CN104015454B - Full-automatic laminating assembling intelligence production line - Google Patents
Full-automatic laminating assembling intelligence production line Download PDFInfo
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- CN104015454B CN104015454B CN201410209822.0A CN201410209822A CN104015454B CN 104015454 B CN104015454 B CN 104015454B CN 201410209822 A CN201410209822 A CN 201410209822A CN 104015454 B CN104015454 B CN 104015454B
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Abstract
The present invention relates to production line technology field, disclose a kind of full-automatic laminating assembling intelligence production line, a kind of full-automatic laminating assembling intelligence production line, comprise frame, it be positioned at feeding system and the blanking system of frame both sides, described frame is provided with feeding manipulator, automatic correction system, the first laminating system that can glass cover-plate and optical cement be fitted, the 2nd laminating system that can will paste the glass cover-plate after film and LCD and show module and fit, also comprises loading and unloading and carry system and electrical control system. The present invention adopts the process that upper and lower material system, two laminating systems realize COVER and OCA and COVER and LCM and fit, and has simple to operation, level of automation height, decreases the advantage of artificial operation.
Description
Technical field
The present invention relates to the technical field of production line, particularly relate to a kind of full-automatic laminating assembling intelligence production line.
Background technology
Manufacturing in production process, a lot of occasion needs the automatic assembling using component, with a series of simplification operation completed in manufacturing processed, realize automatic production, such as: glass cover-plate (COVER) and the laminating that optical cement (OCA), LCD show module (LCM) are assembled. In prior art, usually adopting and can only realize the assembly operation to a technique in a kind of product by unit, production efficiency is low.
Summary of the invention
The present invention provides a kind of automatically laminating assembling intelligence production line, it is intended to solve the technical problem that can only adopt unit realization that the assembly operation of a technique in a kind of product and production efficiency is low in prior art.
The present invention realizes like this, a kind of full-automatic laminating assembling intelligence production line, comprise frame, it be positioned at feeding system and the blanking system of frame both sides, described frame is provided with feeding manipulator, automatic correction system, the first laminating system that can glass cover-plate and optical cement be fitted, the 2nd laminating system that can will paste the glass cover-plate after film and LCD and show module and fit, also comprises loading and unloading and carry system and electrical control system.
Further, the first described laminating system comprises laminating Handling device, the first roller dyestripping mechanism tearing film for glass cover-plate, the first automatic film tearing mechanism tearing film for optical cement, the casing that fits for glass cover-plate and optical cement.
Further, described laminating Handling device comprises along the first carrying guide rail of frame length direction layout, the carrying assembly being installed on the first carrying guide rail and can be the first servomotor that this carrying assembly provides power.
Further, the 2nd described laminating system comprise arrange along frame length direction the 2nd carrying guide rail, for by pasting the glass cover-plate after film and tear further the upper glass chamber assembly on the second wheel dyestripping mechanism of film, blanking mechanical manipulator, cover plate jig component, the 2nd automatic film tearing mechanism showing module for LCD and tearing film, the carrying guide rail that is installed on the 2nd, can be sealed and matched with upper glass chamber and lower-glass jig component that glass cover-plate is fitted at vacuum condition with LCD display module.
Further, described upper glass chamber assembly comprises cylinder, vacuum cavity guidepost and the upper glass chamber from top to bottom arranged, described lower-glass jig component comprise can with the jig platform that upper glass chamber is sealed and matched, the 2nd servomotor and line slideway that jig platform can be driven to move.
Further, described frame comprises the top rack of pedestal and case structure, and the both sides of top rack are respectively equipped with the opening for feed corresponding with feeding system and the discharge port corresponding with blanking system; Described pedestal is also provided with and can ensure that glass cover-plate and LCD show the visual sense automatic contraposition system that module carries out accurately location laminating.
