CN105171811B - Cutting operation mechanism for sponge circular wire cutting device - Google Patents
Cutting operation mechanism for sponge circular wire cutting device Download PDFInfo
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- CN105171811B CN105171811B CN201510589930.XA CN201510589930A CN105171811B CN 105171811 B CN105171811 B CN 105171811B CN 201510589930 A CN201510589930 A CN 201510589930A CN 105171811 B CN105171811 B CN 105171811B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 210000000452 mid-foot Anatomy 0.000 claims 3
- 238000010521 absorption reaction Methods 0.000 claims 1
- 229910001315 Tool steel Inorganic materials 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
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- 230000007812 deficiency Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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- 230000037431 insertion Effects 0.000 description 1
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Abstract
Description
技术领域:Technical field:
本发明涉及海绵切割技术领域,更具体的说涉及一种海绵圆形线切割装置用切割运行机构。The invention relates to the technical field of sponge cutting, in particular to a cutting running mechanism for a sponge circular wire cutting device.
背景技术:Background technique:
目前,在制作保暖耳罩时,其内部需要填充海绵,而海绵需要切割成小型的圆形,现有的方式是采用人工剪刀剪切下来,其非常麻烦,大大降低了生产效率,而且人工剪切的圆形精度低。At present, when making warm earmuffs, the interior needs to be filled with sponge, and the sponge needs to be cut into small circular shapes. The existing method is to use manual scissors to cut it off, which is very troublesome and greatly reduces production efficiency. Cut circular precision is low.
发明内容:Invention content:
本发明的目的是克服现有技术的不足,提供一种海绵圆形线切割装置用切割运行机构,它可以自动将海绵块中切割出圆形块体,其切割质量好,效率高。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a cutting operation mechanism for a circular sponge wire cutting device, which can automatically cut a circular block from a sponge block, and has good cutting quality and high efficiency.
本发明解决所述技术问题的方案是:The scheme that the present invention solves described technical problem is:
一种海绵圆形线切割装置用切割运行机构,包括机架和调节板,所述机架的顶板的底面固定有主转动电机,主转动电机的输出轴伸出顶板,主转动电机的输出轴上固定有连接板,主转动电机的输出轴上具有花键轴部,刀具下移动板的中部具有花键孔,花键轴部插套在花键孔中,主转动电机的输出轴的上部螺接有限位板,刀具下移动板在限位板的下方,主转动电机的输出轴上铰接有中部支撑板;A cutting operation mechanism for a circular sponge wire cutting device, comprising a frame and an adjustment plate, the bottom surface of the top plate of the frame is fixed with a main rotating motor, the output shaft of the main rotating motor extends out of the top plate, and the output shaft of the main rotating motor A connecting plate is fixed on the top, the output shaft of the main rotating motor has a spline shaft, the middle part of the lower moving plate of the tool has a spline hole, the spline shaft is inserted into the spline hole, and the upper part of the output shaft of the main rotating motor The limit plate is screwed, the lower moving plate of the tool is below the limit plate, and the output shaft of the main rotating motor is hinged with a middle support plate;
调节板固定有上转动电机,上转动电机的输出轴向下穿过调节板并固定有上连接板,上连接板上固定有多个上部气缸,上部气缸的推杆向下穿过上连接板并固定有刀具上移动板,刀具上移动板的中部具有上花键孔,上转动电机的输出轴的下端具有的花键轴部插套在上花键孔中,刀具上移动板的底面具有上支撑板,海绵块处于上支撑板与中部支撑板之间,连接板上固定有下部气缸,下部气缸的推杆固定在刀具下移动板上,刀具钢丝的两端分别固定在刀具上移动板和刀具下移动板的上下对应的位置上,刀具钢丝穿过海绵块;The adjustment plate is fixed with an upper rotation motor, the output shaft of the upper rotation motor passes through the adjustment plate downwards and is fixed with an upper connection plate, and a plurality of upper cylinders are fixed on the upper connection plate, and the push rods of the upper cylinders pass through the upper connection plate downwards And be fixed with moving plate on cutter, the middle part of movable plate on cutter has upper spline hole, and the spline shaft part that the output shaft of upper rotating motor has at the lower end is inserted in the upper spline hole, and the bottom surface of movable plate on cutter has The upper support plate, the sponge block is between the upper support plate and the middle support plate, the lower cylinder is fixed on the connection plate, the push rod of the lower cylinder is fixed on the lower moving plate of the cutter, and the two ends of the cutter steel wire are respectively fixed on the upper movable plate of the cutter At the position corresponding to the top and bottom of the moving plate under the knife, the steel wire of the knife passes through the sponge block;
所述中部支撑板的顶面中部具有插针,插针的顶端穿过海绵块并插套在上支撑板和刀具上移动板的中部底面具有的限位连接孔中。There is a pin in the middle of the top surface of the middle support plate, and the top end of the pin passes through the sponge block and is inserted into the limit connection hole provided on the middle bottom surface of the upper support plate and the moving plate on the cutter.
