process, no arc, dust and toxic gas will be generated. Such pollutants have good compatibility with the environment, and can be recycled with simple physical purification; it is a cold processing method that does not generate heat, so there will be no heat-affected zone in the processing area, fire prevention, Explosion-proof and anti-chemical reaction performance is strong; waste can be automatically discharged without additional design of slag discharge device, which can greatly reduce the complexity of the entire equipment system. The nozzle of the working mechanism is small in size and recoil, and it is easy to realize light control, numerical control and automatic control; It can be used together with the excavation machinery to improve the excavation capacity, cool the excavation machinery, and improve the service life of the excavation machinery; at the same time, the use of the dust-reducing effect of water can also significantly reduce the dust on the working face, which is conducive to improving the construction conditions on the site; the equipment can automatically Moving, the feed force is provided by the motor, and the rear support beam automatically provides the rear support force without the need for workers to move, provide feed force and rear support force, and the labor intensity of the workers is low; the drilling depth, height and inclination (perpendicularity) are all adjustable, It has a wide range of applications and can realize one machine with multiple functions. Applying it to the coal mining face can reduce investment in explosion-proof equipment and improve economic benefits. More importantly, it avoids potential safety hazards caused by the use of electricity or mineral oil, making drilling rigs safer when operating in high-gas environments.
附图说明Description of drawings
下面结合附图和具体实施例对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是自移式水射流钻机主视图;Fig. 1 is a front view of a self-moving water jet drilling rig;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1中升降装置示意图;Fig. 3 is a schematic diagram of the lifting device in Fig. 1;
图4是图1中进给装置示意图;Fig. 4 is a schematic diagram of the feeding device in Fig. 1;
图5是图1水射流钻孔装置示意图;Fig. 5 is a schematic diagram of the water jet drilling device of Fig. 1;
图中:1-行走装置、1-1-履带、1-2-张紧轮、1-3-张紧装置、1-4-支重轮、1-5-履带架、1-6-行走马达、1-7-减速机、1-8-链轮、2-升降装置、2-1-底座、2-2-进给销轴、2-3-升降杆、2-4-升降铰耳、2-5-升降油缸、2-6-顶梁、2-7-铰耳一、2-8-铰耳二、3-进给装置、3-1-铰耳三、3-2-铰耳四、3-3-下滑鞍、3-4-滑轨、3-5-上滑鞍、3-6-进给电机、3-7-电机固定架、3-8-主动带轮、3-9-多楔带、3-10-进给油缸、3-11-铰耳五、3-12-从动带轮、4-调倾油缸、5-水射流钻孔装置、5-1-钻头、5-2-高压钻杆、5-3-钻机、5-4-高压水尾、5-5-高压管、5-6-高压泵、6-操控杆、7-后支撑油缸、8-后支撑梁、9液压泵站、10-水箱。In the figure: 1-traveling device, 1-1-track, 1-2-tensioning wheel, 1-3-tensioning device, 1-4-supporting wheel, 1-5-track frame, 1-6-walking Motor, 1-7-reducer, 1-8-sprocket, 2-lifting device, 2-1-base, 2-2-feed pin, 2-3-lifting rod, 2-4-lifting ear . Ear four, 3-3-lower saddle, 3-4-slide rail, 3-5-upper saddle, 3-6-feed motor, 3-7-motor fixing frame, 3-8-driving pulley, 3 -9-ribbed belt, 3-10-feed cylinder, 3-11-hinge five, 3-12-driven pulley, 4-tilting cylinder, 5-water jet drilling device, 5-1- Drill bit, 5-2-high-pressure drill pipe, 5-3-drilling machine, 5-4-high-pressure water tail, 5-5-high-pressure pipe, 5-6-high-pressure pump, 6-control rod, 7-rear support cylinder, 8- Rear support beam, 9 hydraulic pump stations, 10-water tank.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例,参照附图1~图5,自移式水射流钻机由行走装置1、升降装置2、进给装置3、调倾油缸4、水射流钻孔装置5、操控杆6、后支撑油缸7、后支撑梁8、液压泵站9、水箱10组成。Embodiments, with reference to accompanying drawings 1 to 5, the self-moving water jet drilling rig consists of a traveling device 1, a lifting device 2, a feeding device 3, a tilting cylinder 4, a water jet drilling device 5, a control lever 6, and a rear support cylinder 7. Rear support beam 8, hydraulic pump station 9, and water tank 10 are composed.