Further, described loading and unloading transporter system comprises motor, guide rail, the mechanical manipulator that is installed on guide rail, and this mechanical manipulator is also provided with the feeder mechanical arm being provided with material loading suction nozzle and the blanking machine mechanical arm being provided with blanking suction nozzle.
Further, the structure of the first and second described roller dyestripping mechanisms is consistent, include retaining plate, it is installed on the first discharge plate cooperatively interacted on retaining plate and the first rewinding dish, it is installed on first on retaining plate and tears film roller, and be connected to the first film-tear adhesive band that the first discharge plate, first tears between film roller and the first rewinding dish.
Further, the structure of the first and second described automatic film tearing mechanisms is consistent, include and tear film casing, it is installed on the motor torn on film casing and the first linear module, it is arranged at the 2nd discharge plate and the 2nd rewinding dish that tear film box inside, be installed on and tear the 2nd outside film casing and tear film roller, and be connected to the 2nd discharge plate, the 2nd film-tear adhesive band that the 2nd rewinding dish and the 2nd tears between film roller.
Further, described visual sense automatic contraposition system comprises anchor, is located at the 3rd servomotor at anchor two ends, with the bilinear module that the 3rd servomotor is connected, and the camera being installed on anchor and CCD assembly.
Compared with prior art, it is an advantage of the current invention that: the present invention adopts that upper and lower material system, two laminating systems realize glass cover-plate (COVER) and optical cement (OCA), glass cover-plate (COVER) and LCD show the process that module (LCM) fits, have simple to operation, level of automation height, decreases the advantage of artificial operation.
Accompanying drawing explanation
Fig. 1 is the stereographic map after the full-automatic laminating assembling intelligence production line that the embodiment of the present invention provides removes frame;
Fig. 2 is the overall perspective view of the full-automatic laminating assembling intelligence production line that the embodiment of the present invention provides;
Fig. 3 is the structure iron that feeding system and blanking system in intelligence production line are assembled in the full-automatic laminating that the embodiment of the present invention provides.
Fig. 4 is the structure iron that feeding manipulator in intelligence production line is assembled in the full-automatic laminating that the embodiment of the present invention provides.
Fig. 5 is the structure iron that automatic correction system in intelligence production line is assembled in the full-automatic laminating that the embodiment of the present invention provides.
Fig. 6 is the structure iron that Handling device of fitting in intelligence production line is assembled in the full-automatic laminating that the embodiment of the present invention provides.
Fig. 7 is the structure iron that the first and second roller dyestripping mechanisms in intelligence production line are assembled in the full-automatic laminating that the embodiment of the present invention provides.
Fig. 8 is the structure iron that casing in intelligence production line is assembled in the full-automatic laminating that the embodiment of the present invention provides.
Fig. 9 is the structure iron that the first and second automatic film tearing mechanisms in intelligence production line are assembled in the full-automatic laminating that the embodiment of the present invention provides.
Figure 10 is the structure iron that blanking mechanical manipulator in intelligence production line is assembled in the full-automatic laminating that the embodiment of the present invention provides.
Figure 11 is the structure iron of the full-automatic laminating assembling intelligence production line cover plate jig component that the embodiment of the present invention provides.
Figure 12 is the structure iron that loading and unloading carrying system in intelligence production line is assembled in the full-automatic laminating that the embodiment of the present invention provides.
Figure 13 is the structure iron that upper glass chamber assembly in intelligence production line is assembled in the full-automatic laminating that the embodiment of the present invention provides.
Figure 14 is the structure iron that lower-glass jig component in intelligence production line is assembled in the full-automatic laminating that the embodiment of the present invention provides.
Figure 15 is the structure iron that visual sense automatic contraposition system in intelligence production line is assembled in the full-automatic laminating that the embodiment of the present invention provides.
Embodiment
In order to make the object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated. It is to be understood that specific embodiment described herein is only in order to explain the present invention, it is not intended to limit the present invention.