所述海绵块的边部处于环形面板上,固定螺栓的端部穿过海绵块的边部并插套在环形面板上具有的插孔中,插孔中插套并固定有永磁铁套,固定螺栓的端部插套并吸附在永磁铁套中。The edge of the sponge block is on the annular panel, and the end of the fixing bolt passes through the edge of the sponge block and is inserted into the socket on the annular panel, and the permanent magnet sleeve is inserted and fixed in the socket, and the fixed The end of the bolt is inserted into the sleeve and absorbed in the permanent magnet sleeve.
所述刀具上移动板和刀具下移动板的边部的上下对应处具有凹孔,刀具钢丝插套在凹孔中,刀具钢丝的两端固定有卡置块,两个卡置块分别压靠在对应的刀具上移动板的顶面和刀具下移动板的底面处。There are concave holes at the upper and lower corresponding positions of the upper and lower moving plates of the cutter, and the steel wires of the cutters are inserted into the concave holes. The two ends of the steel wires of the cutters are fixed with clamping blocks, and the two clamping blocks are pressed against respectively. At the top surface of the moving plate above the corresponding tool and at the bottom surface of the moving plate under the tool.
所述卡置块包括螺接块,螺接块的中部具有主竖直通孔,螺接块的底部外壁具有径向延伸边,径向延伸边的上部的螺接块侧壁上具有径向通孔,径向通孔与主竖直通孔相通,刀具钢丝的一端伸入主竖直通孔并伸出径向通孔,螺母螺接在螺接块上,刀具钢丝的端部夹持在螺母与径向延伸边之间。The clamping block includes a screw connection block, the middle part of the screw connection block has a main vertical through hole, the bottom outer wall of the screw connection block has a radially extending edge, and the side wall of the screw connection block on the upper part of the radially extending edge has a radial direction. Through hole, the radial through hole communicates with the main vertical through hole, one end of the tool steel wire extends into the main vertical through hole and extends out of the radial through hole, the nut is screwed on the screw joint block, and the end of the tool steel wire is clamped Between the nut and the radially extending edge.
本发明的突出效果是:Outstanding effect of the present invention is:
与现有技术相比,它可以自动将海绵块中切割出圆形块体,其切割质量好,效率高。Compared with the existing technology, it can automatically cut a circular block from the sponge block, and the cutting quality is good and the efficiency is high.
附图说明:Description of drawings:
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是刀具钢丝与刀具上移动板之间的局部结构示意图;Fig. 2 is a schematic diagram of the local structure between the tool steel wire and the moving plate on the tool;
图3是刀具钢丝的端部与卡置块之间的局部结构示意图。Fig. 3 is a schematic diagram of the local structure between the end of the cutter wire and the clamping block.
具体实施方式:detailed description:
实施例,见如图1至图3所示,一种海绵圆形线切割装置用切割运行机构,包括机架10和调节板33,所述机架10的顶板的底面固定有主转动电机11,主转动电机11的输出轴伸出顶板,主转动电机11的输出轴上固定有连接板12,主转动电机11的输出轴上具有花键轴部,刀具下移动板13的中部具有花键孔131,花键轴部插套在花键孔131中,主转动电机11的输出轴的上部螺接有限位板14,刀具下移动板13在限位板14的下方,主转动电机11的输出轴上铰接有中部支撑板15;Embodiment, as shown in Fig. 1 to Fig. 3, a kind of cutting operation mechanism for circular sponge wire cutting device, comprises frame 10 and adjusting plate 33, and the bottom surface of the top plate of described frame 10 is fixed with main rotating motor 11 , the output shaft of the main rotating motor 11 protrudes from the top plate, the connecting plate 12 is fixed on the output shaft of the main rotating motor 11, the output shaft of the main rotating motor 11 has a spline shaft part, and the middle part of the moving plate 13 under the tool has a spline Hole 131, spline shaft part inserts in spline hole 131, and the top of the output shaft of main rotating motor 11 is screwed with limiting plate 14, and the movable plate 13 of cutter is below limiting plate 14, and the main rotating motor 11 A middle support plate 15 is hinged on the output shaft;
