CN107498982B - OC automatic assembly equipment - Google Patents
OC automatic assembly equipment Download PDFInfo
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- CN107498982B CN107498982B CN201710889340.8A CN201710889340A CN107498982B CN 107498982 B CN107498982 B CN 107498982B CN 201710889340 A CN201710889340 A CN 201710889340A CN 107498982 B CN107498982 B CN 107498982B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of display screen production equipment, in particular to an inclined-angle rotary mixing device. The OC processing device has the advantages of compact structure, high film removing efficiency, low labor cost and the like, an automatic process is adopted to process the OC, the whole process is mechanically operated, manual operation is avoided, the interval time delay of operation processes is reduced to the maximum extent, the processing time among the operation processes is balanced through reasonable structural layout, the equipment production capacity is greatly improved, and a large amount of manpower and time cost are saved.
Description
Technical Field
The invention relates to the technical field of display screen production equipment, in particular to an inclined-angle rotary mixing device.
Background
An OC (open cell), namely a glass panel, is attached to a display screen of a general electronic product, and a layer of protective film is attached to the upper and lower surfaces of the OC generally to avoid surface damage of the OC. At present, most factories are in the OC processing process, generally artifical carries out material loading, go the diaphragm, tear protection film and unloading to the OC product, when tearing the membrane to the OC, can tear the membrane to the upper surface protection film earlier, turn over the OC after accomplishing, tear the membrane operation to the protection film of lower surface again, the manual work tears the membrane and consumes more manpower, the in-process of tearing the membrane needs upset OC simultaneously, not only intensity of labour is big, work efficiency is low, and the manual work upset OC is the product surface dirty after easily making the dyestripping, cause injury such as secondary pollution, follow-up still needs to wash, be unfavorable for follow-up processing, have very big influence to follow-up product quality.
Disclosure of Invention
In view of the above, the invention aims to solve the defects of the prior art and provide the OC automatic assembly equipment with high processing efficiency, high automation degree, high film tearing success rate and reasonable structural layout.
In order to achieve the above purpose, the technical scheme adopted by the invention for solving the technical problems is as follows:
the OC automatic assembly equipment comprises a frame, a substrate, a material box device, a film taking device, a carrying device and at least one film tearing device, wherein the film taking device is arranged on the frame, and the material box device, the carrying device and the film tearing device are arranged on the substrate;
the box feeding device comprises a box feeding mechanism and a box discharging mechanism, wherein the box feeding mechanism comprises a box feeding assembly, a box feeding assembly and a clamping assembly;
the film taking device comprises a carrying support plate, a transverse moving guide rail and a clamping mechanism, wherein the transverse moving guide rail is arranged on the carrying support plate, the carrying support plate is arranged on the frame, and the clamping mechanism is arranged on the transverse moving guide rail in a sliding manner through a carrying sliding block;
the conveying device comprises a transplanting mechanism and a conveying gripper, wherein the conveying gripper is connected with the transplanting mechanism through a connecting shaft, and the transplanting mechanism is fixedly connected with the substrate through a connecting seat;
the film tearing device comprises a correction platform, a film feeding mechanism, a discharging mechanism and a film backing mechanism, wherein a correction base is arranged on the substrate, the correction base is fixedly connected with the correction platform, the film feeding mechanism is connected with a transverse moving guide rail, the transverse moving guide rail is arranged on a frame, and the film backing mechanism is connected with the substrate through a vertical frame.
Preferably, the clamping assembly comprises a clamping support and two clamping jaw units, two clamping jaw sliding rails are arranged on the clamping support, the two clamping jaw units are respectively arranged on the two sliding rails in a sliding mode through sliding blocks, a motor base is arranged at the bottom of the clamping support, a clamping motor is arranged on the motor base, a driving wheel is arranged on an output shaft of the clamping motor, the driving wheel is connected with a rotating wheel arranged at the other end of the clamping support through a synchronous belt, and the clamping jaw units are connected with the synchronous belt through connecting clamping blocks.
Preferably, the clamping mechanism comprises a lifting guide rail, a clamping frame, clamping plates and two carrying sucker frames with identical structures, wherein the lifting guide rail is fixedly arranged on a carrying sliding block, the clamping frame is slidably arranged on the lifting guide rail, the clamping plates are fixedly connected with the clamping frame, the two carrying sucker frames are symmetrically arranged at two ends of the clamping plates, and sucker assemblies are arranged on the carrying sucker frames.
Preferably, the film feeding mechanism comprises a film tearing frame, a first clamping component and a first film tearing component, wherein the first clamping component and the first film tearing component are connected with the film tearing frame, the first film tearing component comprises a film tearing guide rail, a film tearing slide block, a first mounting block, a first roller frame, a first film tearing wheel and a first film clamping device, the film tearing guide rail is fixedly connected with the film tearing frame through a guide rail plate, the film tearing slide block is slidably arranged on the film tearing guide rail, the film tearing slide block is fixedly provided with a first mounting block, the first mounting block is connected with the first roller frame, the side surface of the first mounting block is connected with the first film clamping device, and the first roller frame is provided with the first film tearing wheel.
Preferably, the back film mechanism comprises a back film plate, a second clamping component and a second film tearing component, wherein the second clamping component and the second film tearing component are both arranged on the back film plate, the second film tearing component comprises a second mounting block, a second roller frame, a second film tearing wheel and a second film clamping device, the second mounting block is fixedly arranged on the back film plate, the second roller frame is clamped on the second mounting block, and the second film tearing wheel is arranged on a rotating shaft of the second roller frame.
