CN112847566B

CN112847566B - Automatic processing production line of diversified sponges

Info

Publication number: CN112847566B
Application number: CN202110100952.0A
Authority: CN
Inventors: 董政琦; 董成勇
Original assignee: Ningbo Neco Sponge Technology Co ltd
Current assignee: Ningbo Neco Sponge Technology Co ltd
Priority date: 2021-01-26
Filing date: 2021-01-26
Publication date: 2022-06-14
Anticipated expiration: 2041-01-26
Also published as: CN112847566A

Abstract

The invention relates to the technical field of sponge processing, in particular to an automatic processing production line of diversified sponges, which comprises a feeding, forming and cutting mechanism, a conveying mechanism, a special-shaped cutting mechanism and a vertical cutter cutting and forming mechanism, wherein the conveying mechanism comprises a rack; the horizontal displacement track is arranged on the rack in an upper-layer horizontal double-track manner and a lower-layer horizontal double-track manner; the lifting rails are arranged in plurality and distributed at intervals along the horizontal direction, and the upper end and the lower end of each lifting rail are respectively connected with the upper layer and the lower layer of the horizontal displacement rail; the plurality of transport robots are arranged and used for conveying the two-dimensional outline of the sponge blank or the finished product directly cut by the feeding, forming and cutting mechanism to the plurality of special-shaped cutting mechanisms or the vertical cutter cutting and forming mechanisms; the visual detection system is used for assisting the transport robot to accurately reverse at the intersection point of the horizontal displacement track and the lifting track; the scheme has high working efficiency and stable structure.

Description

Automatic processing production line of diversified sponges

Technical Field

The invention relates to the technical field of sponge processing, in particular to an automatic processing production line of diversified sponges.

Background

In the past, the raw materials are divided into blanks of 3m blocks during sponge processing, the transportation is convenient, but the waste materials are processed, only 2.9m is needed for processing a mattress by the blank of 3m, so the raw materials are wasted, the sponge processing is small-batch processing production at present, the production is carried out by a single production line at present, a thick mattress is required to be produced and processed, only a thick mattress can be produced and processed, a thin cushion and the like cannot be processed well, or only a thin cushion is produced and processed, the thick mattress cannot be processed well, small-batch diversified processing cannot be met, manual feeding is needed for the processing at present, feeding and discharging transportation are carried out, and a large amount of labor force is wasted.

Nantong herding machinery Limited discloses a sponge truncation machine capable of rotatably slicing and delivering materials in a separate discharging manner, and the disclosure (announcement) number is as follows: CN 104772785A. The utility model provides a rotatable section and can divide material ejection of compact to carry sponge truncation machine, it includes the frame, the workstation, the sword box, the blade, the drive shaft, the pull rod, the rocking arm, rotary mechanism, rack-mounted is in the workstation both sides, the sword box is installed at the frame lower extreme, the blade is adorned in the sword box, sword box both ends are through rotary mechanism fixed mounting at the frame lower extreme, the rotary mechanism upper end is connected with the rocking arm, the drive shaft is installed in the frame upper end, driving motor is connected to drive shaft one side, the rocking arm is installed to the drive shaft upper end, the rocking arm of drive shaft upper end passes through the pull rod with the rocking arm of rotary mechanism upper end and is connected.

South tong herd machinery limited publication (bulletin) no: CN103786180A, a full-automatic sponge cutting machine, which comprises a rotary workbench, a rotary workbench base, a raw material platform base, a finished product workbench base, a ground rail, a portal frame, a pressing device, a frame and the like, wherein the rotary workbench is arranged on the rotary workbench base, the portal frame is arranged on the ground rail, and the pressing device is arranged on the frame; the finished product workbench is arranged on the base of the finished product workbench; a raw material table is arranged on the raw material table base; the rotary worktable base is arranged on the rack; the ground rail is connected with the frame; the raw material table is arranged, so that the raw materials are convenient to input, and the whole sponge is cut to form flow process; due to the fact that the ground rail is arranged, the portal frame can be moved conveniently, cutting of the sponge can be conducted in a segmented mode, the processed breadth is increased, the number of the sponge after the sponge is moved once is increased, and working efficiency is greatly improved.

South tong herd machinery limited publication (bulletin) no: CN204431352U, a numerical control guillootine of band pressure roller device. The device comprises a rack, a workbench and door-shaped frames, wherein the workbench is installed at the upper end of the rack in a pressing mode, the door-shaped frames are installed above the middle of the workbench and on two sides of the workbench, and the device is characterized in that a compression roller device is installed between the door-shaped frames above the middle of the workbench. The advantage is that the design is simple, convenient to use, and compression roller device's design makes the sponge compress tightly a little in both sides when the cutting, and the line type of cutting can not change, guarantees that the cutting meets the requirements, has improved work efficiency greatly, satisfies the market needs.

