CN103992141A - Manufacturing method of glazed brick and product thereof - Google Patents

Manufacturing method of glazed brick and product thereof Download PDF

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Publication number
CN103992141A
CN103992141A CN201410196893.1A CN201410196893A CN103992141A CN 103992141 A CN103992141 A CN 103992141A CN 201410196893 A CN201410196893 A CN 201410196893A CN 103992141 A CN103992141 A CN 103992141A
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Prior art keywords
layer
transparent
brick
pouring
glaze
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CN201410196893.1A
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CN103992141B (en
Inventor
丘云灵
熊玉
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Fengcheng Dongpeng Ceramic Co., Ltd.
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Original Assignee
FENGCHENG DONGPENG CERAMIC Co Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
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Priority to CN201410196893.1A priority Critical patent/CN103992141B/en
Publication of CN103992141A publication Critical patent/CN103992141A/en
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Abstract

The invention relates to a manufacturing method of a glazed brick and a product thereof. The method includes: A) a step of blending raw materials, performing ball milling, performing spray granulation, pressing to form a green brick, drying the green brick and spraying a base glaze on the green brick; B) a step of printing patterns on the green brick after the A) step, and spraying a transparent glaze; C) a step of printing patterns on the green brick after the B) step, drying, spraying a transparent glaze again and drying; D) a step of spraying a transparent glaze on the green brick after the C) step and drying; and E) a step of kilning the green brick in the D) step, polishing with an inelastic module, packaging and putting the brick into storage. When the product is exposed to light, the ray of light is subjected to two times of transmission and refraction, so that the patterns are strong in stereoscopic effects, add radiance and beauty to each other, are natural and grand, and can achieve decorative effects similar to that of natural stone.