所述的行走装置1由履带1-1、张紧轮1-2、张紧油缸1-3、支重轮1-4、履带架1-5、行走马达1-6、减速机1-7、链轮1-8组成。行走马达1-6安装在履带1-1的内部,行走马达1-6与减速机1-7、链轮1-8同轴相连;行走马达1-6在液压油的作用下转动,带动减速机1-7转动,增大转矩后带动链轮1-8转动,然后由链轮1-8带动履带1-1动作,两根履带1-1的动作速度和动作时间的长短,能使整个设备实现行走、转向;张紧轮1-2设置在履带1-1内部的前端,与固定在履带架1-5上的张紧油缸1-3铰接,张紧油缸1-3在液压油的作用下,能伸长或缩短,带动张紧轮1-2外伸或回缩,对履带1-1起到张紧的作用。The walking device 1 is composed of a crawler belt 1-1, a tensioning wheel 1-2, a tensioning oil cylinder 1-3, a supporting wheel 1-4, a crawler frame 1-5, a traveling motor 1-6, and a speed reducer 1-7 , sprocket 1-8 composition. The travel motor 1-6 is installed inside the crawler belt 1-1, and the travel motor 1-6 is coaxially connected with the reducer 1-7 and the sprocket 1-8; the travel motor 1-6 rotates under the action of hydraulic oil to drive the deceleration The machine 1-7 rotates, and after increasing the torque, it drives the sprocket 1-8 to rotate, and then the sprocket 1-8 drives the crawler 1-1 to move, and the speed and time of the two crawlers 1-1 can make The whole equipment realizes walking and turning; the tensioning wheel 1-2 is arranged at the front end inside the crawler belt 1-1, and is hinged with the tensioning oil cylinder 1-3 fixed on the track frame 1-5, and the tensioning oil cylinder 1-3 is installed in the hydraulic oil Under the action of the belt, it can be stretched or shortened, driving the tensioning wheel 1-2 to extend or retract, and tensioning the crawler belt 1-1.
所述的升降装置2由底座2-1、升降杆2-2、滑移销轴2-3、升降油缸2-4、顶梁2-5、铰耳一2-6、铰耳二2-7组成,升降装置2在设备的左右两侧各设置一个。底座2-1设置在履带1-1的上方,在底座2-1的两侧均设置有滑槽2-1-1,四根升降杆2-2分成两组,分布在底座2-1的两侧;每组中的两根在中间位置处铰接,能绕铰接点旋转,其中一根升降杆2-2的底端与底座2-1的一端铰接,另一根升降杆2-2的底端固定有滑移销轴2-3,滑移销轴2-3能沿着滑槽2-1-1移动;在顶梁2-5上设置有铰耳一2-6和铰耳二2-7。The lifting device 2 is composed of base 2-1, lifting rod 2-2, sliding pin 2-3, lifting cylinder 2-4, top beam 2-5, hinge ear 2-6, hinge ear 2 2- 7 components, and the lifting device 2 is respectively provided with one on the left and right sides of the equipment. The base 2-1 is set on the top of the crawler belt 1-1, and both sides of the base 2-1 are provided with chute 2-1-1, and the four elevating rods 2-2 are divided into two groups, distributed on the bottom of the base 2-1. Both sides; two in each group are hinged at the middle position and can rotate around the hinge point. The bottom end of one of the lifting rods 2-2 is hinged with one end of the base 2-1, and the bottom end of the other lifting rod 2-2 The bottom end is fixed with a sliding pin shaft 2-3, and the sliding pin shaft 2-3 can move along the chute 2-1-1; hinge ear 1 2-6 and hinge ear 2 are arranged on the top beam 2-5 2-7.