Preferably, the correction platform comprises a correction plate, two short-side positioning assemblies and a long-side positioning assembly, wherein the two short-side positioning assemblies and the long-side positioning assembly are arranged on the bottom plate, a plurality of side grooves matched and connected with the short-side positioning assemblies and the long-side positioning assembly are formed in the correction plate, the correction plate is connected with the bottom plate through a support frame, and a long-side stop block is arranged on one side of the correction plate.
Preferably, the carrying tongs comprise a carrying cylinder, a carrying sucker frame and a fixing frame, wherein the carrying sucker frame is fixedly connected with a connecting shaft, a carrying sliding rail is fixedly arranged on the fixing frame, a carrying sliding block is fixedly arranged on the carrying sucker frame, the carrying sliding block is slidingly arranged on the carrying sliding rail, the carrying cylinder is connected with the fixing frame, a rod end of a piston rod of the carrying cylinder is connected with the sucker frame, and a vacuum sucker is arranged on the carrying sucker frame.
Preferably, the first membrane holder comprises a membrane holder, a first sensor, a membrane clamping cylinder and a reflecting belt, wherein the membrane clamping cylinder is connected with the first installation block through a connecting plate, the rod end of a piston rod of the membrane clamping cylinder is connected with the membrane holder, the reflecting belt is arranged at the bottom of the membrane clamping cylinder, the first sensor is arranged on the membrane holder, and the membrane holder is fixedly provided with a clamping block matched with the membrane tearing roller.
Preferably, the discharging mechanism comprises a manipulator and a discharging gripper connected with the manipulator, the discharging gripper comprises a suction plate and a connecting frame, the connecting piece is fixedly connected with the suction plate, a fixed suction cup group and a movable suction cup group are arranged on the suction plate, and the fixed suction cup group is a plurality of vacuum suction cups uniformly distributed on the suction plate.
Preferably, the sucking disc subassembly includes sucking disc cylinder and sucking disc support, the sucking disc cylinder is connected with the transport sucking disc frame, sucking disc cylinder piston rod end with sucking disc support fixed connection, sucking disc support both ends are provided with gets the membrane sucking disc.
According to the technical scheme, the OC processing device has the advantages of compact structure, high film removing efficiency, low labor cost and the like, an automatic process is adopted for processing the OC, the whole process is mechanically operated, manual operation is avoided, the interval time delay of operation processes is reduced to the greatest extent, the processing time among the operation processes is balanced through reasonable structural layout, the equipment production capacity is greatly improved, and a large amount of manpower and time cost are saved.
The automatic conveying of the material box is realized by the material box device, the automatic operation of the whole process is realized by the whole feeding, the material box feeding and discharging is not needed to be manually carried out, the conveying work efficiency is improved, the time cost and the labor cost are saved, the production efficiency is improved, meanwhile, some unsafe factors for conveying the material box are avoided, and the safety is improved;
the clamping mechanism can automatically take out the product diaphragm in the material box, realizes the automatic operation of the whole process, and removes the diaphragm rapidly and accurately, thereby effectively avoiding unnecessary problems caused by manual operation.
The film tearing device can tear the protective film from top to bottom of OC fast, has avoided the operation of turning over to OC, has not only reduced the time of removing the film, has still avoided making the injury such as secondary pollution that the product surface caused behind the dyestripping, has improved the yields of follow-up product, guarantees product quality.
Drawings
Fig. 1 is a schematic structural view of an OC automatic assembling apparatus of the present invention.
Fig. 2 is a top view of the present invention.
FIG. 3 is a schematic view of a cartridge device of the present invention.
Fig. 4 is a schematic view of a clamping assembly of the present invention.
FIG. 5 is a schematic view of a film takeout apparatus of the present invention.
Fig. 6 is a schematic structural view of a clamping mechanism of the present invention.
Fig. 7 is a schematic view 1 of the handling suction cup holder of the present invention.
Fig. 8 is a schematic view of a conveying apparatus 2 according to the present invention.
Fig. 9 is a schematic view of the film feeding mechanism 1 of the present invention.
Fig. 10 is a schematic view of the film feeding mechanism of the present invention 2.
Fig. 11 is a schematic view of the film feeding mechanism of the present invention, fig. 3.
Fig. 12 is a schematic view of the back film mechanism 1 of the present invention.
Fig. 13 is a schematic view of the back film mechanism of the present invention, fig. 2.
Fig. 14 is a schematic view of the film feeding mechanism of the present invention, fig. 3.
Fig. 15 is a schematic view of the blanking gripper of the present invention.
FIG. 16 is a schematic diagram of a calibration platform of the present invention.
