CN105108818B - Sponge product line device and its technique of processing sponge are processed in variation automatically - Google Patents
Sponge product line device and its technique of processing sponge are processed in variation automatically Download PDFInfo
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- CN105108818B CN105108818B CN201510552238.XA CN201510552238A CN105108818B CN 105108818 B CN105108818 B CN 105108818B CN 201510552238 A CN201510552238 A CN 201510552238A CN 105108818 B CN105108818 B CN 105108818B
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- sponge
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- excision forming
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Abstract
The present invention relates to sponge product line device and its technique of processing sponge are processed in a kind of variation automatically.It includes control chamber, charging shaped compartment mechanism, transport establishment, abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism, charging shaped compartment mechanism is contained in transport establishment side, transport establishment's opposite side is equipped with equipped with some groups of abnormity cutting mechanisms and some groups of sections and vertical cutter excision forming mechanism, described abnormity cutting mechanism linear array is installed, described section and vertical cutter excision forming mechanism linear array are installed, some groups of described abnormity cutting mechanisms are together with some groups are cut into slices and vertical cutter excision forming mechanism is arranged side by side, control chamber passes through holding wire and connects charging shaped compartment mechanism respectively, transport establishment, abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism.Advantage is reasonable in design ingenious, compact conformation, automatization's feeding processing discharging, saves manpower, processing technique saves raw material, greatly improves production efficiency.
Description
Technical field
The present invention relates to sponge manufacture field is and in particular to a kind of variation is automatically processed sponge product line device and its added
The technique of work sponge.
Background technology
It is all blank raw material being divided into mono- piece of 3m during sponge processing in the past, convenient transport, but waste material during processing, because
Blank processing mattress for 3m only needs to 2.9m, thus can waste raw material, and present sponge processing is all small lot processing
Produce, the production line being all single at present produced, production and processing thickness mattress, just can only the thick mattress of production and processing, bad
Process thin seat cushion etc., or the only thin seat cushion of production and processing, bad processing thickness mattress it is impossible to meet small lot variation processing, and
And current processing needs artificial loading, feeding and discharging are transported, and waste a large amount of labour forces.
Nantong Mu Ye Machinery Co., Ltd. disclose a kind of rotatable section and can sub-material discharging conveying sponge pingqie machine, public
Open (bulletin) number：CN104772785A.A kind of rotatable section and can sub-material discharging conveying sponge pingqie machine, it includes machine
Frame, workbench, knife box, blade, drive shaft, pull bar, pivoted arm, rotating mechanism, frame is arranged on workbench both sides, and knife box is arranged on
Frame lower end, blade is contained in knife box, and knife box two ends are fixedly mounted on frame lower end by rotating mechanism, and rotating mechanism upper end is even
It is connected to pivoted arm, drive shaft is arranged on frame upper end, drive shaft side connects motor, drive shaft upper end is provided with pivoted arm, drive
Moving axis upper end pivoted arm is connected by pull bar with the pivoted arm of rotating mechanism upper end.
Nantong Mu Ye Machinery Co., Ltd. is open (bulletin) number：CN103786180A, a kind of full-automatic sponge cutting machine, it
By rotary table, rotary table base, raw material platform, raw material platform base, finished product workbench, finished product table base, track,
Portal frame, hold down gag, frame etc. form, and rotary table is arranged on rotary table base, and portal frame is arranged on track
On, hold down gag is arranged in frame；Finished product workbench is arranged on finished product table base；Raw material platform base is provided with former
Material platform；Rotary table base is arranged in frame；Track is connected with frame；Due to being provided with raw material platform thus facilitating raw material
Input, makes the cutting of whole sponge define line production；It is easy to the movement of portal frame due to being provided with track, make sponge is cut
Cut and can segmentation carry out, so that the breadth of processing is increased, after disposably moving, the cutting number of sponge increases, and substantially increases simultaneously
Work efficiency.