所述的进给装置3由铰耳三3-1、铰耳四3-2、下滑鞍3-3、滑轨3-4、上滑鞍3-5、进给电机3-6、电机固定架3-7、主动带轮3-8、多楔带3-9、进给油缸3-10、铰耳五3-11、从动带轮3-12组成。在滑轨3-4上部和下部均设置有轨道,上滑鞍3-5的滑槽与滑轨3-4的上部轨道配合,下滑鞍3-3的滑槽与滑轨3-4的下部轨道配合;在下滑鞍3-3底部设置有铰耳三3-1和铰耳四3-2,在滑轨3-4一端的底部设置有铰耳五3-10,调倾油缸4的缸筒与铰耳一2-6铰接,其活塞杆与铰耳三3-1铰接;铰耳四3-2与铰耳二2-7铰接后,其另一端与进给油缸3-9的缸筒铰接,进给油缸3-9的活塞杆与铰耳五3-10铰接;电机固定架3-7固定在滑轨3-4的一端,在电机固定架3-7上固定有进给电机3-6;进给电机3-6的输出轴与主动带轮3-8连接,从动带轮3-12设置在滑轨3-4的另一端,主动带轮3-8与从动带轮3-12之间通过多楔带3-9连接;上滑鞍3-5与多楔形3-9之间固定连接;进给电机3-6转动,能带动主动带轮3-8跟着转动,主动带轮3-8带动多楔形带3-9平移运动,多楔形带3-9的平移运动能带动上滑鞍3-5平移运动,也能带动从动带轮3-12转动;在进给油缸3-10的作用下,滑轨3-4可以在下滑鞍3-5上滑动。Described feeding device 3 is fixed by hinge ear three 3-1, hinge ear four 3-2, lower saddle 3-3, slide rail 3-4, upper sliding saddle 3-5, feed motor 3-6, motor Frame 3-7, driving pulley 3-8, multi-ribbed belt 3-9, feed oil cylinder 3-10, hinge ear five 3-11, driven pulley 3-12 form. Tracks are arranged on the upper and lower parts of the slide rail 3-4. The chute of the upper saddle 3-5 cooperates with the upper track of the slide rail 3-4, and the chute of the lower saddle 3-3 matches the bottom of the slide rail 3-4. Track coordination; hinge ear 3 3-1 and hinge ear 4 3-2 are arranged at the bottom of the lower saddle 3-3, hinge ear 5 3-10 is arranged at the bottom of one end of the slide rail 3-4, and the cylinder of the tilting cylinder 4 The barrel is hinged with hinge ear 1 2-6, and its piston rod is hinged with hinge ear 3 3-1; after hinge ear 4 3-2 is hinged with hinge ear 2 2-7, the other end is connected with the cylinder of feed cylinder 3-9 The barrel is hinged, the piston rod of the feed oil cylinder 3-9 is hinged with the hinge ear 5 3-10; the motor fixing frame 3-7 is fixed on one end of the slide rail 3-4, and the feed motor is fixed on the motor fixing frame 3-7 3-6; the output shaft of the feed motor 3-6 is connected with the driving pulley 3-8, the driven pulley 3-12 is arranged on the other end of the slide rail 3-4, and the driving pulley 3-8 is connected with the driven belt The wheels 3-12 are connected by multi-ribbed belt 3-9; the upper saddle 3-5 is fixedly connected with multi-ribbed 3-9; the feed motor 3-6 rotates, which can drive the driving pulley 3-8 to rotate accordingly , the driving pulley 3-8 drives the multi-wedge belt 3-9 to move in translation, and the translation movement of the multi-wedge belt 3-9 can drive the upper sliding saddle 3-5 to move in translation, and can also drive the driven pulley 3-12 to rotate; Under the effect of feeding oil cylinder 3-10, slide rail 3-4 can slide on lower saddle 3-5.
