A kind of antibacterial bearing hydrocolloid dressing and preparation method thereof
Technical field
The invention belongs to medical dressing technical field, be specifically related to a kind of antibacterial bearing hydrocolloid dressing and preparation method thereof.
Background technology
Hydrocolloid medical dressing is the granule of absorbent polymer and the blended rear obtained a kind of medical dressing of hot-fusible pressure-sensitive adhesive.This material combines the cement properties of elastomeric material and the water absorbing properties of absorbent polymer material.Rubber substrate provides viscosity, can make dressing paste on wound surface, and swelling after being dispersed in hydrocolloid particle water suction wherein, provides a moistening closed environment, promote the healing of wound to wound.The healing of moistening environment to wound plays good facilitation, and the nursing for wound brings very large convenience.
But traditional bearing hydrocolloid dressing is without anti-microbial property, when process has the chronic wound of latent infection risk or low-grade infection, often effect is undesirable.With the addition of inorganic antiseptic in some bearing hydrocolloid dressings as the composition such as silver ion, nanometer silver, although product has good bacteriostasis property, such antibacterial has larger cytotoxicity, has potential biological safety hidden danger for human body; Traditional bearing hydrocolloid dressing corrosion resistance is poor simultaneously, and after water absorption and swelling, the integrity of dressing is damaged, and hydrocolloid component is easy to remain in wound surface surface, causes dressing performance to be greatly affected.Such as, Chinese patent CN102218155A discloses a kind of preparation method of nano-silver functional hydrocolloid medical dressing, by nanometer silver is joined in hydrocolloid, impart hydrocolloid antibacterial functions, both the sterilizing ability that nanometer silver continues can have been played, promote the healing of wound surface, after conventional silver ionic oxide formation can be overcome again, easily form the drawback of black speck.But, the negative biological effect produced after the silver-colored particulate migration due to nano-scale enters in human body and untoward reaction still undistinct, should be extremely restricted containing the application clinically of nanometer silver class bearing hydrocolloid dressing.
More existing bearing hydrocolloid dressings are generally for primary raw material with cellulosic derivant sodium carboxymethyl cellulose sodium, recovery from illness as the Mei Pikang of the Urgotul of the Comfeel ulcer dressing of Mentor Corp. of Denmark, French yogurt company, Monick, Sweden company, brightness company of Xerox of the U.S. is appropriate etc., but because cellulosic function ratio is more single, antibacterial, promote that in the effect such as wound healing, performance is not enough, can not meet the requirement of complicated wound surface for wound dressing.And for example, Chinese patent CN102488919A discloses a kind of bearing hydrocolloid dressing and preparation method thereof, and described bearing hydrocolloid dressing comprises one or more hydrocolloids of the styrene isoprene styrene block copolymer (SIS) of 5-40%, the tackifying resin of 10-50% and 20-60%, the plasticizer of 5-30% and the antioxidant of 0-5%.Its preparation method comprises: 1) at the temperature of 130-160 DEG C, soften 5-10 minute in banbury; 2) mix in styrene isoprene styrene block copolymer (SIS) softening for tackifying resin, plasticizer and antioxidant input, obtain pre-composition; 3) in pre-composition, hydrocolloid particle is added; 4) be coated with.Although the bearing hydrocolloid dressing imbibition ability prepared by this invention is better, the antibacterial and bacteriostasis of self is limited, needs to improve further.
To sum up, desirable Morden wound dressing should have following feature: can absorb a large amount of transudates and noxious substance, maintains the humidity that wound is enough, has reasonable resistance bacterium property and bacteriostasis, more change dressings is to wound not damaged, has significantly short more effect.But existing bearing hydrocolloid dressing generally only has the ability keeping wound moist, can not meet the diverse requirements of complicated wound.
Summary of the invention
Technical problem to be solved by this invention is, for the deficiencies in the prior art, provide a kind of antibacterial bearing hydrocolloid dressing and preparation method thereof, the bearing hydrocolloid dressing prepared by the method has good anti-microbial property, without security risk; The polyvinyl alcohol composition added in preparation process can form physical gel when irradiation, effectively maintains the integrity of dressing, improves the corrosion resistance of dressing.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of antibacterial bearing hydrocolloid dressing, comprise hydrocolloid layer, described hydrocolloid layer is made up of the raw material of following weight: 5 ~ 15 parts, elastomer, tackifying resin 5 ~ 20 parts, plasticizer 1 ~ 10 part, antioxidant 0.5 ~ 3 part, 30 ~ 50 parts, hydrocolloid particle, polyvinyl alcohol 5 ~ 10 parts, chitosan derivatives 1 ~ 5 part, antibacterial 0.05 ~ 0.5 part.
