CN107214426B - Full-automatic welding machine that is shaded - Google Patents
Full-automatic welding machine that is shaded Download PDFInfo
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- CN107214426B CN107214426B CN201710577669.0A CN201710577669A CN107214426B CN 107214426 B CN107214426 B CN 107214426B CN 201710577669 A CN201710577669 A CN 201710577669A CN 107214426 B CN107214426 B CN 107214426B
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- welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Abstract
The invention belongs to the field of welding, and particularly relates to a full-automatic backlight welding machine. Specifically, the full-automatic backlight welding machine comprises a module feeding component, a module correcting component, a pad aligning component, a welding component, a pad cleaning component, a welding spot detecting component, a rubberizing component and a blanking component; the method is realized by the following steps: the welding method comprises the following steps of 1) feeding through the group feeding part, 2) correcting through the module correcting part, 3) aligning through the pad aligning part, 4) welding through the welding part, 5) cleaning through the pad cleaning part, 6) detecting through the welding point detecting part, and 7) gluing through the gluing part and 8) blanking through the blanking part. Full-automatic welding equipment in a poor light can replace manual welding completely, has improved product welded stability promptly, has improved product welded precision again, mainly used welds FPC in a poor light with main FPC.
Description
Technical Field
The invention belongs to the field of welding, and particularly relates to a full-automatic backlight welding machine.
Background
Traditional Backlight Unit (BLU for short) and the equipment welding of the Flexible circuit board (Flexible printed circuits On Glass for short) of printing On Glass adopt artifical the completion, the process that above-mentioned equipment welding work of artifical completion needs to be accomplished is more, if tear the Backlight Unit protection film, tear the protection film of Flexible circuit board, backlight Unit and Flexible circuit board counterpoint laminating, backlight Unit and Flexible circuit board welding, artifical intensity of labour is big, work speed is slow, the phenomenon such as welding difficulty is caused to inefficiency and laminating off normal, the secondary that manual dyestripping still caused Backlight Unit and Flexible circuit board easily in the assembling process simultaneously is dirty. Meanwhile, manual welding has high requirements on human factors.
A Flexible Printed Circuit (FPC) is a Printed Circuit made of a Flexible insulating base material, and has many advantages that a rigid Printed Circuit does not have. When the backlight FPC and the main FPC adopt a manual welding method, a large amount of labor force can be wasted, a series of uncertain factors such as errors and safety can be generated, the full-automatic backlight welding machine can completely meet the welding process requirements of products, full-automatic operation is realized, the precision is high, the speed is high, and therefore the full-automatic backlight welding machine is suitable for production of various high-end products.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides full-automatic backlight welding equipment which can completely replace manual welding, so that the stability of product welding is improved, and the precision of product welding is also improved. The full-automatic backlight welding equipment is mainly used for welding the backlight FPC and the main FPC.
In order to achieve the purpose, the invention particularly provides a full-automatic backlight welding machine which is characterized by comprising a module feeding part, a module correcting part, a bonding pad aligning part, a welding part, a bonding pad cleaning part, a welding spot detecting part, a rubberizing part and a blanking part;
the method is realized by the following steps: the welding method comprises the following steps of 1) feeding through the module feeding part, 2) correcting through the module correcting part, 3) aligning through the pad aligning part, 4) welding through the welding part, 5) cleaning through the pad cleaning part, 6) detecting through the welding point detecting part, and 7) gluing through the gluing part and 8) blanking through the blanking part.
Preferably, the module feeding part comprises a feeding manipulator, a feeding conveyor belt and a feeding manipulator;
and transferring the welding object to the feeding conveying belt through the feeding mechanical arm, and feeding the welding object to enter the next procedure through the feeding mechanical arm.
Preferably, the module correction component comprises a module correction component and a transfer manipulator;
wherein the module correcting part transfers the modified welding object to the next procedure through the switching manipulator.
Preferably, the module correcting member further includes a backlight FPC jacking unit;
after the welding object is corrected by the module correcting component, the welding object is jacked up by the backlight FPC jacking unit and then is switched to the next procedure by the switching manipulator.
Preferably, the pad aligning member includes a pad aligning unit and a conveying robot;
the welding pad alignment unit aligns the welding object and then aligns the well-aligned welding object through the carrying mechanical handle
Go to the next procedure.
Preferably, the welding part includes a welding stage and a welding unit.
Preferably, the pad cleaning member includes a pad cleaning unit and a cleaning platform.
Preferably, the solder joint detection part is an AOI detection unit.
