CN203651135U - Full-automatic laminator - Google Patents
Full-automatic laminator Download PDFInfo
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- CN203651135U CN203651135U CN201320872448.3U CN201320872448U CN203651135U CN 203651135 U CN203651135 U CN 203651135U CN 201320872448 U CN201320872448 U CN 201320872448U CN 203651135 U CN203651135 U CN 203651135U
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Abstract
The utility model relates to the technical field of film laminating devices and particularly relates to a full-automatic laminator. The full-automatic laminator comprises a stander, a loading device, two sets of cleaning devices, two sets of film tearing-laminating devices, a turnover device, an unloading device and a rotatable rotary disc, wherein the loading device, the cleaning devices, the film tearing-laminating devices, the turnover device, the unloading device and the rotatable rotary disc are arranged on the stander, at least seven fixture stations are arranged on the circumference of the rotatable rotary disc, and the loading device, the cleaning device, the film tearing-laminating device, the turnover device, the cleaning device, the film tearing-laminating device and the unloading device are sequentially arranged around the circumference of the rotatable rotary disc and are in one-to-one correspondence with the seven fixture stations. The full-automatic laminator aims at the automatic film laminating devices of various products applied in the panel display field; by integrating the functions of loading, film tearing, cleaning and film laminating and utilizing a CCD alignment technique, the precision of a film is greatly improved; by utilizing a suction disc process, the full-automatic laminator can be suitable for base films with different sizes, standards and materials, and a high-precision and high-efficiency automatic film laminating process can be realized.
Description
Technical field
The utility model relates to film mounting device technical field, refers in particular to a kind of Full-automatic film sticking machine.
Background technology
Pasting for multilayer lamellar bodies such as contact panel, backlight module or other optical plates in the past, mostly to adopt artificial laminating type, but this kind of mode is quite slow, and easily between two lamellar bodies that fit, remain bubble or wrinkle, defect rate is high, comparatively waste material and processing cost, do not meet economic benefit.
Existing automatic film applicator has linear pattern film sticking equipment, and versatility is strong not, is to change corresponding frame for movement when changing product, extends manufacture cycle, and reduces production efficiency.Secondly, because linear pattern film sticking equipment is by all parallel placements of production station, so increased floor space simultaneously when one of them station goes wrong all stations all can quit work, affect normally production, be unfavorable for the raising of production efficiency.Moreover, traditional film sticking equipment, pad pasting precision is not high, is subject to certain constraint in the field that needs high accuracy pad pasting, cannot be suitable for.
In addition, linear pattern automatic film applicator, is to put parallel all stations, in the time that product size is changed, has corresponding frame for movement and changes, and versatility is not strong, and defect is obvious.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of Full-automatic film sticking machine that integrates material loading, dyestripping, cleaning and pad pasting, not only improve greatly the precision of pad pasting, the basement membrane of different sizes, different size and unlike material can also be applicable to, the automatic coating technique of high-accuracy high-efficiency rate can be realized.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme: a kind of Full-automatic film sticking machine, comprise frame and be installed in the feeding device in frame, cleaning device, dyestripping film sticking apparatus, turning device, blanking device and rotating rotating circular disk, on the circumference of described rotating circular disk, be provided with at least seven fixture stations, described cleaning device and dyestripping film sticking apparatus are two covers, feeding device, cleaning device, dyestripping film sticking apparatus, turning device, cleaning device, dyestripping film sticking apparatus and blanking device are located in the circumference of described rotating circular disk corresponding one by one with seven fixture stations successively.
Wherein, the vacuum slot assembly that described feeding device is included in the traversing pedestal of transverse shifting in frame and the lifting pedestal moving up and down on traversing pedestal and vertically moves on lifting pedestal, the below of described vacuum slot assembly is equiped with magazine, described frame is equiped with the lift drive mechanism for driving upper magazine to move up and down, and on this, magazine offers multiple for being embedded the elongated slot of base material.
Wherein, between described lifting pedestal and vacuum slot assembly, be connected with rotary cylinder.
Wherein, described elongated slot horizontal array is in described upper magazine.