Described elastomer is the one in polyurethane rubber, butyl rubber, styrene block copolymer thermoplastic elastomer (TPE), silicone rubber, natural rubber, polyacrylate, acrylate copolymer; Preferably, described styrene block copolymer is SIS.
Described tackifying resin is disproportionated rosin ester.
Described plasticizer to be molecular weight be 300 ~ 1000 polyisobutylene.
Described antioxidant is the two octadecyl ester of thio-2 acid.
Described hydrocolloid particle is sodium carboxymethyl cellulose.
Described chitosan derivatives is molecular weight is 5000 ~ 1000000 acylation chitosans.
Described antibacterial is polyhexamethylene guanidine, poly (hexamethylene) hydrochloride or hexamethylene.
Prepare the method for described antibacterial bearing hydrocolloid dressing, comprise the following steps:
1. described elastomer, described tackifying resin, described plasticizer, described antioxidant are added in banbury, in 140 DEG C, under the condition of 100r/min, mixing 20min, prepares hot-fusible pressure-sensitive adhesive;
2. described hydrocolloid particle, polyvinyl alcohol, described chitosan derivatives, described antibacterial is added in the hot-fusible pressure-sensitive adhesive 1. prepared in described step, mixing 10min; Be placed in 100 DEG C of vulcanizing presses to process, then coat on water-proof polyurethane backing, cover release paper, through 60Coradiation sterilizing, prepare finished product.
Described step 2. in the dosage of 60Coradiation sterilizing be 15 ~ 50kGy.
Antibacterial bearing hydrocolloid dressing prepared by the present invention, compared with prior art has following beneficial effect:
1. in hydrocolloid, be loaded with antipathogenic composition, and described antibacterial is guanidinesalt polyhexamethylene guanidine, poly (hexamethylene) hydrochloride or hexamethylene, this inhibition performance is strong, and safety is good, be a kind of antibacterial material that can be used for infective wound surface of excellence, avoid and use inorganic antibacterial as the potential source biomolecule security risks of silver system antibacterial;
2. in hydrocolloid, polyvinyl alcohol composition is added, this composition can when irradiation sterilization by molecule crosslinked formation physics network gel, the integrity of effective maintenance dressing, the skin caused because of water absorption and swelling in preventing hydrocolloid from using remains, and improves the corrosion resistance of bearing hydrocolloid dressing in life-time service;
3. in hydrocolloid, shellglycan composition is added, this composition is a kind of hydrophilic chitosan derivatives, coordinate Dropless high polymer, as polyurethane material etc., make this bearing hydrocolloid dressing not only waterproof and breathable, and there is excellent absorbent, wound is made to keep a moistening healing environment, it also has the physiologically active of good wound healing simultaneously, effectively can improve the wound healing performance of dressing, accelerates the healing rate of wound surface;
4. bearing hydrocolloid dressing has good elasticity and autohension, can be soft be applied to skin surface, feel more comfortable.
Detailed description of the invention
Below in conjunction with specific embodiment the present invention done and describe in detail further.
Embodiment one
The antibacterial bearing hydrocolloid dressing of the present invention, comprises backing layer, hydrocolloid layer and peel ply, and hydrocolloid layer is located on backing layer, and peel ply is located on hydrocolloid layer; Described backing layer is water-proof polyurethane material; described peel ply is release paper or mould release membrance, and described hydrocolloid layer is made up of the raw material of following weight: acylation chitosan 1 part, polyhexamethylene guanidine 0.05 part that the polyisobutylene 1 part that polyurethane rubber 5 parts, disproportionated rosin ester 5 parts, molecular weight are 300, the two octadecyl ester 0.5 part of thio-2 acid, sodium carboxymethyl cellulose 30 parts, polyvinyl alcohol 5 parts, molecular weight are 5000 ~ 8000.