Description

A kind of manufacture method of throwing glazed brick and products thereof
Technical field
The present invention relates to ceramic tile and manufacture field, especially relate to a kind of manufacture method of throwing glazed brick and products thereof.
Background technology
Throw glazed brick and be also the full glazed brick of throwing, it is emerging in recent years a kind of architectural pottery product, it has gathered the advantage of polished tile, Antique Imitation Tiles, ceramics three kinds of products, product has discharged the implicit property of ornamental brick cloudy colour half-light completely, solve and partly thrown brick and easily hide dirty defect, possesses glossiness, the porcelain hardness of polished tile, the high imitation really of glaze that also has Antique Imitation Tiles simultaneously, and the abundant printing effect of ceramics glaze.Existing throwing glazed brick is, after executing 0.5~1.5mm transparent layer after printed decoration layer fire in adobe on ornament layer, to form through elastic module rubbing down.Because transparent layer is very thin, and use elastic module, glazed layer is contacted incomplete with Modular surface, produce brick ground roll shape wave, in the time that overall paving is used, can affect beautiful decoration and associative perception.Meanwhile, because surface transparent glaze layer is thinner, make the ornament layer under transparent layer seem three-dimensional, comparatively stiff not, while especially closely watching, imitative native texture effect is poor.
Patent No. CN200910174289.8 discloses a kind of production method of Fambe glaze-polished brick, comprises the following steps successively: (A) in adobe, cover frit powder, fire, form frit layer; (B) courverte layer firing on the described frit layer having burnt till, while firing, frit layer reacts to obtain nature gradual change pattern with glaze layer generation transmutation.Fire formation frit layer because first covering frit powder in adobe, courverte layer firing on frit layer after firing again, so can produce when glaze layer is fired for the second time, the frit layer that the first layer has baked produces the problem of explosion, thereby can not produce the decorative effect of nature gradual change.
Patent No. CN201310137879.X discloses a kind of super flat full production technique of throwing glazed brick of adding transparent crystallite fine powder, comprise the following steps: make base substrate, dedusting, water spray, pouring ground-coat enamel, stamp, seal protection glaze, burnt brick body, polishing, waxing, pack, obtain finished product, wherein, after described seal protection glaze step and before burning till step, brick body is added to transparent crystallite fine powder; Described transparent crystallite fine powder is printed onto on brick surface with pulverous form, forms transparent crystallite fine-powder bed in brick surface; Or described transparent crystallite fine powder mixes with starchy form and is added on brick surface with glue.Just be that with the key distinction of throwing brilliant brick surperficial transparent layer is by firing and form after micro-crystal powder cloth because throwing glazed brick, or by firing and form after the printing of transparent layer, as adopt transparent crystallite fine powder to be printed onto on brick surface with pulverous form, be referred to as to throw brilliant brick, not entirely to throw glazed brick, as transparent crystallite fine powder is mixed with glue with starchy form and is added on brick surface, although can be undertaken by the form of drenching glaze, but crystallite fine powder can not be dissolved in water completely, or be present in adobe surface with particulate state, thereby be equal to the brilliant brick of throwing.
Summary of the invention
The object of the invention is to propose a kind of manufacture method of throwing glazed brick, it can solve the problem of throwing glazed brick surface-duided wave shape wave, and does not need to use special male and female mold, can produce three-dimensional pattern effect.
For reaching this object, the present invention by the following technical solutions: a kind of manufacture method of throwing glazed brick, step comprises successively:
A, feed proportioning ball milling is carried out to press forming after mist projection granulating, drench again ground-coat enamel after dry to form adobe;
B, in described adobe stamp and dry after, drench transparent;
C, again stamp and dry after, then drench layer of transparent glaze, then dry;
D, spoon layer of transparent glaze again, then dry;
After E, kiln-firing, use non-resilient module to carry out after rubbing down, packaging warehouse-in.
The pouring glaze amount of the described pouring ground-coat enamel in described steps A is 300-480g/m 2;
Described stamp in described step B or C comprises one or more combinations in screen printing, roller printing or spray ink Printing stamp;
The pouring glaze amount of the described pouring transparent in described step B is 750-950g/m 2;
The pouring glaze amount of the described pouring transparent in described step C is 600-950g/m 2;
The pouring glaze amount of the described pouring transparent in described step D is 600-950g/m 2.
Compared with prior art, the present invention, owing to adopting twice stamp, has layer of transparent glaze layer in twice printed layer, thereby the decorative effect of the two-layer stamp that can superpose, and decorative effect is more natural; Upper layer transparent of the present invention forms through twice pouring glaze, and drench in glaze process for twice and have drying step, thereby transparent layer can complete drying, in sintering procedure, can there is not slight crack, the surface finish that can ensure to throw glazed brick after firing after non-resilient module rubbing down, can not produce waviness; The throwing glazed brick of producing due to the inventive method has two-layer transparent layer and two-layer printed layer simultaneously, and under the irradiation of light, light is through twice transmission and refraction, make third dimension of patterns strong, enhance each other's beauty, natural atmosphere, can be good at realizing the decorative effect of natural-like stone.