Consult shown in Fig. 1 to Fig. 2, the present invention provides a kind of full-automatic laminating assembling intelligence production line, comprise frame 1, it be positioned at feeding system 2 and the blanking system 3 of frame 1 both sides, described frame 1 is provided with feeding manipulator 4, automatic correction system 5, the first laminating system that can glass cover-plate and optical cement be fitted, the 2nd laminating system that can will paste the glass cover-plate after film and LCD and show module and fit, also comprises loading and unloading and carry system 6 and electrical control system.
In the present embodiment, consulting shown in Fig. 3, Fig. 4 and Figure 10, feeding system 2 and blanking system 3 comprise the desktop (21 of both sides, 31), it is provided with conveying belt at the middle part of desktop, when product 20 (i.e. glass cover-plate) is placed on conveying belt, can automatic charging and blanking; Feeding manipulator 4 comprises servomotor 41, linear module 42 and suction nozzle 43, and the product 20 carried by feeding system 2 by suction nozzle 43 adsorbs, and moves on the platform of automatic correction system 5.
Consult shown in Fig. 5, automatic correction system 5 comprises guide rail 51, correction platform 52, lift cylinder (not shown) and fine-tuning nut (not shown) etc., when the size of product is different, to adopting fine-tuning nut to be adjusted by the product space on correction platform 52, also by lift cylinder, the height of product can be adjusted simultaneously.
The present invention adopts that feeding system 2, feeding manipulator 4 carry out the automatic charging of glass cover-plate, two laminating systems realize glass cover-plate (COVER) and optical cement (OCA) respectively, glass cover-plate (COVER) and LCD show the process that module (LCM) fits, have simple to operation, level of automation height, decreases the advantage of artificial operation.
Shown in composition graphs 1, the first laminating system comprises laminating Handling device 7, the first roller dyestripping mechanism 8 tearing film for glass cover-plate, the first automatic film tearing mechanism 9 tearing film for optical cement, the casing 10 that fits for glass cover-plate and optical cement.
Consulting shown in Fig. 6, laminating Handling device 7 wherein comprises to be carried guide rail 71, the carrying assembly 72 being installed on the first carrying guide rail 71 along the first of frame length direction layout and can be the first servomotor 73 that this carrying assembly 72 provides power.
Consulting shown in Fig. 8, casing 10 wherein comprises case body 113, for the guide rail 111 of install bin body 113, and the motor 114 of driving box body 113 movement on guide rail 111 and screw mandrel 112.
After product is placed on the correction platform 52 of automatic correction system 5, finely tune to fixing product (glass cover-plate) with hand, in the carrying assembly 72 of laminating Handling device 7, vacuum chamber is opened and is dropped on correction platform 52, absorption glass cover-plate moves to row in the first roller dyestripping mechanism 8 and tears film action (such as Fig. 7, driven by servomotor wherein first is torn film roller 84 and carried out tearing film action).
Manually carry out optical cement (OCA) material loading simultaneously, it is placed on correction platform 52 by optical cement, lift cylinder drives correction platform 52 to rise, carry out correction location work, then feeding manipulator 4 moves to correction platform, drawing optical cement moves on the silk printing screen of casing 10, by the rotation DD motor in case body 113, case body 113 is rotated 30 degree, carries out automatic film tearing action by the first automatic film tearing mechanism 9 (as the 2nd in Fig. 9 tears film roller 96).
Tear after film completes, optical cement returns on casing 10, case body 113 moves to the picture-taking position of visual sense automatic contraposition system 16 along guide rail 111, carry out vision contraposition, it is other that contraposition rear cabinet body 113 continues to move to the first roller dyestripping mechanism 8 along guide rail 111, the carrying assembly 72 of laminating Handling device 7 moves to the position of the first roller dyestripping mechanism 8, and vacuum is opened, and is drawn by the glass cover-plate having torn film and moves to casing 10 and press down and carry out joint movement with optical cement.