South tong herd machinery limited publication (bulletin) no: CN204430448U, a numerical control cutting machine. The cutting machine comprises a workbench base, a workbench, a door-shaped frame, a cutting mechanism and a rotatable control mechanism, wherein the workbench is arranged at the upper end of the workbench base, a sliding mechanism is arranged between the workbench and the workbench base, the lower end of the door-shaped frame is arranged at two sides of the workbench, the cutting mechanism is correspondingly arranged at two sides of the door-shaped frame, a sliding rail is arranged between the door-shaped frame and the cutting mechanism, the rotatable control mechanism is arranged at the left side of the door-shaped frame, and a control device, a driving device and a cooling device are arranged inside supporting arms at two sides of the door-shaped frame. The device has the advantages of simple and ingenious design, reasonable and compact structure, small occupied space, convenience in operation, device production cost saving and great improvement on the working efficiency of the device.

Chinese patent cn201510552238.x discloses a diversified automatic processing sponge production line device and technology of processing sponge thereof, including control box, feeding shaping cutting mechanism, transport mechanism, special-shaped cutting forming mechanism and section and found sword cutting forming mechanism, feeding shaping cutting mechanism dress is in transport mechanism one side, and a plurality of groups of special-shaped cutting mechanism and a plurality of groups of sections and found sword cutting forming mechanism are equipped with to the transport mechanism opposite side, special-shaped cutting mechanism linear arrangement install, section and found sword cutting forming mechanism linear arrangement install, a plurality of groups of special-shaped cutting mechanism and a plurality of groups of sections and found sword cutting forming mechanism arrange side by side together, control box passes through the signal line and connects feeding shaping cutting mechanism, transport mechanism, special-shaped cutting forming mechanism respectively and section and found sword cutting forming mechanism. The automatic feeding, processing and discharging device has the advantages of being reasonable and ingenious in design, compact in structure, capable of automatically feeding, processing and discharging, saving labor, saving raw materials in a processing process and greatly improving production efficiency.

However, according to the scheme, the materials are conveyed through the single transport trolley, and each feeding can be continued after the last feeding is finished, so that the working efficiency is seriously influenced.

Disclosure of Invention

For solving above-mentioned technical problem, provide an automatic processing production line of diversified sponge, above-mentioned problem has been solved to this technical scheme, realizes a plurality of transport robots's seamless connection through horizontal displacement track and lift track, has improved the linking smoothness degree of each process of whole assembly line, has improved work efficiency, has avoided the material to drop or slide on the way in the transportation effectively through setting up and has stopped the device, has improved the stability of structure.

In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:

an automatic processing production line of diversified sponges, which comprises a feeding, forming and cutting mechanism, a conveying mechanism, a special-shaped cutting mechanism and a vertical cutter cutting and forming mechanism, and is characterized in that the conveying mechanism comprises,

a frame;

the horizontal displacement track is arranged on the rack in an upper-layer horizontal double-track manner and a lower-layer horizontal double-track manner;

the lifting rails are arranged in a plurality and are distributed at intervals along the horizontal direction, and the upper ends and the lower ends of the lifting rails are respectively connected with the upper layer and the lower layer of the horizontal displacement rail;

a plurality of transport robots, wherein the transport robots are used for transporting the two-dimensional outline of the sponge blank or the finished product which is cut by the feeding, forming and cutting mechanism to a plurality of special-shaped cutting mechanisms or vertical cutter cutting and forming mechanisms,

the feeding device is arranged at the top end of the transport robot, the working direction of the feeding device is vertical to the length direction of the horizontal displacement track, and the feeding device is used for receiving materials sent by the feeding, forming and dividing mechanism and transmitting the materials to the special-shaped cutting mechanism or the vertical cutter cutting and forming mechanism;

the translation device is arranged below the feeding device, the working ends of the translation device are symmetrically arranged on two sides of the translation device, and the working ends of the translation device are matched with the horizontal displacement track in a working state so as to drive the transportation robot to horizontally displace along the length direction of the horizontal displacement track;

the lifting device is arranged below the translation device, the working ends of the lifting device are symmetrically arranged on two sides of the lifting device, and the working ends of the lifting device are matched with the lifting rail in a working state so as to drive the transport robot to transfer between the upper layer and the lower layer of the horizontal displacement rail;

the vision detection system is used for assisting the transportation robot to accurately reverse at the intersection point of the horizontal displacement track and the lifting track.

