CN103183529A - Production process of superflat full polished glazed brick added with transparent microcrystal fine powder - Google Patents
Production process of superflat full polished glazed brick added with transparent microcrystal fine powder Download PDFInfo
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- CN103183529A CN103183529A CN201310137879XA CN201310137879A CN103183529A CN 103183529 A CN103183529 A CN 103183529A CN 201310137879X A CN201310137879X A CN 201310137879XA CN 201310137879 A CN201310137879 A CN 201310137879A CN 103183529 A CN103183529 A CN 103183529A
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Abstract
The invention discloses a production process of a superflat full polished glazed brick added with transparent microcrystal fine powder. The production process comprises the following steps of: manufacturing a green body; removing dust; spraying water; spraying a ground coat; printing a pattern; printing protective enamels; firing a brick body; polishing; waxing; and packaging to obtain a finished product, wherein the transparent microcrystal fine powder is added to the brick body after the step of printing the protective enamels and before the step of firing the brick body; the transparent microcrystal fine powder is printed to the surface of the brick body in the form of power to form a transparent microcrystal fine powder layer on the surface of the brick body; or the transparent microcrystal fine powder and glue are mixed to be added to the surface of the brick body in the form of paste. The finished superflat full polished glazed brick produced by using the production process is low in cost, good in anti-fouling effect and high in flatness and overcomes the defect of the existing full polished glazed brick.
Description
Technical field
The present invention relates to throw full the production technique of glazed brick, in particular a kind of super flat full production technique of throwing glazed brick of adding transparent crystallite fine powder.
Background technology
Full throwing glaze is a kind of special formulation glaze that can carry out polishing process at glaze, and it is last one glaze that imposes on brick modelled after an antique, and full throwing glaze is to be generally transparent cover-coat enamel or transparent convex fancy glaze at present.Existing production is thrown the finished product that the explained hereafter of glazed brick obtains entirely and is thrown the glazed brick inferior quality entirely, utilizes existing full throwing glazed brick production technique to produce the finished product that obtains and throws the following problem of glazed brick ubiquity entirely: 1, transparency deficiency; 2, polishing back unfairness; 3, the antifouling weak effect in polishing back, therefore, the full throwing glazed brick that existing manufacturing technique is produced is difficult to meet customer need.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
The object of the present invention is to provide a kind of super flat full production technique of throwing glazed brick of adding transparent crystallite fine powder, it is too simple to be intended to solve existing manufacturing technique, produces the super flat full technical problems such as glazed brick transparency deficiency, the antifouling weak effect of polishing back unfairness and polishing back of throwing of the finished product that obtains.
Technical scheme of the present invention is as follows: a kind of super flat full production technique of throwing glazed brick of adding transparent crystallite fine powder, may further comprise the steps: make base substrate, dedusting, water spray, pouring ground-coat enamel, stamp, seal protection glaze, burnt brick body, polishing, waxing, pack, obtain finished product, wherein, after described seal protection glaze step and before burning till step, the brick body is added transparent crystallite fine powder; Described transparent crystallite fine powder is printed onto on the brick surface with pulverous form, forms transparent crystallite fine-powder bed in the brick surface; Perhaps described transparent crystallite fine powder mixes with glue with starchy form and is added on the brick surface;
Described transparent crystallite fine powder is for once burning high temperature crystallite fine powder; The order number of described transparent crystallite fine powder is the 100-150 order.
The super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of described interpolation, wherein, the transparent crystallite fine powder of described interpolation step comprises,
Preparation crystallite slurry: transparent crystallite fine powder and glue are mixed, and stirring obtains the crystallite slurry;
Drench the crystallite slurry: by bell jar and straight line slip shower the crystallite slurry evenly is showered into the brick surface;
Dry crystallite slurry: the crystallite slurry on the brick body is carried out drying by adding drying plant at the glaze line.
The super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of described interpolation wherein, in the process of drenching the crystallite slurry, is utilized the flow velocity of viscometer determining crystallite slurry, and the flow velocity of control crystallite slurry is between 50-70s.
The super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of described interpolation, wherein, the transparent crystallite fine powder of described interpolation step comprises,
Preparation crystallite slurry: transparent crystallite fine powder and glue are mixed, and stirring obtains the crystallite slurry;
Seal crystallite slurry: crystallite slurry and seal cream are mixed, and the recycling half tone is printed onto the brick surface to the crystallite slurry.