Shown in composition graphs 1, the 2nd laminating system comprise arrange along frame 1 length direction the 2nd carrying guide rail 11, for by pasting the glass cover-plate after film and tear further the second wheel dyestripping mechanism 12 of film, the 2nd automatic film tearing mechanism 13 that blanking mechanical manipulator 17, cover plate jig component 18, the display module that is used for LCD tear film, upper glass chamber assembly 14 on the carrying guide rail 11 that is installed on the 2nd, can be sealed and matched with upper glass chamber and lower-glass jig component 15 that glass cover-plate is fitted at vacuum condition with LCD display module.
Consulting shown in Figure 10, blanking machinery hand comprises motor 44, guide rail 45 and mechanical manipulator 46, by product absorption by mechanical manipulator 46 and is namely controlled its movement on guide rail 45 by motor and can realize the action of blanking.
Consulting shown in Figure 11, cover plate jig component 18 comprises material containing platform 181, controls tool servomotor 182 and controls the linear module 183 of tool.
After pasting film and completing, laminating Handling device 7 returns to initial point, adopt blanking mechanical manipulator 17 to move to casing 10 and the roller that the glass cover-plate absorption after subsides film moves to second wheel dyestripping mechanism 12 is torn film location, casing 10 returns to origin position along guide rail 111, second wheel dyestripping mechanism 12 starts to tear film action, after removing, the material containing platform 181 that glass cover-plate moves in cover plate jig component 18 drawn by blanking mechanical manipulator 17.
Consult shown in Figure 13 and Figure 14, upper glass chamber assembly 14 described in the present invention comprises cylinder 141, vacuum cavity guidepost 142 and the upper glass chamber 143 from top to bottom arranged, described lower-glass jig component 15 comprise can with the jig platform 151 that upper glass chamber 143 is sealed and matched, the 2nd servomotor 152 that jig platform 151 can be driven to move and line slideway 153.
Consulting shown in Fig. 1 and Fig. 2, described frame 1 comprises the top rack 127 of pedestal 126 and case structure again, and the both sides of top rack 127 are respectively equipped with the opening for feed corresponding with feeding system 2 and the discharge port corresponding with blanking system 3;Pedestal 126 is also provided with and can ensure that glass cover-plate and LCD show the visual sense automatic contraposition system 16 that module carries out accurately location laminating, can ensure that the contraposition of COVER and LCM is more accurate. Electrical control system is the overall electrical Controlling System of whole full-automatic laminating assembling intelligence production line, is arranged at (not shown) in pedestal 126.
Consulting shown in Figure 12, loading and unloading transporter system 6 comprises motor 61, guide rail 62, the mechanical manipulator 63 that is installed on guide rail 62, and this mechanical manipulator 63 is also provided with the feeder mechanical arm 65 being provided with material loading suction nozzle 64 and the blanking machine mechanical arm 67 being provided with blanking suction nozzle 66.
Consulting shown in Figure 15, visual sense automatic contraposition system 16 comprises anchor, is located at the 3rd servomotor 161 at anchor two ends, with the bilinear module 162 that the 3rd servomotor 161 is connected, and the camera being installed on anchor and CCD assembly.
The material containing platform 181 moved in cover plate jig component 18 of the feeder mechanical arm 65 material loading suction nozzle 64 of loading and unloading transporter system 6 now, being drawn by glass cover-plate moves in the jig platform 151 of lower-glass jig component 15, cylinder 141 drives, and the jig platform 151 of lower-glass jig component 15 moves to glass chamber 143, vacuum is opened, upper cavity declines, and draws the Y-axis position that product moves to visual sense automatic contraposition system 16.
