CN104117869B - Workpiece machine tooling automatic loading/unloading line - Google Patents
Workpiece machine tooling automatic loading/unloading line Download PDFInfo
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- CN104117869B CN104117869B CN201410244815.4A CN201410244815A CN104117869B CN 104117869 B CN104117869 B CN 104117869B CN 201410244815 A CN201410244815 A CN 201410244815A CN 104117869 B CN104117869 B CN 104117869B
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- workpiece
- handgrip
- machine tooling
- line
- automatic loading
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
- B23Q7/1426—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
- B23Q7/1494—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Feeding Of Workpieces (AREA)
Abstract
The invention discloses workpiece machine tooling automatic loading/unloading line, wherein, described workpiece machine tooling automatic loading/unloading line includes the first straight line four axle robot, the second straight line four axle robot, two set artificial loading lines, feeding pipeline, automatic blanking pipeline and electric-control system, described first straight line four axle robot and the second straight line four axle robot are provided with the first handgrip and the second handgrip, workpiece feeding is responsible for by described first handgrip, and workpiece blanking is responsible for by described second handgrip;Described automatic blanking pipeline include two roller bed conveying lines and can 90 ° rotate tippers, described roller bed conveying line is provided with workpiece sensor;The outside of described two roller bed conveying lines is provided with two wire body, and described wire body is provided with the delivery empty pallet carrier loader to the station of artificial loading line;Described first straight line four axle robot, it is connected by profibus DP bus between the second straight line four axle robot and electric-control system.Production efficiency of the present invention is high, is greatly saved cost.
Description
Technical field
The present invention relates to a kind of upper and lower stockline of workpiece machine tooling, particularly relate to a kind of workpiece machine tooling automatic
Stockline up and down.
Background technology
Production line uses artificial loading and unloading to carry out separate unit machine tool workpiece production at present, and every raw per tour of lathe needs
Want 1 operator to carry out lathe loading and unloading, whole line per tour also needs to operating personnel and carries out material allocation,
Three-shift system every day that manufacturer uses produces, i.e. every operating personnel 36 day by day, thus needs substantial amounts of labor
Moving member puts into the work piece production of this line, and whole line yield is affected by human factor.
Summary of the invention
It is an object of the invention to overcome the defect of prior art, it is provided that workpiece machine tooling automatic loading/unloading line,
Production efficiency of the present invention is high, is greatly saved cost.
The technical scheme realizing above-mentioned purpose is:
The invention discloses workpiece machine tooling automatic loading/unloading line, wherein, described workpiece machine tooling is automatic
Up and down stockline include the first straight line four axle robot, the second straight line four axle robot, two set artificial loading lines,
Feeding pipeline, automatic blanking pipeline and electric-control system, wherein:
Described first straight line four axle robot and the second straight line four axle robot are provided with the first handgrip and second
Handgrip, described first handgrip is responsible for workpiece feeding, and workpiece blanking is responsible for by described second handgrip;
Described automatic blanking pipeline include two roller bed conveying lines and can 90 ° rotate tippers, described roller-way
Workpiece sensor it is provided with on pipeline;
Article two, the outside of described feeding pipeline is provided with transfer machine, and described transfer machine is provided with delivery sky torr
Dish is to the carrier loader of artificial loading station;
Described first straight line four axle robot, pass through between the second straight line four axle robot and electric-control system
Profibus-DP bus connects.
Above-mentioned workpiece machine tooling automatic loading/unloading line, wherein, described first handgrip and the second handgrip are arranged
There are alignment pin, imitative type block and synchronize cylinder, described alignment pin and imitative type block by synchronizing cylinder to centre position
Displacement clamps with promptly workpiece.
Above-mentioned workpiece machine tooling automatic loading/unloading line, wherein, described first handgrip and the second handgrip are all provided with
It is equipped with 90 ° of corner cylinders so that workpiece 90 ° upset can be made.
Above-mentioned workpiece machine tooling automatic loading/unloading line, wherein, described first handgrip and the second handgrip are all provided with
It is equipped with XY direction XYZ direction relocatable module and the axial deceleration sensor of Z axis.
Above-mentioned workpiece machine tooling automatic loading/unloading line, wherein, described feeding pipeline is provided with pallet work
Position, described tray station is provided with detent mechanism.