Reference numerals illustrate: 1-rack, 2-base plate, 21-receiving basket, 3-film taking device, 31-carrying support plate, 32-traversing guide rail, 33-clamping mechanism, 331-lifting guide rail, 3311-lifting sensor, 332-clamping rack, 333-clamping arm, 3331-clamping box sensor, 334-clamping box motor, 335-third clamping plate, 337-carrying sucker rack, 3371-sucker cylinder, 338-sucker rack, 3381-film taking sucker, 34-film taking detector, 341-detecting rack, 342-film taking sensor, 343-lining, 344-detecting rod, 4-film feeding mechanism, 41-static remover, 42-film tearing rack, 421-first clamping rack, 422-first rotary cylinder, 423-first fixed clamping jaw 424-first movable clamping jaw, 425-first clamping guide rail, 426-film tearing slide block, 427-film tearing guide rail, 4271-first mounting block, 4272-first bracket, 4273-spring, 4274-second bracket, 4275-first film tearing wheel, 428-guide rail plate, 429-first film clamping cylinder, 4291-first film clamping frame, 4292-first sensor 4293-connecting plate, 4294-first clamping block, 43-upper film guide rail, 5-carrying device, 51-connecting seat, 52-transplanting mechanism, 53-carrying cylinder, 54-article taking sucker frame, 55-connecting shaft, 56-fixing frame, 57-auxiliary sucker frame, 6-back film mechanism, 61-mechanical arm, 621-back film plate, 6211-screw knob, third clamping block and fourth clamping block, 6212-stopper, 622-second nip guide, 6221-second nip plate, 6222-second movable jaw, 6223-second rotary cylinder, 6224-second fixed jaw, 623-second roller frame, 6231-second film tearing wheel, 624-second film clamping cylinder, 6241-second sensor, 6242-second film clamping frame, 6243-second clamp block, 625-second mounting block, 7-correction platform, 71-bottom plate, 72-first motor, 721-first screw, 722-first positioning block, 724-positioning rod, 725-stopper, 73-correction plate, 74-second motor, 741-second screw, 742-second slide rail, 743-second positioning block 744-second positioning rod, 8-cartridge device, 81-cartridge feeding seat, 811-footing, 812-hand wheel, 813-roller conveyor belt, 814-material blocking frame, 82-upper cartridge guide rail, 83-cartridge, 84-clamping assembly, 841-clamping jaw unit, 842-clamping frame, 843-clamping jaw guide rail, 844-synchronous belt, 845-clamping motor, 846-clamping jaw support plate, 847-clamping plate, 848-cartridge sucker, 85-detector, 86-clamping cartridge assembly, 861-lower cartridge assembly, 863-cartridge discharging assembly, 9-blanking gripper, 91-suction plate, 92-connecting frame, 93-auxiliary frame, 94-vacuum sucker, 95-sucker guide rail, 96-sucker frame.
Detailed Description
The following describes the present invention in further detail with reference to specific examples:
referring to fig. 1 and 2, an OC automatic assembly device comprises a frame 1, a substrate 2, a magazine device 8, a film taking device 3, a carrying device 5 and at least one film tearing device, wherein the film taking device 3 is arranged on the frame 1, the magazine device 8, the carrying device 5 and the film tearing device are arranged on the substrate 2, one side of the film tearing device is provided with a material receiving basket 21, and the material receiving basket 21 is used for collecting torn protective films;
the machine frame 1 is provided with an industrial control box and a vacuum pump, a controller is arranged in the industrial control box, and the vacuum pump, the material box device 8, the film taking device 3, the carrying device 5 and the film tearing device are all electrically connected with the controller;
the preferable scheme of this embodiment is that the OC automatic assembly equipment includes 2 dyestripping devices, and 2 dyestripping devices symmetry sets up on base plate 2.
The magazine apparatus 8 comprises an upper magazine mechanism and a lower magazine mechanism, the upper magazine mechanism comprises a feeding assembly, an upper magazine assembly and a clamping assembly 84, the lower magazine mechanism comprises a discharging assembly 863, a lower magazine assembly 861 and a clamping assembly 86, the clamping assembly 84 has the same structure as the clamping assembly 86, and the upper magazine assembly has the same structure as the lower magazine assembly 861;
the film taking device 3 comprises a carrying support plate 31, a transverse moving guide rail 32 and a clamping mechanism 33, wherein the transverse moving guide rail 32 is arranged on the carrying support plate 31, the carrying support plate 31 is arranged on the frame 1, and the clamping mechanism 33 is arranged on the transverse moving guide rail 32 in a sliding manner through a carrying sliding block;
the carrying device 5 comprises a transplanting mechanism 52 and a carrying gripper, wherein the carrying gripper is connected with the transplanting mechanism 52 through a connecting shaft 55, and the transplanting mechanism 52 is fixedly connected with the substrate 2 through a connecting seat 51;
the film tearing device comprises a correction platform 7, a film feeding mechanism 4, a blanking mechanism and a film backing mechanism 6, wherein a correction base is arranged on the substrate 2 and fixedly connected with the correction platform 7, the film feeding mechanism 4 is connected with a film feeding guide rail 43, the film feeding guide rail 43 is arranged on the frame 1, and the film backing mechanism 6 is connected with the substrate 2 through a vertical frame.
The clamping assembly 84 comprises a clamping bracket 842 and two clamping jaw units 841, two clamping jaw sliding rails 843 are arranged on the clamping bracket 842, the two clamping jaw units 841 are respectively arranged on the two sliding rails in a sliding mode through sliding blocks, a motor base is arranged at the bottom of the clamping bracket 842, a clamping motor 845 is arranged on the motor base, a driving wheel is arranged on an output shaft of the clamping motor 845 and is connected with a rotating wheel arranged at the other end of the clamping bracket 842 through a synchronous belt 844, and the clamping jaw units 841 are connected with the synchronous belt 844 through connecting clamping blocks.
The clamping jaw unit 841 comprises a clamping jaw support plate 846 and a clamping plate 847, wherein the end part of the clamping jaw support plate 846 is fixedly connected with the sliding block, and the clamping plate 847 is vertically arranged on the clamping jaw support plate 846.
A plurality of support blocks are provided between the jaw support plate 846 and the clamping plate 847.
The clamping plate 847 is provided with a plastic plate, the plastic plate is provided with a material box sucker 848 for adsorbing the material box 83, and the material box sucker 848 is connected with a vacuum pump through a pipeline.
The cartridge sucking disc 848 can further position the cartridge 83 and clamp the cartridge 83, so that the feeding and discharging of the cartridge 83 are facilitated, the clamping stability is improved, and the feeding precision is further improved.
The clamping bracket 842 is provided with an L-shaped bracket, and the L-shaped bracket is provided with a detector 85 for judging the diaphragm or the product.
