CN110370362A - A kind of horizontal cutting ring numerical control cutting means - Google Patents
A kind of horizontal cutting ring numerical control cutting means Download PDFInfo
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- CN110370362A CN110370362A CN201910717585.1A CN201910717585A CN110370362A CN 110370362 A CN110370362 A CN 110370362A CN 201910717585 A CN201910717585 A CN 201910717585A CN 110370362 A CN110370362 A CN 110370362A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0616—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by carriages, e.g. for slicing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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Abstract
Description
技术领域technical field
本发明涉及一种海绵切割设备,具体的说是一种横环刀数控裁切装置。The invention relates to a sponge cutting device, in particular to a horizontal ring knife numerical control cutting device.
背景技术Background technique
常用的海绵按结构分为高密度海绵、中密度海绵、低密度海绵三种。在海绵制品生产过程中,经制作的发泡的海绵,一般还要根据使用的需要,在切割机上切割成需要的规格。Commonly used sponges are divided into three types according to their structure: high-density sponges, medium-density sponges, and low-density sponges. In the production process of sponge products, the produced foamed sponge is generally cut into required specifications on a cutting machine according to the needs of use.
例如,在专利CN208914238U中就提到了一种具有限位装置的海绵切割机,它包括龙门架、底座、限位机构,其特征在于,所述的龙门架固定在底座上,所述的限位机构固定在龙门架的两侧与上端,所述的限位机构包括安装柱、固定板、套筒、调节直杆、安装板、滚筒,安装柱固定在龙门架上,固定板通过螺栓固定在安装柱上,一个安装柱上具有两块固定板,固定板上具有供调节直杆穿过的通孔,套筒横向固定在固定板上,所述的调节直杆横向插设在套筒内,安装板固定在调节直杆前端,安装板两端具有凸块,与海面接触的滚筒转动连接在两凸块之间。该海绵切割机的在海绵的两侧与上端设置限位机构,防止海绵进给时晃动影响切割质量。For example, in the patent CN208914238U, a sponge cutting machine with a limit device is mentioned, which includes a gantry frame, a base, and a limit mechanism. It is characterized in that the gantry frame is fixed on the base, and the limit The mechanism is fixed on both sides and the upper end of the gantry frame. The limit mechanism includes a mounting column, a fixing plate, a sleeve, an adjusting straight rod, a mounting plate, and a roller. The mounting column is fixed on the gantry frame, and the fixing plate is fixed on the On the mounting column, one mounting column has two fixing plates, the fixing plate has a through hole for the adjustment straight rod to pass through, the sleeve is fixed on the fixing plate horizontally, and the adjusting straight rod is inserted in the sleeve horizontally , the mounting plate is fixed on the front end of the adjusting straight rod, the two ends of the mounting plate have projections, and the roller contacting the sea surface is rotatably connected between the two projections. The sponge cutting machine is equipped with limit mechanisms on both sides and the upper end of the sponge to prevent the shaking of the sponge during feeding from affecting the cutting quality.
上述结构中的切割机,虽然实现了对海绵的限位,但是仍然存在着一定的缺陷:对于海绵上侧的限位用的上限位机构,是直接固定在龙门架上的,即只有在海绵通过龙门架时,才会对海绵进行限位,这样的一种限位形式,在海绵刚进输送带以及海绵切割完后输送至下一道工序前,由于海绵的上侧并没有限位,因此,海绵在输送时,有可能会出现偏移的现象,而海绵切割前的偏移则会影响到切割出的海绵的形状,而切割后的海绵则会出现切割层数之间发生相对偏移,这种偏移可能是由于切割刀带在切割的过程中导致的,也可能是在输送时发生的,而不论哪种情况导致的偏移,都需要人工再重新整理后才能继续输送到下一道工序,非常的麻烦。Although the cutting machine in the above structure realizes the limit to the sponge, it still has certain defects: the upper limit mechanism for the limit on the upper side of the sponge is directly fixed on the gantry, that is, only when the sponge The sponge will be limited only when it passes through the gantry. In such a form of limit, when the sponge just enters the conveyor belt and before the sponge is cut and transported to the next process, there is no limit on the upper side of the sponge, so , when the sponge is transported, there may be a phenomenon of offset, and the offset of the sponge before cutting will affect the shape of the cut sponge, and the sponge after cutting will have a relative offset between the cutting layers , this deviation may be caused by the cutting knife belt during the cutting process, or it may occur during transportation, and no matter which case causes the deviation, it needs to be manually rearranged before it can continue to be transported to the next A process, very troublesome.