Prepare the method for described antibacterial bearing hydrocolloid dressing, can carry out according to the following steps:
1. by the polyurethane rubber 5 parts of described weight portion, disproportionated rosin ester 5 parts, molecular weight be 300 polyisobutylene 1 part, the two octadecyl ester 0.5 part of thio-2 acid add in banbury, in 140 DEG C, under the condition of 100r/min, mixing 20min, prepares hot-fusible pressure-sensitive adhesive;
2. add the sodium carboxymethyl cellulose 30 parts of described weight portion in the hot-fusible pressure-sensitive adhesive 1. prepared in described step, polyvinyl alcohol 5 parts, molecular weight be 5000 ~ 8000 acylation chitosan 1 part, polyhexamethylene guanidine 0.05 part, mixing 10min; Be placed in 100 DEG C of vulcanizing presses to process, then coat on water-proof polyurethane backing, cover release paper or mould release membrance, after having packed, through the sterilizing of 15kGy 60Coradiation, be finished product.
Embodiment two
The antibacterial bearing hydrocolloid dressing of the present invention, comprises backing layer, hydrocolloid layer and peel ply, and hydrocolloid layer is located on backing layer, and peel ply is located on hydrocolloid layer; Described backing layer is water-proof polyurethane material; described peel ply is release paper, and described hydrocolloid layer is made up of the raw material of following weight: acylation chitosan 1.5 parts, polyhexamethylene guanidine 0.1 part that the polyisobutylene 2 parts that butyl rubber 7 parts, disproportionated rosin ester 8 parts, molecular weight are 400, the two octadecyl ester 0.8 part of thio-2 acid, sodium carboxymethyl cellulose 32 parts, polyvinyl alcohol 5.5 parts, molecular weight are 8000 ~ 10000.
Prepare the method for described antibacterial bearing hydrocolloid dressing, can carry out according to the following steps:
1. by the butyl rubber 7 parts of described weight portion, disproportionated rosin ester 8 parts, molecular weight be 400 polyisobutylene 2 parts, the two octadecyl ester 0.8 part of thio-2 acid add in banbury, in 140 DEG C, under the condition of 100r/min, mixing 20min, prepares hot-fusible pressure-sensitive adhesive;
2. add the sodium carboxymethyl cellulose 32 parts of described weight portion in the hot-fusible pressure-sensitive adhesive 1. prepared in described step, polyvinyl alcohol 5.5 parts, molecular weight be 8000 ~ 10000 acylation chitosan 1.5 parts, polyhexamethylene guanidine 0.1 part, mixing 10min; Be placed in 100 DEG C of vulcanizing presses to process, then coat on water-proof polyurethane backing, cover release paper, after having packed, through the sterilizing of 20kGy 60Coradiation, be finished product.
Embodiment three
The antibacterial bearing hydrocolloid dressing of the present invention, comprises backing layer, hydrocolloid layer and peel ply, and hydrocolloid layer is located on backing layer, and peel ply is located on hydrocolloid layer; Described backing layer is water-proof polyurethane material; described peel ply is release paper, and described hydrocolloid layer is made up of the raw material of following weight: acylation chitosan 2 parts, poly (hexamethylene) hydrochloride 0.2 part that the polyisobutylene 4 parts that styrene block copolymer thermoplastic elastomer (TPE) 9 parts, disproportionated rosin ester 10 parts, molecular weight are 500, the two octadecyl ester 1 part of thio-2 acid, sodium carboxymethyl cellulose 35 parts, polyvinyl alcohol 7 parts, molecular weight are 10000 ~ 50000.
Prepare the method for described antibacterial bearing hydrocolloid dressing, can carry out according to the following steps:
1. by the styrene block copolymer thermoplastic elastomer (TPE) 9 parts of described weight portion, disproportionated rosin ester 10 parts, molecular weight be 500 polyisobutylene 4 parts, the two octadecyl ester 1 part of thio-2 acid add in banbury, in 140 DEG C, under the condition of 100r/min, mixing 20min, prepares hot-fusible pressure-sensitive adhesive;
2. add the sodium carboxymethyl cellulose 35 parts of described weight portion in the hot-fusible pressure-sensitive adhesive 1. prepared in described step, polyvinyl alcohol 7 parts, molecular weight be 10000 ~ 50000 acylation chitosan 2 parts, poly (hexamethylene) hydrochloride 0.2 part, mixing 10min; Be placed in 100 DEG C of vulcanizing presses to process, then coat on water-proof polyurethane backing, cover release paper, after having packed, through the sterilizing of 25kGy 60Coradiation, be finished product.