The box feeding assembly comprises a box feeding seat 81 and two material blocking frames 814, wherein a roller conveying belt 713 and a box feeding motor for driving the roller conveying belt 713 are arranged on the box feeding seat 81, the two material blocking frames 814 are arranged on two sides of the box feeding seat 81 and located at a gap between the two rollers, the two material blocking frames 814 are connected through a screw rod, and a hand wheel 812 is arranged at the extending end of the screw rod.
The distance between the two material blocking frames 814 is adjusted through the hand wheel 812, so that a guiding effect can be achieved on the carried material box 83, and the position deviation of the material box 83 is prevented, so that feeding failure or accidents occur when the material box 83 falls down.
The bottom of the box feeding seat 81 is provided with a foot 811 for adjusting the height.
The material blocking frame 814 comprises two vertical rods and a cross rod, the cross rod is arranged between the two vertical rods, one end of the cross rod is connected with a bent rod, and the bent rod and the cross rod are of an integrated structure.
The box outlet assembly 863 comprises a box outlet seat and two material blocking frames 814, wherein the box outlet seat is provided with a roller conveying belt 713 and a box outlet motor for driving the roller conveying belt 713, the two material blocking frames 814 are arranged on two sides of the box outlet seat and are positioned at a gap between the two rollers, the two material blocking frames 814 are connected through a screw rod, and a hand wheel 812 is arranged at the extending end of the screw rod.
The bottom of the box outlet seat is provided with a foot 811 for adjusting the height.
The material blocking frame 814 comprises two vertical rods and a cross rod, the cross rod is arranged between the two vertical rods, one end of the cross rod is connected with a bent rod, and the bent rod and the cross rod are of an integrated structure
The box outlet assembly 863 further comprises a deviation corrector, the deviation corrector comprises a deviation correcting cylinder and a deviation correcting frame, the deviation correcting cylinder is connected with the box outlet seat through a fixed block, the rod end of a piston rod of the deviation correcting cylinder is fixedly connected with the deviation correcting frame, a plurality of deviation correcting rods are arranged on the deviation correcting frame, and the deviation correcting rods are vertically arranged on the deviation correcting frame; the deviation correcting device further comprises a deviation correcting sensor, and the deviation correcting sensor is connected with the deviation correcting frame through a connecting plate.
The position of the empty material box 83 can be corrected by the correction device, so that the feeding fluency is improved, and the normal production and life are ensured.
The clamping bracket 842 is provided with a plurality of clamping jaw sensors, and the clamping jaw unit 841 is provided with clamping jaw baffle plates matched with the clamping jaw sensors.
The upper box assembly comprises an upper box plate, an upper box guide rail 82 and an upper box support for bearing a material box 83, wherein the upper box guide rail 82 is fixedly arranged on the upper box plate, and the upper box support is slidably arranged on the upper box guide rail 82.
The lower box assembly 861 comprises a lower box plate, a lower box guide rail and a lower box support for bearing the material box 83, wherein the lower box guide rail is fixedly arranged on the lower box plate, and the lower box support is slidably arranged on the lower box guide rail.
The upper box plate is provided with a position sensor for detecting the material box 83.
The conveying of the material box 83 is realized by utilizing the material box feeding assembly, the lifting of the material box feeding assembly is realized through automation, the operation is simple and convenient, the use performance is superior, the material box 83 is clamped and fed through the two clamping jaw units 841, the material box 83 can not shake in the feeding process, the feeding precision is ensured, the empty material box is conveyed out by the lower box mechanism, the whole feeding is realized in the automatic operation of the whole process, the material box 83 is not required to be manually loaded and unloaded, the carrying work efficiency is improved, the time cost and the labor cost are saved, the production efficiency is improved, some unsafe factors for carrying the material box 83 are avoided, and the safety is improved.
The transplanting mechanism 52 is a 4-axis manipulator or a 6-axis manipulator, and in a preferred embodiment, the transplanting mechanism 52 is a 6-axis manipulator.
The carrying tongs comprise a carrying cylinder 53, a taking sucker frame 54 and a fixing frame 56, wherein the carrying sucker frame is fixedly connected with a connecting shaft 55, a carrying sliding rail is fixedly arranged on the fixing frame 56, a carrying sliding block is fixedly arranged on the taking sucker frame 54, the carrying sliding block is slidingly arranged on the carrying sliding rail, the carrying cylinder 53 is connected with the fixing frame 56, a rod end of a piston rod of the carrying cylinder is connected with the sucker frame, and a vacuum sucker is arranged on the taking sucker frame 54.
The object taking sucker frame 54 is also provided with a press and an auxiliary sucker frame 57, and the auxiliary sucker frame 57 is provided with a vacuum sucker.
The material clamping mechanism 33 comprises a lifting guide rail 331, a material clamping frame 332, a third material clamping plate 335 and two carrying sucker frames 337 with identical structures, wherein the lifting guide rail 331 is fixedly arranged on a carrying sliding block, the material clamping frame 332 is slidably arranged on the lifting guide rail 331, the third material clamping plate 335 is fixedly connected with the material clamping frame 332, the two carrying sucker frames 337 are symmetrically arranged at two ends of the third material clamping plate 335, and sucker assemblies are arranged on the carrying sucker frames 337.
The sucker assembly comprises a sucker cylinder 3371 and a sucker support 338, the sucker cylinder 3371 is connected with a carrying sucker frame 337, the rod end of a piston rod of the sucker cylinder 3371 is fixedly connected with the sucker support 338, and film taking suckers 3381 are arranged at two ends of the sucker support 338.