所述的调倾油缸4的缸筒与铰耳一2-7铰接,其活塞杆与铰耳三3-1铰接。The cylinder barrel of the described tilting oil cylinder 4 is hinged with hinge ear one 2-7, and its piston rod is hinged with hinge ear three 3-1.
所述的水射流钻孔装置6整体安装在上滑鞍3-5上方,由钻头5-1、高压钻杆5-2、钻机5-3、高压水尾5-4、高压管5-5、高压泵5-6组成。高压钻杆5-2的一端与钻机5-3的输出轴连接,另一端穿过电机固定架3-7上的轴承孔后,安装钻头5-1;高压水尾5-4的一端与钻机5-3的输入端连接,另一端与高压管5-5相连接,高压管5-5的另一端与高压泵5-5的输出端相连接;钻机5-3的底部与上滑鞍3-5的上方固定连接,使钻机5-3能随着上滑鞍3-5的平移而平移。The water jet drilling device 6 is integrally installed above the upper saddle 3-5, consisting of a drill bit 5-1, a high-pressure drill rod 5-2, a drilling rig 5-3, a high-pressure water tail 5-4, a high-pressure pipe 5-5, Composed of 5-6 high-pressure pumps. One end of high-pressure drilling rod 5-2 is connected with the output shaft of drilling rig 5-3, and after the other end passes through the bearing hole on the motor holder 3-7, drill bit 5-1 is installed; The input end of -3 is connected, and the other end is connected with the high-pressure pipe 5-5, and the other end of the high-pressure pipe 5-5 is connected with the output end of the high-pressure pump 5-5; the bottom of the drilling rig 5-3 is connected with the upper saddle 3- The top of 5 is fixedly connected, so that drilling machine 5-3 can translate along with the translation of upper sliding saddle 3-5.
所述的液压泵站9和水箱10在需要设置时,设置在履带架上。The hydraulic pump station 9 and the water tank 10 are arranged on the track frame when required.
工作过程:在液压油的作用下,行走马达1-6在液压油的作用下转动,带动减速机1-7转动,增大转矩后带动链轮1-8转动,然后由链轮1-8带动履带1-1动作,两根履带1-1的动作速度和动作时间的长短,能使整个设备实现行走、转向,使整个设备移动到工作面上合适位置后,后支撑梁8在后支撑油缸7的液压油作用下,向下旋转,紧压地面;然后,高压泵5-5动作,泵入高压力水给钻机5-3带动钻机5-3转动,钻机5-3带动高压钻杆5-2旋转,带动钻头5-1旋转;钻头5-1开始钻孔的同时,进给电机3-6正转,通过主动带轮3-8带动多楔带3-9向前移动,多楔带3-9向前移动带动与之固定的上滑鞍3-5向前运动,使钻机5-3向前运动,实现钻头5-1的进给动作;当钻孔深度达到一根高压钻杆5-2的长度后,进给电机3-6反转,带动钻机5-3退回到初始位置处后,在钻机5-3的输出轴再连接一根高压钻杆5-2,这根高压钻杆5-2的另一端与刚才的高压钻杆5-2的末端连接,继续钻孔,如此重复,直至达到预定要求的钻孔深度。达到预定的钻孔深度后,钻机5-3反转,进给电机3-6也反转,钻机5-3带动最后进入的那根高压钻杆5-2退出到初始位置后,取下高压钻杆5-2,然后进给电机3-6正转,带动钻机5-3向前运动,使其接触到留在孔内最外边的那根使高压钻杆5-2后,进给电机3-6反转,钻机5-3反转,带动高压钻杆5-2往外伸出,当最外一根高压钻杆5-2退出到初始位置后,取下这根高压钻杆5-2,如此重复,直至所有高压钻杆5-2全部退出,然后后支撑梁8在后支撑油缸7的液压油作用下,向上旋转,离开地面。Working process: Under the action of hydraulic oil, the travel motor 1-6 rotates under the action of hydraulic oil, driving the reducer 1-7 to rotate, and after increasing the torque, it drives the sprocket 1-8 to rotate, and then the sprocket 1- 8 Drive the crawler belt 1-1 to move, the speed of the two crawler belts 1-1 and the length of the action time can make the whole equipment walk and turn, and after the whole equipment moves to a suitable position on the working surface, the rear support beam 8 is in the rear Under the action of the hydraulic oil of the supporting cylinder 7, it rotates downward and presses the ground tightly; then, the high-pressure pump 5-5 acts, pumps high-pressure water into the drilling rig 5-3 to drive the drilling rig 5-3 to rotate, and the drilling rig 5-3 drives the high-pressure drill The rod 5-2 rotates to drive the drill bit 5-1 to rotate; while the drill bit 5-1 starts