CN102371481B - Automatic assembly machine of bottom shell of LED (light-emitting diode) module - Google Patents
Automatic assembly machine of bottom shell of LED (light-emitting diode) module Download PDFInfo
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- CN102371481B CN102371481B CN 201110299903 CN201110299903A CN102371481B CN 102371481 B CN102371481 B CN 102371481B CN 201110299903 CN201110299903 CN 201110299903 CN 201110299903 A CN201110299903 A CN 201110299903A CN 102371481 B CN102371481 B CN 102371481B
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- drain pan
- assembling
- pcb board
- frame
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Abstract
The invention relates to an automatic assembly machine of a bottom shell of an LED (light-emitting diode) module. The machine comprises a frame and an assembly mechanism, wherein the assembly mechanism is arranged on the frame and used for pressing a PCB (printed circuit board) into the bottom shell, a bottom shell feeding mechanism for conveying the bottom shell to an assembly working position is arranged on one side of the assembly mechanism on the frame, a PCB feeding mechanism for conveying the PCB to the assembly working position is arranged on the other side of the assembly mechanism on the frame, and each mechanism is respectively connected with a master control circuit. The automatic assembly machine of the bottom shell of the LED module can realize automatic feeding and assembly of the bottom shell and the PCB products, greatly improve the production efficiency and the quality of the assembled products and reduce the labor difficulty and the intensity.
Description
Technical field
The present invention relates to the LED module assembling apparatus, particularly a kind of automation equipment that LED module drain pan and pcb board are carried out self-feeding and assembling of being used for.
Background technology
The LED module comprises drain pan, pcb board and the parts such as LED lamp and face-piece, in the assembling procedure of LED module, pcb board need to be installed in the drain pan and with face-piece and drain pan and fit together.
At present, the feeding of drain pan and pcb board mainly is manually-operated, and artificial feeding speed is slow, and production efficiency is low, and labor intensive is large, and enterprise's production cost is high; And manual feeding is difficult to guarantee assembling station position consistency, causes the product percent defective high.
Summary of the invention
It is high that the technical problem to be solved in the present invention provides a kind of production efficiency, the measured LED module of completed knocked down products matter drain pan automatic assembling.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of LED module drain pan automatic assembling, comprise frame and be located on the frame assembling mechanism that pcb board is pressed in the drain pan, assembling mechanism one side is provided with the drain pan feed mechanism that drain pan is delivered to the assembling station on the described frame, the assembling mechanism opposite side is provided with pcb board is delivered to the pcb board feed mechanism of assembling in the station drain pan on the frame, and each mechanism is connected with governor circuit respectively.
The prioritization scheme of such scheme is as follows:
Above-mentioned drain pan feed mechanism comprises and is installed on the frame double-speed chain conveying machine structure of carrying drain pan, is located at two ends, the double-speed chain conveying machine structure left and right sides and makes drain pan at drain pan tool elevating mechanism that the cocycle of double-speed chain conveying machine structure is carried with the drain pan manipulator mechanism of drain pan gripping to the transfer mechanism, transfer mechanism is transferred to the assembling station with drain pan, has born the drain pan tool at the double-speed chain conveying machine structure.
The single-shaft mechanical arm of mobile drain pan before and after above-mentioned transfer mechanism comprises the transfer mechanism support that is installed on the frame and is located on the transfer mechanism support.
Above-mentioned pcb board feed mechanism comprises and is installed on the frame conveyer belt of carrying pcb board and the pcb board gripping is transferred to pcb board manipulator mechanism in the drain pan on the transfer mechanism.
Above-mentioned assembling mechanism comprises the assembling mechanism support that is installed on the frame, be installed on assembling mechanism props up being pressed into cylinder and being connected in the briquetting that is pressed into the cylinder lower end of top of the trellis.
Above-mentioned drain pan manipulator mechanism left side is provided with drain pan tool detent mechanism, and this drain pan tool detent mechanism comprises the tool positioning cylinder that is installed on the double-speed chain conveying machine structure and is connected in the fixed block that restriction drain pan tool is carried at the double-speed chain conveying machine structure on the tool positioning cylinder.
The present invention has following remarkable result:
LED module drain pan automatic assembling of the present invention is by arranging drain pan feed mechanism and pcb board feed mechanism, drain pan is stacked on the drain pan tool at the double-speed chain conveying machine structure, the drain pan tool can be carried in the cocycle of double-speed chain conveying machine structure by drain pan tool elevating mechanism, conveying products is many, efficient is high, can greatly reduce labour intensity; The drain pan manipulator mechanism with the drain pan gripping to transfer mechanism, transfer mechanism is transferred to drain pan the assembling station again, the pcb board manipulator mechanism then is transferred to the pcb board gripping in the drain pan, assembling mechanism is pressed into pcb board in the drain pan, at last, the pcb board manipulator mechanism will be assembled with the drain pan of pcb board and take away, thereby realize self-feeding and the assembling of drain pan and pcb board product, greatly improve production efficiency and completed knocked down products quality, reduced work difficulty and intensity.
Description of drawings
Fig. 1 is perspective view of the present invention.
