CN207242906U - A kind of LED light source board automatic charging assembles equipment - Google Patents
A kind of LED light source board automatic charging assembles equipment Download PDFInfo
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Abstract
本实用新型涉及一种LED光源板自动上料组装设备,包括机架和载料盘,机架上设置有升降托板、传送载料盘至升降托板的下层传输线、送出空的载料盘的上层传输线以及驱动上层传输线以及下层传输线工作的驱动电机;LED光源板自动上料组装设备包括伺服模组;机架上设置有用于将空的载料盘送至上层传输线上的单盘取料夹具;LED光源板自动上料组装设备包括取料机械手,取料机械手上设置有用于定位的上视觉CCD设备;上层传输线上设置与上视觉CCD设备配合有下视觉CCD设备,此套自动上料组装设备,从托盘取料到组装以及托盘回收均采用自动化,组装采用CCD视觉精准对位,不仅生产效率高,而且生产良率高,同时可节约人工劳动成本。
The utility model relates to an automatic loading and assembling device for LED light source boards, which includes a frame and a loading tray. The frame is provided with a lifting pallet, a lower transmission line that transmits the loading tray to the lifting pallet, and sends out an empty loading tray. The upper transmission line and the driving motor that drives the upper transmission line and the lower transmission line; the LED light source board automatic loading and assembly equipment includes a servo module; the rack is equipped with a single tray for feeding empty loading trays to the upper transmission line. Fixtures; LED light source board automatic loading and assembly equipment includes a reclaiming manipulator, which is equipped with an upper vision CCD device for positioning; the upper transmission line is equipped with a lower vision CCD device in conjunction with the upper vision CCD equipment. This set of automatic loading The assembly equipment adopts automation from pallet picking to assembly and pallet recycling, and the assembly adopts CCD vision for precise positioning, which not only has high production efficiency, but also has high production yield, and can save labor costs at the same time.
Description
技术领域technical field
本实用新型涉及机械技术领域,更具体地说,涉及一种LED光源板自动上料组装设备。The utility model relates to the field of mechanical technology, in particular to an automatic loading and assembling equipment for LED light source boards.
背景技术Background technique
在LED球泡灯生产组装领域,有一道工序为光源板组装到球泡灯内部,传统方式都是人工手动取料装夹、组装下料。由于电源电路板为电子产品,其上设置有很多电子元器件,手工取料组装存在一定风险会导致产品上的电子元器件静电击穿;并且因为电路板体积小,手工取放不方便,效率低,且人工劳动力成本高。In the field of LED bulb lamp production and assembly, there is a process for assembling the light source board into the bulb lamp. The traditional method is to manually pick and clamp, assemble and unload. Since the power supply circuit board is an electronic product, there are many electronic components on it, and there is a certain risk of manual picking and assembly, which will lead to electrostatic breakdown of the electronic components on the product; and because the circuit board is small, it is inconvenient to pick and place by hand, and the efficiency Low and high labor costs.
实用新型内容Utility model content
本实用新型要解决的技术问题在于,针对现有技术的上述缺陷,提供一种LED光源板自动上料组装设备,其工作过程全自动化,生产效率高。The technical problem to be solved by the utility model is to provide an automatic loading and assembling equipment for LED light source panels, aiming at the above-mentioned defects of the prior art, the working process of which is fully automated and the production efficiency is high.