Nantong Mu Ye Machinery Co., Ltd. is open (bulletin) number：CN204431352U, a kind of numerical control with press-roller device is cut out
Cut machine.It includes frame, workbench, gate frame, and frame upper end is pressed equipped with workbench, workbench middle upper part and two side positions
Equipped with gate frame, between the gate frame that it is characterized in that workbench middle upper part, press-roller device is installed.Advantage is design letter
Single, easy to use, the design of press-roller device enables sponge somewhat to compress both sides in cutting, and the line style of cutting will not change,
Ensure that cutting meets the requirements, substantially increase work efficiency, meet market demand.
Nantong Mu Ye Machinery Co., Ltd. is open (bulletin) number：CN204430448U, a kind of digital controlled guillotine.It includes work
Station base, workbench, gate frame, cutting mechanism and rotatable controlling organization, table base upper end is equipped with workbench, work
Equipped with coasting mechanism between station and table base, gate frame lower end is contained in workbench both sides, and gate frame both sides correspond to
Cutting mechanism is installed, equipped with slide rail between gate frame and cutting mechanism, it is left that rotatable controlling organization is arranged on gate frame
Side, equipped with control device, driving means and chiller inside the support arm of gate frame both sides.Advantage be design simply skilful
Wonderful, rational in infrastructure compact, it is little to occupy space, easy to operate, saves device production cost, greatly improves device work efficiency.
Content of the invention
In order to solve the above problems, the present invention proposes a kind of variation and automatically processes sponge product line device and its processing
The technique of sponge, reasonable in design ingenious, compact conformation, automatization's feeding processing discharging, save manpower, processing technique is saved former
Material, greatly improves production efficiency.
In order to reach foregoing invention purpose, the present invention proposes technical scheme below：
Variation automatically processes sponge product line device, it include control chamber, charging shaped compartment mechanism, transport establishment,
Abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism, charging shaped compartment mechanism is contained in transport establishment side, fortune
, equipped with equipped with some groups of abnormity cutting mechanisms and some groups of sections and vertical cutter excision forming mechanism, described is different for transfer mechanism opposite side
Shape cutting mechanism linear array is installed, and described section and vertical cutter excision forming mechanism linear array are installed, described some groups
Together with some groups are cut into slices and vertical cutter excision forming mechanism is arranged side by side, control chamber is connected respectively by holding wire for abnormity cutting mechanism
Tap into material shaped compartment mechanism, transport establishment, abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism.
Described charging shaped compartment mechanism includes feed conveyor belt, discharge belt, sponge shaped compartment mechanism, transition
Conveyer belt, feed conveyor belt is contained in discharge belt front end, and sponge division mechanism is contained in above discharge belt front end and both sides,
Discharge belt rear end is equipped with transition belt.
Described transport establishment includes conveying track, travelling bogie, and travelling bogie is contained in conveying track by four guide wheels
On, conveying track is arranged on charging shaped compartment mechanism right-hand member and cuts into positioned at abnormity cutting shaping mechanism and section and vertical cutter
The left end of type mechanism.
Described abnormity cutting shaping mechanism include prepare conveyer belt, rotatable feeding workbench, abnormity cutting mechanism and
Molding discharge belt, prepares conveyer belt and is contained in rotatable feeding workbench front end, rotatable feeding workbench rear end is equipped with one-tenth
Type discharge belt, abnormity cutting mechanism is contained in rotary table upper end and both sides.
Described section and vertical cutter excision forming mechanism include preparing conveyer belt, sponge slicing mechanism, the cutting of sponge vertical cutter
Shaping mechanism, sponge slicing mechanism includes cut into slices workbench, slicing mechanism, feeding distribution mechanism and transition lifting platform, workbench of cutting into slices
It is contained in preparation conveyer belt rear end, slicing mechanism is contained in section workbench upper end and both sides, feeding distribution mechanism is contained on section workbench
Fang Houduan, transition lifting platform is contained in section workbench rear end；Sponge vertical cutter excision forming mechanism includes cutting shape workbench, vertical cutter is cut
Cutting mill structure and discharging lifting platform, cut shape workbench and are contained in transition lifting platform rear end, cut above shape workbench and both sides are equipped with vertical cutter
Cutting mechanism, cuts shape workbench rear end equipped with discharging lifting platform.