Above-mentioned workpiece machine tooling automatic loading/unloading line, wherein, the number of described tray station is 8.
Above-mentioned workpiece machine tooling automatic loading/unloading line, wherein, described workpiece machine tooling automatic loading/unloading
Line is provided with cleaning machine, and described cleaning machine is connected with tipper.
Above-mentioned workpiece machine tooling automatic loading/unloading line, wherein, described workpiece machine tooling automatic loading/unloading
Line is provided with the intermediate station for temporarily placement workpiece, and described intermediate station is provided with workpiece classification identification sensor.
Above-mentioned workpiece machine tooling automatic loading/unloading line, wherein, described workpiece machine tooling automatic loading/unloading
Line is provided with sampling observation platform, and described sampling observation platform is for asking the sampling observation platform inspected by random samples manually.
Above-mentioned workpiece machine tooling automatic loading/unloading line, wherein, described electric-control system be provided with safe light curtain,
The instruction of safety door latch, scram button, fault alarm and main directing station, described main directing station is provided with equipment and starts
Acoustic-optic alarm, and time of fire alarming is set, it is automatic or manual that described main directing station runs mode of operation.
The invention has the beneficial effects as follows: the present invention provides workpiece machine tooling automatic loading/unloading line, this line carries
Line loading and unloading position is blanking personnel and the feeding personnel of next process of a upper procedure, and whole line only needs 2
Equipment is run and checks in real time by people's loading and unloading and 1 people, the artificial loading and unloading mode before comparing, the party
Case decreases the manpower demand that this line produces, and this line uses robot charge, robot repetitive
, there is not extraneous bad interference in position consistency, and robot can realize not stopping lineman 24 hours and make,
Decrease the demand in man-hour of this operation, thus be greatly improved the daily output of product, save production cost.
This workpiece machine tooling automatic loading/unloading line (10 lathes of whole line) applies to automobile speed variator
Machining, this robot automation's loading and unloading system is that demand based on manufacturer is automatic with our robot
Changing loading and unloading system, this line includes FIVES GANTRY robot and auxiliary device, comprises a whole set of system simultaneously
The logistics transmission of system and the planning of whole line.
Accompanying drawing explanation
Fig. 1 is the whole line layout of the workpiece machine tooling automatic loading/unloading line of the present invention.
Fig. 2 is the schematic diagram of the robot of the workpiece machine tooling automatic loading/unloading line of the present invention.
Fig. 3 is the schematic diagram of the robot gripper of the workpiece machine tooling automatic loading/unloading line of the present invention.
Fig. 4 is the schematic diagram of the tipper of the workpiece machine tooling automatic loading/unloading line of the present invention.
Fig. 5 is the schematic diagram of the roller bed conveying line of the workpiece machine tooling automatic loading/unloading line of the present invention.
Fig. 6 is the schematic diagram of the feeding pipeline of the workpiece machine tooling automatic loading/unloading line of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
Refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, in workpiece machine tooling of the present invention automatically
Lower stockline, including the first straight line four axle robot, the second straight line four axle robot, two set artificial loading lines,
Feeding pipeline 1, automatic blanking pipeline and electric-control system (not shown).
First straight line four axle robot and the second straight line four axle robot are provided with the first handgrip and second and grab
Hand, the first handgrip is responsible for workpiece feeding, and workpiece blanking is responsible for by the second handgrip.
Automatic blanking pipeline include two roller bed conveying lines and can 90 ° rotate tippers, on roller bed conveying line
It is provided with workpiece sensor.
Article two, the outside of feeding pipeline is provided with transfer machine 3, transfer machine 3 is provided with delivery empty pallet to people
The carrier loader of work feeding station.
First straight line four axle robot, pass through between the second straight line four axle robot and electric-control system
Profibus-DP bus connects.
First handgrip and the second handgrip are provided with alignment pin (not shown), imitative type block 4 and synchronize cylinder 5,
Alignment pin and imitative type block 4 clamp with promptly workpiece to centre position displacement by synchronizing cylinder 5.
First handgrip and the second handgrip are provided with 90 ° of corner cylinders 6 can make workpiece 90 ° upset.
First handgrip and the second handgrip are provided with XYZ direction relocatable module 7 and the axial deceleration sensor of Z axis
(not shown).
Feeding pipeline 1 is provided with tray station, and tray station is provided with detent mechanism, the number of tray station
Up to 8.