Preferably, the blanking part comprises an NG product discharging manipulator, an NG product discharging conveyor belt, an OK product discharging manipulator and an OK product discharging conveyor belt;
and the NG product discharging manipulator transfers unqualified products to the NG product discharging conveyor belt, and the OK product discharging manipulator transfers qualified products to the OK product discharging conveyor belt.
Preferably, the first and second electrodes are formed of a metal,
the module feeding part comprises a feeding mechanical arm, a feeding conveyor belt and a feeding mechanical arm; the welding object is transferred to the feeding conveying belt through the feeding mechanical arm, and then the welding object is fed into the module correcting component through the feeding mechanical arm to be corrected;
the module correction component comprises a module correction component, a backlight FPC jacking unit and a switching manipulator; after being corrected by the module correction component, the welding object is jacked up by the backlight FPC jacking unit and then transferred to the bonding pad alignment component through the switching manipulator for alignment;
the pad alignment component comprises a pad alignment unit and a carrying manipulator; after the welding object is aligned by the pad alignment unit, the aligned welding object is transferred to the welding part by a carrying mechanical handle for welding;
the welding component comprises a welding carrying platform and a welding unit; the welded welding object enters the welding pad cleaning component for cleaning;
the pad cleaning member includes a pad cleaning unit and a cleaning platform; the cleaned welding object enters a welding spot detection part for detection;
the welding spot detection part is an AOI detection unit; the detected welding object enters the rubberizing part to be rubberized;
the blanking part comprises an NG product discharging mechanical arm, an NG product discharging conveyor belt, an OK product discharging mechanical arm and an OK product discharging conveyor belt; and the NG product discharging mechanical arm transfers unqualified products to the NG product discharging conveyor belt, and the OK product discharging mechanical arm transfers qualified products to the OK product discharging conveyor belt.
The term "solder" as used herein refers to a component that can be soldered using the soldering machine of the present invention, and in some embodiments, the solder refers to an FPC.
AOI (automated optical Inspection) is a device for detecting common defects encountered in welding production based on optical principles and is called Automatic optical Inspection.
The invention has the beneficial effects that: full-automatic welding equipment in a poor light can replace manual welding completely, has improved product welded stability promptly, has improved product welded precision again, mainly used welds FPC in a poor light with main FPC.
Drawings
FIG. 1 is a flow chart of the equipment process
FIG. 2 is a structural layout diagram of a full-automatic backlight welding machine
Description of the reference numerals
1: feeding mechanical arm
2: feeding conveyor belt
3: feeding manipulator
4: module correction
5: backlight FPC jacking unit
6: switching manipulator
7: pad alignment unit
8: conveying manipulator
9: welding carrying platform
10: welding unit
11: pad cleaning unit
12: cleaning platform
13: pad pasting unit
14: AOI detection unit
15: NG product discharging manipulator
16: NG article discharging conveyor belt
17: OK product discharging manipulator
18: OK product discharging conveyor belt
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The utility model provides a full-automatic welding machine in a poor light, includes module material loading part, module correction part, pad counterpoint part, welding part, pad cleaning part, solder joint detection part, rubberizing part and unloading part.
The module feeding part comprises a feeding mechanical arm, a feeding conveyor belt and a feeding mechanical arm; the welding object is transferred to the feeding conveying belt through the feeding mechanical arm, and then the welding object is fed into the module correcting component through the feeding mechanical arm to be corrected; the module correction component comprises a module correction component, a backlight FPC jacking unit and a switching manipulator; after being corrected by the module correction component, the welding object is jacked up by the backlight FPC jacking unit and then is transferred to the pad alignment component for alignment through the switching manipulator; the pad alignment component comprises a pad alignment unit and a carrying manipulator; after the welding object is aligned by the pad alignment unit, the aligned welding object is transferred to the welding part by a carrying mechanical handle for welding; the welding component comprises a welding carrying platform and a welding unit; the welded welding object enters the welding pad cleaning part for cleaning; the pad cleaning member includes a pad cleaning unit and a cleaning platform; the cleaned welding object enters the welding spot detection part for detection; the welding spot detection part is an AOI detection unit; the detected welding object enters the rubberizing part to be rubberized; the blanking part comprises an NG product discharging mechanical arm, an NG product discharging conveyor belt, an OK product discharging mechanical arm and an OK product discharging conveyor belt; and the NG product discharging manipulator transfers unqualified products to the NG product discharging conveyor belt, and the OK product discharging manipulator transfers qualified products to the OK product discharging conveyor belt.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. A full-automatic backlight welding machine is characterized by comprising a module feeding component, a module correcting component, a pad aligning component, a welding component, a pad cleaning component, a welding spot detecting component, a rubberizing component and a blanking component;