Simultaneously, artificial loading LCD shows module and is placed in jig platform 151, undertaken tearing film action by the 2nd automatic film tearing mechanism 13, remove the Y-axis position that rear jig platform 151 moves to visual sense automatic contraposition system 16, glass cover-plate moves to pressing position after having detected, LCD display module moves to pressing position with jig platform 151 after having detected, upper glass chamber 143 presses down, it is sealed state that jig platform 151 rises with upper glass, spoken glass chamber 143 extracting vacuum by a vacuum pump, starting laminating, laminating completes. The upper glass chamber 143 of upper glass chamber assembly 14 rises and moves to origin position, the jig platform 151 of lower-glass jig component 15 moves to origin position, blanking suction nozzle 66 in the blanking machine mechanical arm 67 of loading and unloading transporter system 6 moves to jig platform 151 position of lower-glass jig component 15, draw product blanking to blanking system 3, complete the production laminating of a product.
Consult shown in Fig. 6, the first and second roller dyestripping mechanisms (8 described in the present invention, 12) structure is consistent, include retaining plate (81,121) the first discharge plate (82 cooperatively interacted, it is installed on retaining plate (81,121), 122) and the first rewinding dish (83,123), be installed on retaining plate (81,121) first tears film roller (84,124), and be connected to the first discharge plate (82,122), first and tear film roller (84,124) and the first rewinding dish (83,123) the first film-tear adhesive band (85,125) between; What the present embodiment utilized that first rotation tearing film roller (84,124) can realize glass cover-plate tears film work, it is to increase tear the quality of film.
Consult shown in Fig. 9, the first and second automatic film tearing mechanisms (9 described in the present invention, 13) structure is consistent, include and tear film casing (91, 131), it is installed on and tears film casing (91, 131) motor (92 on, 132) and the first linear module (93, 133), it is arranged at and tears film casing (91, 131) the 2nd discharge plate (94 of inner side, 134) the and two rewinding dish (95, 135), it is installed on and tears film casing (91, 131) the 2nd of outside the film roller (96 is torn, 136), and it is connected to the 2nd discharge plate (94, 134), 2nd rewinding dish (95, 135) the and two tears film roller (96, 136) the 2nd film-tear adhesive band (97 between, 137), the present embodiment utilizes the 2nd to tear film roller (96, the film that tears that the rotation of 136 can realize optical cement and LCD display module works, improve the quality tearing film.
The foregoing is only the better embodiment of the present invention, not in order to limit the present invention, all any amendment, equivalent replacement and improvement etc. done within the spirit and principles in the present invention, all should be included within protection scope of the present invention.
Claims (8)
1. an assembling intelligence production line of automatically fitting, it is characterized in that comprising frame (1), it is positioned at feeding system (2) and the blanking system (3) of frame (1) both sides, described frame (1) is provided with feeding manipulator (4), automatic correction system (5), the the first laminating system that glass cover-plate and optical cement can be fitted, glass cover-plate after subsides film and LCD can be shown the 2nd laminating system that module fits, also comprise loading and unloading carrying system (6) and electrical control system, the first described laminating system comprises laminating Handling device (7), the first roller dyestripping mechanism (8) of film is torn for glass cover-plate, the first automatic film tearing mechanism (9) of film is torn for optical cement, for the casing (10) that glass cover-plate and optical cement fit, the 2nd described laminating system comprises the 2nd carrying guide rail (11) arranged along frame (1) length direction, for the glass cover-plate after subsides film being torn further the second wheel dyestripping mechanism (12) of film, blanking mechanical manipulator (17), cover plate jig component (18), the 2nd automatic film tearing mechanism (13) that module tears film is shown for LCD, the upper glass chamber assembly (14) being installed in the 2nd carrying guide rail (11), can be sealed and matched with upper glass chamber and glass cover-plate and LCD are shown the lower-glass jig component (15) that module fits at vacuum condition.
2. full-automatic laminating according to claim 1 assembling intelligence production line, it is characterised in that described laminating Handling device (7) comprises along the first carrying guide rail (71) of frame length direction layout, the carrying assembly (72) being installed on the first carrying guide rail (71) and can be the first servomotor (73) that this carrying assembly (72) provides power.