Workpiece machine tooling automatic loading/unloading line is provided with cleaning machine (not shown), cleaning machine and tipper
Connect.
Workpiece machine tooling automatic loading/unloading line is provided with the intermediate station 8 for temporarily placement workpiece, intermediate station 8
It is provided with workpiece classification identification sensor.
Workpiece machine tooling automatic loading/unloading line is provided with sampling observation platform 9, and sampling observation platform 9 is for for asking manually
The sampling observation platform of sampling observation.
Electric-control system is provided with safe light curtain, safety door latch, scram button, fault alarm instruction and main manipulation
Standing, main directing station is provided with equipment and starts acoustic-optic alarm, and arranges time of fire alarming, and main directing station runs behaviour
It is automatic or manual as mode.
Whole line uses 2 set FIVES GANTRY 3 axle robots altogether, for the crawl of workpiece, on 2 sets are artificial
Stockline, 1 set automatic blanking line are the logistics of whole line.Process sets intermediate station 8 with sampling observation platform 9 for processing
Process control.
Present system composition and function are described as follows.
1.FIVES GANTRY robot
There are two handgrips in a set of GANTRY robot, is divided into A, B handgrip;A handgrip is responsible for workpiece feeding, B
Workpiece blanking is responsible for by handgrip.Robot respectively by X-axis 10, Z axis 11, rotary shaft 12, servomotor 13,
Safety lock 14 grade forms;The rotary shaft 12 of X-axis 10 and Z axis is by servomotor 13 precise displacement;Peace
Full lock is that each axle of state protection died when device powers down can not claim or drop in position.
2, feeding pipeline
The main purpose of feeding pipeline is to improve workman's operating efficiency, reduces the stand-by period, and operator is at C
Part is manually gone up in district, can go up 8 workpiece continuously, and buffer zone is 8 tray station, and tray upper surface is carried out
Locating piece, makes workpiece can accurately be positioned on pallet;Workpiece position (D district) tool is grabbed by GANTRY robot
Having pallet positioning function, such workpiece just can be accurately positioned in robot feeding position, GANTRY robot
Just can accurately pick up workpiece;It is manual that the round transfer little handlebar empty pallet circulation on wire body both sides is transported to C district
Upper part station.Stopper 15 is to separate single for immediate for buffer area pallet, and separate pallet passes through
Transfer machine 3 is transported to opposite side;Driving machine provides power for both sides wire body.
3, GANTRY robot gripper
Handgrip is to imitate type block 4 by Tong Bu cylinder 5 to centre position displacement clip by side alignment pin with opposite side
Clamping of workpieces, makes workpiece grabbing;Imitative type block 4 side is connected on 90 ° of corner cylinders 6, when workpiece is at clamped condition
Time can require make the upset of 90 ° of positions of workpiece with processing technology;Float equipped with XYZ direction, XY direction on handgrip
Module 7, when GANTRY is at horizontal high-speed displacement, XYZ direction relocatable module 7 is locked, when folder put into by workpiece
During tool, XYZ direction relocatable module 7 is opened, and workpiece to being accurately positioned skew, makes workpiece accurate with the most fixed guiding
Really put into fixture;The axial deceleration sensor of Z axis being also equipped with the axial collision prevention function of Z axis on handgrip (does not shows in figure
Go out), after Z axis displacement triggers deceleration sensor the most afterwards, Z axis slows down;Z axis displacement triggers spacing sensing the most afterwards
After device, Z axis stops.
4, intermediate station 8 and sampling observation platform 9
Intermediate station 8 plays temporary transient placement effect, workpiece classification identification sensor in transfer edge of table;Sampling observation platform 9 function is
After operating personnel's manual request, GANTRY manipulator is placed on semi worked pieces on sampling observation platform, manually
Solve locking plug and draw back ray examination under workpiece;Pushing back manually after having checked and put in place, sensor detection puts in place
Rear latch is automatic locking;GANTRY B manipulator grabbing workpiece, to OP20 machine tooling, is incorporated to raw doubling.
5, lower stockline:
5.1 roller bed conveying lines, such as Fig. 5, are formed by driving motor 16, cylinder 17, guardrail 18 etc.;Drive
Motor 16 provides power, by chain transmission all linked with one another power between cylinder 17 and cylinder 17.