本实用新型第一方面提供一种LED光源板自动上料组装设备,其特征在于,包括机架和载料盘,机架上设置有升降托板、传送所述载料盘至所述升降托板的下层传输线、送出空的所述载料盘的上层传输线以及驱动所述上层传输线以及下层传输线工作的驱动电机;所述LED光源板自动上料组装设备包括伺服模组,所述升降托板与伺服模组连接且在伺服模组带动下可上升下降;所述机架上设置有用于将空的所述载料盘送至所述上层传输线上的单盘取料夹具;所述LED光源板自动上料组装设备包括取料机械手,所述取料机械手上设置有上视觉CCD设备;所述上层传输线上设置有下视觉CCD设备。The first aspect of the utility model provides an automatic loading and assembling device for LED light source boards, which is characterized in that it includes a frame and a loading tray, and a lifting pallet is arranged on the frame to transfer the loading tray to the lifting tray. The lower transmission line for the board, the upper transmission line for sending out the empty loading tray, and the drive motor for driving the upper transmission line and the lower transmission line; the LED light source board automatic loading and assembly equipment includes a servo module, and the lifting pallet It is connected with the servo module and can be raised and lowered under the drive of the servo module; the frame is provided with a single-disk pick-up fixture for sending the empty loading tray to the upper transmission line; the LED light source The plate automatic loading and assembling equipment includes a retrieving manipulator, and the upper vision CCD device is set on the material reclaiming manipulator; the lower vision CCD device is set on the upper transmission line.
在第一方面的第一种可选方案中,所述下层传输线包括第一传送带,设置于第一传送带底部的顶升机构和预升降横向定位推板;所述预升降横向定位推板与预升降横向定位推板气缸固定连接。In the first optional solution of the first aspect, the lower layer transmission line includes a first conveyor belt, a jacking mechanism arranged at the bottom of the first conveyor belt and a pre-lifting lateral positioning push plate; Lifting and lateral positioning push plate cylinder is fixedly connected.
在第一方面的第二种可选方案中,所述上层传输线包括第二传送带,所述第二传送带一端设置有取料横向定位推板;所述机架上设置有取料侧向定位推板;所述取料横向定位推板固定连接着取料横向定位推板气缸;所述侧向定位推板固定连接着侧向定位推板气缸;所述第二传送带另一端两侧设置有空盘收料夹具,所述空盘收料夹具与空盘收料垂直气缸与空盘收料水平气缸固定连接,所述空盘收料垂直气缸与所述机架活动连接。In the second optional solution of the first aspect, the upper layer transmission line includes a second conveyor belt, one end of the second conveyor belt is provided with a lateral positioning push plate for material retrieval; The horizontal positioning push plate for taking material is fixedly connected with the horizontal positioning push plate cylinder for material fetching; the lateral positioning push plate is fixedly connected with the lateral positioning push plate cylinder; the other end of the second conveyor belt is provided with empty The tray receiving fixture, the empty tray receiving fixture is fixedly connected with the empty tray receiving vertical cylinder and the empty tray receiving horizontal cylinder, and the empty tray receiving vertical cylinder is movably connected with the frame.
在第三方面的第一种可选方案中,在所述机架上,包括固定连接于第二传送带下方的单盘取料动力气缸;所述单盘取料动力气缸上活动连接着一主动滑台;所述单盘取料动力气缸转动连接于一单盘取料主从同步轴一端;所述单盘取料主从同步轴另一端活动连接有单盘取料从动带一端;所述单盘取料从动带另一端固定连接于所述机架上;所述机架上设置有用于限位的取料侧向挡板;所述主动滑台上与所述单盘取料从动带上固定设置对应的单盘取料水平气缸和单盘取料垂直气缸;所述单盘取料夹具固定连接于所述单盘取料水平气缸。In the first optional solution of the third aspect, the frame includes a single-disc reclaiming power cylinder fixedly connected under the second conveyor belt; Sliding table; the single-disk feeding power cylinder is rotatably connected to one end of a single-disc feeding master-slave synchronous shaft; the other end of the single-disk feeding master-slave synchronous shaft is movably connected to one end of a single-disc feeding driven belt; The other end of the single-disc fetching driven belt is fixedly connected to the frame; the frame is provided with a lateral baffle plate for limiting the position; The driven belt is fixedly provided with a corresponding single-disc feeding horizontal cylinder and a single-disc feeding vertical cylinder; the single-disc feeding fixture is fixedly connected to the single-disc feeding horizontal cylinder.