The membrane taking detector 34 is arranged on the sucker assembly, the membrane taking detector 34 comprises a detection frame 341, two membrane taking sensors 342, a detection rod 344 and a lining 343, the detection frame 341 is arranged on the sucker support 338, the lining 343 and the two membrane taking sensors are arranged on the detection frame 341, the detection rod 344 is arranged on the lining 343 in a penetrating manner, a contact block is arranged at the bottom end of the detection rod 344, and a detection baffle rod matched with the membrane taking sensors 342 is arranged at the top end of the detection rod 344.
Whether residual products and diaphragms exist in the material box 83 can be directly detected through the film taking detector 34, so that the material box 83 and the material clamping mechanism 33 are prevented from being in error in matching, subsequent production and processing are affected, and the processing quality of the products is guaranteed.
The film taking detector 34 is also arranged on the object taking sucker frame 54 and is used for detecting whether the object taking sucker frame 54 grabs or places the product, so that repeated grabbing of the product is avoided, the OC surface quality is damaged, the subsequent production and processing are affected, and the processing quality of the product is ensured.
The lifting guide 331 is provided with a plurality of lifting sensors 3311 on one side, the material clamping frame 332 is provided with lifting baffle plates matched with the lifting sensors 3311, and the preferred scheme of the embodiment is that one side of the lifting guide 331 is provided with 3 lifting sensors 3311, two limiting positions, an initial position, the lifting guide 331 drives the material clamping frame 332 to do lifting movement, the lifting sensors 3311 emit light, and a signal is emitted when the lifting baffle plates shield the material clamping frame, so that the material clamping frame moves to the position.
The clamping mechanism 33 further comprises a clamping box assembly 86, the clamping box assembly 86 comprises two clamping arms 333, a clamping box motor 334 and a speed reducer, the back of the third clamping plate 335 is provided with a clamping box sliding rail, a driven wheel and a speed reducer, the two clamping arms 333 are slidably arranged on the clamping box sliding rail, the speed reducer is provided with the clamping box motor 334, an output shaft of the speed reducer is provided with a driving wheel, the driving wheel is connected with the driven wheel through a synchronous belt, and the clamping arms 333 are connected with the synchronous belt through a connecting block.
The clamping arm 333 is provided with a clamping block made of plastic material.
The hold-in range drives the arm lock 333 relative movement, the opposite movement under the drive of clamp box motor 334 to this completion is to the purpose that empty magazine snatched, under the drive of sideslip guide rail 32, takes empty magazine from the workstation to unloading station, can make the transport of empty magazine extremely convenient and fast, and transport efficiency is high, does not need the manpower to load and unload in the handling, effectively avoids some unsafe factors in the handling, simultaneously very big reduction the operating time of material loading process, reduced the manufacturing cost of product.
The top of the third clamping plate 335 is provided with a plurality of clamping box sensors 3331, the clamping arms 333 are provided with clamping box baffle plates matched with the clamping box sensors 3331, and the preferred scheme of the embodiment is that the top of the third clamping plate 335 is provided with 3 clamping box sensors 3331, two limit positions and an initial position, the clamping box sensors 3331 emit light, and a signal is emitted to indicate the movement to the position when the clamping box baffle plates are blocked.
The traversing guide rail 32 is provided with a plurality of traversing sensors, the carrying slide block is provided with carrying baffle plates matched with the traversing sensors, the preferred scheme of the embodiment is that the traversing guide rail 32 is provided with 3 traversing sensors, two limit positions, an initial position, the traversing sensors emit light, and the carrying baffle plates are used for shielding, so that signals are emitted to indicate the movement to the position.
The clamping frame 332 is provided with a pressure gauge for detecting the pressure of the sucker assembly, the sucker is connected with the pressure gauge through a pipeline, and the pressure gauge is connected with the vacuum pump through a pipeline.
The sucking disc subassembly on the clamping mechanism 33 can be automatically under the drive of sideslip guide rail 32 to the purpose of getting rid of the product diaphragm in the magazine 83, realizes the automation mechanized operation of whole process, gets rid of the diaphragm fast, accurate, effectively avoids the unnecessary problem that the manual operation caused.
The film feeding mechanism 4 comprises a film tearing frame 42, a first clamping component and a first film tearing component, the first clamping component and the first film tearing component are connected with the film tearing frame 42, the first film tearing component comprises a film tearing guide rail 427, a film tearing slide block 426, a first mounting block 4271, a first roller frame, a first film tearing wheel 4275 and a first film clamping device, the film tearing guide rail 427 is fixedly connected with the film tearing frame 42 through a guide rail plate 428, the film tearing slide block 426 is slidingly arranged on the film tearing guide rail 427, the first mounting block 4271 is fixedly arranged on the film tearing slide block 426, the first mounting block 4271 is connected with the first roller frame, the side surface of the first film tearing slide block is connected with the first film clamping device, and the first roller frame is provided with the first film tearing wheel 4275.
The first membrane holder comprises a first membrane holder 4291, a first sensor 4292, a first membrane clamping cylinder 429 and a first reflecting belt, the first membrane clamping cylinder 429 is connected with a first mounting block 4271 through a connecting plate 4293, a rod end of a piston rod of the first membrane clamping cylinder 429 is connected with the first membrane holder 4291, a first reflecting belt is arranged at the bottom of the first membrane clamping cylinder 429, the first sensor 4292 is arranged on the membrane holder, and a first clamping block 4294 matched with a first membrane tearing roller is fixedly arranged on the first membrane holder 4291.
The first film clamp can clamp one corner of the protective film torn off by the first film tearing wheel 4275, so that the film on the product can not be completely torn off, the success rate of film tearing is improved, and the film tearing effect of the product is guaranteed.