The super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of described interpolation, wherein, described seal crystallite slurry stage, the half tone that is used for printing is 20-40 order thickening all-pass half tone, the seal cream that printing is used and the ratio of transparent crystallite fine powder are 80:100.
The super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of described interpolation, wherein, the ratio of transparent crystallite fine powder and glue is 80:100 in the described crystallite slurry.
The super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of described interpolation, wherein, the proportion of described crystallite slurry is 1.70-1.75.
The super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of described interpolation, wherein, the transparent crystallite fine powder of described interpolation step comprises,
Seal parches bright crystallite fine powder: utilize half tone dry transparent crystallite fine powder is printed onto the brick surface, the brick surface is formed parch bright crystallite fine-powder bed;
Glue spraying water: add glue on the bright crystallite fine-powder bed of parching of brick surface, the viscosity by glue is the crystallite fine powder fixedly.
The super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of described interpolation, wherein, described seal parches in the bright crystallite fine powder step, and the half tone that is used for printing is 40-60 order thickening all-pass half tone; In the step of described glue spraying water, the specification that is used for the dish of testing glue is 400mm * 400mm, and the amount of glue is 20-25g in the dish.
The super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of described interpolation, wherein, the described composition that once burns high temperature crystallite fine powder is counted by weight percentage and comprised: SiO2 58.01%-60%, Al2O3 16%-17%, Fe2O3 are greater than 0 and be not more than 0.1%, CaO 7%-8%, MgO 2%-2.5%, KNaO 5%-6%, BaO 2%-2.5%, B2O3 3%-3.5 %, ZnO 2%-2.5%, TiO2 are greater than 0 and be not more than 0.08%.
Beneficial effect of the present invention: the present invention is by adding transparent crystallite fine powder to the brick body after seal protection glaze step and before burning till step, realize utilizing and once burn the characteristic that possesses high-clarity after the transparent crystallite of high temperature burns till, remedy the deficiency of the transparency of full throwing glaze, thereby reduce the use of colorant amount, reach the effect that reduces cost; Because density height behind the transparent crystallite fine powder of the high temperature sintering, good antifouling effect adds transparent crystallite fine powder and can effectively improve the super flat full didirtresistance of throwing glazed brick of finished product in the process of producing super flat full throwing glazed brick; Utilize the super flat full glazed brick transparency height of throwing of explained hereafter of the present invention, the thickness of slush stock and do not influence the transparency of finished bricks as required during production, it is flat to utilize Buddha's warrior attendant module or Slicking apparatus that glaze is thrown when polishing, effectively improves super flat full planeness of throwing glazed brick.
Embodiment
For making purpose of the present invention, technical scheme and advantage clearer, clear and definite, below the present invention is described in more detail with reference to embodiment.
Embodiment 1
Present embodiment discloses a kind of super flat full production technique of throwing glazed brick of adding transparent crystallite fine powder; may further comprise the steps: make base substrate, dedusting, water spray, pouring ground-coat enamel, stamp, seal protection glaze, burnt brick body, polishing, waxing, pack, obtain finished product, wherein after described seal protection glaze step and before burning till step, the brick body is added transparent crystallite fine powder.The finished product step protected glaze, burnt brick body, polishing, waxing, packs and obtain by described making base substrate, dedusting, water spray, pouring ground-coat enamel, stamp, seal is to produce the complete processing step of throwing glazed brick in the prior art; The transparent crystallite fine powder of described interpolation step comprises:
Preparation crystallite slurry: transparent crystallite fine powder and glue are mixed, and stirring obtains the crystallite slurry;
Drench the crystallite slurry: by bell jar and straight line slip shower the crystallite slurry evenly is showered into the brick surface;
Dry crystallite slurry: the crystallite slurry on the brick body is carried out drying by adding drying plant at the glaze line.
Wherein, the transparent crystallite fine powder in the present embodiment adopts and once burns high temperature crystallite fine powder; The described composition that once burns high temperature crystallite fine powder is counted by weight percentage and is comprised: SiO
260%, Al
2O
316.03%, Fe
2O
30.09%, CaO 7%, MgO 2.5%, KNaO 5.81%, BaO 2.5%, B
2O
33.5%, ZnO 2.5%, TiO
20.07%.