本实用新型有益效果在于:此套自动上料组装设备,从托盘取料到组装以及托盘回收均采用自动化,组装采用CCD视觉精准对位,不仅生产效率高,而且生产良率高,同时可节约人工劳动成本。The beneficial effect of the utility model is that: this set of automatic loading and assembly equipment adopts automation from tray picking to assembly and tray recovery, and the assembly adopts CCD vision and precise alignment, which not only has high production efficiency, but also has high production yield, and can save energy at the same time. Labor costs.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将结合附图及实施例对本实用新型作进一步说明,下面描述中的附图仅仅是本发明的部分实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图:In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the utility model will be further described below in conjunction with the accompanying drawings and embodiments. The accompanying drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort:
图1是本实用新型较佳实施例的一种LED光源板自动上料组装设备的结构示意图。Fig. 1 is a schematic structural view of an automatic loading and assembling equipment for LED light source boards according to a preferred embodiment of the present invention.
具体实施方式Detailed ways
为了使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例是本实用新型的部分实施例,而不是全部实施例。基于本发明的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型的保护范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, a clear and complete description will be made below in conjunction with the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the implementation of the present invention Examples, not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
本实用新型较佳实施例的一种LED光源板自动上料组装设备如图1所示,包括机架100和载料盘2,机架100上设置有升降托板101、传送所述载料盘2至升降托板101的下层传输线102、送出空的载料盘2的上层传输线103以及驱动上层传输线103以及下层传输线102工作的驱动电机(图中未显示);LED光源板自动上料组装设备包括伺服模组104,升降托板101与伺服模组104活动连接且在伺服模组104带动下可上升下降;机架100上设置有用于将空的载料盘2送至上层传输线103上的单盘取料夹具105;LED光源板自动上料组装设备包括取料机械手106,取料机械手106上设置有用于定位的上视觉CCD设备107;上层传输线上设置有与上视觉CCD设备配合的下视觉CCD设备108;通过CCD设备定位,取料机械手106在载料盘2上取料并组装设备,无需通过人工操作,组装过程智能高效化,通过上层传输线103和下层传输线102运输载料盘2,使生产过程批量自动化,人工劳动力成本也随之下降。An automatic loading and assembling device for LED light source boards in a preferred embodiment of the present invention is shown in Figure 1, which includes a frame 100 and a loading tray 2. The lower-layer transmission line 102 from the tray 2 to the lifting pallet 101, the upper-layer transmission line 103 that sends out the empty loading tray 2, and the driving motor (not shown in the figure) that drives the upper-layer transmission line 103 and the lower-layer transmission line 102; the LED light source board is automatically loaded and assembled The equipment includes a servo module 104, the lifting pallet 101 is movably connected with the servo module 104 and can rise and fall under the drive of the servo module 104; The single-disc retrieving fixture 105; the LED light source board automatic feeding assembly equipment includes a retrieving manipulator 106, and the retrieving manipulator 106 is provided with an upper vision CCD device 107 for positioning; The lower vision CCD device 108; through the positioning of the CCD device, the retrieving manipulator 106 takes the material on the loading tray 2 and assembles the equipment, without manual operation, the assembly process is intelligent and efficient, and the loading tray is transported through the upper transmission line 103 and the lower transmission line 102 2. Automate the production process in batches, and the labor cost will also decrease.