又如,在专利CN105128060A中就提到了一种旋转切割式海绵切割装置,属于海绵切割设备领域,包括固定架,固定架上由上至下设有切刀固定板、压料板以及放置海绵的台面;台面上设有穿入切刀固定板和压料板内的四个导柱,且切刀固定板与压料板之间的导柱上套设弹簧;切刀固定板设有切刀,压料板设有通过所述切刀的开口;切刀固定板上穿设有限定螺钉,限定螺钉的螺纹端伸出切刀固定板、并与压料板固定连接;固定架上设有油缸,油缸的活塞杆与切刀固定板连接。实现了固定压紧目的的同时,切刀稳定下行切割,大限度的避免了海绵的变形,切割准确,提高了成品率,避免了原料浪费。As another example, a rotary cutting sponge cutting device is mentioned in the patent CN105128060A, which belongs to the field of sponge cutting equipment and includes a fixed frame. The fixed frame is provided with a cutter fixing plate, a pressure plate and a place for placing the sponge from top to bottom. Table top; there are four guide pillars penetrating into the cutter fixing plate and the pressure plate on the table, and springs are set on the guide pillars between the cutter fixing plate and the pressure plate; the cutter fixing plate is provided with a cutting knife , the binder plate is provided with an opening through the cutter; the cutter fixing plate is pierced with a limiting screw, and the threaded end of the limiting screw extends out of the cutter fixing plate and is fixedly connected with the binder plate; the fixing frame is provided with Oil cylinder, the piston rod of oil cylinder is connected with cutter fixed plate. While achieving the purpose of fixed compression, the cutter cuts downward stably, avoiding the deformation of the sponge to the greatest extent, cutting accurately, improving the yield of finished products, and avoiding waste of raw materials.
上述结构的海绵切割装置,虽然能够实现海绵在切割过程中的旋转以达到切割出不同形状的海绵的目的,但是,其旋转台是固定安装在台面内,即旋转台的位置是固定不动的,需要等待海绵移动到旋转台后才能带动海绵的旋转,但是,这样的一种方式,需要确保海绵完全移动至旋转台上才能实现海绵顺利的旋转,否则,如果海绵有部分是在台面上时,旋转台在旋转时,海绵就会与台面之间发生相对摩擦,不能确保海绵旋转的位置的精确,从而影响到切割出的海绵的形状。Although the sponge cutting device with the above structure can realize the rotation of the sponge during the cutting process to achieve the purpose of cutting out different shapes of sponges, the rotating table is fixedly installed in the table, that is, the position of the rotating table is fixed. , it is necessary to wait for the sponge to move to the rotating table to drive the rotation of the sponge. However, in such a way, it is necessary to ensure that the sponge is completely moved to the rotating table to achieve smooth rotation of the sponge. Otherwise, if some of the sponge is on the table , when the rotating table rotates, there will be relative friction between the sponge and the table, which cannot ensure the accuracy of the rotating position of the sponge, thus affecting the shape of the cut sponge.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种既能够避免海绵出现偏移,又能够确保海绵顺利旋转的横环刀数控裁切装置。The technical problem to be solved by the present invention is to provide a horizontal ring knife numerical control cutting device which can not only avoid the offset of the sponge, but also ensure the smooth rotation of the sponge.
为解决上述技术问题,本发明的技术方案为:一种横环刀数控裁切装置,其创新点在于:包括In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a horizontal ring knife numerical control cutting device, the innovation of which is: including
一输送机构,所述输送机构包括输送支架,在输送支架上安装有一工作平台,所述工作平台由上下分布的旋转平台、固定平台共同组成,在旋转平台上设置有输送带或输送辊,所述旋转平台由一旋转机构带动以固定平台的中心为旋转点进行360°旋转,所述固定平台由一水平移动机构驱动沿着输送支架进行往复移动;A conveying mechanism, the conveying mechanism includes a conveying bracket, and a working platform is installed on the conveying bracket, and the working platform is composed of a rotating platform and a fixed platform distributed up and down, and a conveyor belt or a conveying roller is arranged on the rotating platform. The rotating platform is driven by a rotating mechanism to rotate 360° with the center of the fixed platform as the rotation point, and the fixed platform is driven by a horizontal moving mechanism to reciprocate along the conveying bracket;
一横跨输送支架宽度方向两侧的龙门架,在龙门架上安装有切割刀带;A gantry spanning both sides in the width direction of the conveying support, on which a cutting knife belt is installed;
一压架,所述压架包括上压支架,该上压支架设置于输送机构上方,并从龙门架内穿过,所述上压支架由安装在龙门架上的升降机构带动进行上下升降,在上压支架上安装有若干压板,各个压板的分布方向与输送带的输送方向相垂直,相邻的压板之间留有间隙,各个压板由安装在上压支架上的随动机构带动而实现与输送带上输送的海绵进行同步运动。A pressing frame, the pressing frame includes an upper pressing bracket, the upper pressing bracket is arranged above the conveying mechanism, and passes through the gantry frame, and the upper pressing bracket is driven up and down by the lifting mechanism installed on the gantry frame, There are several pressure plates installed on the upper pressure bracket, the distribution direction of each pressure plate is perpendicular to the conveying direction of the conveyor belt, there is a gap between adjacent pressure plates, and each pressure plate is driven by the follower mechanism installed on the upper pressure bracket. It moves synchronously with the sponge conveyed on the conveyor belt.
进一步的,所述旋转机构为:在旋转平台与固定平台之间设置有一回转轴承,该回转轴承的外圈与旋转平台的底端固定,内圈与固定平台的上端相固定,所述回转轴承由回转电机驱动进行转动并带动旋转平台进行旋转,在回转轴承的圆周外侧还设置有数个呈环形状分布的支撑滚轮,在支撑滚轮中心贯穿有一支撑轴,所述支撑轴的两侧通过螺栓固定在固定平台上,所述支撑滚轮的上侧贴合旋转平台的底面,在固定平台上还设置有一容所有支撑滚轮的下部位置嵌入并悬空的凹槽。Further, the rotating mechanism is as follows: a slewing bearing is arranged between the rotating platform and the fixed platform, the outer ring of the slewing bearing is fixed to the bottom end of the rotating platform, the inner ring is fixed to the upper end of the fixed platform, and the slewing bearing It is driven by the rotary motor to rotate and drives the rotary platform to rotate. There are several support rollers distributed in the shape of a ring on the outer circumference of the slewing bearing. A support shaft runs through the center of the support roller, and the two sides of the support shaft are fixed by bolts. On the fixed platform, the upper side of the supporting roller is attached to the bottom surface of the rotating platform, and a groove is provided on the fixed platform to accommodate the lower positions of all the supporting rollers to be embedded and suspended.
