CN103786180A - Full-automatic sponge cutting machine - Google Patents
Full-automatic sponge cutting machine Download PDFInfo
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- CN103786180A CN103786180A CN201210431207.5A CN201210431207A CN103786180A CN 103786180 A CN103786180 A CN 103786180A CN 201210431207 A CN201210431207 A CN 201210431207A CN 103786180 A CN103786180 A CN 103786180A
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Abstract
The invention relates to a full-automatic sponge cutting machine which comprises a rotary workbench, a rotary workbench base, a raw material platform, a raw material platform base, a finished product workbench, a finished product workbench base, a ground rack, a portal frame, a pressing device, a frame and the like. The rotary workbench is arranged on the rotary workbench base, the portal frame is arranged on the ground rack, the pressing device is arranged on the frame, the finished product workbench is arranged on the finished product workbench base, the raw material platform is arranged on the raw material platform base, the rotary workbench base is arranged on the frame, and the ground rack is connected with the frame. Due to the raw material platform, feeding of raw materials is facilitated, and whole sponge cutting forms flow production; due to the ground rack, convenience is brought to movement of the portal frame, sponge cutting can be carried out in sections, processing breadth is increased, number of cut sponges is increased after one-time movement, and working efficiency is improved greatly.
Description
Technical field
The present invention relates to a kind of equipment of processing for sponge, specifically a kind of full-automatic sponge cutting machine.
Background technology
Through retrieving relevant patent documentation, not yet retrieve the full-automatic sponge cutting machine identical with structure of the present invention at present.Existing sponge cutting machine generally takes portal frame to maintain static, workbench rotates and moves around to realize the cutting to sponge, the sponge that can only process small breadth due to the reason of its structure, need workman ceaselessly sponge to be brought up to workbench to the processing of large format sponge, after cutting, moving down workbench realizes again, make workman's labour intensity very big, and production efficiency is low, though see the sponge that has portal frame movable type sponge cutting machine also can process large format, but due to this kind equipment can only work sheet one dimensional structure sponge, and after the first operation process finishing, also need a dead lift just can carry out secondary operations, so be necessary existing sponge cutting machine to be improved, to meet actual need of production.
Summary of the invention
The object of the invention is to provide a kind of improvement on existing sponge cutting machine basis, realize the full-automation of sponge cutting processing, have rational in infrastructure, the processing breadth large full-automatic sponge cutting machine of one.
Technical characterictic of the present invention is: on the basis of considering to carry out sponge continuously processing, be designed to the full-automatic sponge cutting machine of one that is made up of rotary table, rotary table base, raw material platform, raw material platform base, finished product workbench, finished product table base, track, portal frame, knife rest, hold down gag, frame, control section, rotary table is arranged on rotary table base, portal frame is arranged in track, and hold down gag is arranged in frame; Finished product workbench is arranged on finished product table base; On raw material platform base, be provided with raw material platform; Rotary table base is arranged in frame; Track is connected with frame; Described control section be adopt that digital control system controls respectively that rotary table rotatablely moves, raw material platform is around a spot wobble, finished product workbench move horizontally, portal frame moves horizontally, knife rest moves up and down and each several part is coordinated control system.
Described rotary table is the workbench that can rotate on rotary table base.
Described raw material platform is the translation conveyer belt apparatus of an object.
Described raw material platform base is made up of support body, lowering or hoisting gear, lowering or hoisting gear is arranged on one end of support body, and be connected with one end of raw material platform, support body is connected with the other end of raw material platform by hinge, and the hinge of raw material platform frame body under the effect of lowering or hoisting gear is swung up and down.
Described finished product workbench is a workbench that can move horizontally at finished product table base.
Described track is made up of guide rail, Timing Belt, drive motors, power transmission shaft, belt wheel, belt wheel is arranged on power transmission shaft, Timing Belt is arranged on drive motors, belt wheel, and Timing Belt is connected with portal frame, under the effect of drive motors, drives portal frame to move horizontally along guide rail.
Drive motors in described track is the drive unit that stepper motor forms.
Described knife rest is one can make the cutter sweep moving up and down on portal frame.
Described hold down gag is made up of guide rod, pressing plate, and pressing plate is arranged on guide rod and can moves up and down along guide rod.