如图1所示,下层传输线102包括第一传送带109,设置于第一传送带109底部的顶升机构110和预升降横向定位推板111;预升降横向定位推板111与预升降横向定位推板气缸112固定连接;第一传送带109将一叠载料盘2传送至第一传送带109中部后,将新的一叠载料盘置于第一传送带109上,顶升机构110将新的一叠载料盘2托起预备传输;此时第一传送带109将第一叠载料盘2送至升降托板101上;As shown in Figure 1, the lower floor transmission line 102 comprises a first conveyor belt 109, a jacking mechanism 110 and a pre-lifting lateral positioning push pedal 111 arranged at the bottom of the first conveyor belt 109; a pre-lifting lateral positioning push pedal 111 and a pre-lifting lateral positioning push pedal The cylinder 112 is fixedly connected; after the first conveyor belt 109 has delivered a stack of trays 2 to the middle of the first conveyor belt 109, a new stack of trays is placed on the first conveyor belt 109, and the jacking mechanism 110 will place the new stack of trays 2 on the first conveyor belt 109. The loading tray 2 is picked up and prepared for transmission; at this time, the first conveyor belt 109 sends the first stacked tray 2 to the lifting pallet 101;
如图1所示,上层传输线103包括第二传送带113,第二传送带113一端设置有取料横向定位推板114;机架100上设置有取料侧向定位推板115;取料横向定位推板114固定连接着取料横向定位推板气缸116;侧向定位推板固定连接着侧向定位推板气缸(图中未显示);第二传送带113另一端两侧设置有空盘收料夹具118,空盘收料夹具118与空盘收料垂直气缸119与空盘收料水平气缸120固定连接,空盘收料垂直气缸119与机架100活动连接;取料侧向定位推板115和取料横向定位推板114在气缸带动下,推动空的载料盘2在传送带113上进行精准移动后,空盘收料夹具118托起空的载料盘2等待下个新的载料盘2送过来后;左右两侧的空盘收料垂直气缸119下降,空盘收料水平气缸120张开,带动空盘收料夹具118将已经收起来的第一个空载料盘放下,使其叠放到第二个空托盘上面。As shown in Figure 1, the upper transmission line 103 includes a second conveyor belt 113, one end of the second conveyor belt 113 is provided with a material fetching lateral positioning push plate 114; the frame 100 is provided with a material fetching lateral positioning push plate 115; Plate 114 is fixedly connected with fetching horizontal positioning push plate cylinder 116; Lateral positioning push plate is fixedly connected with lateral positioning push plate cylinder (not shown in the figure); Second conveyer belt 113 other ends both sides are provided with empty plate collection fixture 118, the empty tray receiving fixture 118 is fixedly connected with the empty tray receiving vertical cylinder 119 and the empty tray receiving horizontal cylinder 120, and the empty tray receiving vertical cylinder 119 is movably connected with the frame 100; the lateral positioning push plate 115 and The horizontal positioning push plate 114 for material taking is driven by the cylinder to push the empty loading tray 2 to move precisely on the conveyor belt 113, and the empty tray receiving fixture 118 holds up the empty loading tray 2 and waits for the next new loading tray 2. After sending over; the vertical cylinders 119 for empty tray collection on the left and right sides descend, and the horizontal cylinder 120 for empty tray collection opens, driving the empty tray collection fixture 118 to put down the first empty tray that has been put away, so that It is stacked on top of the second empty pallet.
如图1所示,机架100上设置有固定连接于第二传送带113下方的单盘取料动力气缸121;单盘取料动力气缸121上活动连接着一主动滑台122;主动滑台122可在单盘取料动力气缸121带动下运动;单盘取料动力气缸121转动连接于一单盘取料主从同步轴123一端;单盘取料主从同步轴123另一端活动连接与单盘取料从动带124一端;单盘取料从动带124另一端固定连接机架1上;机架1上设置有用于限位的取料侧向挡板125主动滑台122上与单盘取料从动带124上固定设置对应的单盘取料水平气缸126和单盘取料垂直气缸127;单盘取料夹具105固定连接于单盘取料水平气缸126;通过主从同轴123使两端的单盘取料夹具105同步运动,保证了机械的同步性。As shown in Figure 1, the frame 100 is provided with a single-disc retrieving power cylinder 121 fixedly connected to the second conveyer belt 113 below; It can move under the drive of the single-disc feeding power cylinder 121; the single-disc feeding power cylinder 121 is rotatably connected to one end of a single-disc reclaiming master-slave synchronous shaft 123; One end of the dish fetching driven belt 124; the other end of the single dish fetching driven belt 124 is fixedly connected to the frame 1; The corresponding horizontal cylinder 126 and vertical cylinder 127 for single-disk reclaiming are fixedly installed on the driven belt 124 for retrieving materials; 123 makes the single-disc pick-up fixture 105 at both ends move synchronously, which ensures the mechanical synchronicity.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should belong to the protection scope of the appended claims of the present utility model.
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