CN103786180B - A kind of full-automatic sponge cutting machine - Google Patents
A kind of full-automatic sponge cutting machine Download PDFInfo
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- CN103786180B CN103786180B CN201210431207.5A CN201210431207A CN103786180B CN 103786180 B CN103786180 B CN 103786180B CN 201210431207 A CN201210431207 A CN 201210431207A CN 103786180 B CN103786180 B CN 103786180B
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Abstract
The present invention relates to a kind of full-automatic sponge cutting machine, it is made up of rotary table, rotary table base, raw material platform, raw material platform base, finished product workbench, finished product table base, track, portal frame, hold down gag, frame etc., rotary table is arranged on rotary table base, portal frame is arranged in track, and hold down gag is arranged in frame；Finished product workbench is arranged on finished product table base；Raw material platform base is provided with raw material platform；Rotary table base is arranged in frame；Track is connected with frame；Facilitate the input of raw material owing to being provided with raw material platform, make the cutting of whole sponge define continuous productive process；Being easy to the movement of portal frame owing to being provided with track, enable to carry out the cutting segmentation of sponge, make the breadth of processing increase, after the most disposably moving, the cutting number of sponge increases, and substantially increases operating efficiency.
Description
Technical field
The present invention relates to a kind of equipment that sponge is processed, specifically a kind of full-automatic sponge cutting machine.
Background technology
Through retrieving relevant patent document, the most not yet retrieve the full-automatic sponge cutting machine identical with present configuration.
Existing sponge cutting machine typically takes portal frame to maintain static, and workbench rotates and moves back and forth to realize cutting sponge
Cut, owing to the reason of its structure can only process the sponge of small breadth, the processing of large format sponge is then needed workman ceaselessly
Sponge brings up to workbench, moves down workbench again and realize after cutting so that the labour intensity of workman is very big, and production efficiency is low,
Though seeing the sponge having portal frame movable type sponge cutting machine also can process large format, but due to this kind equipment can only work sheet one-dimensional
The sponge of degree structure, and after the first operation process finishing, also need to a dead lift just can carry out secondary operations, it is therefore necessary to
Existing sponge cutting machine is improved, with the production needs of satisfied reality.
Summary of the invention
The invention aims to provide a kind of improvement on the basis of existing sponge cutting machine, it is achieved sponge cutting processing
Full-automation, has rational in infrastructure, a kind of full-automatic sponge cutting machine that processing breadth is big.
Being technically characterized in that of the present invention can be designed on the basis of sponge is carried out Continuous maching by rotating work in consideration
Station, rotary table base, raw material platform, raw material platform base, finished product workbench, finished product table base, track, portal frame,
A kind of full-automatic sponge cutting machine of knife rest, hold down gag, frame, control part composition, rotary table is arranged on rotation work
On station base, portal frame is arranged in track, and hold down gag is arranged in frame；Finished product workbench is arranged on finished product workbench
On base；Raw material platform base is provided with raw material platform；Rotary table base is arranged in frame；Track is connected with frame；Institute
The control part stated controls rotary table rotary motion, raw material platform around spot wobble, a finished product work respectively for using digital control system
The control system that station moves horizontally, portal frame moves horizontally, knife rest moves up and down and each several part is coordinated.
Described rotary table is the workbench that can rotate on rotary table base.
The described translation conveyer belt apparatus that raw material platform is an object.
Described raw material platform base is made up of support body, lowering or hoisting gear, and lowering or hoisting gear is arranged on one end of support body, and and raw material
One end of platform be connected, support body is connected by the other end of hinge with raw material platform, make raw material platform under the effect of lowering or hoisting gear around
The hinge of support body swings up and down.
Described finished product workbench is a workbench that can move horizontally at finished product table base.
Described track is made up of guide rail, Timing Belt, driving motor, power transmission shaft, belt wheel, and belt wheel is arranged on power transmission shaft,
Timing Belt is arranged on driving motor, belt wheel, and Timing Belt is connected with portal frame, drives portal frame edge under the effect driving motor
Guide rail moves horizontally.