Fig. 2 is Figure 1A section structure for amplifying schematic diagram.
Fig. 3 is Figure 1B section structure for amplifying schematic diagram.
Fig. 4 is that drain pan tool elevating mechanism rise state of the present invention is faced structural representation.
Fig. 5 is that drain pan tool elevating mechanism landing state of the present invention is faced structural representation.
The specific embodiment
For the ease of it will be appreciated by those skilled in the art that below in conjunction with accompanying drawing and embodiment the present invention is explained in further detail.
Shown in Fig. 1～5, a kind of LED module drain pan automatic assembling, comprise frame 1, frame 1 is provided with drain pan feed mechanism 2, pcb board feed mechanism 3 and assembling mechanism 4, drain pan feed mechanism 2 is delivered to the drain pan product assembling station of assembling mechanism 4, pcb board feed mechanism 3 is delivered to the pcb board product in the drain pan at assembling station place, and assembling mechanism 4 is pressed into pcb board in the drain pan at assembling station place, and drain pan feed mechanism 2, pcb board feed mechanism 3 are connected with assembling mechanism and are connected with governor circuit respectively.
In this enforcement, drain pan feed mechanism 2 is positioned at a side of assembling mechanism 4, this drain pan feed mechanism 2 comprises double-speed chain conveying machine structure 21, drain pan tool elevating mechanism 22, drain pan manipulator mechanism 24 and the transfer mechanism 23 that is installed on the frame, born drain pan tool 25 at double-speed chain conveying machine structure 21, LED module drain pan is stacked in the drain pan tool 25.Drain pan tool elevating mechanism 22 is located at two ends, double-speed chain conveying machine structure 21 left and right sides, when being delivered to right-hand member from left end on the drain pan tool 25 double-speed chain conveying machine structure 21 up, drain pan tool 25 is delivered on the drain pan tool elevating mechanism 22 of right-hand member, drain pan tool 25 moves down under the effect of drain pan tool elevating mechanism 22, as shown in Figure 4; Simultaneously, the motor-driven drain pan tool 25 of installing on the drain pan tool elevating mechanism 22 double-speed chain conveying machine structure 21 is downwards carried; When drain pan tool 25 below double-speed chain conveying machine structure 21 right-hand members when being delivered to left end, drain pan tool 25 moves up under the effect of drain pan tool elevating mechanism 22, as shown in Figure 5; Simultaneously, the motor-driven drain pan tool 25 of installing on the drain pan tool elevating mechanism 22 double-speed chain conveying machine structure 21 is upward carried.So move in circles and realize drain pan tool 25 in double-speed chain conveying machine structure 21 cocycles conveying, each conveying products is many, and efficient is high, can greatly reduce labour intensity.
Because double-speed chain conveying machine structure 21 is common mechanism on the market, is not described in detail at this.
Drain pan manipulator mechanism 24 is between double-speed chain conveying machine structure 21 and transfer mechanism 23, be provided with drain pan tool detent mechanism 5 in drain pan manipulator mechanism 24 left sides, this drain pan tool detent mechanism 5 comprises tool positioning cylinder 51 and the fixed block 52 that is connected on the tool positioning cylinder 51, and tool positioning cylinder 51 is installed on the double-speed chain conveying machine structure 21; When the drain pan tool 25 that stacks the drain pan product when double-speed chain conveying machine structure 21 is delivered to drain pan tool detent mechanism 5 place, 51 work of tool positioning cylinder are released fixed block 52 and are fixed drain pan tool 25, make drain pan tool 25 stop to carry at double-speed chain conveying machine structure 21, then, drain pan manipulator mechanism 24 gripping drain pans are positioned over drain pan on the transfer mechanism 23.
In order to increase work efficiency, can stack a plurality of drain pan products in the drain pan tool 25, drain pan manipulator mechanism 24 one by one gripping drain pan product is positioned on the transfer mechanism 23, until the drain pan product clip in the drain pan tool 25 is complete.
Pcb board feed mechanism 3 is positioned at the opposite side of assembling mechanism 4, pcb board feed mechanism 3 comprises conveyer belt 31 and the pcb board manipulator mechanism 32 that is installed on conveying pcb board on the frame 1, conveyer belt 31 is carried by motor-driven, and pcb board manipulator mechanism 32 gripping pcb boards are transferred to pcb board in the drain pan on the transfer mechanism 23.
Assembling mechanism 4 comprises the assembling mechanism support 41 that is installed on the frame, and assembling mechanism support 41 tops are equipped with and are pressed into cylinder 42, is pressed into cylinder 42 lower ends and is connected with briquetting 43.After pcb board is positioned in the drain pan, is pressed into the downward briquetting 43 that promotes of cylinder 42 work pcb board is pressed in the drain pan; The assembling finish after, pcb board manipulator mechanism 32 with the drain pan gripping to subsequent processing.
The present invention can carry out programme-control by single-chip microcomputer or microcomputer.