进一步的,所述支撑轴与支撑滚轮之间的配合为:在支撑轴与支撑滚轮的接触处固定有一固定套,所述固定套呈阶梯状,分别为尺寸依次增大的第一阶梯段、第二阶梯段,在支撑滚轮的中部具有一贯穿支撑滚轮的阶梯状的通孔,分别为尺寸依次增大的第三阶梯段、第四阶梯段,且第三阶梯段的尺寸大于第二阶梯段的尺寸,所述支撑滚轮的第三阶梯段处位于固定套的第二阶梯段的外侧,第四阶梯段位于第一阶梯段的外侧,在支撑滚轮与固定套之间还设置有一轴承,所述轴承的内圈套装在第一阶梯段的外侧,外圈贴合第四阶梯段的内壁,轴承的一侧贴合第二阶梯段的端部,另一侧通过卡板限位固定。Further, the cooperation between the support shaft and the support roller is as follows: a fixed sleeve is fixed at the contact point between the support shaft and the support roller, and the fixed sleeve is in the shape of steps, which are respectively the first step section, the The second step section has a stepped through hole through the support roller in the middle of the support roller, which are respectively the third step section and the fourth step section whose size increases successively, and the size of the third step section is larger than the second step section The size of the section, the third stepped section of the supporting roller is located outside the second stepped section of the fixed sleeve, the fourth stepped section is located outside the first stepped section, and a bearing is also arranged between the supporting roller and the fixed sleeve, The inner ring of the bearing is fitted on the outside of the first step section, the outer ring fits against the inner wall of the fourth step section, one side of the bearing fits against the end of the second step section, and the other side is limited and fixed by a clamping plate.
进一步的,所述水平移动机构为:在输送支架的两侧具有一对沿着海绵的输送方向延伸的水平齿条,在固定平台的前后两侧均安装有一对与水平齿条相配合的水平齿轮,且任意一对水平齿轮通过一连杆连接实现联动,所述连杆由安装在固定平台上的水平移动电机驱动进行转动,并带动固定平台沿着水平齿条的延伸方向进行水平移动,在输送支架上位于两个水平齿条的外侧还设置有一水平导轨,同时在固定平台上还安装有与水平导轨相配合的水平滑块。Further, the horizontal movement mechanism is as follows: a pair of horizontal racks extending along the conveying direction of the sponge are provided on both sides of the transport bracket, and a pair of horizontal racks matched with the horizontal racks are installed on both sides of the fixed platform. gears, and any pair of horizontal gears is connected by a connecting rod to achieve linkage. The connecting rod is driven by a horizontal movement motor installed on the fixed platform to rotate, and drives the fixed platform to move horizontally along the extension direction of the horizontal rack. A horizontal guide rail is also arranged on the outer side of the two horizontal racks on the conveying bracket, and a horizontal slide block matched with the horizontal guide rail is also installed on the fixed platform.
进一步的,所述升降机构为:在龙门架一端的两侧分别安装有一竖直的升降齿条,在上压支架的两侧安装有一向外凸出的升降座,在升降座上安装有与升降齿条相啮合的升降齿轮,所述升降齿轮由安装在上压支架上的升降电机驱动进行转动,并带动上压支架沿着升降齿条的延伸方向进行上下升降,在升降座不安装升降齿轮的其余三侧还安装有升降滑块,同时在裁切装置上还安装有与升降滑块相一一配合的竖直设置的升降导轨。Further, the lifting mechanism is as follows: a vertical lifting rack is installed on both sides of one end of the gantry frame, and a lifting seat protruding outward is installed on both sides of the upper pressing bracket, and a lifting seat is installed on the lifting seat. The lifting gear is meshed with the lifting rack. The lifting gear is driven by the lifting motor installed on the upper pressure bracket to rotate, and drives the upper pressure bracket to lift up and down along the extension direction of the lifting rack. No lifting gear is installed on the lifting seat. All the other three sides of the gear are also equipped with a lifting slide block, and simultaneously on the cutting device, a vertically arranged lifting guide rail that cooperates with the lifting slide block one by one is installed.
进一步的,所述压板的底端还设置有垫板。Further, a backing plate is provided at the bottom end of the pressing plate.
进一步的,所述随动机构为:在上压支架上还安装有数对与压板相一一对应的随动导轨,所述随动导轨沿着海绵的输送方向沿着,且与裁切装置的输送带的长度相一致,在压板的两侧均安装有嵌入随动导轨内并在随动导轨内滚动的随动滚轮。Further, the follow-up mechanism is as follows: several pairs of follow-up guide rails corresponding to the pressing plate are installed on the upper pressing bracket, and the follow-up guide rails are along the conveying direction of the sponge, and are connected with the cutting device. The conveyor belts have the same length, and follower rollers embedded in and rolling in the follower guide rail are installed on both sides of the pressure plate.