Further, because the order of transparent crystallite fine powder is counted size the character of the super flat glazed brick of throwing entirely of finished product had bigger influence: when the order number of transparent crystallite fine powder is excessive, be unfavorable for that subsequent step processes the brick body; When the order number of transparent crystallite fine powder is too small, produce pin hole easily in the brick surface, influence the super flat full character of throwing glazed brick of finished product.Find through contriver's test of many times, when the order number of transparent crystallite fine powder is the 100-150 order, best results.In the present embodiment, the order number of transparent crystallite fine powder is 100 orders.
In the described preparation crystallite slurry stage, the ratio of transparent crystallite fine powder and glue is 80:100.There is certain influence in the proportion of crystallite slurry and glue to the thickness of glaze layer, and the specific gravity control of crystallite slurry of the present invention is between 1.70-1.75, and the proportion of the crystallite slurry in the present embodiment is 1.70.Mix by glue and transparent crystallite fine powder, guarantee that the suspension property of crystallite slurry with mobile, on the one hand, is conducive to optimize preferably the effect of drenching slurry; On the other hand, be conducive to save equipment that glaze processing needs drop into, the electricity charge, cost such as artificial: the order number of transparent crystallite fine powder can be controlled by beating powder, according to a certain percentage both are mixed when being equipped to the crystallite slurry, stirring by whipping device just can obtain the crystallite slurry.Do not need to use the ball-grinding machine ball milling during preparation crystallite slurry, simple and fast.
Further, in the step of described pouring crystallite slurry, need measure flow velocity by viscometer, when the crystallite flow rate of slurry is crossed when slow, occur long-pending slurry phenomenon easily, form streak in the brick surface; When the crystallite flow rate of slurry was too fast, disconnected slurry phenomenon appearred easily.Find best results when the flow rate control of slurry is between 50-70s through the contriver test of many times.The flow rate control of slurry is at 50s in the present embodiment.
The finished product that makes through present embodiment described step is super flatly throws that the glazed brick cost is low entirely, good antifouling effect, planeness height, has improved the deficiency of the existing glazed brick of throwing entirely.
Embodiment 2
Basic identical among super flat full throwing glazed brick production technique in the present embodiment and the embodiment 1, different is that in the present embodiment, the transparent crystallite fine powder of described interpolation step comprises:
Preparation crystallite slurry: transparent crystallite fine powder and glue are mixed, and stirring obtains the crystallite slurry;
Seal crystallite slurry: crystallite slurry and seal cream are mixed, and the recycling half tone is printed onto the brick surface to the crystallite slurry.
In the present embodiment, transparent crystallite fine powder adopts and once burns high temperature crystallite fine powder; The described composition that once burns high temperature crystallite fine powder is counted by weight percentage and is comprised: SiO
258.51%, Al
2O
317%, Fe
2O
30.1%, CaO 8%, MgO 2.31%, KNaO 6%, BaO 2.5%, B
2O
33%, ZnO 2.5%, TiO
20.08%.
In the present embodiment, the order number of transparent crystallite fine powder is 150 orders.
In the described preparation crystallite slurry stage, the ratio of transparent crystallite fine powder and glue is 80:100.The proportion of the crystallite slurry in the present embodiment is 1.75.
In the present embodiment, described half tone for printing is 40 orders thickening all-pass half tone, and the ratio of seal cream and transparent crystallite fine powder is 80:100.
The finished product that makes through present embodiment described step is super flatly throws that the glazed brick cost is low entirely, good antifouling effect, planeness height, has improved the deficiency of the existing glazed brick of throwing entirely.
Embodiment 3
Basic identical among super flat full throwing glazed brick production technique in the present embodiment and the embodiment 1, different is that in the present embodiment, the transparent crystallite fine powder of described interpolation step comprises:
Seal parches bright crystallite fine powder: utilize half tone dry transparent crystallite fine powder is printed onto the brick surface, the brick surface is formed parch bright crystallite fine-powder bed;
Glue spraying water: add glue on the bright crystallite fine-powder bed of parching of brick surface, the viscosity by glue is the crystallite fine powder fixedly.