A kind of technique automatically processing sponge product line device processing sponge using variation, is characterized in particular in following steps：
1) first the sponge overall maximum utilizationization preprocessing computer design of raw material 70m, pre-designed for raw material sponge one-tenth
Polylith, each piece is all designed according to product size；
2) raw material sponge is put in the feed conveyor belt of charging shaped compartment mechanism, conveys processed product design length
Or the contour shape overlooked, is divided into sponge (blank) semi-finished product of needs, discharge belt send by sponge division mechanism
To on transition belt, transition belt is delivered to blank on travelling bogie, and travelling bogie is according to design instruction sponge blank
Deliver in the abnormity cutting shaping mechanism specified or section and vertical cutter excision forming mechanism, the conveying of feed conveyor belt continuation simultaneously is former
Material sponge, splits in charging shaped compartment mechanism according to next Design and Machining product length, then sends finger by control chamber
Make to travelling bogie, the sponge blank split being delivered to and be processed in next corresponding mechanism, charging shaped compartment mechanism continues
According to instruction, raw material sponge is split, travelling bogie works repeatedly according to instruction；
3), after sponge blank is transported in abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism, first it is placed on
Prepare, on conveyer belt, abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism there is no Product processing, prepare transmission
Band will convey sponge blank in the past, is processed；Prepare there is sponge blank on conveyer belt, travelling bogie will be sea simultaneously
Other are delivered to by MIAOMAO base does not have on the preparation conveyer belt of sponge blank, all of preparation conveyer belt has sponge blank, then transports
Defeated dolly wait for signal instruction be given preparation conveyer belt on there is no sponge blank, sponge blank transferring pass by；
4) last sponge blank passes through abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism processed is good
Product discharge.
It is an advantage of the invention that reasonable in design ingenious, compact conformation, automatization's feeding processing discharging, save manpower, processing
Technique saves raw material, greatly improves production efficiency.Present invention process is utilized using overall raw material design, reduces waste material and produces, subtracts
Few cost.
Brief description
Fig. 1 is the schematic diagram of the present invention.
Fig. 2 is the schematic diagram of the charging shaped compartment mechanism of the present invention.
Fig. 3 is the schematic diagram of the transport establishment of the present invention.
Fig. 4 is the schematic diagram of the abnormity cutting shaping mechanism of the present invention.
Fig. 5 is the section of the present invention and the schematic diagram of vertical cutter excision forming mechanism.
Specific embodiment
Introduce in order to the present invention is further described, to introduce with reference to Figure of description：
Referring to the drawings 1, variation processes sponge product line device automatically, and it includes control chamber, charging shaped compartment mechanism
1st, transport establishment 2, abnormity cutting shaping mechanism 3 and section and vertical cutter excision forming mechanism 4, charging shaped compartment mechanism 1 is contained in
Transport establishment 2 side, transport establishment 2 opposite side is cut equipped with equipped with some groups of abnormity cutting mechanisms 3 and some groups of sections and vertical cutter
Cut shaping mechanism 4, described abnormity cutting mechanism 3 linear array installation, described section and vertical cutter excision forming mechanism 4 straight line
Arrangement is installed, and some groups of described abnormity cutting mechanisms 3 and some groups of sections and vertical cutter excision forming mechanism 4 are arranged side by side one
Rise, control chamber passes through holding wire and connects charging shaped compartment mechanism 1, transport establishment 2, abnormity cutting shaping mechanism 3 respectively and cut
Piece and vertical cutter excision forming mechanism 4.