Embodiment four
The antibacterial bearing hydrocolloid dressing of the present invention, comprises backing layer, hydrocolloid layer and peel ply, and hydrocolloid layer is located on backing layer, and peel ply is located on hydrocolloid layer; Described backing layer is water-proof polyurethane material; described peel ply is release paper, and described hydrocolloid layer is made up of the raw material of following weight: acylation chitosan 3 parts, poly (hexamethylene) hydrochloride 0.3 part that the polyisobutylene 5 parts that 10 parts, silicone rubber, disproportionated rosin ester 12 parts, molecular weight are 600, the two octadecyl ester 1.5 parts of thio-2 acid, sodium carboxymethyl cellulose 40 parts, polyvinyl alcohol 8 parts, molecular weight are 500000 ~ 700000.
Prepare the method for described antibacterial bearing hydrocolloid dressing, can carry out according to the following steps:
1. by 10 parts, the silicone rubber of described weight portion, disproportionated rosin ester 12 parts, molecular weight be 600 polyisobutylene 5 parts, the two octadecyl ester 1.5 parts of thio-2 acid add in banbury, in 140 DEG C, under the condition of 100r/min, mixing 20min, prepares hot-fusible pressure-sensitive adhesive;
2. add the sodium carboxymethyl cellulose 40 parts of described weight portion in the hot-fusible pressure-sensitive adhesive 1. prepared in described step, polyvinyl alcohol 8 parts, molecular weight be 500000 ~ 700000 acylation chitosan 3 parts, poly (hexamethylene) hydrochloride 0.3 part, mixing 10min; Be placed in 100 DEG C of vulcanizing presses to process, then coat on water-proof polyurethane backing, cover release paper, after having packed, through the sterilizing of 30kGy 60Coradiation, be finished product.
Embodiment five
The antibacterial bearing hydrocolloid dressing of the present invention, comprises backing layer, hydrocolloid layer and peel ply, and hydrocolloid layer is located on backing layer, and peel ply is located on hydrocolloid layer; Described backing layer is water-proof polyurethane material; described peel ply is release paper, and described hydrocolloid layer is made up of the raw material of following weight: acylation chitosan 4 parts, hexamethylene 0.4 part that the polyisobutylene 6 parts that natural rubber 12 parts, disproportionated rosin ester 14 parts, molecular weight are 700, the two octadecyl ester 2 parts of thio-2 acid, sodium carboxymethyl cellulose 45 parts, polyvinyl alcohol 9 parts, molecular weight are 50000 ~ 100000.
Prepare the method for described antibacterial bearing hydrocolloid dressing, can carry out according to the following steps:
1. by the natural rubber 12 parts of described weight portion, disproportionated rosin ester 14 parts, molecular weight be 700 polyisobutylene 6 parts, the two octadecyl ester 2 parts of thio-2 acid add in banbury, in 140 DEG C, under the condition of 100r/min, mixing 20min, prepares hot-fusible pressure-sensitive adhesive;
2. add the sodium carboxymethyl cellulose 45 parts of described weight portion in the hot-fusible pressure-sensitive adhesive 1. prepared in described step, polyvinyl alcohol 9 parts, molecular weight be 50000 ~ 100000 acylation chitosan 4 parts, hexamethylene 0.4 part, mixing 10min; Be placed in 100 DEG C of vulcanizing presses to process, then coat on water-proof polyurethane backing, cover release paper, after having packed, through the sterilizing of 35kGy 60Coradiation, be finished product.
Embodiment six
The antibacterial bearing hydrocolloid dressing of the present invention, comprises backing layer, hydrocolloid layer and peel ply, and hydrocolloid layer is located on backing layer, and peel ply is located on hydrocolloid layer; Described backing layer is water-proof polyurethane material; described peel ply is mould release membrance, and described hydrocolloid layer is made up of the raw material of following weight: acylation chitosan 4.5 parts, hexamethylene 0.45 part that the polyisobutylene 8 parts that polyacrylate 13 parts, disproportionated rosin ester 16 parts, molecular weight are 800, the two octadecyl ester 2.2 parts of thio-2 acid, sodium carboxymethyl cellulose 48 parts, polyvinyl alcohol 10 parts, molecular weight are 100000 ~ 400000.