进一步的,所述压板与随动滚轮之间的连接为:在压板的外侧设置有一随动座,该随动座呈阶梯状,由外向内依次为第一阶梯段、第二阶梯段、第三阶梯段,且第一阶梯段、第二阶梯段、第三阶梯段的口径依次增大,在随动滚轮的一侧具有一容随动座嵌入的凹槽,且在随动滚轮与随动座之间还设置有一轴承,所述轴承的内壁套装在随动座的第一阶梯段上,外壁贴合随动滚轮的内壁,在随动座的第二阶梯段的外侧还套装有贴合轴承的卡板,且卡板的外壁嵌入随动滚轮内,通过一螺栓依次水平穿过随动滚轮、随动座、卡板后通过螺母锁紧从而实现了随动滚轮、随动座、卡板之间的连接。Further, the connection between the pressure plate and the follower roller is as follows: a follower seat is arranged on the outside of the press plate, and the follower seat is stepped, and from outside to inside are the first step section, the second step section, the second step section, and the second step section. There are three steps, and the diameters of the first step, the second step, and the third step increase sequentially. There is a groove on one side of the follower roller to accommodate the follower seat, and between the follower roller and the follower A bearing is also arranged between the moving seats, the inner wall of the bearing is set on the first step section of the follower seat, the outer wall is fitted to the inner wall of the follower roller, and a sticker is also set on the outside of the second step section of the follower seat. The clamping plate of the bearing, and the outer wall of the clamping plate is embedded in the follower roller, and a bolt passes through the follower roller, follower seat, and clamp horizontally in turn, and then is locked by a nut to realize the follower roller, follower seat, connection between boards.
本发明的优点在于:在本发明中,将工作平台分为上下分布旋转平台与固定平台,并配合旋转机构、水平移动机构,从而实现了整个工作平台的水平移动以及旋转平台的单独旋转,从而使得海绵在输送至工作平台上后至切割后均在工作平台上完成,保证了海绵位置的稳定,而且海绵也不会接触固定平台,避免两者之间的相对摩擦而影响海绵的旋转,确保海绵的旋转切割。The advantage of the present invention is that: in the present invention, the working platform is divided into a rotating platform and a fixed platform distributed up and down, and cooperates with a rotating mechanism and a horizontal moving mechanism, thereby realizing the horizontal movement of the entire working platform and the individual rotation of the rotating platform, thereby The sponge is finished on the working platform after being transported to the working platform and after cutting, ensuring the stability of the sponge position, and the sponge will not touch the fixed platform, avoiding the relative friction between the two and affecting the rotation of the sponge, ensuring Rotary cutting of sponges.
旋转机构的设置,利用回转轴承与回转电机之间的配合来实现旋转平台的旋转,而采用数个支撑滚轮的配合,则是为了确保旋转平台旋转的稳定,避免旋转平台在旋转过程中出现倾斜的现象。The setting of the rotating mechanism uses the cooperation between the slewing bearing and the slewing motor to realize the rotation of the rotating platform, and the cooperation of several supporting rollers is used to ensure the stability of the rotating platform and avoid the tilting of the rotating platform during the rotation process. The phenomenon.
对于支撑轴与支撑滚轮之间的配合,采用阶梯状的固定套与轴承的配合,从而确保支撑滚轮的转动的顺利进行,避免支撑滚轮在转动时与支撑轴出现卡死现象,而影响到旋转平台的旋转。For the cooperation between the support shaft and the support roller, the step-shaped fixed sleeve and the bearing are used to ensure the smooth rotation of the support roller and avoid the phenomenon of the support roller being stuck with the support shaft during rotation, which will affect the rotation. The rotation of the platform.
水平移动机构的设置,利用水平齿条与水平齿轮之间的配合,实现固定平台的水平移动,再利用水平导轨与水平滑块之间的配合,确保固定平台水平移动的稳定,避免出现跑偏的现象。The setting of the horizontal movement mechanism uses the cooperation between the horizontal rack and the horizontal gear to realize the horizontal movement of the fixed platform, and then uses the cooperation between the horizontal guide rail and the horizontal slider to ensure the stability of the horizontal movement of the fixed platform and avoid deviation. The phenomenon.
通过上压支架的升降来实现压板对海绵上侧的限位,而通过随动机构的配合实现压板随着海绵的移动而移动,保证海绵在整个裁切装置上输送时,压板就能对海绵的上侧进行限位压紧,避免海绵出现跑偏的现象,确保切割的顺利进行,减少后续的二次整理,减少人工劳动。The upper side of the sponge can be limited by the pressure plate through the lifting of the upper pressure bracket, and the pressure plate can move with the movement of the sponge through the cooperation of the follow-up mechanism, so that when the sponge is transported on the entire cutting device, the pressure plate can hold the sponge Limit compression on the upper side of the sponge to avoid deviation of the sponge, ensure smooth cutting, reduce subsequent secondary finishing, and reduce manual labor.
升降机构的设置,利用升降齿轮与升降齿条的配合来实现上压支架的上下升降,而采用升降座、升降滑块及升降导轨的配合,则是为了确保上压支架上下升降的稳定,避免由于上压支架过重而出现跑偏等现象。The setting of the lifting mechanism uses the cooperation of the lifting gear and the lifting rack to realize the up and down lifting of the upper pressure bracket, and the cooperation of the lifting seat, the lifting slider and the lifting guide rail is used to ensure the stability of the up and down lifting of the upper pressure bracket and avoid Due to the overweight of the upper pressure bracket, deviation and other phenomena occur.