In the present embodiment, transparent crystallite fine powder adopts and once burns high temperature crystallite fine powder; The described composition that once burns high temperature crystallite fine powder is counted by weight percentage and is comprised: SiO
258.51%, Al
2O
317%, Fe
2O
30.1%, CaO 8%, MgO 2.31%, KNaO 6%, BaO 2.5%, B
2O
33%, ZnO 2.5%, TiO
20.08%.
In the present embodiment, the order number of transparent crystallite fine powder is 150 orders.
In the present embodiment, the ratio that parches bright crystallite fine powder and glue of interpolation is 80:100.
In the present embodiment, described half tone for printing is 20 orders thickening all-pass half tone.
In the present embodiment, in the step of described glue spraying water, the specification that is used for the dish of testing glue is 400mm * 400mm, and the amount of glue is 20g in the dish.
The finished product that makes through present embodiment described step is super flatly throws that the glazed brick cost is low entirely, good antifouling effect, planeness height, has improved the deficiency of the existing glazed brick of throwing entirely.
Should be understood that application of the present invention is not limited to above-mentioned giving an example, for those of ordinary skills, can be improved according to the above description or conversion that all these improvement and conversion all should belong to the protection domain of claims of the present invention.
Claims (10)
1. production technique of adding the super flat glazed brick of throwing entirely of transparent crystallite fine powder, may further comprise the steps: make base substrate, dedusting, water spray, pouring ground-coat enamel, stamp, seal protection glaze, burnt brick body, polishing, waxing, pack, obtain finished product, it is characterized in that, after described seal protection glaze step and before burning till step, the brick body is added transparent crystallite fine powder; Described transparent crystallite fine powder is printed onto on the brick surface with pulverous form, forms transparent crystallite fine-powder bed in the brick surface; Perhaps described transparent crystallite fine powder mixes with glue with starchy form and is added on the brick surface;
Described transparent crystallite fine powder is for once burning high temperature crystallite fine powder; The order number of described transparent crystallite fine powder is the 100-150 order.
2. the super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of interpolation according to claim 1 is characterized in that, the transparent crystallite fine powder of described interpolation step comprises,
Preparation crystallite slurry: transparent crystallite fine powder and glue are mixed, and stirring obtains the crystallite slurry;
Drench the crystallite slurry: by bell jar and straight line slip shower the crystallite slurry evenly is showered into the brick surface;
Dry crystallite slurry: the crystallite slurry on the brick body is carried out drying by adding drying plant at the glaze line.
3. the super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of interpolation according to claim 2 is characterized in that, in the process of drenching the crystallite slurry, utilizes the flow velocity of viscometer determining crystallite slurry, and the flow velocity of control crystallite slurry is between 50-70s.
4. the super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of interpolation according to claim 1 is characterized in that, the transparent crystallite fine powder of described interpolation step comprises,
Preparation crystallite slurry: transparent crystallite fine powder and glue are mixed, and stirring obtains the crystallite slurry;
Seal crystallite slurry: crystallite slurry and seal cream are mixed, and the recycling half tone is printed onto the brick surface to the crystallite slurry.
5. the super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of interpolation according to claim 4, it is characterized in that, described seal crystallite slurry stage, the half tone that is used for printing is 20-40 order thickening all-pass half tone, the seal cream that printing is used and the ratio of transparent crystallite fine powder are 80:100.
6. according to the super flat full production technique of throwing glazed brick of claim 2 or the transparent crystallite fine powder of 4 described interpolations, it is characterized in that the ratio of transparent crystallite fine powder and glue is 80:100 in the described crystallite slurry.
7. according to the super flat full production technique of throwing glazed brick of claim 2 or the transparent crystallite fine powder of 4 described interpolations, it is characterized in that the proportion of described crystallite slurry is 1.70-1.75.
8. the super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of interpolation according to claim 1 is characterized in that, the transparent crystallite fine powder of described interpolation step comprises,
Seal parches bright crystallite fine powder: utilize half tone dry transparent crystallite fine powder is printed onto the brick surface, the brick surface is formed parch bright crystallite fine-powder bed;
Glue spraying water: add glue on the bright crystallite fine-powder bed of parching of brick surface, the viscosity by glue is the crystallite fine powder fixedly.
9. the super flat full production technique of throwing glazed brick of the transparent crystallite fine powder of interpolation according to claim 8 is characterized in that described seal parches in the bright crystallite fine powder step, and the half tone that is used for printing is 40-60 order thickening all-pass half tone; In the step of described glue spraying water, the specification that is used for the dish of testing glue is 400mm * 400mm, and the amount of glue is 20-25g in the dish.