Fig. 2, described charging shaped compartment mechanism 1 includes feed conveyor belt 11, discharge belt 12, sponge shaped compartment
Mechanism 13, transition belt 14, feed conveyor belt 11 is contained in discharge belt 12 front end, and sponge division mechanism 13 is contained in discharging and passes
Send above band 12 front ends and both sides, discharge belt 12 rear end is equipped with transition belt 14.
Fig. 3, described transport establishment 2 includes conveying track 21, travelling bogie 22, and travelling bogie 22 passes through four guide wheel dresses
On conveying track 21, conveying track 21 is arranged on charging shaped compartment mechanism 1 right-hand member and is located at abnormity cutting shaping mechanism 3 He
Section and the left end of vertical cutter excision forming mechanism 4.
Fig. 4, described abnormity cutting shaping mechanism 3 includes preparing conveyer belt 31, rotatable feeding workbench 32, abnormity are cut
Cutting mill structure 33 and molding discharge belt 34, prepare conveyer belt 31 and are contained in rotatable feeding workbench 32 front end, rotatable feeding
Workbench 32 rear end is contained in rotary table 32 upper end and both sides equipped with molding discharge belt 34, abnormity cutting mechanism 33.
Fig. 5, described section and vertical cutter excision forming mechanism 4 include preparing conveyer belt 41, sponge slicing mechanism 42, sponge
Vertical cutter excision forming mechanism 43, sponge slicing mechanism 42 includes cut into slices workbench 421, slicing mechanism 422, feeding distribution mechanism 423 and
Transition lifting platform 424, section workbench 421 is contained in preparation conveyer belt 41 rear end, and slicing mechanism 422 is contained in section workbench 421
Upper end and both sides, feeding distribution mechanism 423 is contained in section workbench 421 top rear end, and transition lifting platform 424 is contained in section workbench
421 rear ends；Sponge vertical cutter excision forming mechanism 43 includes cutting shape workbench 431, vertical cutter cutting mechanism 432 and discharging lifting platform
433, cut shape workbench 431 and be contained in transition lifting platform 424 rear end, cut shape workbench 431 above and both sides are equipped with vertical cutter cutting machine
Structure 432, cuts shape workbench 431 rear end equipped with discharging lifting platform 433.
A kind of technique automatically processing sponge product line device processing sponge using variation, is characterized in particular in following steps：
1) first raw material 70m or longer sponge overall maximum utilizationization preprocessing computer design, raw material sponge
Pre-designed one-tenth polylith, each piece is all designed according to product size；
2) raw material sponge is put in the feed conveyor belt of charging shaped compartment mechanism, conveying processed product design length
Degree, by sponge shaped compartment mechanism be divided into needs sponge blank or be directly finished product two-dimensional silhouette, discharging transmit
Band is delivered on transition belt, and transition belt is delivered to blank on travelling bogie, and travelling bogie is according to design instruction sponge
Blank or semi-finished product are delivered in the abnormity cutting shaping mechanism specified or section and vertical cutter excision forming mechanism, simultaneously charging transmission
Band continues transferring raw material sponge, is feeding shaped compartment in shaped compartment mechanism according to next Design and Machining product length, then
Issue instructions to travelling bogie by control chamber the sponge blank split or semi-finished product delivered to carry out in next corresponding mechanism
Processing, charging shaped compartment mechanism continues according to instruction to the segmentation of raw material sponge or molding, and travelling bogie is according to instruction work repeatedly
Make；
3) after sponge blank or semi-finished product are transported in abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism,
First it is placed on preparation conveyer belt, abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism do not have Product processing,
Prepare conveyer belt sponge blank or semi-finished product conveying past will to be processed；Prepare there is sponge blank on conveyer belt simultaneously
Or semi-finished product, travelling bogie will deliver to other sponge blank not to be had on the preparation conveyer belt of sponge blank, all of preparation
Sponge blank is had on conveyer belt, then travelling bogie wait for signal instruction be given preparation conveyer belt on there is no sponge blank,
Sponge blank is transferred in the past；
4) last sponge blank passes through abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism processed is good
Product discharge.