垫板的设置,则是由于压板一般都是采用的金属材质的,而垫板为软质材料,从而在随动的过程中,避免压板对海绵造成损伤,对海绵进行保护。The setting of the backing plate is because the pressing plate is generally made of metal, and the backing plate is a soft material, so that the sponge is prevented from being damaged by the pressing plate during the follow-up process, and the sponge is protected.
对于随动机构的设置,采用随动导轨与随动滚轮的配合实现了压板的水平移动,而压板与随动滚轮之间的连接,采用阶梯状的随动座与轴承之间的配合,确保随动滚轮与压板之间的相对位置,避免出现卡死现象,保证了压板移动的顺利进行。For the setting of the follow-up mechanism, the horizontal movement of the pressure plate is realized by the cooperation of the follow-up guide rail and the follow-up roller, and the connection between the pressure plate and the follow-up roller adopts the cooperation between the stepped follower seat and the bearing to ensure The relative position between the follow-up roller and the pressing plate avoids jamming and ensures the smooth movement of the pressing plate.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明的横环刀数控裁切装置的正视图。Fig. 1 is the front view of the horizontal ring knife numerical control cutting device of the present invention.
图2为图1的A部放大示意图。FIG. 2 is an enlarged schematic view of part A of FIG. 1 .
图3为本发明的横环刀数控裁切装置的俯视图。Fig. 3 is a top view of the horizontal ring knife numerical control cutting device of the present invention.
图4为图3的B部放大示意图。FIG. 4 is an enlarged schematic diagram of part B of FIG. 3 .
图5为本发明的输送机构的示意图。Fig. 5 is a schematic diagram of the delivery mechanism of the present invention.
图6为本发明的输送机构的侧视图。Fig. 6 is a side view of the delivery mechanism of the present invention.
图7为图6的C部放大示意图。FIG. 7 is an enlarged schematic view of part C in FIG. 6 .
具体实施方式Detailed ways
下面的实施例可以使本专业的技术人员更全面地理解本发明,但并不因此将本发明限制在所述的实施例范围之中。The following examples can enable those skilled in the art to understand the present invention more comprehensively, but the present invention is not limited to the scope of the described examples.
如图1-图7所示的一种横环刀数控裁切装置,包括A kind of horizontal ring knife CNC cutting device as shown in Figure 1-Figure 7, including
一输送机构2,输送机构2包括一输送支架21,在输送支架21上安装有一工作平台,工作平台由上下分布的旋转平台22、固定平台23共同组成,在旋转平台22上设置有输送带或输送辊24。A delivery mechanism 2, the delivery mechanism 2 includes a delivery support 21, a work platform is installed on the delivery support 21, the work platform is composed of a rotating platform 22 and a fixed platform 23 distributed up and down, and the rotating platform 22 is provided with a conveyor belt or Conveyor roller 24.
旋转平台22由一旋转机构带动以固定平台23的中心为旋转点进行360°旋转,旋转机构为:在旋转平台22与固定平台23之间设置有一回转轴承25,该回转轴承25的外圈与旋转平台22的底端固定,回转轴承25的内圈与固定平台23的上端相固定,回转轴承25的外圈由回转电机驱动进行转动并带动旋转平台22进行旋转,在回转轴承25的圆周外侧还设置有数个呈环形状分布的支撑滚轮26,在支撑滚轮26中心贯穿有一支撑轴27,支撑轴27的两侧通过螺栓固定在固定平台23上,支撑滚轮26的上侧贴合旋转平台的底面,在固定平台23上还设置有一容所有支撑滚轮26的下部位置嵌入并悬空的凹槽,该凹槽的宽度大于支撑滚轮26的宽度,凹槽的深度大于支撑滚轮26的半径,从而使得支撑滚轮26在嵌入凹槽中后,并不会凹槽任意内壁相接触,使得支撑滚轮26悬空。旋转机构的设置,利用回转轴承25与回转电机之间的配合来实现旋转平台22的旋转,而采用数个支撑滚轮26的配合,则是为了确保旋转平台22旋转的稳定,避免旋转平台22在旋转过程中出现倾斜的现象。The rotating platform 22 is driven by a rotating mechanism to rotate 360° with the center of the fixed platform 23 as the rotation point. The rotating mechanism is: a slewing bearing 25 is arranged between the rotating platform 22 and the fixed platform 23, and the outer ring of the slewing bearing 25 and the The bottom end of the rotary platform 22 is fixed, the inner ring of the slewing bearing 25 is fixed to the upper end of the fixed platform 23, and the outer ring of the slewing bearing 25 is driven by a rotary motor to rotate and drives the rotary platform 22 to rotate. Also be provided with several support rollers 26 that are distributed in the shape of a ring, a support shaft 27 runs through the center of the support roller 26, the two sides of the support shaft 27 are fixed on the fixed platform 23 by bolts, and the upper side of the support roller 26 fits the surface of the rotating platform. Bottom surface, on fixed platform 23, also be provided with the groove that the lower position of accommodating all support rollers 26 is embedded and suspended, the width of this groove is greater than the width of support roller 26, and the depth of groove is greater than the radius of support roller 26, thereby makes After the support roller 26 is embedded in the groove, it does not contact any inner wall of the groove, so that the support roller 26 is suspended. The setting of the rotating mechanism utilizes the cooperation between the slewing bearing 25 and the slewing motor to realize the rotation of the rotating platform 22, and the cooperation of several support rollers 26 is used to ensure the rotation stability of the rotating platform 22 and avoid the rotation of the rotating platform 22. Tilting occurs during rotation.