When work, sponge to be processed is positioned on raw material platform, start power supply, sponge is delivered on rotary table under the effect of raw material platform, portal frame moves along track under the effect of power, the position that arrival sets, knife rest drives cutting knife to carry out cutting section to sponge, and cutting knife can be that straight segments can be also curve segmentation to the cutting section of sponge.When after one section of sponge completion of processing, portal frame is moved to next position under the effect of power set, and then carry out cutting processing.Rotary table be shape, the position to sponge to be processed need to add be convenient to man-hour rotation and arrange; When after the sponge entirety completion of processing on rotary table, under the effect of rotary table upper conveyor belt, finished product, to finished product movable workbench, now makes the finished product processing move on finished product workbench; Pack the end that by the conveying of finished product workbench conveyer belt, finished product is moved to workbench after finished product moves to finished product workbench.In track, be provided with Timing Belt and drive unit, its objective is that being convenient to promote portal frame moves and arrange.Raw material platform base is provided with lowering or hoisting gear, while its objective is the rotation of being convenient to rotary table, arranges; In the time that rotary table need to rotate, the lowering or hoisting gear under the effect of control assembly on raw material platform base swings and dips along the hinge in frame controlling raw material platform, thereby rotary table is rotated.
The invention has the advantages that: thus owing to being provided with raw material platform and having facilitated the input of raw material, make the cutting of whole sponge form continuous productive process; Owing to being provided with finished product workbench, thereby finished product is carried, be convenient to packing; Be convenient to the movement of portal frame owing to being provided with track, thereby make the cutting of sponge segmentation carry out, the breadth of processing is increased, after disposable movement simultaneously, the cutting number of sponge increases, and has greatly improved operating efficiency; Because raw material platform and raw material platform base are the swinging structure form of, thereby raw material platform entirety can be swung, facilitated the rotation of rotary table; Owing to being provided with hold down gag, thereby sponge is not easy to be subjected to displacement in the time that sponge is cut, and the sponge quality of processing is obviously improved; Owing to adopting the rotation, raw material platform of digital control system control rotary table around the swing of fulcrum, the movement of raw material, finished product and the coordination of each several part, obviously improve operating efficiency; Due to rational in infrastructure, automaticity is high, so there is very large practical and popularizing value.
attached with explanation
Below with reference to accompanying drawing, the present invention is conducted further description:
Accompanying drawing 1 is the structural representation of a kind of full-automatic sponge cutting machine of the present invention;
Accompanying drawing 2 is the structural representations along accompanying drawing 1 A-A section;
Accompanying drawing 3 is that the B of accompanying drawing 1 is to structural representation;
Accompanying drawing 4 is partial structurtes schematic diagrames of accompanying drawing 2.
The specific embodiment
With reference to accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, the full-automatic sponge cutting machine of one of the present invention is made up of rotary table 1, rotary table base 2, raw material platform 3, raw material platform base 4, finished product workbench 5, finished product table base 6, track 7, portal frame 8, knife rest 9, hold down gag 10, frame 11, control section 12, rotary table 1 is arranged on rotary table base 2, and described rotary table 1 is the workbench that can rotate on rotary table base 2; Portal frame 8 is arranged in track 7, described track 7 is made up of guide rail 71, Timing Belt 72, drive motors 73, power transmission shaft 74, belt wheel 75, belt wheel 75 is arranged on power transmission shaft 74, Timing Belt 72 is arranged on drive motors 73, belt wheel 75, Timing Belt 72 is connected with portal frame 8, under the effect of drive motors 73, drive portal frame 8 to move horizontally along guide rail 71, the drive unit that the drive motors 73 in described track 7 forms for stepper motor; Hold down gag 10 is arranged in frame 11, and described hold down gag 10 is made up of guide rod 101, pressing plate 102, and pressing plate 102 is arranged on guide rod 101 and can moves up and down along guide rod 101; Finished product workbench 5 is arranged on finished product table base 6, and described finished product workbench 5 is a workbench that can move horizontally at finished product table base 6; On raw material platform base 4, be provided with raw material platform 3, described raw material platform 3 is the translation conveyer belt apparatus of an object, described raw material platform base 4 is made up of support body 41, lowering or hoisting gear 42, lowering or hoisting gear 42 is arranged on one end of support body 41, and be connected with one end of raw material platform 3, support body 41 is connected with the other end of raw material platform 3 by hinge, and the hinge of raw material platform 3 frame body 41 under the effect of lowering or hoisting gear 42 is swung up and down; Rotary table base 2 is arranged in frame 11; Track 7 is connected with frame 11; In order to adopt, digital control system controls respectively that rotary table 1 rotatablely moves to described control section 12, raw material platform 3 is around the control system that a spot wobble, finished product workbench 5 move horizontally, portal frame 8 moves horizontally, knife rest 9 moves up and down and each several part is coordinated, and described knife rest 9 is one can make the cutter sweep moving up and down on portal frame 8.