The first film clamping frame 4291 and the second film clamping frame 6242 are completely identical in mechanism, the first film clamping frame 4291 comprises a first support 4272 connected with a first mounting block 4271, a second support 4274 connected with a first film tearing wheel 4275 and a spring 4273, the second support 4274 is pivoted with the first support 4272, and the spring 4273 is arranged between the second support 4274 and the first support 4272.
The first clamping assembly comprises a first clamping guide rail 425, a first clamping plate 421 is arranged on the first clamping guide rail 425 in a sliding mode, a first rotary cylinder 422 is arranged on the first clamping plate 421, a first fixed clamping jaw 423 is fixedly arranged on the first rotary cylinder 422, and a first movable clamping jaw 424 is arranged on an output shaft of the first fixed clamping jaw.
The first mounting block 4271 is provided with a clamping groove, the first roller frame is provided with a clamping block matched with the clamping groove, the first mounting block 4271 is provided with a buckle, and the first roller frame is provided with a buckle matched with the buckle.
The clamping groove and the clamping block are matched for use, so that the effect of rapid assembly can be achieved when the roller is used, the time for replacing the first roller frame and the first film tearing wheel 4275 is shortened, the operation difficulty of technicians is reduced, the replacement convenience is improved, and the working efficiency is also improved
The buckle and the buckle are matched for use, so that the fixing effect of the clamping groove and the clamping block is enhanced, and the phenomenon that equipment or products are damaged due to the fact that the buckle and the buckle are separated from each other in the use process is avoided.
The first movable clamping jaw 424 and the first fixed clamping jaw 423 are provided with clamping parts which are matched with each other for use, and the clamping parts are provided with anti-skid threads.
The corner of the protective film on the OC product is torn by the first film tearing wheel 4275, and the corner of the protective film is clamped by the first film tearing wheel 4275 and the first film clamping device in a matched mode, so that the surface of the product can be prevented from being polluted during manual film tearing, the film tearing success rate of the product is improved, the subsequent processing of the product is facilitated, and the film tearing machine is suitable for products with various types and materials and required to be torn, and has a large application range; the film feeding mechanism 4 is driven to be far away from the product through the film tearing guide rails 427 so as to tear off the protective film, thereby ensuring the surface quality of the workpiece; effectively improves the production efficiency, reduces the labor capacity, and simultaneously can avoid misoperation caused by manpower
The back film mechanism 6 comprises a back film plate 621, a second clamping component and a second film tearing component, the second clamping component and the second film tearing component are both arranged on the back film plate 621, the second film tearing component comprises a second mounting block 625, a second roller frame 623, a second film tearing wheel 6231 and a second film clamping device, the second mounting block 625 is fixedly arranged on the back film plate 621, the second roller frame 623 is clamped on the second mounting block 625, and the second film tearing wheel 6231 is arranged on the rotating shaft of the second roller frame 623
The first film tearing wheel 4275 and the second film tearing wheel 6231 are respectively provided with an anti-slip layer, and the anti-slip layer can be any one of double faced adhesive tape, single faced adhesive tape and silica gel.
The second film holder comprises a second film holder 6242, a second sensor 6241, a second film clamping cylinder 624 and a second reflective tape, the second film clamping cylinder 624 is connected with a second mounting block 625 through a connecting plate 4293, a rod end of a piston rod of the second film clamping cylinder 624 is connected with the second film holder 6242, the second sensor 6241 is arranged on the second film clamping cylinder 624, the second film holder 6242 is provided with a second reflective tape matched with the second sensor 6241, and the second film holder 6242 is fixedly provided with a second clamping block 6243 matched with a second film tearing roller.
The OC back protection film corner that the second clamp can tear the membrane wheel 6231 down is tight, effectively guarantees that the notacoria can't tear completely, improves the success rate of dyestripping, guarantees the dyestripping effect of product simultaneously.
A limiting block 6212 for fixing the second roller frame 623 is arranged on the back film frame, and a threaded knob 6211 is arranged on the limiting block 6212.
The stopper 6212 and the threaded knob 6211 are matched for use, so that the effect of rapidly assembling and clamping the second roller frame 623 is achieved during use, the time for replacing the second roller frame 623 and the second film tearing wheel 6231 is shortened, the operation difficulty of technicians is reduced, the replacement convenience is improved, the working efficiency is improved, and meanwhile, the two are effectively prevented from being separated from each other in the use process, so that equipment or products are damaged.
The angle between the back film plate 621 and the vertical frame is 0 ° -45 °, and in a preferred embodiment, the angle between the back film plate 621 and the vertical frame is 15 °, 20 ° or 25 °, more specifically, the angle between the back film plate 621 and the vertical frame is 15 °; the back film plate 621 is the slope setting with the grudging post and snatchs OC and tear the back film operation at the tongs, OC and the angle that second dyestripping wheel 6231 formed are favorable to the notacoria to break away from OC, and the protection film once only tears, avoids leaving the vestige, guarantees the quality of dyestripping.
The second clamping assembly comprises a second clamping guide rail 622, a second clamping plate 6221 is slidably arranged on the second clamping guide rail 622, a second rotary cylinder 6223 is arranged on the second clamping plate 6221, a second movable clamping jaw 6222 is arranged on an output shaft of the second rotary cylinder 6223, an extending end is arranged on the second clamping plate 6221, and a second fixed clamping jaw 6224 matched with the second movable clamping jaw 6222 is fixedly arranged on the extending end.