支撑轴27与支撑滚轮26之间的配合为:在支撑轴27与支撑滚轮26的接触处固定有一固定套28,该固定套28呈阶梯状,分别为尺寸依次增大的第一阶梯段、第二阶梯段,在支撑滚轮26的中部具有一贯穿支撑滚轮26的阶梯状的通孔,分别为尺寸依次增大的第三阶梯段、第四阶梯段,且第三阶梯段的尺寸大于第二阶梯段的尺寸,支撑滚轮26的第三阶梯段处位于固定套28的第二阶梯段的外侧,支撑滚轮26的第四阶梯段位于固定套28的第一阶梯段的外侧,在支撑滚轮26与固定套28之间还设置有一轴承29,轴承29的内圈套装在固定套28的第一阶梯段的外侧,轴承29的外圈贴合支撑滚轮26的第四阶梯段的内壁,轴承29的一侧贴合固定套28的第二阶梯段的端部,轴承29的另一侧通过卡板30限位固定。对于支撑轴27与支撑滚轮26之间的配合,采用阶梯状的固定套28与轴承19的配合,从而确保支撑滚轮26的转动的顺利进行,避免支撑滚轮16在转动时与支撑轴27之间出现卡死现象,而影响到旋转平台22的旋转。The cooperation between the support shaft 27 and the support roller 26 is as follows: a fixed sleeve 28 is fixed at the contact between the support shaft 27 and the support roller 26, and the fixed sleeve 28 is stepped, which are respectively the first step section, the The second step section has a stepped through hole running through the support roller 26 in the middle of the support roller 26, which are respectively the third step section and the fourth step section whose size increases successively, and the size of the third step section is larger than that of the first step section. The size of the second step section, the third step section of the support roller 26 is positioned at the outside of the second step section of the fixed sleeve 28, the fourth step section of the support roller 26 is positioned at the outside of the first step section of the fixed cover 28, and the support roller 26 and the fixed sleeve 28 are also provided with a bearing 29, the inner ring of the bearing 29 is set on the outside of the first step section of the fixed sleeve 28, and the outer ring of the bearing 29 fits the inner wall of the fourth step section of the supporting roller 26, and the bearing One side of the bearing 29 is attached to the end of the second step section of the fixing sleeve 28 , and the other side of the bearing 29 is limited and fixed by the clamping plate 30 . For the cooperation between the support shaft 27 and the support roller 26, the cooperation between the stepped fixed sleeve 28 and the bearing 19 is adopted to ensure the smooth rotation of the support roller 26, and to avoid the gap between the support roller 16 and the support shaft 27 when rotating. A stuck phenomenon occurs, which affects the rotation of the rotary platform 22 .
固定平台23由一水平移动机构驱动沿着输送支架21进行往复移动,水平移动机构为:在输送支架21的两侧具有一对沿着海绵的输送方向延伸的水平齿条31,在固定平台22的前后两侧均安装有一对与水平齿条31相配合的水平齿轮32,且任意一对水平齿轮32通过一连杆33连接实现联动,连杆33由安装在固定平台23上的水平移动电机驱动进行转动,并带动水平齿轮32在水平齿条31上滚轮,从而实现固定平台23沿着水平齿条31的延伸方向进行水平移动,在输送支架21上位于两个水平齿条31的外侧还设置有一水平导轨34,同时在固定平台23上还安装有与水平导轨34相配合的水平滑块35。水平移动机构的设置,利用水平齿条31与水平齿轮32之间的配合,实现固定平台23的水平移动,再利用水平导轨34与水平滑块35之间的配合,确保固定平台23水平移动的稳定,避免出现跑偏的现象。The fixed platform 23 is driven by a horizontal moving mechanism to reciprocate along the conveying bracket 21. The horizontal moving mechanism is as follows: a pair of horizontal racks 31 extending along the conveying direction of the sponge are provided on both sides of the conveying bracket 21. On the fixed platform 22 A pair of horizontal gears 32 matched with the horizontal rack 31 are installed on the front and rear sides of the front and back, and any pair of horizontal gears 32 is connected by a connecting rod 33 to realize linkage. Drive to rotate, and drive the horizontal gear 32 to roll on the horizontal rack 31, so as to realize that the fixed platform 23 moves horizontally along the extension direction of the horizontal rack 31, and is located outside the two horizontal racks 31 on the transport bracket 21. A horizontal guide rail 34 is provided, and a horizontal slide block 35 matched with the horizontal guide rail 34 is installed on the fixed platform 23 at the same time. The setting of the horizontal movement mechanism utilizes the cooperation between the horizontal rack 31 and the horizontal gear 32 to realize the horizontal movement of the fixed platform 23, and then utilizes the cooperation between the horizontal guide rail 34 and the horizontal slider 35 to ensure that the fixed platform 23 moves horizontally. Stable, to avoid the phenomenon of deviation.
一横跨输送支架21宽度方向两侧的龙门架1,在龙门架1上安装有切割刀带。A gantry 1 across both sides in the width direction of the conveying support 21, on which a cutting knife belt is installed.