Claims (6)
1. variation processes sponge product line device automatically, it is characterized in that it includes control chamber, charging shaped compartment mechanism, transport
Mechanism, abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism, charging shaped compartment mechanism is contained in transport establishment one
Side, transport establishment's opposite side is equipped with equipped with some groups of abnormity cutting mechanisms and some groups of sections and vertical cutter excision forming mechanism, institute
The abnormity cutting mechanism linear array stated is installed, and described section and vertical cutter excision forming mechanism linear array are installed, described
Together with some groups are cut into slices and vertical cutter excision forming mechanism is arranged side by side, control chamber passes through holding wire for some groups of abnormity cutting mechanisms
Connect charging shaped compartment mechanism, transport establishment, abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism respectively.
2. sponge product line device is processed in variation according to claim 1 automatically, it is characterized in that described charging molding
Division mechanism includes feed conveyor belt, discharge belt, sponge shaped compartment mechanism, transition belt, and feed conveyor belt is contained in
Discharge belt front end, sponge division mechanism is contained in above discharge belt front end and both sides, and discharge belt rear end is equipped with mistake
Cross conveyer belt.
3. sponge product line device is processed in variation according to claim 1 automatically, it is characterized in that described transport establishment
Including conveying track, travelling bogie, travelling bogie is contained on conveying track by four guide wheels, and conveying track is arranged on and feeds into
Type division mechanism right-hand member and the left end positioned at abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism.
4. sponge product line device is processed in variation according to claim 1 automatically, it is characterized in that described abnormity cutting
Shaping mechanism includes preparing conveyer belt, rotatable feeding workbench, abnormity cutting mechanism and molding discharge belt, prepares transmission
Band is contained in rotatable feeding workbench front end, and rotatable feeding workbench rear end is equipped with molding discharge belt, abnormity cutting machine
Structure is contained in rotary table upper end and both sides.
5. sponge product line device is processed in variation according to claim 1 automatically, it is characterized in that described section and stands
Knife excision forming mechanism includes preparing conveyer belt, sponge slicing mechanism, sponge vertical cutter excision forming mechanism, sponge slicing mechanism bag
Include section workbench, slicing mechanism, feeding distribution mechanism and transition lifting platform, section workbench is contained in preparation conveyer belt rear end, section
Mechanism is contained in section workbench upper end and both sides, and feeding distribution mechanism is contained in rear end above section workbench, and transition lifting platform is contained in be cut
Piece workbench rear end；Sponge vertical cutter excision forming mechanism includes cutting shape workbench, vertical cutter cutting mechanism and discharging lifting platform, cuts shape
Workbench is contained in transition lifting platform rear end, cuts above shape workbench and both sides are equipped with vertical cutter cutting mechanism, cut shape workbench rear end
Equipped with discharging lifting platform.
