CN103981564B - 逐级传递全自动滚镀方法及生产线 - Google Patents
逐级传递全自动滚镀方法及生产线 Download PDFInfo
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- CN103981564B CN103981564B CN201410225202.6A CN201410225202A CN103981564B CN 103981564 B CN103981564 B CN 103981564B CN 201410225202 A CN201410225202 A CN 201410225202A CN 103981564 B CN103981564 B CN 103981564B
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- barrel plating
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000009713 electroplating Methods 0.000 title claims abstract description 20
- 238000007747 plating Methods 0.000 claims abstract description 61
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 239000000463 materials Substances 0.000 claims abstract description 17
- 230000000694 effects Effects 0.000 claims abstract description 9
- 239000011901 water Substances 0.000 claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims description 15
- 238000000034 methods Methods 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 9
- 229910000461 iron(III) oxide Inorganic materials 0.000 claims description 8
- 239000003570 air Substances 0.000 claims description 7
- 239000007788 liquids Substances 0.000 claims description 7
- 239000007789 gases Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 239000011248 coating agents Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 241000478345 Afer Species 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N Carbonic acid Chemical compound 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Abstract
Description
技术领域
[0001]本发明涉及一种电镀方法及生产线，特别是涉及逐级传递全自动滚镀方法及生产线。
背景技术
[0002]现在，电镀企业的滚镀还是使用几十年都没有改变结构的封闭式滚桶在生产，滚镀桶是封闭的，滚桶外新鲜电镀液连续不断地通过滚桶壁板上无数的小孔补充到滚桶内，而滚桶内的旧电镀液及电镀过程中产生的氢气也通过这些小孔排出桶外。滚桶内外的镀液离子交换困难，滚桶内浓度下降，致使电流效率低，槽压升高导致镀液温度上升，镀层外观下降，单项镀层生产用时过长。整个滚桶出槽时损耗较多的电镀液，使电镀液中主金属离子消耗较快。传统的滚镀机要实现自动化生产线需投入大量的设备费用和维护费用。受镀工件进出滚桶的自动化设备结构复杂，费用较高。这样工序间带出的溶液相互污染大、滚桶清洗用水量大、溶液损耗大、浪费大的生产方式，给废水排放及处理造成很大的压力，不经济更不节能环保。
发明内容
[0003]本发明提供一种结构简单、生产效率较高的逐级传递的全自动滚镀生产线，可以节约大量的电镀溶液和水，减少废水的处理和排放量；因为是开放的滚桶，电量可以在阳极板和被镀物之间无障碍传递，阴极导线是固定连接的没有损耗，节约用电量。
[0004] —种逐级传递全自动滚镀生产线，由翻转传递滚镀机I和滚镀槽组组成，其中所述翻转传递滚镀机I包括动力控制系统11、机架12、滚桶架13、滚桶侧板14、滚桶带15、从动轴16、驱动轴17;其特征在于:滚桶带15首尾闭合呈C形置于滚桶架13内，在驱动轴17和从动轴16的带动下传动于圆心固定在滚桶架13内的滚桶侧板14，滚桶架13由驱动轴17轴向连接在机架12上;其中滚桶架13及装置于内的滚桶带15、从动轴16、驱动轴17整体以驱动轴17为圆心在动力控制系统11的作用下可作扇形转动；而整个翻转传递滚镀机I也可在动力控制系统11的作用下绕机架12的一个下边角为圆心作扇形转动。