调节板33固定有上转动电机40,上转动电机40的输出轴向下穿过调节板33并固定有上连接板41,上连接板41上固定有多个上部气缸42,上部气缸42的推杆向下穿过上连接板41并固定有刀具上移动板43,刀具上移动板43的中部具有上花键孔44,上转动电机40的输出轴的下端具有的花键轴部插套在上花键孔44中,刀具上移动板43的底面具有上支撑板45,海绵块100处于上支撑板45与中部支撑板15之间,连接板12上固定有下部气缸16,下部气缸16的推杆固定在刀具下移动板13上,刀具钢丝50的两端分别固定在刀具上移动板43和刀具下移动板13的上下对应的位置上,刀具钢丝50穿过海绵块100;The adjusting plate 33 is fixed with an upper rotating motor 40, the output shaft of the upper rotating motor 40 passes through the adjusting plate 33 and is fixed with an upper connecting plate 41, and the upper connecting plate 41 is fixed with a plurality of upper cylinders 42, and the pusher of the upper cylinder 42 The bar passes through the upper connecting plate 41 downwards and is fixed with the movable plate 43 on the cutter. The middle part of the movable plate 43 on the cutter has an upper spline hole 44, and the spline shaft portion inserted at the lower end of the output shaft of the upper rotating motor 40 is inserted in the In the upper spline hole 44, the bottom surface of the moving plate 43 on the tool has an upper support plate 45, the sponge block 100 is between the upper support plate 45 and the middle support plate 15, the lower cylinder 16 is fixed on the connecting plate 12, and the lower cylinder 16 The push rod is fixed on the moving plate 13 under the tool, and the two ends of the tool steel wire 50 are respectively fixed on the upper and lower positions of the moving plate 43 on the tool and the lower moving plate 13 of the tool, and the tool steel wire 50 passes through the sponge block 100;
所述中部支撑板15的顶面中部具有插针17,插针17的顶端穿过海绵块100并插套在上支撑板45和刀具上移动板43的中部底面具有的限位连接孔46中。There is a pin 17 in the middle of the top surface of the middle support plate 15, and the top end of the pin 17 passes through the sponge block 100 and is inserted into the limit connecting hole 46 provided on the middle bottom surface of the upper support plate 45 and the upper moving plate 43 of the tool. .
进一步的说,所述海绵块100的边部处于环形面板上,固定螺栓的端部穿过海绵块100的边部并插套在环形面板上具有的插孔中,插孔中插套并固定有永磁铁套,固定螺栓的端部插套并吸附在永磁铁套中。Furthermore, the edge of the sponge block 100 is on the ring panel, and the end of the fixing bolt passes through the edge of the sponge block 100 and is inserted into the socket on the ring panel, and is inserted and fixed in the socket There is a permanent magnet sleeve, and the end of the fixing bolt is inserted into the sleeve and adsorbed in the permanent magnet sleeve.
进一步的说,所述刀具上移动板43和刀具下移动板13的边部的上下对应处具有凹孔1,刀具钢丝50插套在凹孔1中,刀具钢丝50的两端固定有卡置块51,两个卡置块51分别压靠在对应的刀具上移动板43的顶面和刀具下移动板13的底面处。Further speaking, there is a recessed hole 1 at the upper and lower corresponding positions of the upper and lower movable plate 43 of the cutter and the edge of the lower movable plate 13 of the cutter. Block 51 , the two clamping blocks 51 are respectively pressed against the top surface of the corresponding tool upper moving plate 43 and the bottom surface of the tool lower moving plate 13 .
进一步的说,所述卡置块51包括螺接块52,螺接块52的中部具有主竖直通孔521,螺接块52的底部外壁具有径向延伸边522,径向延伸边522的上部的螺接块52侧壁上具有径向通孔523,径向通孔523与主竖直通孔521相通,刀具钢丝50的一端伸入主竖直通孔521并伸出径向通孔523,螺母53螺接在螺接块52上,刀具钢丝50的端部夹持在螺母53与径向延伸边522之间。Further, the clamping block 51 includes a screw block 52, the middle part of the screw block 52 has a main vertical through hole 521, the bottom outer wall of the screw block 52 has a radially extending edge 522, and the radially extending edge 522 There is a radial through hole 523 on the side wall of the screw block 52 on the top, the radial through hole 523 communicates with the main vertical through hole 521, and one end of the cutter steel wire 50 stretches into the main vertical through hole 521 and extends out of the radial through hole 523 , the nut 53 is screwed on the screw block 52 , and the end of the cutter wire 50 is clamped between the nut 53 and the radially extending edge 522 .