The blanking mechanism comprises a manipulator 61 and a blanking gripper 9 connected with the manipulator 61, the blanking gripper 9 comprises a suction plate 91 and a connecting frame 92, the connecting piece is fixedly connected with the suction plate 91, a fixed suction cup group and a movable suction cup group are arranged on the suction plate 91, and the fixed suction cup group is a plurality of vacuum suction cups 94 uniformly distributed on the suction plate 91.
The manipulator 61 is a 4-axis manipulator or a 6-axis manipulator, and in a preferred embodiment, the manipulator 61 is a 6-axis manipulator.
The movable sucker group comprises a sucker sliding rail 95 and a sucker frame 96, a sucker sliding block is arranged on the sucker frame 96, the sucker sliding block is arranged on the sucker sliding rail 95 in a sliding mode, and vacuum suckers 94 are arranged at two ends of the sucker frame 96.
The suction plate 91 is further provided with an auxiliary bracket 93, and the auxiliary bracket 93 is provided with a vacuum chuck 94.
The OC back protection film corner torn by the second film tearing wheel 6231 is matched with the film tearing device to clamp the protection film corner, so that the surface of a product can be prevented from being stained in the process of manually overturning the OC or tearing the film, the film tearing effect is ensured, the film tearing success rate is high, the subsequent processing of the product is convenient, the film tearing device is suitable for products with various types and materials to be torn, and the application range is wide; the OC is driven to move towards the back film mechanism 6 by the blanking mechanism to tear the film, so that the protective film can be thoroughly torn off, and meanwhile, the surface quality of an OC product is ensured; greatly reduces the labor intensity and the working time of staff and can avoid misoperation caused by manpower.
The correction platform 7 includes correction board 73, two minor face locating component and long limit locating component, and two minor face locating component and long limit locating component set up on bottom plate 71, be equipped with on the correction board 73 a plurality of with the side groove that minor face locating component and long limit locating component cooperation are connected, this embodiment is more preferred be equipped with on the correction board 73 6 with the side groove that minor face locating component cooperation is connected, be equipped with 4 side grooves that are connected with long limit locating component cooperation on the correction board 73, correction board 73 passes through the support frame and is connected with bottom plate 71, correction board 73 one side is equipped with long limit dog.
Through the cooperation of two minor face locating component and long limit locating component, can fix the product on correcting plate 73, fix a position OC before the dyestripping, need not to carry out the position adjustment to OC again when tearing the notchfilm, avoid the product to take place to remove when the dyestripping, influence the success rate of dyestripping, guarantee the dyestripping effect.
The short side positioning assembly comprises two first positioning frames, a first screw rod 721, a first sliding rail and a first motor 72 for driving the first screw rod 721, wherein the first screw rod 721 is connected with the bottom plate 71 through a bearing seat, the two first positioning frames are connected with the first screw rod 721 through nuts arranged at the bottoms, the bottoms of the first positioning frames are fixedly connected with a first sliding block, the first sliding rail is arranged on the bottom plate 71, and the first sliding block is arranged on the first sliding rail in a sliding mode.
The first positioning frame includes a first positioning block 722 and a plurality of first positioning rods 724, the first positioning rods 724 are fixedly arranged on the first positioning block 722, and the first positioning rods 724 are provided with a stop block 725.
The long-side positioning assembly comprises a second positioning frame, a second screw rod 741, two second sliding rails 742 and a second motor 74 for driving the second screw rod 741, the second screw rod 741 is connected with the bottom plate 71 through a bearing seat, the second positioning frame is connected with the second screw rod 741 through a nut arranged at the bottom, two second sliding blocks are fixedly connected to the bottom of the second positioning frame, the two second sliding rails 742 are arranged on the bottom plate 71 in parallel, and the second sliding blocks are arranged on the second sliding rails 742 in a sliding mode.
The second positioning frame includes a second positioning block 743 and a plurality of second positioning rods 744, the second positioning rods 744 are fixedly arranged on the second positioning block 743, and the second positioning rods 744 are provided with stop blocks 725.
The stop 725 includes a stop lever and a shock absorbing bushing, the shock absorbing bushing is sleeved on the stop lever, and the shock absorbing bushing is a silica gel bushing.
The correction plate 73 is provided with adsorption holes for adsorbing and fixing the OC.
Through the whole drive of the short side locating component and the long side locating component on the correction platform 7, the action is flexible, different correction modes can be satisfied, and the correction precision is high.