Wherein, described cleaning device comprises traversing mount pad and is installed in the cleaning agent nozzle of traversing mount pad, cleaning doctor moving up and down and binding dust roller moving up and down, described frame is fixed with cross sliding rail, traversing mount pad is movably arranged on cross sliding rail, and traversing mount pad moves left and right along cross sliding rail.
Wherein, the head of described traversing mount pad is equiped with liftable installing plate, and described cleaning doctor is fixed on the lower end of this installing plate; Described installing plate is equiped with bleeding point, and the air-breathing opening of this bleeding point is positioned at the top of the blade of described cleaning doctor.
Wherein, described frame is also equiped with the binding dust seat that can move left and right, and the top of this binding dust seat is equiped with dust sticky paper.
Wherein, described dyestripping film sticking apparatus comprises dyestripping assembly and can be along X to coming and going mobile pad pasting assembly, described dyestripping assembly comprises the dyestripping support and the viscose glue belt wheel that is installed in dyestripping support, mucous membrane mechanism, rewinding belt wheel and the multiple conveying roller that are fixed on frame, the side activity of mucous membrane mechanism is equiped with discharging box, dyestripping support is provided with for driving discharging box to come and go mobile pusher box motor, described dyestripping support is also fixedly equiped with dyestripping plate, after pad pasting assembly moves near dyestripping assembly, the outer end of this dyestripping plate is positioned at pad pasting assembly.
Wherein, described pad pasting assembly comprise be installed in frame can be along X to coming and going mobile pad pasting support and elevating bracket moving up and down, the bottom of this elevating bracket is connected with rotation platform, the bottom of this rotation platform is equiped with can be along X to coming and going mobile L mount pad, and the bottom of L mount pad is equiped with pad pasting sucker.
Wherein, the outer end of described L mount pad is equiped with the bubble roller of catching up with moving up and down; The bottom of described elevating bracket and one end of rotation platform are hinged, are hinged with pad pasting angle cylinder between the top of elevating bracket and the other end of rotation platform.
The beneficial effects of the utility model are: the utility model provides a kind of Full-automatic film sticking machine of the various product for using in FPD industry, this equipment integrates material loading, dyestripping, cleaning and pad pasting, adopt CCD technique of counterpoint, improve greatly the precision of pad pasting, adopt sucker technique, go for different sizes, the basement membrane of different size and unlike material, can realize the automatic coating technique of high-accuracy high-efficiency rate.
Brief description of the drawings
Fig. 1 is the plan structure schematic diagram of the utility model Full-automatic film sticking machine.
Fig. 2 is the main TV structure schematic diagram of the utility model feeding device.
Fig. 3 is the right TV structure schematic diagram of the utility model feeding device.
Fig. 4 is the main TV structure schematic diagram of the utility model cleaning device.
Fig. 5 is the right TV structure schematic diagram of the utility model cleaning device.
Fig. 6 is the main TV structure schematic diagram of the utility model dyestripping film sticking apparatus.
Fig. 7 is the left TV structure schematic diagram of the utility model dyestripping film sticking apparatus.
Detailed description of the invention
For the ease of those skilled in the art's understanding, below in conjunction with embodiment and accompanying drawing, the utility model is further described, the content that embodiment is mentioned is not to restriction of the present utility model.
As shown in Figure 1, a kind of Full-automatic film sticking machine, comprise frame 1 and be installed in the feeding device 2 in frame 1, cleaning device 3, dyestripping film sticking apparatus 4, turning device 5, blanking device 6 and rotating rotating circular disk 7, on the circumference of described rotating circular disk 7, be provided with at least seven fixture stations 8, described cleaning device 3 and dyestripping film sticking apparatus are two covers, feeding device 2, cleaning device 3, dyestripping film sticking apparatus 4, turning device 5, cleaning device 3, dyestripping film sticking apparatus 4 and blanking device 6 are located in the circumference of described rotating circular disk 7 corresponding one by one with seven fixture stations 8 successively.