一压架,压架包括一上压支架3,该上压支架3设置于输送机构2上方,并从龙门架1内穿过,上压支架3由安装在龙门架1上的升降机构带动进行上下升降。A pressing frame, the pressing frame includes an upper pressing bracket 3, the upper pressing bracket 3 is arranged on the top of the conveying mechanism 2, and passes through the gantry 1, the upper pressing bracket 3 is driven by the lifting mechanism installed on the gantry 1 Up and down.
升降机构为:在龙门架1一端的两侧分别安装有一竖直的升降齿条4,在上压支架3的两侧安装有一向外凸出的升降座5,在升降座5上安装有与升降齿条4相啮合的升降齿轮6,升降齿轮6由安装在上压支架3上的升降电机驱动进行转动,并带动上压支架3沿着升降齿条4的延伸方向进行上下升降,在升降座5不安装升降齿轮6的其余三侧还安装有升降滑块7,同时在裁切装置上还安装有与升降滑块7相一一配合的竖直设置的升降导轨8,采用三组升降滑块7及升降导轨8的配合,从而确保了上压支架3上下升降的稳定。升降机构的设置,利用升降齿轮6与升降齿条4的配合来实现上压支架3的上下升降,而采用升降座5、升降滑块6及升降导轨8的配合,则是为了确保上压支架3上下升降的稳定,避免由于上压支架3过重而出现跑偏等现象。The lifting mechanism is as follows: a vertical lifting rack 4 is respectively installed on both sides of one end of the gantry frame 1, and an outwardly protruding lifting seat 5 is installed on both sides of the upper pressing bracket 3. The lifting gear 6 that is meshed with the lifting rack 4, the lifting gear 6 is driven by the lifting motor installed on the upper pressure bracket 3 to rotate, and drives the upper pressure bracket 3 to lift up and down along the extension direction of the lifting rack 4. Seat 5 is not equipped with lift gear 6 and the remaining three sides are also equipped with lift slider 7, and simultaneously on the cutting device, vertically arranged lift guide rails 8 that cooperate with lift slide block 7 are installed. The cooperation of the slide block 7 and the lifting guide rail 8 ensures the stability of the up-and-down lifting of the upper pressing bracket 3 . The setting of the lifting mechanism utilizes the cooperation of the lifting gear 6 and the lifting rack 4 to realize the up and down lifting of the upper pressing bracket 3, and the cooperation of the lifting seat 5, the lifting slider 6 and the lifting guide rail 8 is used to ensure that the upper pressing bracket 3 Stable up and down lifting, avoiding deviation due to the overweight of the upper pressing bracket 3.
在上压支架3上安装有若干压板9,各个压板9的分布方向与输送带2的输送方向相垂直,相邻的压板9之间留有间隙,采用这种带有间隙分布的多个压板9的形式,一是为了能够避让裁切装置上的某些部件,二也是为了能够确保压板9压紧海绵,避免压板9与海绵之间出现相对运动,各个压板9由安装在上压支架3上的随动机构带动而实现与输送带2上输送的海绵进行同步运动。A number of pressure plates 9 are installed on the upper pressure bracket 3, the distribution direction of each pressure plate 9 is perpendicular to the conveying direction of the conveyor belt 2, and there are gaps between adjacent pressure plates 9, and the multiple pressure plates with gap distribution are adopted. 9, one is to avoid some parts on the cutting device, and the other is to ensure that the pressing plate 9 compresses the sponge to avoid relative movement between the pressing plate 9 and the sponge. Each pressing plate 9 is installed on the upper pressing bracket 3 Driven by the follow-up mechanism on the conveyor belt 2, it can move synchronously with the sponge conveyed on the conveyor belt 2.
随动机构为:在上压支架3上还安装有数对与压板9相一一对应的随动导轨11,随动导轨11沿着海绵的输送方向沿着,且随动导轨11的长度与裁切装置的输送带2的长度相一致,在压板9的两侧均安装有嵌入随动导轨11内并在随动导轨11内滚动的随动滚轮12。The follow-up mechanism is: on the upper pressing bracket 3, several pairs of follow-up guide rails 11 corresponding to the pressing plate 9 are installed, and the follow-up guide rail 11 is along the conveying direction of the sponge, and the length of the follow-up guide rail 11 is the same as that of the cutting board. The length of the conveyor belt 2 of the cutting device is consistent, and both sides of the pressing plate 9 are equipped with a follower roller 12 embedded in the follower guide rail 11 and rolling in the follower guide rail 11.