Prepare the method for described antibacterial bearing hydrocolloid dressing, can carry out according to the following steps:
1. by the polyacrylate 13 parts of described weight portion, disproportionated rosin ester 16 parts, molecular weight be 800 polyisobutylene 8 parts, the two octadecyl ester 2.2 parts of thio-2 acid add in banbury, in 140 DEG C, under the condition of 100r/min, mixing 20min, prepares hot-fusible pressure-sensitive adhesive;
2. add the sodium carboxymethyl cellulose 48 parts of described weight portion in the hot-fusible pressure-sensitive adhesive 1. prepared in described step, polyvinyl alcohol 10 parts, molecular weight be 100000 ~ 400000 acylation chitosan 4.5 parts, hexamethylene 0.45 part, mixing 10min; Be placed in 100 DEG C of vulcanizing presses to process, then coat on water-proof polyurethane backing, cover mould release membrance, after having packed, through the sterilizing of 40kGy 60Coradiation, be finished product.
Embodiment seven
The antibacterial bearing hydrocolloid dressing of the present invention, comprises backing layer, hydrocolloid layer and peel ply, and hydrocolloid layer is located on backing layer, and peel ply is located on hydrocolloid layer; Described backing layer is water-proof polyurethane material; described peel ply is mould release membrance, and described hydrocolloid layer is made up of the raw material of following weight: acylation chitosan 5 parts, hexamethylene 0.5 part that the polyisobutylene 9 parts that acrylate 14 parts, disproportionated rosin ester 18 parts, molecular weight are 900, the two octadecyl ester 2.5 parts of thio-2 acid, sodium carboxymethyl cellulose 50 parts, polyvinyl alcohol 10 parts, molecular weight are 400000 ~ 800000.
Prepare the method for described antibacterial bearing hydrocolloid dressing, can carry out according to the following steps:
1. by the acrylate 14 parts of described weight portion, disproportionated rosin ester 18 parts, molecular weight be 900 polyisobutylene 9 parts, the two octadecyl ester 2.5 parts of thio-2 acid add in banbury, in 140 DEG C, under the condition of 100r/min, mixing 20min, prepares hot-fusible pressure-sensitive adhesive;
2. add the sodium carboxymethyl cellulose 50 parts of described weight portion in the hot-fusible pressure-sensitive adhesive 1. prepared in described step, polyvinyl alcohol 10 parts, molecular weight be 400000 ~ 800000 acylation chitosan 5 parts, hexamethylene 0.5 part, mixing 10min; Be placed in 100 DEG C of vulcanizing presses to process, then coat on water-proof polyurethane backing, cover mould release membrance, after having packed, through the sterilizing of 45kGy 60Coradiation, be finished product.
Embodiment eight
The antibacterial bearing hydrocolloid dressing of the present invention, comprises backing layer, hydrocolloid layer and peel ply, and hydrocolloid layer is located on backing layer, and peel ply is located on hydrocolloid layer; Described backing layer is water-proof polyurethane material; described peel ply is mould release membrance, and described hydrocolloid layer is made up of the raw material of following weight: acylation chitosan 3.5 parts, poly (hexamethylene) hydrochloride 0.25 part that the polyisobutylene 10 parts that SIS 15 parts, disproportionated rosin ester 20 parts, molecular weight are 1000, the two octadecyl ester 3 parts of thio-2 acid, sodium carboxymethyl cellulose 50 parts, polyvinyl alcohol 9 parts, molecular weight are 800000 ~ 1000000.
Prepare the method for described antibacterial bearing hydrocolloid dressing, can carry out according to the following steps:
1. by the SIS 15 parts of described weight portion, disproportionated rosin ester 20 parts, molecular weight be 1000 polyisobutylene 10 parts, the two octadecyl ester 3 parts of thio-2 acid add in banbury, in 140 DEG C, under the condition of 100r/min, mixing 20min, prepares hot-fusible pressure-sensitive adhesive;
2. add the sodium carboxymethyl cellulose 50 parts of described weight portion in the hot-fusible pressure-sensitive adhesive 1. prepared in described step, polyvinyl alcohol 9 parts, molecular weight be 800000 ~ 1000000 acylation chitosan 3.5 parts, poly (hexamethylene) hydrochloride 0.25 part, mixing 10min; Be placed in 100 DEG C of vulcanizing presses to process, then coat on water-proof polyurethane backing, cover mould release membrance, after having packed, through the sterilizing of 50kGy 60Coradiation, be finished product.