See Fig. 1, feeding device 2, cleaning device 3, dyestripping film sticking apparatus 4, turning device 5, cleaning device 3, dyestripping film sticking apparatus 4 and the blanking device 6 corresponding with fixture station 8 is respectively on substrate feeding station, upper clean station, dyestripping pad pasting station and blanking station under pad pasting station, station turning, lower clean station, dyestripping.Substrate feeding station is for being transported to raw substrate the fixture station 8 of rotating circular disk 7; Upper clean station is for the upper surface of clean substrate; On dyestripping, pad pasting station is for the film cleaning and the substrate that completes of contraposition completes at pad pasting station and dyestripping is fitted and reached requirement, and guarantee positional precision is good and without bubble; Station turning carries out 180 ° of upsets for substrate that upper surface is posted, to carry out the operation such as clean pad pasting of the lower surface of substrate; Lower clean station is clean for the substrate after upset being carried out to reverse side; On dyestripping, pad pasting station is for fitting the film cleaning and the substrate that completes of contraposition completes at pad pasting station and dyestripping; Blanking station takes out and transfers from fixture station 8 the laminator equipment of discharging for the substrate that pad pasting is completed.
In this enforcement, dyestripping film sticking apparatus 4 also comprises CCD vision calibrating installation, for proofreaied and correct coating materials and the position of substrate time before pad pasting work, further improves pad pasting precision.The side of blanking device 6 is equiped with blanking conveyer belt 11, and substrate pad pasting being completed for blanking device 6 is positioned over blanking conveyer belt 11 after fixture station 8 takes out, with the collection of substrate finished product.Fixture station 8 is eight, and these eight fixture station annulars are evenly arranged in the circumference of described rotating circular disk 7, wherein also comprise a backup station, can do the installation of function expanding device.
The utility model is for the automatic coating equipment of the various product using in FPD industry, this equipment integrates material loading, dyestripping, cleaning and pad pasting, adopt CCD technique of counterpoint, improve greatly the precision of pad pasting, the utility model adopts sucker technique, go for different sizes, the basement membrane of different size and unlike material, can realize the automatic coating technique of high-accuracy high-efficiency rate.
As shown in Figures 2 and 3, described feeding device 2 is included in the traversing pedestal 21 of transverse shifting in frame 1, the lifting pedestal 22 moving up and down on traversing pedestal 21 and the vacuum slot assembly 23 vertically moving on lifting pedestal 22, the below of described vacuum slot assembly 23 is equiped with magazine 24, described frame 1 is equiped with the lift drive mechanism for driving upper magazine 24 to move up and down, and on this, magazine 24 offers multiple for being embedded the elongated slot 25 of base material 12.
In actual applications, vertically deposit in the elongated slot 25 of upper magazine 24 without the base material 12 before dyestripping, under the effect of lift drive mechanism, upper magazine 24 moves up, so that the feeding of vacuum slot assembly 23 action, vacuum slot assembly 23 longitudinally move near base material 12 time, base material 12 is attracted on vacuum slot assembly 23, traversing pedestal 21 transverse shifting in frame 1 subsequently, lifting pedestal 22 moves up and down on traversing pedestal 21, thereby realize the function that vacuum slot assembly 23 moves freely in three dimensions, the base material on vacuum slot assembly 23 12 is transported to the position of appointment.
Due to the position of elongated slot 25, because of the position of upper magazine 24, to fix deposit position also more unified, so that vacuum slot assembly 23 can be taken successively different base material 12 in same perpendicular, vacuum slot assembly 23 feedings are more convenient, and feeding accuracy is higher.
In the present embodiment, between described lifting pedestal 22 and vacuum slot assembly 23, be connected with rotary cylinder 26, concrete, the cylinder body of described rotary cylinder 26 is fixedly connected with lifting pedestal 22, the rotating shaft of rotary cylinder 26 is fixedly connected with vacuum slot assembly 23, to realize the angle rotation of vacuum slot assembly 23 own, so that base material 12 is turned to level by vertical state, be convenient to the pad pasting processing of later stage pad pasting station.
In the present embodiment, described frame 1 is equiped with the pusher box motor 47 vertically moving for promoting described upper magazine 24, and described elongated slot 25 horizontal arrays are in described upper magazine 24.After suction nozzle assembly 23 feedings of taking seriously, upper magazine 24 vertically moves under the driving effect of pusher box motor 47, in the time that the base material 12 in upper magazine 24 reduces, so that remaining base material 12 is moved to the position of more close vacuum slot assembly 23, be convenient to the gripping of vacuum slot assembly 23.