Another object of the present invention is to propose a kind of throwing glazed brick of being manufactured by aforesaid method, and it from bottom to top comprises end base layer, A printed layer, A transparent layer, B printed layer and B transparent layer successively.
Base layer thickness of the described end is 6-9mm, and described A printed layer and described B printed layer thickness are for being less than or equal to 0.1mm, and described A transparent layer and B transparent layer thickness are 0.3-0.7mm.
Brief description of the drawings
Fig. 1 is the structure iron of one of them embodiment of throwing glazed brick of the present invention.
Wherein: end base layer 1, A printed layer 2, A transparent layer 3, B printed layer 4, B transparent layer 5,
Embodiment
Further illustrate technical scheme of the present invention below by embodiment.
Embodiment 1
As shown in Figure 1, the one of the present embodiment is thrown glazed brick, it from bottom to top comprises end base layer 1, A printed layer 2, A transparent layer 3, B printed layer 4, B transparent layer 5 successively, wherein base layer 1 thickness is 8.5mm at the end, A printed layer thickness is 0.05mm, A transparent layer thickness is 0.7mm, and B printed layer thickness is 0.03mm, and B transparent layer thickness is 0.3mm.It has two-layer transparent layer and two-layer printed layer, and under the irradiation of light, light, through twice transmission and refraction, makes third dimension of patterns strong, enhances each other's beauty, and natural atmosphere, can be good at realizing the decorative effect of natural-like stone.
Specification as above is the throwing glaze brick producing process of 1000*1000mm, and step comprises successively:
A, feed proportioning ball milling is carried out to press forming after mist projection granulating, drench again 300 after dry gground-coat enamel forms end base layer 1;
B, on base layer of the described end 1 by screen printing and dry after form A printed layer 2, drench transparent 950 gform A transparent layer 3;
C, on described A transparent layer 3 by roller printing and dry after form B printed layer 4, then drench layer of transparent glaze 600g, then dry;
D, spoon layer of transparent glaze 600g again, then dry, the transparent of step C and step D forms B transparent layer 5 jointly;
E, will after the described adobe kiln-firing after described step D, use non-resilient module to carry out after rubbing down, packaging warehouse-in.
In the present embodiment, owing to adopting twice stamp, in A printed layer and B printed layer, there is one deck A transparent layer 3, thereby the decorative effect of the two-layer stamp that can superpose, decorative effect is more natural; B transparent layer 5 forms through twice pouring glaze, and drench in glaze process for twice and have drying step, thereby B transparent layer 5 can complete drying, and slight crack can not occur in sintering procedure, the surface finish that can ensure to throw glazed brick after firing after non-resilient module rubbing down, can not produce waviness.In prior art, the construction of the transparent layer of throwing glazed brick surface is adopted to a glazing process, bed thickness is very thin, therefore can only adopt elastic module to polish, the integrity of guarantee glaze layer, but elastic module precision deficiency, makes the planeness deficiency of transparent layer, has waviness.The B transparent layer 5 of the throwing glazed brick outermost surface of the technical program adopts twice glazing to form, and there is drying step centre, and therefore thickness is significantly higher than a glazing, therefore can adopt non-resilient module to polish, thereby can not produce waviness.
Embodiment 2
Different from embodiment 1, the thickness of the end base layer 1 in the present embodiment is 6mm, and the thickness of B printed layer 4 is 0.08mm, and the described stamp step in described step C is to use the first spray ink Printing stamp mode of roller printing again, and the pouring ground-coat enamel in described steps A is for drenching 480g.
Embodiment 3
Different from embodiment 1, described stamp step in described step B in the present embodiment is to use the first screen printing mode of roller printing again, base layer thickness of the described end is 9mm, the thickness of described A printed layer 2 is 0.07mm, described A transparent layer 3 thickness are 0.3mm, and the pouring transparent amount in described step B is 750g; Embodiment 4
Different from embodiment 1, the thickness of A printed layer and B printed layer is 0.1mm, and the pouring transparent amount in described step C and described step D in the present embodiment is respectively 850g and 950g, and the thickness of described B transparent layer 5 is 0.5mm.
Embodiment 5
Different from embodiment 1, the pouring ground-coat enamel amount in the described steps A in the present embodiment is 400g, and base layer thickness of the described end is 8.7mm.
Embodiment 6
Different from embodiment 4, the pouring transparent amount in the described step D in the present embodiment is respectively 950g and 950g, and the thickness of described B transparent layer is 0.7mm.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present invention, and can not be interpreted as by any way limiting the scope of the invention.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other embodiment of the present invention, within these modes all will fall into protection scope of the present invention.