Claims (9)
1. a full-automatic sponge cutting machine, it is made up of rotary table (1), rotary table base (2), raw material platform (3), raw material platform base (4), finished product workbench (5), finished product table base (6), track (7), portal frame (8), knife rest (9), hold down gag (10), frame (11), control section (12), it is characterized in that: rotary table (1) is arranged on rotary table base (2), it is upper that portal frame (8) is arranged on track (7), and hold down gag (10) is arranged in frame (11); Finished product workbench (5) is arranged on finished product table base (6); On raw material platform base (4), be provided with raw material platform (3); Rotary table base (2) is arranged in frame (11); Track (7) is connected with frame (11); In order to adopt, digital control system controls respectively that rotary table (1) rotatablely moves to described control section (12), raw material platform (3) is around a spot wobble, finished product workbench (5) move horizontally, portal frame (8) moves horizontally, knife rest (9) moves up and down and each several part is coordinated control system.
2. the full-automatic sponge cutting machine of one according to claim 1, is characterized in that: the workbench of described rotary table (1) for can above rotating at rotary table base (2).
3. the full-automatic sponge cutting machine of one according to claim 1, is characterized in that: described raw material platform (3) is the translation conveyer belt apparatus of an object.
4. the full-automatic sponge cutting machine of one according to claim 1, it is characterized in that: described raw material platform base (4) is made up of support body (41), lowering or hoisting gear (42), lowering or hoisting gear (42) is arranged on one end of support body (41), and be connected with one end of raw material platform (3), support body (41) is connected with the other end of raw material platform (3) by hinge, and the hinge of raw material platform (3) frame body (41) under the effect of lowering or hoisting gear (42) is swung up and down.
5. the full-automatic sponge cutting machine of one according to claim 1, is characterized in that: described finished product workbench (5) is a workbench that can move horizontally in finished product table base (6).
6. the full-automatic sponge cutting machine of one according to claim 1, it is characterized in that: described track (7) is made up of guide rail (71), Timing Belt (72), drive motors (73), power transmission shaft (74), belt wheel (75), belt wheel (75) is arranged on power transmission shaft (74), Timing Belt (72) is arranged on drive motors (73), belt wheel (75), Timing Belt (72) is connected with portal frame (8), drives portal frame (8) to move horizontally along guide rail (71) under the effect of drive motors (73).
7. the full-automatic sponge cutting machine of one according to claim 5, is characterized in that: the drive unit that the drive motors (73) in described track (7) forms for stepper motor.
8. the full-automatic sponge cutting machine of one according to claim 1, is characterized in that: described knife rest (9) is a cutter sweep that can move up and down at the upper work of portal frame (8).
9. the full-automatic sponge cutting machine of one according to claim 1, it is characterized in that: described hold down gag (10) is made up of guide rod (101), pressing plate (102), pressing plate (102) is arranged on guide rod (101) above and can moves up and down along guide rod (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210431207.5A CN103786180B (en) | 2012-11-02 | 2012-11-02 | A kind of full-automatic sponge cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210431207.5A CN103786180B (en) | 2012-11-02 | 2012-11-02 | A kind of full-automatic sponge cutting machine |
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| CN103786180A true CN103786180A (en) | 2014-05-14 |
| CN103786180B CN103786180B (en) | 2016-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210431207.5A Active CN103786180B (en) | 2012-11-02 | 2012-11-02 | A kind of full-automatic sponge cutting machine |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105108779A (en) * | 2015-09-02 | 2015-12-02 | 南通牧野机械有限公司 | Rotating platform with concealed-type transmission mechanism |