The motor that drives in described track is the driving means that stepper motor is constituted.
Described knife rest is a cutter sweep that can make to move up and down on portal frame.
Described hold down gag is made up of guide rod, pressing plate, and pressing plate is arranged on guide rod and can move up and down along guide rod.
During work, being positioned on raw material platform by sponge to be processed, start power supply, sponge carries under the effect of raw material platform
To rotary table, portal frame moves along track under the effect of power, the position set by arrival, and knife rest drives and cuts
Cutter carries out cutting section to sponge, and cutting knife can be that straight segments can also be for curve segmentation to the cutting section of sponge.When one
After Duan Haimian completion of processing, under the effect of power set, portal frame is moved to next position, carry out cutting the most again and add
Work.Rotary table is that the shape to sponge to be processed, position are easy to when needing to be processed rotate and arrange；When rotating work
After sponge overall processing in station, under the effect of rotary table upper conveyor belt, finished product is to finished product movable workbench,
The finished product processed now is made to move to finished product workbench；When finished product moves to finished product workbench by finished product workbench defeated
The end that finished product is moved to workbench by the conveying sending band is packed.Timing Belt and driving means it is provided with, its mesh in track
Be easy for promote portal frame move and arrange.Raw material platform base is provided with lowering or hoisting gear, its objective is to be easy to rotary work
Arrange during the rotation of platform；When rotary table needs to rotate, the liter on raw material platform base under the effect controlling parts
Control raw material platform hinge in frame is carried out swing and dips, so that rotary table rotates by falling unit.
It is an advantage of the current invention that: facilitate the input of raw material owing to being provided with raw material platform, make the cutting of whole sponge
Define continuous productive process；Owing to being provided with finished product workbench, so that finished product is carried, it is simple to packaging；Owing to being provided with track just
In the movement of portal frame, so that the cutting to sponge can be carried out in segmentation, the breadth of processing is made to increase, the most disposable mobile
The cutting number of rear sponge increases, and substantially increases operating efficiency；Due to the swing knot that raw material platform and raw material platform base are
Configuration formula, so that raw material platform entirety can swing, facilitates the rotation of rotary table；Owing to being provided with hold down gag, from
And displacement is less likely to occur sponge when sponge is cut, the sponge quality of processing is made to significantly improve；Owing to using digital control system control
The rotation of rotary table processed, raw material platform are around the swing of fulcrum, raw material, the movement of finished product and the coordination of each several part so that work
Efficiency significantly improves；Due to rational in infrastructure, automaticity is high, so there being the biggest practical and popularizing value.
Attached explanation
Below with reference to accompanying drawing, the present invention is conducted further description:
Accompanying drawing 1 is the structural representation of a kind of full-automatic sponge cutting machine of the present invention；
Accompanying drawing 2 is the structural representation along accompanying drawing 1 A-A section；
Accompanying drawing 3 is that the B of accompanying drawing 1 is to structural representation；
Accompanying drawing 4 is the partial structurtes schematic diagram of accompanying drawing 2.