工作原理:首先通过将调节板33固定在提升机构上,一般的提升机构可以为油缸或气缸推动提升下降,或者是通过电机驱动,其可以有很多种方式,因此本实施例中不再详述,通过调节板33提升,然后将待加工的海绵块100插入插针17中(首先在海绵块100的中部设置一个大于插针17直径的中部插孔),同时,将刀具钢丝50从海绵块100中插入并向上伸出,然后调节板33下降,使得海绵块100处于上支撑板45与中部支撑板15之间,同时,插针17的顶端穿过海绵块100并插套在上支撑板45和刀具上移动板43的中部底面具有的限位连接孔46中,然后将刀具钢丝50的卡置块51设在刀具上移动板43上部,开启下部气缸16和上部气缸42,从而实现刀具钢丝50的上下拉动,实现切割,然后再开启上转动电机40和主转动电机11,从而使得刀具钢丝50实现圆周移动,从而对海绵块100进行圆形切割,其中,上转动电机40和主转动电机11的运行速度较慢,从而保证刀具钢丝50基本处于竖直状态,而且在切割时,需要人工将海绵块100的边部握持,保证海绵块100不会随着中部支撑板15转动而转动。Working principle: First, by fixing the adjusting plate 33 on the lifting mechanism, the general lifting mechanism can be driven by an oil cylinder or an air cylinder, or driven by a motor. There are many ways, so it will not be described in detail in this embodiment , lift by the adjustment plate 33, then insert the sponge block 100 to be processed in the pin 17 (at first set a central insertion hole greater than the diameter of the pin 17 in the middle of the sponge block 100), at the same time, the cutter steel wire 50 is removed from the sponge block 100 and extend upwards, then the adjustment plate 33 descends, so that the sponge block 100 is between the upper support plate 45 and the middle support plate 15, at the same time, the top of the pin 17 passes through the sponge block 100 and is inserted into the upper support plate 45 and the limit connecting hole 46 that the middle part bottom surface of the movable plate 43 on the cutter has, then the clamping block 51 of the cutter steel wire 50 is arranged on the upper movable plate 43 top of the cutter, and the lower cylinder 16 and the upper cylinder 42 are opened, thereby realizing the cutter The steel wire 50 is pulled up and down to realize cutting, and then the upper rotating motor 40 and the main rotating motor 11 are turned on, so that the cutter steel wire 50 realizes circular movement, thereby circularly cutting the sponge block 100, wherein the upper rotating motor 40 and the main rotating motor The running speed of motor 11 is relatively slow, thus guarantees that cutter steel wire 50 is in vertical state substantially, and when cutting, needs to manually hold the edge portion of sponge block 100, guarantees that sponge block 100 can not rotate along with middle part support plate 15. turn.
完成切割后,将刀具钢丝50的卡置块51从刀具上移动板43中卸下,然后调节板33提升,使得刀具上移动板43上升,即可将切割好的圆形海绵块取走,非常方便。然后,上转动电机40和主转动电机11再反转一圈,使得连接上部气缸42和下部气缸16的连接气管可以回位,防止缠绕。After the cutting is completed, the clamping block 51 of the cutter steel wire 50 is unloaded from the upper moving plate 43 of the cutter, and then the adjusting plate 33 is lifted so that the upper movable plate 43 of the cutter rises, and the cut circular sponge block can be taken away. Very convenient. Then, the upper rotating motor 40 and the main rotating motor 11 are reversed for another turn, so that the connecting air pipe connecting the upper cylinder 42 and the lower cylinder 16 can be returned to prevent winding.
最后,以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。Finally, the above embodiments are only used to illustrate the present invention, rather than to limit the present invention. Those of ordinary skill in the relevant technical fields can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.
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| CN201510589930.XA CN105171811B (en) | 2015-09-16 | 2015-09-16 | Cutting operation mechanism for sponge circular wire cutting device |
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| CN107972101A (en) * | 2017-12-26 | 2018-05-01 | 宁波江北文增新材料科技有限公司 | A kind of full-automatic sponge disk pingqie machine |
| CN108162023A (en) * | 2017-12-26 | 2018-06-15 | 宁波江北文增新材料科技有限公司 | A kind of single motor sponge circle wire-electrode cutting device |
| CN110394836B (en) * | 2019-08-08 | 2021-02-12 | 东营海瑞宝新材料有限公司 | Method for processing hard polyurethane foam plastic pipeline heat-insulating layer |
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| CN202114345U (en) * | 2011-06-01 | 2012-01-18 | 赵国平 | Novel horizontal-pushing type sponge cutting machine |
| CN103786180A (en) * | 2012-11-02 | 2014-05-14 | 南通牧野机械有限公司 | Full-automatic sponge cutting machine |
| CN104260133A (en) * | 2014-09-18 | 2015-01-07 | 天津市亨通家具有限公司 | Manual sponge copying cutting machine |
| CN104339399A (en) * | 2014-10-16 | 2015-02-11 | 格力电器(石家庄)有限公司 | cutting tool for cutting sponge |
| CN205086037U (en) * | 2015-09-16 | 2016-03-16 | 苏州天裁纺织工艺品有限公司 | Circular line cutting device of sponge is with cutting running gear |
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| Publication number | Publication date |
|---|---|
| CN105171811A (en) | 2015-12-23 |
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