压板9与随动滚轮12之间的连接为:在压板9的外侧设置有一随动座13,该随动座13呈阶梯状,由外向内依次为第一阶梯段、第二阶梯段、第三阶梯段,且第一阶梯段、第二阶梯段、第三阶梯段的口径依次增大,在随动滚轮12的一侧具有一容随动座13嵌入的凹槽,且在随动滚轮12与随动座13之间还设置有一轴承14,轴承14的内壁套装在随动座13的第一阶梯段上,轴承14的外壁贴合随动滚轮12的内壁,在随动座13的第二阶梯段的外侧还套装有贴合轴承的卡板15,且卡板15的外壁嵌入随动滚轮12内,卡板15的设置则是为了对轴承14进行限位,避免其出现偏移的现象,通过一螺栓16依次水平穿过随动滚轮12、随动座14、卡板9后通过螺母17锁紧从而实现了随动滚轮12、随动座14、卡板9之间的连接,在随动滚轮12上具有容螺栓16穿过的通孔,且该通孔的尺寸大于螺栓16的尺寸小于轴承的直径。压板9与随动滚轮12之间的连接,采用阶梯状的随动座13与轴承14之间的配合,确保随动滚轮12与压板9之间的相对位置,避免出现卡死现象,保证了压板移动的顺利进行。The connection between the pressure plate 9 and the follower roller 12 is as follows: a follower seat 13 is arranged on the outside of the press plate 9, and the follower seat 13 is stepped, and from outside to inside are the first step section, the second step section, and the second step section. There are three steps, and the diameters of the first step, the second step, and the third step increase sequentially, and there is a groove on the side of the follower roller 12 for the embedding of the follower seat 13, and on the follower roller 12 and the follower 13 are also provided with a bearing 14, the inner wall of the bearing 14 is sleeved on the first step section of the follower 13, the outer wall of the bearing 14 fits the inner wall of the follower roller 12, and the inner wall of the follower 13 The outer side of the second step section is also fitted with a clamping plate 15 that fits the bearing, and the outer wall of the clamping plate 15 is embedded in the follower roller 12. The setting of the clamping plate 15 is to limit the position of the bearing 14 and avoid its deviation. In order to realize the connection between the follower roller 12, the follower seat 14 and the clamp plate 9, a bolt 16 horizontally passes through the follower roller 12, follower seat 14, and clamp 9 and then is locked by a nut 17. , On the follower roller 12, there is a through hole through which the bolt 16 passes, and the size of the through hole is larger than the size of the bolt 16 and smaller than the diameter of the bearing. The connection between the pressure plate 9 and the follower roller 12 adopts the cooperation between the stepped follower seat 13 and the bearing 14 to ensure the relative position between the follower roller 12 and the pressure plate 9, avoiding the jamming phenomenon, and ensuring The platen moves smoothly.
在压板9的底端还设置有垫板10。对于压板底端的垫板10的设置,则是由于压板9一般都是采用的金属材质的,而垫板10为软质材料,从而在随动的过程中,避免压板9对海绵造成损伤,对海绵进行保护。A backing plate 10 is also provided at the bottom end of the pressing plate 9 . For the setting of the backing plate 10 at the bottom of the pressing plate, it is because the pressing plate 9 is generally made of metal, and the backing plate 10 is a soft material, so that the pressing plate 9 is prevented from causing damage to the sponge during the follow-up process. Sponge for protection.
工作原理:在进行工作时,将待切割的海绵放置在旋转平台22上,根据海绵的高度,由人工控制升降电机驱动上压机架3向下运动,直至压板9压在海绵上,升降电机停止工作,然后由水平电机驱动连杆33转动,从而带动固定平台沿着水平齿条31进行水平移动,而固定平台23的移动也会带动旋转平台22的水平移动,即实现了海绵的输送,在海绵移动的过程中,由于压板9的两侧是通过移动滚轮12支承在随动导轨11上的,由于移动滚轮12与随动导轨11的摩擦力小于压板9与海绵之间的相对摩擦力,因此,压板9会随着海绵的移动沿着随动导轨11的延伸方向进行移动,即海绵在输送时,压板9会一直保持着对海绵的压紧,当海绵输送至裁切刀带位置处,回转电机开始工作,驱动旋转平台22进行360°自由旋转,同时固定平台23在水平电机的作用下进行往复运动,从而实现来对海绵的旋转切割,在切割结束后,旋转平台22在回转电机的作用回复原位后停止转动,再由水平电机驱动带动整个工作平台进行水平移动,将切割好的海绵送出,并在送出后,升降电机再驱动上压机架3上行,工作平台回到进料处,等待下一个海绵。Working principle: When working, put the sponge to be cut on the rotating platform 22, and according to the height of the sponge, the lifting motor is manually controlled to drive the upper pressing frame 3 to move downward until the pressing plate 9 is pressed on the sponge, and the lifting motor Stop working, then drive the connecting rod 33 to rotate by the horizontal motor, thereby driving the fixed platform to move horizontally along the horizontal rack 31, and the movement of the fixed platform 23 will also drive the horizontal movement of the rotating platform 22, which realizes the transportation of the sponge. During the moving process of the sponge, since both sides of the pressing plate 9 are supported on the follow-up guide rail 11 by the moving roller 12, the frictional force between the moving roller 12 and the follow-up guide rail 11 is smaller than that between the press plate 9 and the sponge. Therefore, the pressing plate 9 will move along the extension direction of the follower guide rail 11 along with the movement of the sponge, that is, when the sponge is being transported, the pressing plate 9 will always keep pressing the sponge, and when the sponge is transported to the position of the cutting knife belt At the position, the rotary motor starts to work, driving the rotary platform 22 to freely rotate 360°, and at the same time, the fixed platform 23 reciprocates under the action of the horizontal motor, thereby realizing the rotary cutting of the sponge. After the cutting is completed, the rotary platform 22 is rotating After the function of the motor returns to the original position, it stops rotating, and then the horizontal motor drives the entire working platform to move horizontally, and sends out the cut sponge. After sending out, the lifting motor drives the upper pressing frame 3 to go up, and the working platform returns Infeed, waiting for the next sponge.
本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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Application publication date: 20191025 |