the method is realized by the following steps: 1) feeding through the module feeding part, 2) correcting through the module correcting part, 3) aligning through the pad aligning part, 4) welding through the welding part, 5) cleaning through the pad cleaning part, 6) detecting through the welding point detecting part, 7) gluing through the gluing part and 8) discharging through the discharging part;
the module feeding part comprises a feeding mechanical arm, a feeding conveying belt and a feeding mechanical arm; the welding object is transferred to the feeding conveyor belt through the feeding manipulator, and then is fed into the module correcting part through the feeding manipulator for correction;
the module correction component comprises a module correction component and a switching manipulator; the module correction component transfers the corrected welding object to the pad alignment component through the switching manipulator for alignment;
the module correction component also comprises a backlight FPC jacking unit; after the welding object is corrected by the module correcting component, the welding object is jacked up by the backlight FPC jacking unit and then is transferred to the welding disc aligning component for aligning through the switching mechanical arm;
the pad alignment part comprises a pad alignment unit and a conveying manipulator; after the welding object is aligned by the welding pad alignment unit, the aligned welding object is transferred to the welding part by the carrying mechanical handle for welding;
the welding component comprises a welding carrying platform and a welding unit; the pad cleaning member includes a pad cleaning unit and a cleaning platform; the welding spot detection part is an AOI detection unit;
the blanking part comprises an NG product discharging mechanical arm, an NG product discharging conveyor belt, an OK product discharging mechanical arm and an OK product discharging conveyor belt; and the NG product discharging mechanical arm transfers unqualified products to the NG product discharging conveyor belt, and the OK product discharging mechanical arm transfers qualified products to the OK product discharging conveyor belt.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710577669.0A CN107214426B (en) | 2017-07-15 | 2017-07-15 | Full-automatic welding machine that is shaded |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710577669.0A CN107214426B (en) | 2017-07-15 | 2017-07-15 | Full-automatic welding machine that is shaded |
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| CN107214426A CN107214426A (en) | 2017-09-29 |
| CN107214426B true CN107214426B (en) | 2022-12-13 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108098141A (en) * | 2017-12-27 | 2018-06-01 | 昆山博古特机电设备有限公司 | Automate radium bonding wire |
| CN110549046A (en) * | 2019-08-22 | 2019-12-10 | 杭州魔象智能科技有限公司 | Soft mechanical arm and welding robot thereof |
| CN112025019B (en) * | 2020-07-10 | 2022-03-25 | 武汉当代华路光电技术有限公司 | Welding process and equipment for automatic focusing module |
| CN112719905A (en) * | 2021-01-06 | 2021-04-30 | 深圳市优立检测技术服务有限公司 | Special-shaped tee joint welding equipment with welding spot detection function |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20090003932A (en) * | 2007-07-05 | 2009-01-12 | 삼성전자주식회사 | Flexible printed circuit board and liquid crystal display using thereof |
| CN101609217A (en) * | 2009-07-14 | 2009-12-23 | 江西永盛电子有限公司 | Method for preparing thin film transistor color liquid crystal display module |
| CN105659719B (en) * | 2013-10-21 | 2019-10-18 | 株式会社富士 | Assembling device for electronic element |
| CN103702525A (en) * | 2013-12-30 | 2014-04-02 | 东莞市奥思睿德世浦电子科技有限公司 | Full-automatic BLU (Backlight Unit) assembly welding machine |
| CN104015454B (en) * | 2014-05-16 | 2016-06-15 | 深圳市深科达智能装备股份有限公司 | Full-automatic laminating assembling intelligence production line |
| CN204842369U (en) * | 2015-06-16 | 2015-12-09 | 深圳市宝盛自动化设备有限公司 | Cleaning device |
| CN106680296B (en) * | 2017-02-27 | 2024-01-05 | 苏州杰锐思智能科技股份有限公司 | Multi-station backlight module AOI testing device and method |
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Effective date of registration: 20221124 Address after: 250000 Xinsha village, West Outer Ring Road, Huaiyin District, Jinan City, Shandong Province Applicant after: Jinan Chaoda Electronics Co.,Ltd. Address before: Floor 5, Building 1, Hongfa Innovation Park, Huangmabu Community, Xixiang Street, Bao'an District, Shenzhen, Guangdong 518024 Applicant before: SHENZHEN BOEEN AUTOMTION EQUIPMENT Co.,Ltd. |
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