After concrete operation process of the present invention is described in.At first, in drain pan tool 25, stack the upper base shell product, double-speed chain conveying machine structure 21 is carried drain pan tool 25 and drain pan product, when the drain pan product is delivered to drain pan tool detent mechanism 5 place, 51 work of tool positioning cylinder are released fixed block 52 and are fixed drain pan tool 25, then, drain pan manipulator mechanism 24 grippings topmost layer drain pan product are positioned over it on transfer mechanism 23, and transfer mechanism 23 single-shaft mechanical arms 232 move forward and backward the assembling station place that drain pan is transferred to assembling mechanism 4; In the drain pan feeding, pcb board is from conveyer belt 31 input, and pcb board manipulator mechanism 32 is transferred to the pcb board gripping in the drain pan on the transfer mechanism 23; After pcb board is positioned in the drain pan, is pressed into the downward briquetting 43 that promotes of cylinder 42 work pcb board is pressed in the drain pan; At last, pcb board manipulator mechanism 32 will be assembled with the drain pan gripping of pcb board to subsequent processing.
So move in circles and realize self-feeding and the assembling of drain pan and pcb board product.
LED module drain pan automatic assembling of the present invention has been realized self-feeding and the assembling of drain pan and pcb board product, has greatly improved production efficiency and completed knocked down products quality, has reduced work difficulty and intensity.
LED module drain pan automatic assembling of the present invention is also applicable to the assembling of LED module face-piece, assemble the assembly such as pcb board in the drain pan after, with face-piece and drain pan assembling.
Above-described embodiment is the preferred version that the present invention realizes; and non-limiting exhaustive, the present invention can also have other variations under same idea, need to prove; under the prerequisite that does not break away from inventive concept of the present invention, any apparent replacement is all within protection domain of the present invention.
Claims (5)
1.LED module drain pan automatic assembling, comprise frame (1) and be located on the frame assembling mechanism (4) that pcb board is pressed in the drain pan, it is characterized in that: upper assembling mechanism one side of described frame (1) is provided with the drain pan feed mechanism (2) that drain pan is delivered to the assembling station, the assembling mechanism opposite side is provided with pcb board is delivered to the pcb board feed mechanism (3) of assembling in the station drain pan on the frame, and each mechanism is connected with governor circuit respectively;
Described drain pan feed mechanism (2) comprises and is installed on the frame double-speed chain conveying machine structure (21) of carrying drain pan, is located at two ends, the double-speed chain conveying machine structure left and right sides and makes drain pan at drain pan tool elevating mechanism (22) that the cocycle of double-speed chain conveying machine structure is carried with the drain pan manipulator mechanism (24) of drain pan gripping to the transfer mechanism (23), transfer mechanism is transferred to the assembling station with drain pan, has born drain pan tool (25) at the double-speed chain conveying machine structure.
2. LED module drain pan automatic assembling according to claim 1 is characterized in that: the single-shaft mechanical arm (232) of transferring drain pan before and after described transfer mechanism (23) comprises the transfer mechanism support (231) that is installed on the frame and is located on the transfer mechanism support.
3. LED module drain pan automatic assembling according to claim 2 is characterized in that: described pcb board feed mechanism (3) comprises and is installed on the conveyer belt (31) of carrying pcb board on the frame and the pcb board gripping is transferred to pcb board manipulator mechanism (32) in the drain pan on the transfer mechanism.
4. LED module drain pan automatic assembling according to claim 3 is characterized in that: described assembling mechanism (4) comprises the assembling mechanism support (41) that is installed on the frame, be installed on assembling mechanism props up being pressed into cylinder (42) and being connected in the briquetting (43) that is pressed into the cylinder lower end of top of the trellis.
5. the described LED module of any one drain pan automatic assembling according to claim 1～4, it is characterized in that: described drain pan manipulator mechanism left side is provided with drain pan tool detent mechanism (5), and this drain pan tool detent mechanism comprises the tool positioning cylinder (51) that is installed on the double-speed chain conveying machine structure and is connected in the fixed block (52) that restriction drain pan tool is carried at the double-speed chain conveying machine structure on the tool positioning cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110299903 CN102371481B (en) | 2011-10-09 | 2011-10-09 | Automatic assembly machine of bottom shell of LED (light-emitting diode) module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110299903 CN102371481B (en) | 2011-10-09 | 2011-10-09 | Automatic assembly machine of bottom shell of LED (light-emitting diode) module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102371481A CN102371481A (en) | 2012-03-14 |
| CN102371481B true CN102371481B (en) | 2013-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110299903 Expired - Fee Related CN102371481B (en) | 2011-10-09 | 2011-10-09 | Automatic assembly machine of bottom shell of LED (light-emitting diode) module |
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| CN102606578B (en) * | 2012-04-01 | 2013-08-07 | 惠州市欧亚达工业自动化设备有限公司 | Camera module assembling machine |
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| CN103737275B (en) * | 2013-12-27 | 2017-01-11 | 中安重工自动化装备有限公司 | Light-emitting diode (LED) lamp automatic assembly device |
| CN104226544B (en) * | 2014-09-16 | 2016-06-15 | 傅潍 | Trigger is planted in integration sealing |
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| CN102371481A (en) | 2012-03-14 |
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