6. a kind of automatically process sponge product line device using variation and process the technique of sponge it is characterised in that following steps：
1) first the sponge overall maximum utilizationization preprocessing computer design of raw material 70m, pre-designed for raw material sponge one-tenth polylith,
The each piece of vertical view contour shape all designing or be exactly finished product according to product size；
2) raw material sponge is put in the feed conveyor belt of charging shaped compartment mechanism, conveys processed product design length, lead to
Cross sponge blank or the semi-finished product that sponge division mechanism is divided into needs, discharge belt is delivered on transition belt, transition
Conveyer belt is delivered to blank or semi-finished product on travelling bogie, and travelling bogie is delivered to sponge blank according to design instruction and to be specified
On abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism, feed conveyor belt continues transferring raw material sponge simultaneously, presses
Split in charging shaped compartment mechanism according to next Design and Machining product length, then issue instructions to transport by control chamber little
The sponge blank that handlebar has been split is delivered to and is processed in next corresponding mechanism, and charging shaped compartment mechanism continues right according to instructing
Raw material sponge is split, and travelling bogie works repeatedly according to instruction；
3), after sponge blank is transported in abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism, first it is placed on preparation
On conveyer belt, abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism there is no Product processing, just prepare conveyer belt
Sponge blank can be conveyed in the past, be processed；Prepare there is sponge blank on conveyer belt, travelling bogie will be sponge hair simultaneously
Other are delivered to by base does not have on the preparation conveyer belt of sponge blank, all of preparation conveyer belt has sponge blank, then transports little
Car waits for signal instruction and provides do not have sponge blank on preparation conveyer belt, then sponge blank is transferred in the past；
4) last sponge blank passes through abnormity cutting shaping mechanism or section and the good product of vertical cutter excision forming mechanism processed
Product discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510552238.XA CN105108818B (en) | 2015-09-02 | 2015-09-02 | Sponge product line device and its technique of processing sponge are processed in variation automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510552238.XA CN105108818B (en) | 2015-09-02 | 2015-09-02 | Sponge product line device and its technique of processing sponge are processed in variation automatically |
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| Publication Number | Publication Date |
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| CN105108818A CN105108818A (en) | 2015-12-02 |
| CN105108818B true CN105108818B (en) | 2017-03-08 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105643705A (en) * | 2016-02-25 | 2016-06-08 | 无锡旺绿鸿纺织品有限公司 | Full-automatic sponge scouring pad splitting machine |
| CN105856318A (en) * | 2016-05-30 | 2016-08-17 | 芜湖美威包装品有限公司 | Packing foam cutting device |
| CN108858423A (en) * | 2018-06-28 | 2018-11-23 | 安徽省白嘉信息技术有限公司 | A kind of multi-functional novel sponge cutting machine for furniture processing |
| CN109702805A (en) * | 2018-11-16 | 2019-05-03 | 南通恒康数控机械股份有限公司 | It is a kind of laterally to help cotton synchronous operation device automatically |
| CN112847566B (en) * | 2021-01-26 | 2022-06-14 | 宁波尼可海绵科技有限公司 | Automatic processing production line of diversified sponges |
| CN114683318B (en) * | 2022-04-13 | 2024-01-26 | 深圳市界面科技有限公司 | Soft furniture sponge cutting method |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6832538B1 (en) * | 2000-01-06 | 2004-12-21 | Ber-Fong Hwang | Foam sponge cutting apparatus with both vertical and horizontal cutting devices |
| CN201168976Y (en) * | 2008-02-04 | 2008-12-24 | 南通恒康数控机械有限公司 | Horizontal and vertical vibration cutting apparatus for numerical control special-shaped sponge cutter |
| CN201275770Y (en) * | 2008-09-12 | 2009-07-22 | 吴辉 | Numerical control special-shaped sponge cutting machine |
| KR200461545Y1 (en) * | 2010-04-26 | 2012-07-20 | 김기영 | Automatic sponge cutting device |
| CN201783980U (en) * | 2010-09-06 | 2011-04-06 | 南通恒康数控机械有限公司 | Numerical control special-shaped sponge cutter |
| CN202137795U (en) * | 2011-05-24 | 2012-02-08 | 盐城市华森机械有限公司 | Intelligent control negative pressure traction material forming machine |
| CN103786180B (en) * | 2012-11-02 | 2016-09-07 | 南通牧野机械有限公司 | A kind of full-automatic sponge cutting machine |
| CN205009322U (en) * | 2015-09-02 | 2016-02-03 | 南通牧野机械有限公司 | Diversified automatic processing sponge production line device |
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Denomination of invention: Diversified automatic sponge processing line device and its sponge processing technology Effective date of registration: 20220629 Granted publication date: 20170308 Pledgee: Bank of China Limited Rugao Branch Pledgor: NANTONG MUYE MACHINERY Co.,Ltd. Registration number: Y2022980009483 |