Claims (10)

1. a manufacture method of throwing glazed brick, is characterized in that, step comprises successively:
A, feed proportioning ball milling is carried out to press forming after mist projection granulating, drench again ground-coat enamel after dry to form adobe;
B, in described adobe stamp and dry after, drench transparent;
C, again stamp and dry after, then drench layer of transparent glaze, then dry;
D, spoon layer of transparent glaze again, then dry;
After E, kiln-firing, use non-resilient module to carry out after rubbing down, packaging warehouse-in.
2. a kind of manufacture method of throwing glazed brick according to claim 1, is characterized in that: the pouring glaze amount of the described pouring ground-coat enamel in described steps A is 300-480g/m 2.
3. a kind of manufacture method of throwing glazed brick according to claim 1, is characterized in that: the described stamp in described step B or C comprises one or more combinations in screen printing, roller printing or spray ink Printing stamp.
4. a kind of manufacture method of throwing glazed brick according to claim 1, is characterized in that: the pouring glaze amount of the described pouring transparent in described step B is 750-950g/m 2.
5. a kind of manufacture method of throwing glazed brick according to claim 1, is characterized in that: the pouring glaze amount of the described pouring transparent in described step C is 600-950g/m 2.
6. a kind of manufacture method of throwing glazed brick according to claim 1, is characterized in that: the pouring glaze amount of the described pouring transparent in described step D is 600-950g/m 2.
7. according to the product of a kind of manufacture method manufacturing of throwing glazed brick described in claim 1-6 any one, it is characterized in that: from bottom to top comprise successively end base layer, A printed layer, A transparent layer, B printed layer and B transparent layer.
8. product according to claim 7, is characterized in that: base layer thickness of the described end is 6-9mm.
9. product according to claim 7, is characterized in that: described A printed layer and described B printed layer thickness are for being less than or equal to 0.1mm.
10. product according to claim 7, is characterized in that: described A transparent layer and B transparent layer thickness are 0.3-0.7mm.
CN201410196893.1A 2014-05-09 2014-05-09 A kind of manufacture method throwing glazed brick and products thereof Active CN103992141B (en)

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CN103992141B CN103992141B (en) 2016-06-15

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104478491A (en) * 2014-12-30 2015-04-01 佛山市三水新明珠建陶工业有限公司 Enameled tile with protection enamel layer and manufacturing method thereof
CN105201171A (en) * 2015-09-30 2015-12-30 佛山市东鹏陶瓷有限公司 Novel stereoscopic ceramic chip and preparation method thereof
CN105384470A (en) * 2015-10-24 2016-03-09 佛山市南海区希望陶瓷机械设备有限公司 Ceramic surface decoration process
CN106866184A (en) * 2017-03-08 2017-06-20 佛山市三水宏源陶瓷企业有限公司 The three-dimensional sludge ice lamination in-glaze decoration production method of Ceramic Tiles

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111152334A (en) * 2020-01-13 2020-05-15 东莞市唯美陶瓷工业园有限公司 Double-sided decorative ceramic plate and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103183529A (en) * 2013-04-19 2013-07-03 佛山瑭虹釉料科技有限公司 Production process of superflat full polished glazed brick added with transparent microcrystal fine powder
CN203383453U (en) * 2013-05-03 2014-01-08 广东东鹏陶瓷股份有限公司 Glazed brick

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103183529A (en) * 2013-04-19 2013-07-03 佛山瑭虹釉料科技有限公司 Production process of superflat full polished glazed brick added with transparent microcrystal fine powder
CN203383453U (en) * 2013-05-03 2014-01-08 广东东鹏陶瓷股份有限公司 Glazed brick

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104478491A (en) * 2014-12-30 2015-04-01 佛山市三水新明珠建陶工业有限公司 Enameled tile with protection enamel layer and manufacturing method thereof
CN105201171A (en) * 2015-09-30 2015-12-30 佛山市东鹏陶瓷有限公司 Novel stereoscopic ceramic chip and preparation method thereof
CN105201171B (en) * 2015-09-30 2017-11-10 佛山市东鹏陶瓷有限公司 A kind of three-dimensional ceramics and preparation method thereof
CN105384470A (en) * 2015-10-24 2016-03-09 佛山市南海区希望陶瓷机械设备有限公司 Ceramic surface decoration process
CN106866184A (en) * 2017-03-08 2017-06-20 佛山市三水宏源陶瓷企业有限公司 The three-dimensional sludge ice lamination in-glaze decoration production method of Ceramic Tiles

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Effective date of registration: 20170417

Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd.

Patentee after: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee after: Fengcheng Dongpeng Ceramic Co., Ltd.

Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd

Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd.

Patentee before: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee before: Fengcheng Dongpeng Ceramic Co., Ltd.

Co-patentee before: Guangdong Dongpeng Ceramic Co., Ltd.