drilling, the feed motor 3-6 rotates forward, and the drive pulley 3-8 drives the V-ribbed belt 3-9 to move forward. The V-ribbed belt 3-9 moves forward to drive the upper sliding saddle 3-5 fixed therewith to move forward, so that the drilling machine 5-3 moves forward to realize the feeding action of the drill bit 5-1; when the drilling depth reaches one After the length of the high-pressure drill pipe 5-2 is reached, the feed motor 3-6 reverses to drive the drill rig 5-3 back to the initial position, and then another high-pressure drill pipe 5-2 is connected to the output shaft of the drill rig 5-3. The other end of this high-pressure drill rod 5-2 is connected with the end of just now high-pressure drill rod 5-2, continues drilling, repeats like this, until reaching the drilling depth of predetermined requirement. After the predetermined drilling depth is reached, the drilling machine 5-3 reverses, and the feed motor 3-6 also reverses. The drilling machine 5-3 drives the last high-pressure drill pipe 5-2 to exit to the initial position, and then removes the high-pressure drill pipe 5-2. Drill pipe 5-2, then the feed motor 3-6 rotates forward, driving the drill rig 5-3 to move forward, making it touch the outermost one left in the hole to make the high-pressure drill pipe 5-2, feed the motor 3-6 is reversed, the drilling rig 5-3 is reversed, and the high-pressure drill pipe 5-2 is driven to protrude. When the outermost high-pressure drill pipe 5-2 exits to the initial position, the high-pressure drill pipe 5-2 is removed. 2. Repeat this until all the high-pressure drill pipes 5-2 are fully withdrawn, and then the rear support beam 8 rotates upwards under the action of the hydraulic oil of the rear support cylinder 7 to leave the ground.
如若钻孔在高度上有变化时,使升降油缸2-4的活塞杆在在液压油的作用下伸长或缩短来调节钻孔高度;如若钻孔倾斜度有变化时,使调倾油缸4的活塞杆在液压油的作用下伸长或缩短来调节钻孔倾斜度;如若一根高压钻杆5-2的钻进深度达不到预期要求时,此时可以使进给油缸3-10的活塞杆在液压油的作用下伸长,拉动滑轨3-4向前推进,从而改变每一根钻杆5-2的钻进深度。If there is a change in the height of the borehole, the piston rod of the lifting cylinder 2-4 is extended or shortened under the action of hydraulic oil to adjust the borehole height; if the inclination of the borehole changes, the tilting cylinder 4 The piston rod is stretched or shortened under the action of hydraulic oil to adjust the inclination of the drilling hole; if the drilling depth of a high-pressure drill pipe 5-2 does not meet the expected requirements, the feed cylinder 3-10 can be activated at this time. The piston rod is elongated under the action of hydraulic oil, and the pulling slide rail 3-4 is pushed forward, thereby changing the drilling depth of each drilling rod 5-2.
钻孔高度、倾斜度、每根钻杆的钻进深度调节完成后,重复上述整个动作过程,继续钻下一个孔,如此循环,即为该设备在整个工作面的工作过程。After the adjustment of the drilling height, inclination, and drilling depth of each drill rod is completed, repeat the above-mentioned entire action process and continue to drill the next hole. This cycle is the working process of the equipment on the entire working face.
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