5.2 tippers, such as Fig. 4, are formed by driving motor, cylinder 19, belt line 20, cylinder 21 etc..
Automatic blanking pipeline, is added a set of 90 ° of tippers by two sections of roller bed conveying lines and forms, the whole line method of operation
Run for step-by-step movement, robot gripper the workpiece after processing place with roller bed conveying line on afterwards handgrip open,
Workpiece being detected to level sensor, roller line starts, and identifies upset when waiting position before workpiece arrives tipper
Machine state, tipper side workpiece when waiting position moves on entrance tipper, entrance of rolling off the production line after workpiece turning
Cleaning machine, if tipper is when flip bit, at roller line, workpiece waits that position waits;Translate into wait Deng tipper
During position, side workpiece moves on entrance tipper, and such two rollgangs are the most reciprocal to be run.
2 FIVES GANTRY mechanical hands can meet the carrying beat requirement of five all charging trays of robot
(being necessarily less than 60Sec), beat analysis is as follows:
Electric-control system includes PLC security module and touch-screen HMI, and PLC security module passes through profibus-DP
Bus couples the first robot and the second robot;PLC security module couples far module, the safe mould of PLC
Block can also be connected on master operating station by Ethernet netting twine.The PLC safety used by the present embodiment
Module is Siemens 315F safety PLC and 10 cun of touch-screen HMI.Whole line runs by Siemens 315F
Safety PLC is monitored, and uses touch-screen HMI13 to show whole system duty, and at touch-screen HMI
On carry out the setting of preset workpiece parameter, and can provide to operating personnel and operate help, may indicate that order of classes or grades at school, work
Part numeration and each station duty.
Workpiece machine tooling automatic loading/unloading line is provided with safe light curtain, safety door latch and scram button, due to
Using Siemens 315F PLC security module, safe light curtain and safety door latch also access Siemens 315F PLC
Security module, all safety signals such as scram button are controlled by independent security procedure, fully ensure that equipment is transported
The security of row, can not arbitrarily enter working region simultaneously in duty, and when maintenance personal enters work
During district, safety door is opened equipment and can not automatically be run.
Electric-control system is provided with fault alarm instruction, and can provide fault message and fault by touch-screen HMI
The helping prompt got rid of.
Electric-control system is provided with a main directing station, and main directing station is provided with equipment and starts acoustic-optic alarm, report
The alert time can be arranged, and master operating station runs mode of operation and is divided into automatically and manually two ways.
Profibus-DP bus mode is used to couple, to ensure system between electric-control system with robot cell
Even running, accurate positioning.The machine that conveying device i.e. roller-way and the first robot and the second robot form
People's unit can independent Non-follow control, it is possible to Automatic continuous runs.
The Integrated Solution of sliver of the present invention be this line pipeline loading and unloading position be the blanking people of a upper procedure
Member and the feeding personnel of next process, whole line only needs 2 people's loading and unloading and 1 people to carry out equipment operation in real time
Checking, the artificial loading and unloading mode before comparing, the program decreases the manpower demand that this line produces, and should
Line uses robot charge, robot repetitive position consistency, there is not extraneous bad interference,
And robot can realize 24 hours not stopping lineman and make, decrease the demand in man-hour of this operation, thus significantly
The daily output that improve product, saved production cost.
This workpiece machine tooling automatic loading/unloading line (10 lathes of whole line) applies to automobile speed variator
Machining, this robot automation's loading and unloading system is that demand based on manufacturer is automatic with our robot
Changing loading and unloading system, this line includes FIVES GANTRY robot and auxiliary device, comprises a whole set of system simultaneously
The logistics transmission of system and the planning of whole line.
In sum, the present invention uses workpiece machine tooling automatic loading/unloading line, it is achieved that whole line have only to
Checking equipment operation in real time for operating personnel, the artificial loading and unloading mode before comparing, the present invention subtracts
Lack the manpower demand that this line produces, and this line has used robot charge, robot repetitive position
Unanimously, there is not extraneous bad interference, and robot can realize not stopping lineman 24 hours and make, and reduces
The demand in man-hour of this operation, thus it is greatly improved the daily output of product, save production cost.