As shown in Figure 4 and Figure 5, described cleaning device 3 comprises traversing mount pad 31 and is installed in the cleaning agent nozzle 32 of traversing mount pad 31, cleaning doctor moving up and down 33 and binding dust roller 34 moving up and down, described frame 1 is fixed with cross sliding rail 35, traversing mount pad 31 is movably arranged on cross sliding rail 35, and traversing mount pad 31 moves left and right along cross sliding rail 35.
Cleaning device 3 described in the utility model is with two kinds of different cleaning ways: one, atomization scraper cleans; Two, roller cleans.In actual surface cleaning, traversing mount pad 31 moves right along cross sliding rail 35, when substrate be positioned at described binding dust roller 34 under time, binding dust roller 34 is moved downward to the clean face of substrate and contacts, traversing mount pad 31 moves left and right and moves around, make binding dust roller 34 rollback on substrate moving, can effectively remove the particle that the solid of substrate surface adheres to; Subsequently, binding dust roller 34 moves up, described cleaning agent nozzle 32 is sprayed on cleaning agent the clean face of substrate equably, to dissolve the greasy dirt on clean face, the pollutants such as fingerprint, then moved down by cleaning doctor 33, traversing mount pad 31 is moved to the left along cross sliding rail 35 simultaneously, to realize cleaning doctor 33 in the scraping action of producing on clean face, thereby the cleaning agent on clean face is scraped and wiped clean together with pollutant.
Main advantage of the present utility model is that two kinds of cleaning ways can select arbitrarily, within the same period of motion, complete, improve cleaning performance, shorten scavenging period, automatically clean for all kinds of pdm substrates that use in FPD industry, adopt two kinds of different cleaning ways, reach better cleaning performance.Be furnished with self-level(l)ing device, guarantee cleaning doctor 33 engages with substrate, further improves cleaning performance.
Described cleaning agent nozzle 32 is cleaning agent atomizer, cleaning agent is more evenly distributed on clean face, the head of described traversing mount pad 31 is also equiped with autolevelling assembly 13, the scraper that atomization scraper cleans can be realized automatic calibration, ensure that scraper knife face contacts with the effective of substrate, improve cleaning performance, effectively wipe oil, the pollutants such as fingerprint.
In the present embodiment, the head of described traversing mount pad 31 is equiped with liftable installing plate 36, and described cleaning doctor 33 is fixed on the lower end of this installing plate 36; Described installing plate 36 is equiped with bleeding point 37, and the air-breathing opening of this bleeding point 37 is positioned at the top of the blade of described cleaning doctor 33, for siphoning away near dust, the pollutant that scraper scrapes etc. scraper and clean face.
In the present embodiment, described frame 1 is also equiped with the binding dust seat 38 that can move left and right, the top of this binding dust seat 38 is equiped with dust sticky paper 39, this dust sticky paper 39 by with board cleaning face contact to glue the dust of walking to clean on face, to remove the foul of more difficult removing on clean face.
As shown in Figure 6 and Figure 7, described dyestripping film sticking apparatus 4 comprises dyestripping assembly and can be along X to coming and going mobile pad pasting assembly, described dyestripping assembly comprises the dyestripping support 41 that is fixed on frame 1 and the viscose glue belt wheel 42 that is installed in dyestripping support 41, mucous membrane mechanism 43, rewinding belt wheel 44 and multiple conveying roller 45, the side activity of mucous membrane mechanism 43 is equiped with discharging box 46, dyestripping support 41 is provided with for driving discharging box 46 to come and go mobile pusher box motor 47, described dyestripping support 41 is also fixedly equiped with dyestripping plate 48, after pad pasting assembly moves near dyestripping assembly, the outer end of this dyestripping plate 48 is positioned at pad pasting assembly.