10. according to the super flat full production technique of throwing glazed brick of any transparent crystallite fine powder of described interpolation in claim 1 or 2 or 4 or 8, it is characterized in that the described composition that once burns high temperature crystallite fine powder is counted by weight percentage and comprised: SiO2 58.01%-60%, Al2O3 16%-17%, Fe2O3 are greater than 0 and be not more than 0.1%, CaO 7%-8%, MgO 2%-2.5%, KNaO 5%-6%, BaO 2%-2.5%, B2O3 3%-3.5 %, ZnO 2%-2.5%, TiO2 are greater than 0 and be not more than 0.08%.
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| CN103524147A (en) * | 2013-10-25 | 2014-01-22 | 广东金牌陶瓷有限公司 | Glazed brick production process |
| CN103992141A (en) * | 2014-05-09 | 2014-08-20 | 佛山市东鹏陶瓷有限公司 | Manufacturing method of glazed brick and product thereof |
| CN104016728A (en) * | 2014-06-03 | 2014-09-03 | 广东蒙娜丽莎新型材料集团有限公司 | Ceramic tile with bulged particle effect and preparation method of ceramic tile |
| CN104130032A (en) * | 2014-08-01 | 2014-11-05 | 佛山市东鹏陶瓷有限公司 | Glazed brick manufacturing method and product |
| CN104892031A (en) * | 2014-12-09 | 2015-09-09 | 大汉国际控股有限公司 | Super-smooth glaze and preparation method therefor |
| CN105622168A (en) * | 2015-12-23 | 2016-06-01 | 佛山市唯格瓷砖有限责任公司 | Anti-slipping wearproof dry granules and application thereof to anti-slipping wearproof ceramic tile |
| CN107176790A (en) * | 2017-05-22 | 2017-09-19 | 江苏拜富科技有限公司 | Raw material high abrasion throws glaze and preparation method thereof entirely |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103524147A (en) * | 2013-10-25 | 2014-01-22 | 广东金牌陶瓷有限公司 | Glazed brick production process |
| CN103524147B (en) * | 2013-10-25 | 2014-08-06 | 广东金牌陶瓷有限公司 | Glazed brick production process |
| CN103992141A (en) * | 2014-05-09 | 2014-08-20 | 佛山市东鹏陶瓷有限公司 | Manufacturing method of glazed brick and product thereof |
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| CN104016728B (en) * | 2014-06-03 | 2015-10-28 | 广东蒙娜丽莎新型材料集团有限公司 | There is ceramic tile of protruding particle effect and preparation method thereof |
| CN104016728A (en) * | 2014-06-03 | 2014-09-03 | 广东蒙娜丽莎新型材料集团有限公司 | Ceramic tile with bulged particle effect and preparation method of ceramic tile |
| CN104130032A (en) * | 2014-08-01 | 2014-11-05 | 佛山市东鹏陶瓷有限公司 | Glazed brick manufacturing method and product |
| CN104130032B (en) * | 2014-08-01 | 2017-11-10 | 佛山市东鹏陶瓷有限公司 | A kind of manufacture method of glazed tile and products thereof |
| CN104892031A (en) * | 2014-12-09 | 2015-09-09 | 大汉国际控股有限公司 | Super-smooth glaze and preparation method therefor |
| CN104892031B (en) * | 2014-12-09 | 2017-08-25 | 大汉国际控股有限公司 | A kind of super-smooth glaze and preparation method thereof |
| CN105622168A (en) * | 2015-12-23 | 2016-06-01 | 佛山市唯格瓷砖有限责任公司 | Anti-slipping wearproof dry granules and application thereof to anti-slipping wearproof ceramic tile |
| CN105622168B (en) * | 2015-12-23 | 2018-07-24 | 佛山市唯格瓷砖有限责任公司 | A kind of anti-skid wearable dry granular and its application in anti-skid wearable ceramic tile |
| CN107176790A (en) * | 2017-05-22 | 2017-09-19 | 江苏拜富科技有限公司 | Raw material high abrasion throws glaze and preparation method thereof entirely |
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| CN103183529B (en) | 2014-11-26 |
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