Preferably, the guide way has all been seted up along length direction to horizontal displacement track and lift track, be provided with first rack in the guide way, under the inner wall operating condition of guide way with translation device, elevating gear's work end sliding fit, the guide way is used for to translation device, elevating gear leads, under the first rack operating condition with translation device, elevating gear's work end meshing, first rack is used for carrying out the removal of level and vertical direction with the help of translation device, elevating gear's reaction force drive transport robot.

Preferably, the feeding device comprises a feeding device,

the belt conveyor is arranged at the top end of the conveying robot, the working direction of the belt conveyor is perpendicular to the length direction of the horizontal displacement track, an opening is formed in the center of the belt conveyor, and materials are conveyed to the feeding end of the special-shaped cutting mechanism or the vertical cutter cutting and forming mechanism from the discharging end of the feeding, forming and cutting mechanism by the belt conveyor;

the stopping device is arranged at the central opening of the belt conveyor, the working direction of the working end of the stopping device is vertically and upwards arranged, and the stopping device is used for stopping the materials.

Preferably, the belt conveyor has uniformly distributed raised wave points for increasing the friction.

Preferably, the stop means comprise a stop member comprising,

a stop bracket disposed within a central opening of the belt conveyor;

the vacuum suckers are uniformly distributed at the top end of the stop support, the working ends of the vacuum suckers are vertically arranged upwards, and the vacuum suckers are used for adsorbing and fixing sponge materials;

and the vacuum pump is fixedly connected with the bottom end of the vacuum sucker and is used for controlling the work of the vacuum sucker.

Preferably, the translation means comprise a first and a second translation means,

the first installation box is installed below the feeding device and used for providing support for other structures of the translation device;

the first gears are provided with four gears which are symmetrically arranged on two sides of the first mounting box in the horizontal displacement direction, the axes of the first gears are vertically arranged, the first gears are meshed with the inner side of the horizontal displacement track in the working state, and the first gears are used for driving the whole translation device to horizontally displace;

the first gear mounting mechanism is provided with four gears which are in one-to-one correspondence with the displacement of the first gears, the first gear mounting mechanism is arranged on the first mounting box in a telescopic mode, the telescopic direction of the first gear mounting mechanism is perpendicular to the length direction of the horizontal displacement track, the first gear mounting mechanism is rotatably connected with the first gears, and the first gear mounting mechanism is used for mounting the first gears;

the output end of the first rotary driving device is connected with the pin shaft, and the first rotary driving device is used for driving the first gear to rotate through the first gear mounting mechanism;

the first bidirectional equidistant extension device is provided with a pair of telescopic working ends which are reversely arranged, the working ends of the first bidirectional equidistant extension device are fixedly connected with the first rotary driving device, the end parts of the pair of working ends of the first bidirectional equidistant extension device are fixedly connected with the first gear mounting mechanism, and the first bidirectional equidistant extension device is used for driving the first gear mounting mechanisms on two sides of the first mounting box to synchronously extend and retract.

Preferably, the first gear mounting mechanism comprises a gear,

one end of the first gear bracket is arranged on the working end of the first bidirectional equidistant telescopic device;

the pin shaft is rotatably arranged on the first gear support, is collinear with the axis of the first gear and is fixed with the axis of the first gear, and is connected with the output end of the first rotary driving device.

Preferably, the first rotary drive means comprises,

the driven chain wheel is arranged on the movable end of the first gear mounting mechanism and is used for driving the movable end of the first gear mounting mechanism to rotate;

the driving chain wheel is rotatably arranged on the first bidirectional equidistant telescopic device;

the two ends of the transmission chain are respectively connected with the driven chain wheel and the driving chain wheel, and the transmission chain is used for transmitting the torque of the driving chain wheel to the driven chain wheel;

and the rotary driver is arranged on the first bidirectional equidistant telescopic device, the output shaft of the rotary driver is connected with the driving chain wheel, and the rotary driver is used for driving the driving chain wheel to rotate.

Preferably, the first bidirectional equidistant extension device comprises,

the first crankshaft and the second crankshaft are symmetrically and reversely arranged relative to the first mounting box, the end parts of the first crankshaft and the second crankshaft are in clearance fit with the two sides of the first mounting box, and the first crankshaft and the second crankshaft are fixedly connected with the first rotary driving device;

the second rack is arranged on the oppositely arranged surfaces of the ends, close to each other, of the first crankshaft and the second crankshaft and is used for driving the first crankshaft and the second crankshaft to do linear motion;

the second gear is rotatably arranged at the symmetrical centers of the first crankshaft and the second crankshaft, two sides of the second gear are simultaneously meshed with second racks on the first crankshaft and the second crankshaft, and the second gear is used for driving the second racks to do linear motion;

the axis of the main shaft is collinear with the axis of the second gear, two ends of the main shaft are respectively rotatably connected with the upper end and the lower end of the first mounting box, and the main shaft is used for mounting the second gear;

the linear driver is fixed in the first mounting box, and an output shaft of the linear driver is connected with the first crankshaft.