In actual applications, what in discharging box 46, place is without the coating materials before dyestripping, viscose glue coiled strip is positioned on viscose glue belt wheel 42, adhesive tape sequentially rolls through ground conveying roller 45, mucous membrane mechanism 43, other conveying roller 45, dyestripping plate 48, an other transmission, finally carry out rolling by rewinding belt wheel 44, the adhesive tape mucous membrane mechanism 43 of nuzzling up, discharging box 46 is drawn close to mucous membrane mechanism 43 under the effect of pusher box motor 47, coating materials is pushed to mucous membrane mechanism 43, coating materials is sticked on adhesive tape.In the time that adhesive tape passes through the outer end of dyestripping plate 48, coating materials is torn, and after described pad pasting assembly moves near dyestripping assembly, the coating materials being torn is positioned at the pad pasting machining position of pad pasting assembly, by pad pasting assembly, coating materials is attached on base material 12.The adhesive tape waste material having torn carries out subsequent treatment by the recovery of receiving viscose glue roller.
The utility model tears pad pasting station automatically for the various product using in FPD industry, adopts sucker technique, goes for different sizes, the basement membrane of different size and unlike material, interchangeability is good, saves time, enhance productivity, ensure to the full extent pad pasting effect.
In the present embodiment, described pad pasting assembly comprise be installed in frame 1 can be along X to coming and going mobile pad pasting support 49 and elevating bracket moving up and down 50, the bottom of this elevating bracket 50 is connected with rotation platform 51, the bottom of this rotation platform 51 is equiped with can be along X to coming and going mobile L mount pad 52, and the bottom of L mount pad 52 is equiped with pad pasting sucker 53.
When the coating materials being torn is positioned at the pad pasting machining position of pad pasting assembly, coating materials be positioned at pad pasting sucker 53 under, and by the vacuum suck-back effect of pad pasting sucker 53, coating materials is adsorbed on to the bottom surface of pad pasting sucker 53, when base material 12 move to pad pasting sucker 53 under after, rear elevating bracket 50 moves down, in the time of one end of coating materials and the stickup of the relevant position of base material 12, pad pasting assembly is gradually away from base material 12, thereby the close contact that progressively makes coating materials and substrate, coating materials is attached to the upper surface of base material 12 the most at last.
Due to the sucker that whole stripping in pad pasting fixture that process is used is, can realize quickly and easily and reloading, to enhance productivity.
In the present embodiment, the outer end of described L mount pad 52 is equiped with the bubble roller 54 of catching up with moving up and down, after pad pasting completes, catches up with bubble roller 54 to move down, and roll extrusion on coating materials, ensures can not produce bubble in whole pad pasting process, improves pad pasting quality.One end of the bottom of described elevating bracket 50 and rotation platform 51 is hinged, between the other end of the top of elevating bracket 50 and rotation platform 51, be hinged with pad pasting angle cylinder 55, for adjusting the angle between bottom surface and base material 12 surfaces of pad pasting sucker 53, this angle judges according to the hardness of coating materials and adhesive strength, further to reduce to produce in pad pasting process the possibility of bubble, pad pasting quality is higher.
In the present embodiment, described dyestripping support 41 is equiped with the pinch rollers 14 pushing against with described conveying roller 45, the conveying roller 45 pushing against with pinch rollers 14 is driving wheel, this conveying roller 45 draws adhesive tape while rotation and turns round forward, pinch rollers 14 be provided for improving the friction between adhesive tape and conveying roller 45, improve the traction power of conveying roller 45 to adhesive tape.
Above-described embodiment is preferably implementation of the utility model, and in addition, the utility model can also be realized by alternate manner, and under the prerequisite that does not depart from the technical program design, any apparent replacement is all within protection domain of the present utility model.
Claims (10)
1. a Full-automatic film sticking machine, comprise frame (1) and be installed in the feeding device (2) in frame (1), cleaning device (3), dyestripping film sticking apparatus (4), turning device (5), blanking device (6) and rotating rotating circular disk (7), it is characterized in that: on the circumference of described rotating circular disk (7), be provided with at least seven fixture stations (8), described cleaning device (3) and dyestripping film sticking apparatus (4) are two covers, feeding device (2), cleaning device (3), dyestripping film sticking apparatus (4), turning device (5), cleaning device (3), dyestripping film sticking apparatus (4) and blanking device (6) are located in the circumference of described rotating circular disk (7) corresponding one by one with seven fixture stations (8) successively.