[0005]滚镀槽组由储料箱2、脱脂除锈槽3、清洗槽4、电镀槽5、钝化槽6、高温烘烤滚桶7、成品箱8组成。
附图说明
[0006]图1为本发明实施例的整条生产线布置示意图。
[0007]图2为翻转传递滚镀机出料动作及外观示意图。
[0008]图3为翻转传递滚镀机侧面剖切结构示意图。
[0009]附图标记说明如下:
[0010] 1、翻转传递滚镀机
[0011] 11、动力控制系统12、机架13、滚桶架14滚桶侧板15滚桶带16、从动轴17、驱动轴；
[0012] 2、储料箱21、被镀物22、定量上料系统；
[0013] 3、脱脂除锈槽；
[0014] 4、清洗槽41、离心集污器；
[0015] 5、电镀槽；6、钝化槽；7、高温烘烤滚桶；8、成品箱；
[0016] 91、高压空气头；92、高压水头；93、高温罩。
具体实施方式
[0017]为了使发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。
[0018]参见图1至图3，一种逐级传递全自动滚镀生产线，由翻转传递滚镀机I和滚镀槽组组成，其中所述翻转传递滚镀机I包括动力控制系统11、机架12、滚桶架13、滚桶侧板14、滚桶带15、从动轴16、驱动轴17;其特征在于:滚桶带15首尾闭合呈C形置于滚桶架13内，在驱动轴17和从动轴16的带动下传动于圆心固定在滚桶架13内的滚桶侧板14，滚桶架13由驱动轴17轴向连接在机架12上;其中滚桶架13及装置于内的滚桶带15、从动轴16、驱动轴17整体以驱动轴17为圆心在动力控制系统11的作用下可作扇形转动；而整个翻转传递滚镀机I也可在动力控制系统11的作用下绕机架12的一个下边角为圆心作扇形转动。
[0019]滚镀槽组包括储料箱2、脱脂除锈槽3、清洗槽4、电镀槽5、钝化槽6、高温烘烤滚桶
7、成品箱8;其特征在于:储料箱2内的被镀物21经过定量上料系统22传送给脱脂除锈槽3内的翻转传递滚镀机I，此时整条生产线的所有翻转传递滚镀机I内的滚桶带15都是转动的。
[0020]经过滚动脱脂除锈作业后，翻转传递滚镀机I在动力控制系统11的控制下以机架12的一个下边角为圆心作扇形转动，同时滚桶架13及装置于内的滚桶带15、从动轴16、驱动轴17整体以驱动轴17为圆心在动力控制系统11的作用下也作扇形转动；当滚桶架13整体上升到刚好离开液面时停止动作，跟随滚桶架13移动的高压空气头91对不停翻滚的被镀物21吹气以沥干液体;过完沥水时间后机架12和滚桶架13继续转动，当出料口处于下一级滚桶上方时停下，被镀物21在滚桶带15不停的带动翻滚下传入下一级清洗槽4内的滚桶中。
[0021]清洗槽4内翻转传递滚镀机I清洗程序完成后的传出料动作同前面步骤一样，只是中间停止程序内先进行高压水头92的第二次清水冲洗后再进行高压吹气沥水，然后传递到电镀槽5。
[0022]电镀槽5内翻转传递滚镀机I的排列数量按实际需求安排，槽内滚桶之间的传递方式同之前步骤，但中间没有停顿吹高压气的动作；电镀槽5内最后一个翻转传递滚镀机I传递出料时先被控制系统11整体抬高到同后面滚桶一样的高度后，再同前面步骤一样方式传出料到下一个清洗槽4内。
[0023]清洗槽4内翻转传递滚镀机I清洗程序完成后的传出料动作同前面步骤一样，然后传递到钝化槽6。
[0024]钝化槽6内翻转传递滚镀机I钝化程序完成后的传出料动作同前面步骤一样，然后传递到下一个清先槽4。
[0025]清洗槽4内翻转传递滚镀机I清洗程序完成后的传出料动作同前面步骤一样，然后向后传递到高温烘烤滚桶6内。
[0026]高温烘烤滚桶6内的被镀物21在翻滚的时候，高温罩93向下移动，完全封闭滚桶的开口，同时吹入高温空气；烘烤完成后高温罩93向上移动，传出料动作同前面步骤一样，但吹高压空气是为了降温不是为了沥水，然后传递到最后的成品箱8内，完成。
[0027]每个清洗槽4的下面都设有离心集污器41，使清洗用水使用时间更长，减少污水的排放量。
[0028]本发明的逐级传递全自动滚镀方法及生产线，物料转移不用行车及其它造价昂贵的传输装备，整条生产线造价成本低，电镀生产企业升级换代无压力;滚桶是开放的，被镀物和阳极间的电离子可以无障碍传递，阴极的连接是固定的，减少了传统的电极飞巴接触不良而损失的电能，实际生产证明在同等施镀条件下可以节约电镀时间和电能40%以上;滚镀槽内的翻转传递滚镀机相互逐级传递，把传统的单一滚镀时间内只能在一个工位滚桶内完成的方式分成了多段，每段的施镀电流和滚桶转速都可以视不同的设定而改变，由控制器调节;滚镀和后处理工序中调节滚桶转速和电流的这种滚镀方式经实验证明，光面小于2*2mm的被镀物在挂镀方式中做出来的品质，用本发明的逐级传递全自动滚镀生产线也可以镀出同样品质的产品；每个清洗槽下部都设有离心集污器，使清洗用水可以使用时间更长，减少污水的排放量40%，节能环保。
[0029]以上内容仅为本发明的较佳实施例，对于本领域的普通技术人员，依据本发明的思想，在具体实施方式及应用范围上均会有改变之处，本说明书内容不应理解为对本发明的限制。
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