| CN105108818A (en) * | 2015-09-02 | 2015-12-02 | 南通牧野机械有限公司 | Diverse automatic sponge processing production line device and sponge processing process thereof |
| CN105171811A (en) * | 2015-09-16 | 2015-12-23 | 苏州天裁纺织工艺品有限公司 | Cutting running mechanism for round sponge liner cutting device |
| CN105328733A (en) * | 2015-11-27 | 2016-02-17 | 南通恒康数控机械有限公司 | Continuous operation platform of rotary-table sponge cutting machine |
| CN107253225A (en) * | 2017-08-08 | 2017-10-17 | 南通牧野机械有限公司 | A kind of movable belt chain pressure rack |
| CN107283504A (en) * | 2017-06-15 | 2017-10-24 | 南通恒康数控机械股份有限公司 | A kind of synchronous pre-pressing system of cutting cloth |
| CN108000578A (en) * | 2017-11-30 | 2018-05-08 | 无锡市军豪复合材料有限公司 | A kind of efficient sponge production and processing device |
| CN110370362A (en) * | 2019-08-05 | 2019-10-25 | 南通宏昇机械配件有限公司 | A kind of horizontal cutting ring numerical control cutting means |
| CN112956858A (en) * | 2019-01-11 | 2021-06-15 | 海宁卡雷诺家私有限公司 | Cutting machine for producing electric sofa bed |
| CN114523500A (en) * | 2022-01-26 | 2022-05-24 | 浙江敏宇新材料股份有限公司 | Positioning, cutting and trimming device and trimming method for case and bag processing |
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| US5299483A (en) * | 1993-02-26 | 1994-04-05 | Sunkist Chemical Machinery Ltd. | Cutting apparatus for foam sponges having irregular contours |
| DE19749458A1 (en) * | 1997-11-10 | 1999-05-12 | Carpenter Gmbh | Profile cutting machine, especially for foamed material |
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| CN201168979Y (en) * | 2008-02-04 | 2008-12-24 | 南通恒康数控机械有限公司 | Swivel table of numerical control cutter sponge |
| CN202964718U (en) * | 2012-11-02 | 2013-06-05 | 南通牧野机械有限公司 | Fully-automatic sponge cutter |
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2012
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US5299483A (en) * | 1993-02-26 | 1994-04-05 | Sunkist Chemical Machinery Ltd. | Cutting apparatus for foam sponges having irregular contours |
| DE19749458A1 (en) * | 1997-11-10 | 1999-05-12 | Carpenter Gmbh | Profile cutting machine, especially for foamed material |
| CN101284383A (en) * | 2007-04-14 | 2008-10-15 | 缪仪 | Numerical control sponges cutting machine |
| CN201168979Y (en) * | 2008-02-04 | 2008-12-24 | 南通恒康数控机械有限公司 | Swivel table of numerical control cutter sponge |
| CN202964718U (en) * | 2012-11-02 | 2013-06-05 | 南通牧野机械有限公司 | Fully-automatic sponge cutter |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105108818A (en) * | 2015-09-02 | 2015-12-02 | 南通牧野机械有限公司 | Diverse automatic sponge processing production line device and sponge processing process thereof |
| CN105108779B (en) * | 2015-09-02 | 2017-03-29 | 南通牧野机械有限公司 | A kind of turntable with built-in drive mechanism |
| CN105108779A (en) * | 2015-09-02 | 2015-12-02 | 南通牧野机械有限公司 | Rotating platform with concealed-type transmission mechanism |
| CN105171811A (en) * | 2015-09-16 | 2015-12-23 | 苏州天裁纺织工艺品有限公司 | Cutting running mechanism for round sponge liner cutting device |
| CN105171811B (en) * | 2015-09-16 | 2017-03-29 | 东莞市天合机电开发有限公司 | A kind of sponge circle wire-electrode cutting device cutting travelling mechanism |
| CN105328733A (en) * | 2015-11-27 | 2016-02-17 | 南通恒康数控机械有限公司 | Continuous operation platform of rotary-table sponge cutting machine |
| CN107283504A (en) * | 2017-06-15 | 2017-10-24 | 南通恒康数控机械股份有限公司 | A kind of synchronous pre-pressing system of cutting cloth |
| CN107253225A (en) * | 2017-08-08 | 2017-10-17 | 南通牧野机械有限公司 | A kind of movable belt chain pressure rack |
| CN107253225B (en) * | 2017-08-08 | 2023-12-29 | 南通牧野机械有限公司 | The method comprises the following steps of: sponge cutting machine |
| CN108000578A (en) * | 2017-11-30 | 2018-05-08 | 无锡市军豪复合材料有限公司 | A kind of efficient sponge production and processing device |
| CN112956858A (en) * | 2019-01-11 | 2021-06-15 | 海宁卡雷诺家私有限公司 | Cutting machine for producing electric sofa bed |
| CN110370362A (en) * | 2019-08-05 | 2019-10-25 | 南通宏昇机械配件有限公司 | A kind of horizontal cutting ring numerical control cutting means |
| CN114523500A (en) * | 2022-01-26 | 2022-05-24 | 浙江敏宇新材料股份有限公司 | Positioning, cutting and trimming device and trimming method for case and bag processing |
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| CN103786180B (en) | 2016-09-07 |
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