2. Full-automatic film sticking machine according to claim 1, it is characterized in that: described feeding device (2) is included in the traversing pedestal (21) of the upper transverse shifting of frame (1), the lifting pedestal (22) moving up and down on traversing pedestal (21) and the vacuum slot assembly (23) vertically moving on lifting pedestal (22), the below of described vacuum slot assembly (23) is equiped with magazine (24), described frame (1) is equiped with the lift drive mechanism for driving upper magazine (24) to move up and down, magazine on this (24) offers multiple for being embedded the elongated slot (25) of base material (12).
3. Full-automatic film sticking machine according to claim 2, is characterized in that: described lifting pedestal (22 and vacuum slot assembly (23) between be connected with rotary cylinder (26).
4. Full-automatic film sticking machine according to claim 2, is characterized in that: described elongated slot (25) horizontal array is in described upper magazine (24).
5. Full-automatic film sticking machine according to claim 1, it is characterized in that: described cleaning device (3) comprises traversing mount pad (31) and is installed in the cleaning agent nozzle (32) of traversing mount pad (31), cleaning doctor moving up and down (33) and binding dust roller moving up and down (34), described frame (1) is fixed with cross sliding rail (35), traversing mount pad (31) is movably arranged on cross sliding rail (35), and traversing mount pad (31) moves left and right along cross sliding rail (35).
6. Full-automatic film sticking machine according to claim 5, is characterized in that: the head of described traversing mount pad (31) is equiped with liftable installing plate (36), and described cleaning doctor (33) is fixed on the lower end of this installing plate (36); Described installing plate (36) is equiped with bleeding point (37), and the air-breathing opening of this bleeding point (37) is positioned at the top of the blade of described cleaning doctor (33).
7. Full-automatic film sticking machine according to claim 5, is characterized in that: described frame (1) is also equiped with the binding dust seat (38) that can move left and right, and the top of this binding dust seat (38) is equiped with dust sticky paper (39).
8. Full-automatic film sticking machine according to claim 1, it is characterized in that: described dyestripping film sticking apparatus (4) comprises dyestripping assembly and can be along X to coming and going mobile pad pasting assembly, described dyestripping assembly comprises the dyestripping support (41) that is fixed on frame (1) and the viscose glue belt wheel (42) that is installed in dyestripping support (41), mucous membrane mechanism (43), rewinding belt wheel (44) and multiple conveying roller (45), the side activity of mucous membrane mechanism (43) is equiped with discharging box (46), dyestripping support (41) is provided with for driving discharging box (46) to come and go mobile pusher box motor (47), described dyestripping support (41) is also fixedly equiped with dyestripping plate (48), after pad pasting assembly moves near dyestripping assembly, the outer end of this dyestripping plate (48) is positioned at pad pasting assembly.
9. Full-automatic film sticking machine according to claim 8, it is characterized in that: described pad pasting assembly comprise be installed in frame (1 can be along X to coming and going mobile pad pasting support (49) and elevating bracket moving up and down (50), the bottom of this elevating bracket (50) is connected with rotation platform (51), the bottom of this rotation platform (51) is equiped with can be along X to coming and going mobile L mount pad (52), and the bottom of L mount pad (52) is equiped with pad pasting sucker (53).
10. Full-automatic film sticking machine according to claim 9, is characterized in that: the outer end of described L mount pad (52) is equiped with the bubble roller (54) of catching up with moving up and down; One end of the bottom of described elevating bracket (50) and rotation platform (51) is hinged, between the top of elevating bracket (50) and the other end of rotation platform (51), is hinged with pad pasting angle cylinder (55).
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| CN201320872448.3U CN203651135U (en) | 2013-12-27 | 2013-12-27 | Full-automatic laminator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320872448.3U CN203651135U (en) | 2013-12-27 | 2013-12-27 | Full-automatic laminator |
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| CN201320872448.3U Expired - Fee Related CN203651135U (en) | 2013-12-27 | 2013-12-27 | Full-automatic laminator |
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2013
- 2013-12-27 CN CN201320872448.3U patent/CN203651135U/en not_active Expired - Fee Related
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