Detailed description of the invention
Referring to the drawings 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, a kind of full-automatic sponge cutting machine of the present invention is by rotary table
1, rotary table base 2, raw material platform 3, raw material platform base 4, finished product workbench 5, finished product table base 6, track 7, gantry
Frame 8, knife rest 9, hold down gag 10, frame 11, control part 12 form, and rotary table 1 is arranged on rotary table base 2
On, described rotary table 1 is the workbench that can rotate on rotary table base 2；Portal frame 8 is arranged in track 7,
Described track 7 is made up of guide rail 71, Timing Belt 72, driving motor 73, power transmission shaft 74, belt wheel 75, and belt wheel 75 is arranged on transmission
On axle 74, Timing Belt 72 is arranged on driving motor 73, belt wheel 75, and Timing Belt 72 is connected with portal frame 8, is driving motor 73
Effect is lower drives portal frame 8 to move horizontally along guide rail 71, and the motor 73 that drives in described track 7 is driving that stepper motor is constituted
Dynamic device；Hold down gag 10 is arranged in frame 11, and described hold down gag 10 is made up of guide rod 101, pressing plate 102, pressing plate 102
It is arranged on guide rod 101 and can move up and down along guide rod 101；Finished product workbench 5 is arranged on finished product table base 6, described
Finished product workbench 5 be a workbench that can move horizontally at finished product table base 6；Raw material platform base 4 is provided with former
Material platform 3, the described translation conveyer belt apparatus that raw material platform 3 is an object, described raw material platform base 4 is by support body 41, lifting
Device 42 forms, and lowering or hoisting gear 42 is arranged on one end of support body 41, and is connected with one end of raw material platform 3, and support body 41 passes through hinge
Be connected with the other end of raw material platform 3, make raw material platform 3 under the effect of lowering or hoisting gear 42 around support body 41 hinge make on the bottom
Dynamic；Rotary table base 2 is arranged in frame 11；Track 7 is connected with frame 11；Described control part 12 is for using numerical control
System controls rotary table 1 rotary motion respectively, raw material platform 3 moves horizontally around spot wobble, finished product workbench 5, portal frame 8
Move horizontally, knife rest 9 moves up and down and the control system of each several part coordination, and described knife rest 9 is one and can make on portal frame 8
The cutter sweep moved up and down.
Claims (9)
1. a full-automatic sponge cutting machine, it is by rotary table (1), rotary table base (2), raw material platform (3), raw material
Platform base (4), finished product workbench (5), finished product table base (6), track (7), portal frame (8), knife rest (9), hold down gag
(10), frame (11), control part (12) composition, it is characterised in that: rotary table (1) is arranged on rotary table base
(2), on, portal frame (8) is arranged in track (7), and hold down gag (10) is arranged in frame (11)；Finished product workbench (5) is arranged
On finished product table base (6)；Raw material platform base (4) is provided with raw material platform (3)；Rotary table base (2) is arranged on
In frame (11)；Track (7) is connected with frame (11)；Described control part (12) controls to rotate for using digital control system respectively
Workbench (1) rotary motion, raw material platform (3) around spot wobble, finished product workbench (5) moves horizontally, portal frame (8) level is moved
Control system dynamic, that knife rest (9) moves up and down and each several part is coordinated.
The full-automatic sponge cutting machine of one the most according to claim 1, it is characterised in that: described rotary table (1)
For the workbench that above can rotate at rotary table base (2).
The full-automatic sponge cutting machine of one the most according to claim 1, it is characterised in that: described raw material platform (3) is one
The translation conveyer belt apparatus of individual object.
The full-automatic sponge cutting machine of one the most according to claim 1, it is characterised in that: described raw material platform base (4)
Being made up of support body (41), lowering or hoisting gear (42), lowering or hoisting gear (42) is arranged on one end of support body (41), and with raw material platform (3)
One end is connected, and support body (41) is connected by the other end of hinge with raw material platform (3), makes raw material platform (3) in lowering or hoisting gear (42)
Effect under swing up and down around the hinge of support body (41).
The full-automatic sponge cutting machine of one the most according to claim 1, it is characterised in that: described finished product workbench (5)
It it is a workbench that can move horizontally on finished product table base (6).
The full-automatic sponge cutting machine of one the most according to claim 1, it is characterised in that: described track (7) is by guide rail
(71), Timing Belt (72), drive motor (73), power transmission shaft (74), belt wheel (75) composition, belt wheel (75) is arranged on power transmission shaft (74)
On, Timing Belt (72) is arranged on driving motor (73), belt wheel (75), and Timing Belt (72) is connected with portal frame (8), is driving electricity
Portal frame (8) is driven to move horizontally along guide rail (71) under the effect of machine (73).
The full-automatic sponge cutting machine of one the most according to claim 5, it is characterised in that: driving in described track (7)
Dynamic motor (73) is the driving means that stepper motor is constituted.