3. full-automatic laminating according to claim 1 assembling intelligence production line, it is characterized in that described upper glass chamber assembly (14) comprises cylinder (141), vacuum cavity guidepost (142) and the upper glass chamber (143) from top to bottom arranged, described lower-glass jig component (15) comprises the jig platform (151) can being sealed and matched with upper glass chamber (143), the 2nd servomotor (152) that can drive jig platform (151) movement and line slideway (153).
4. full-automatic laminating as claimed in any of claims 1 to 3 assembling intelligence production line, it is characterized in that described frame (1) comprises the top rack (127) of pedestal (126) and case structure, the both sides of top rack (127) are respectively equipped with the opening for feed corresponding with feeding system (2) and the discharge port corresponding with blanking system (3); Described pedestal (126) is also provided with and can ensure that glass cover-plate and LCD show the visual sense automatic contraposition system (16) that module carries out accurately location laminating.
5. full-automatic laminating according to claim 4 assembling intelligence production line, it is characterized in that described loading and unloading carrying system (6) comprise motor (61), guide rail (62), the mechanical manipulator (63) that is installed on guide rail on (62), this mechanical manipulator (63) is also provided with the feeder mechanical arm (65) being provided with material loading suction nozzle (64) and the blanking machine mechanical arm (67) being provided with blanking suction nozzle (66).
6. full-automatic laminating according to claim 1 assembling intelligence production line, it is characterized in that the first and second described roller dyestripping mechanisms (8, 12) structure is consistent, include retaining plate (81, 121), it is installed on retaining plate (81, 121) the first discharge plate (82 cooperatively interacted on, 122) and the first rewinding dish (83, 123), it is installed on retaining plate (81, 121) film roller (84 is torn in first on, 124), and it is connected to the first discharge plate (82, 122), first tears film roller (84, 124) and the first rewinding dish (83, 123) the first film-tear adhesive band (85 between, 125).
7. full-automatic laminating according to claim 1 assembling intelligence production line, it is characterized in that the first and second described automatic film tearing mechanisms (9, 13) structure is consistent, include and tear film casing (91, 131), it is installed on and tears film casing (91, 131) motor (92 on, 132) and the first linear module (93, 133), it is arranged at and tears film casing (91, 131) the 2nd discharge plate (94 of inner side, 134) the and two rewinding dish (95, 135), it is installed on and tears film casing (91, 131) the 2nd of outside the film roller (96 is torn, 136), and it is connected to the 2nd discharge plate (94, 134), 2nd rewinding dish (95, 135) the and two tears film roller (96, 136) the 2nd film-tear adhesive band (97 between, 137).
8. full-automatic laminating according to claim 4 assembling intelligence production line, it is characterized in that described visual sense automatic contraposition system (16) comprises anchor, it is located at the 3rd servomotor (161) at anchor two ends, with the bilinear module (162) that the 3rd servomotor (161) is connected, and the camera being installed on anchor and CCD assembly.
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| CN201410209822.0A CN104015454B (en) | 2014-05-16 | 2014-05-16 | Full-automatic laminating assembling intelligence production line |
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| CN201410209822.0A CN104015454B (en) | 2014-05-16 | 2014-05-16 | Full-automatic laminating assembling intelligence production line |
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| CN104015454A CN104015454A (en) | 2014-09-03 |
| CN104015454B true CN104015454B (en) | 2016-06-15 |
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| CN104015454A (en) | 2014-09-03 |
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Address after: 518000, Guangdong, Shenzhen, Baoan District, Fuyong street, Tong tail community, Feng Tang Avenue, Fu Hong Industrial Zone, third, first, second, third, four, seven, Fuyong street, Tong community, Fuyuan Industrial Zone, A1 building,, B, C2-1 building, B Applicant after: Shenzhen Sking Intelligent Equipment Co., Ltd. Address before: 518000, Shenzhen, Guangdong, Fuyong province Baoan District street, Feng Tong Avenue, Fu Hong Industrial Zone Third Applicant before: Shenzhen Sking Pneumatic Equipment Co., Ltd. |
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