The static eliminator 41 is further arranged on the tops of the base plate 2 and the vertical frame, static electricity can be removed from OC products, film tearing failure caused by static electricity is prevented, the yield of products is reduced, and the production cost is increased.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (4)
1. The OC automatic assembly equipment is characterized by comprising a rack, a substrate, a material box device, a film taking device, a carrying device and at least one film tearing device, wherein the film taking device is arranged on the rack, and the material box device, the carrying device and the film tearing device are arranged on the substrate;
the box feeding device comprises a box feeding mechanism and a box discharging mechanism, wherein the box feeding mechanism comprises a box feeding assembly, a box feeding assembly and a clamping assembly;
the film taking device comprises a carrying support plate, a transverse moving guide rail and a clamping mechanism, wherein the transverse moving guide rail is arranged on the carrying support plate, the carrying support plate is arranged on the frame, and the clamping mechanism is arranged on the transverse moving guide rail in a sliding manner through a carrying sliding block;
the conveying device comprises a transplanting mechanism and a conveying gripper, wherein the conveying gripper is connected with the transplanting mechanism through a connecting shaft, and the transplanting mechanism is fixedly connected with the substrate through a connecting seat;
the film tearing device comprises a correction platform, a film feeding mechanism, a discharging mechanism and a film backing mechanism, wherein a correction base is arranged on the substrate, the correction base is fixedly connected with the correction platform, the film feeding mechanism is connected with a transverse moving guide rail, the transverse moving guide rail is arranged on a frame, and the film backing mechanism is connected with the substrate through a vertical frame;
the clamping assembly comprises a clamping bracket and two clamping jaw units, two clamping jaw sliding rails are arranged on the clamping bracket, the two clamping jaw units are respectively arranged on the two sliding rails in a sliding mode through sliding blocks, a motor seat is arranged at the bottom of the clamping bracket, a clamping motor is arranged on the motor seat, a driving wheel is arranged on an output shaft of the clamping motor and is connected with a rotating wheel arranged at the other end of the clamping bracket through a synchronous belt, and the clamping jaw units are connected with the synchronous belt through connecting clamping blocks;
the clamping mechanism comprises a lifting guide rail, a clamping frame, a clamping plate and two carrying sucker frames with identical structures, wherein the lifting guide rail is fixedly arranged on a carrying sliding block, the clamping frame is arranged on the lifting guide rail in a sliding manner, the clamping plate is fixedly connected with the clamping frame, the two carrying sucker frames are symmetrically arranged at two ends of the clamping plate, and sucker assemblies are arranged on the carrying sucker frames;
the film feeding mechanism comprises a film tearing frame, a first clamping component and a first film tearing component, wherein the first clamping component and the first film tearing component are connected with the film tearing frame, the first film tearing component comprises a film tearing guide rail, a film tearing slide block, a first mounting block, a first roller frame, a first film tearing wheel and a first film clamping device, the film tearing guide rail is fixedly connected with the film tearing frame through a guide rail plate, the film tearing slide block is arranged on the film tearing guide rail in a sliding manner, the film tearing slide block is fixedly provided with a first mounting block, the first mounting block is connected with the first roller frame, the side face of the first mounting block is connected with the first film clamping device, and the first roller frame is provided with a first film tearing wheel;
the back film mechanism comprises a back film plate, a second clamping component and a second film tearing component, wherein the second clamping component and the second film tearing component are both arranged on the back film plate, the second film tearing component comprises a second mounting block, a second roller frame, a second film tearing wheel and a second film clamping device, the second mounting block is fixedly arranged on the back film plate, the second roller frame is clamped on the second mounting block, and the second film tearing wheel is arranged on a rotating shaft of the second roller frame;
the correction platform comprises a correction plate, two short-side positioning assemblies and a long-side positioning assembly, wherein the two short-side positioning assemblies and the long-side positioning assembly are arranged on a bottom plate, a plurality of side grooves which are matched and connected with the short-side positioning assemblies and the long-side positioning assembly are formed in the correction plate, the correction plate is connected with the bottom plate through a support frame, and a long-side stop block is arranged on one side of the correction plate;
the carrying tongs comprise a carrying cylinder, a carrying sucker frame and a fixing frame, wherein the fixing frame is fixedly connected with a connecting shaft, a carrying sliding rail is fixedly arranged on the fixing frame, a carrying sliding block is fixedly arranged on the carrying sucker frame, the carrying sliding block is slidingly arranged on the carrying sliding rail, the carrying cylinder is connected with the fixing frame, a rod end of a piston rod of the carrying cylinder is connected with the sucker frame, and a vacuum sucker is arranged on the carrying sucker frame.
2. The OC automatic assembly equipment of claim 1, wherein the first membrane holder comprises a first membrane holder, a first sensor, a first membrane-clamping cylinder and a first reflecting belt, the first membrane-clamping cylinder is connected with the first mounting block through a connecting plate, a rod end of a piston rod of the first membrane-clamping cylinder is connected with the first membrane holder, the bottom of the first membrane-clamping cylinder is provided with the first reflecting belt, the first sensor is arranged on the first membrane holder, and the first membrane holder is fixedly provided with the first clamping block matched with the first membrane tearing roller.
3. The OC automatic assembly equipment of claim 1, wherein the blanking mechanism comprises a manipulator and a blanking gripper connected with the manipulator, the blanking gripper comprises a suction plate and a connecting frame, the connecting frame is fixedly connected with the suction plate, a fixed suction cup group and a movable suction cup group are arranged on the suction plate, and the fixed suction cup group is a plurality of vacuum suction cups uniformly distributed on the suction plate.
4. The OC automatic assembly equipment of claim 1, wherein the suction cup assembly comprises a suction cup cylinder and a suction cup support, the suction cup cylinder is connected with a carrying suction cup frame, the rod end of the piston rod of the suction cup cylinder is fixedly connected with the suction cup support, and film taking suction cups are arranged at two ends of the suction cup support.
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| CN201710889340.8A CN107498982B (en) | 2017-09-27 | 2017-09-27 | OC automatic assembly equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710889340.8A CN107498982B (en) | 2017-09-27 | 2017-09-27 | OC automatic assembly equipment |
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| CN107498982B true CN107498982B (en) | 2023-08-01 |
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| CN109746748A (en) * | 2019-03-05 | 2019-05-14 | 威海福瑞机器人有限公司 | A kind of support tube separation feeding device |
| CN113682586A (en) * | 2021-07-15 | 2021-11-23 | 惠州锂威新能源科技有限公司 | Battery manufacturing process, film tearing method and film tearing device |
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Address after: 15 Mudu East Road, Mudu Town, Wuzhong District, Suzhou City, Jiangsu Province Applicant after: Suzhou jieruisi Intelligent Technology Co.,Ltd. Address before: Zhujiang Road Wuzhong District Mudu town of Suzhou city in Jiangsu province 215000 No. 368 Applicant before: SUZHOU JIERUISI AUTOMATIC EQUIPMENT Co.,Ltd. |
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