The full-automatic sponge cutting machine of one the most according to claim 1, it is characterised in that: described knife rest (9) is one
The cutter sweep that moves up and down can be above made at portal frame (8).
The full-automatic sponge cutting machine of one the most according to claim 1, it is characterised in that: described hold down gag (10) by
Guide rod (101), pressing plate (102) form, and pressing plate (102) is arranged on guide rod (101) and above and can move up and down along guide rod (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210431207.5A CN103786180B (en) | 2012-11-02 | 2012-11-02 | A kind of full-automatic sponge cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210431207.5A CN103786180B (en) | 2012-11-02 | 2012-11-02 | A kind of full-automatic sponge cutting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103786180A CN103786180A (en) | 2014-05-14 |
| CN103786180B true CN103786180B (en) | 2016-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210431207.5A Active CN103786180B (en) | 2012-11-02 | 2012-11-02 | A kind of full-automatic sponge cutting machine |
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| Country | Link |
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| CN (1) | CN103786180B (en) |
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| CN105108779B (en) * | 2015-09-02 | 2017-03-29 | 南通牧野机械有限公司 | A kind of turntable with built-in drive mechanism |
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| CN105328733A (en) * | 2015-11-27 | 2016-02-17 | 南通恒康数控机械有限公司 | Continuous operation platform of rotary-table sponge cutting machine |
| CN107283504A (en) * | 2017-06-15 | 2017-10-24 | 南通恒康数控机械股份有限公司 | A kind of synchronous pre-pressing system of cutting cloth |
| CN107253225B (en) * | 2017-08-08 | 2023-12-29 | 南通牧野机械有限公司 | The method comprises the following steps of: sponge cutting machine |
| CN108000578A (en) * | 2017-11-30 | 2018-05-08 | 无锡市军豪复合材料有限公司 | A kind of efficient sponge production and processing device |
| CN109892893B (en) * | 2019-01-11 | 2021-03-26 | 海宁卡雷诺家私有限公司 | Production process of electric sofa bed with memory function |
| CN110370362A (en) * | 2019-08-05 | 2019-10-25 | 南通宏昇机械配件有限公司 | A kind of horizontal cutting ring numerical control cutting means |
| CN114523500B (en) * | 2022-01-26 | 2022-11-15 | 浙江敏宇新材料股份有限公司 | Positioning, cutting and trimming device and trimming method for case and bag processing |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5299483A (en) * | 1993-02-26 | 1994-04-05 | Sunkist Chemical Machinery Ltd. | Cutting apparatus for foam sponges having irregular contours |
| DE19749458A1 (en) * | 1997-11-10 | 1999-05-12 | Carpenter Gmbh | Profile cutting machine, especially for foamed material |
| CN101284383A (en) * | 2007-04-14 | 2008-10-15 | 缪仪 | Numerical control sponges cutting machine |
| CN201168979Y (en) * | 2008-02-04 | 2008-12-24 | 南通恒康数控机械有限公司 | Swivel table of numerical control cutter sponge |
| CN202964718U (en) * | 2012-11-02 | 2013-06-05 | 南通牧野机械有限公司 | Fully-automatic sponge cutter |
-
2012
- 2012-11-02 CN CN201210431207.5A patent/CN103786180B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5299483A (en) * | 1993-02-26 | 1994-04-05 | Sunkist Chemical Machinery Ltd. | Cutting apparatus for foam sponges having irregular contours |
| DE19749458A1 (en) * | 1997-11-10 | 1999-05-12 | Carpenter Gmbh | Profile cutting machine, especially for foamed material |
| CN101284383A (en) * | 2007-04-14 | 2008-10-15 | 缪仪 | Numerical control sponges cutting machine |
| CN201168979Y (en) * | 2008-02-04 | 2008-12-24 | 南通恒康数控机械有限公司 | Swivel table of numerical control cutter sponge |
| CN202964718U (en) * | 2012-11-02 | 2013-06-05 | 南通牧野机械有限公司 | Fully-automatic sponge cutter |
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|---|---|
| CN103786180A (en) | 2014-05-14 |
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