Being described in detail the present invention above in association with accompanying drawing embodiment, those skilled in the art can
According to the above description the present invention is made many variations example.All within the spirit and principles in the present invention, made
Any modification, equivalent substitution and improvement etc., should be included within the scope of the present invention.Thus,
Some details in embodiment should not constitute limitation of the invention, and the present invention will be with appended claims circle
Fixed scope is as protection scope of the present invention.
Claims (10)
1. a workpiece machine tooling automatic loading/unloading line, it is characterised in that: described workpiece machine tooling is automatic
Up and down stockline include the first straight line four axle robot, the second straight line four axle robot, two set artificial loading lines,
Feeding pipeline, automatic blanking pipeline and electric-control system, wherein:
Described first straight line four axle robot and the second straight line four axle robot are provided with the first handgrip and second
Handgrip, described first handgrip is responsible for workpiece feeding, and workpiece blanking is responsible for by described second handgrip;
Described automatic blanking pipeline include two roller bed conveying lines and can 90 ° rotate tippers, described roller-way
Workpiece sensor it is provided with on pipeline;
Article two, the outside of described feeding pipeline is provided with transfer machine, and described transfer machine is provided with delivery sky torr
Dish is to the carrier loader of artificial loading station;
Described first straight line four axle robot, pass through between the second straight line four axle robot and electric-control system
Profibus-DP bus connects.
Workpiece machine tooling automatic loading/unloading line the most according to claim 1, it is characterised in that: described
First handgrip and the second handgrip are provided with alignment pin, imitative type block and synchronize cylinder, described alignment pin and imitative type block
Clamp with promptly workpiece to centre position displacement by synchronizing cylinder.
Workpiece machine tooling automatic loading/unloading line the most according to claim 1, it is characterised in that: described
First handgrip and the second handgrip are provided with 90 ° of corner cylinders can make workpiece 90 ° upset.
4. according to the arbitrary described workpiece machine tooling automatic loading/unloading line of claims 1 to 3, it is characterised in that:
Described first handgrip and the second handgrip are provided with XYZ direction relocatable module and the axial deceleration sensor of Z axis.
Workpiece machine tooling automatic loading/unloading line the most according to claim 1, it is characterised in that: described
Feeding pipeline is provided with tray station, and described tray station is provided with detent mechanism.
Workpiece machine tooling automatic loading/unloading line the most according to claim 5, it is characterised in that: described
The number of tray station is 8.
Workpiece machine tooling automatic loading/unloading line the most according to claim 1, it is characterised in that: described
Workpiece machine tooling automatic loading/unloading line is provided with cleaning machine, and described cleaning machine is connected with tipper.
Workpiece machine tooling automatic loading/unloading line the most according to claim 1, it is characterised in that: described
Workpiece machine tooling automatic loading/unloading line is provided with the intermediate station for temporarily placement workpiece, and described intermediate station sets
It is equipped with workpiece classification identification sensor.
Workpiece machine tooling automatic loading/unloading line the most according to claim 1, it is characterised in that: described
Workpiece machine tooling automatic loading/unloading line is provided with sampling observation platform, and described sampling observation platform is for taking out for request manually
The sampling observation platform of inspection.
Workpiece machine tooling automatic loading/unloading line the most according to claim 1, it is characterised in that: described
Electric-control system is provided with safe light curtain, safety door latch, scram button, fault alarm instruction and main directing station,
Described main directing station is provided with equipment and starts acoustic-optic alarm, and arranges time of fire alarming, and described main directing station is transported
Row mode of operation is automatic or manual.
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EP3024099B1 (en) * | 2014-11-18 | 2020-06-10 | Komax Holding AG | Cable processing device |
CN104495354B (en) * | 2014-12-02 | 2017-01-04 | 广东富华重工制造有限公司 | A kind of robot transfer matic loading and unloading carrying method |
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CN107520629A (en) * | 2017-07-13 | 2017-12-29 | 芜湖安普机器人产业技术研究院有限公司 | A kind of machining center machine people automatic loading/unloading control system |
CN107215641A (en) * | 2017-07-31 | 2017-09-29 | 济南昊中自动化有限公司 | A kind of automatic framing system in stamping line line end and method |
CN108298294A (en) * | 2018-03-20 | 2018-07-20 | 中国汽车工业工程有限公司 | A kind of robot clamp carried for bent axle |
CN109590792A (en) * | 2019-01-06 | 2019-04-09 | 广州东焊智能装备有限公司 | A kind of automatic guided vehicle automatic blanking device |
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