Preferably, the lifting device comprises a second mounting box, a third gear, a second gear mounting mechanism and a second rotary driving device; the second installation box is installed below the translation device, a pair of third gears is arranged and symmetrically arranged on two sides of the second installation box, the axis of each third gear is horizontally arranged and parallel to the length direction of the horizontal displacement track, the third gears are in meshing transmission with the lifting track in the vertical direction in the working state, a pair of second gear installation mechanisms are arranged and symmetrically arranged on two sides of the second installation box relative to the second installation box, each second gear installation mechanism is connected with the corresponding third gear, the structure of each second gear installation mechanism is identical to that of the corresponding first gear installation mechanism, the structure of each second rotary driving device is identical to that of the corresponding first rotary driving device, the output end of each second rotary driving device is connected with the movable end of each second gear installation mechanism, the structure of each second bidirectional equidistant telescopic device is identical to that of the corresponding first bidirectional equidistant telescopic device, and the second bidirectional equidistant telescopic devices are fixedly connected with the corresponding second rotary driving devices.

Compared with the prior art, the invention has the beneficial effects that:

1. the seamless connection of a plurality of transport robots is realized through the horizontal displacement track and the lifting track, the connection smoothness of all working procedures of the whole assembly line is improved, and the working efficiency is improved;

2. stop the device and avoided the material to drop or slide on the way in the transportation effectively through setting up, improved the stability of structure, it is specific, the vacuum pump passes through the hose to be connected with vacuum chuck, and the controller passes through vacuum pump control vacuum chuck and adsorbs or loosen the material to prevent from the top landing of belt conveyor in the sponge transportation.

Drawings

FIG. 1 is a first perspective view of the present invention;

FIG. 2 is a front view of the housing of the present invention;

FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;

FIG. 4 is a perspective view of the transfer robot of the present invention;

FIG. 5 is a perspective view of the feeding device of the present invention;

FIG. 6 is a partial exploded perspective view of FIG. 5;

FIG. 7 is a perspective view of the internal structure of the translation device of the present invention;

FIG. 8 is a partial perspective view of the present invention;

FIG. 9 is a top view of FIG. 7;

fig. 10 is a perspective view showing an internal structure of the lifting device of the present invention;

FIG. 11 is a flow chart of the present invention.

The reference numbers in the figures are:

1-a frame;

2-horizontal displacement track; 2 a-a guide groove; 2 b-a first rack;

3-lifting the rail;

4-a feeding device; 4 a-a belt conveyor; 4 b-a stop device; 4b 1-stop bracket; 4b 2-vacuum chuck;

5-a translation device; 5 a-a first installation box; 5 b-a first gear; 5 c-a first gear mounting mechanism; 5c1 — first gear holder; 5c 2-Pin; 5 d-a first rotary drive; 5d 1-driven sprocket; 5d2 — drive sprocket; 5d3 — drive train; 5d4 — rotational drive; 5 e-a first bidirectional equidistant extension device; 5e1 — first crankshaft; 5e2 — second crankshaft; 5e3 — second rack; 5e4 — second gear; 5e5 — spindle; 5e 6-Linear drive;

6-a lifting device; 6 a-a second installation box; 6 b-a third gear; 6 c-a second gear mounting mechanism; 6 d-a second rotary drive; 6 e-a second bidirectional equidistant telescopic device.

Detailed Description

The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.

As shown in fig. 1, 2 and 4, an automatic processing production line of diversified sponges comprises a feeding, forming and cutting mechanism, a conveying mechanism, a special-shaped cutting mechanism and a vertical knife cutting and forming mechanism, wherein the conveying mechanism comprises,

a frame 1;

the horizontal displacement track 2 is arranged on the rack 1 in an upper-layer horizontal double-rail mode and a lower-layer horizontal double-rail mode;

a plurality of lifting rails 3 are arranged and distributed at intervals along the horizontal direction, and the upper end and the lower end of each lifting rail 3 are respectively connected with the upper layer and the lower layer of the horizontal displacement rail 2;

the feeding device 4 is arranged at the top end of the transport robot, the working direction of the feeding device 4 is vertical to the length direction of the horizontal displacement track 2, and the feeding device 4 is used for receiving materials sent by the feeding forming and dividing mechanism and transmitting the materials to the special-shaped cutting mechanism or the vertical knife cutting and forming mechanism;

the translation device 5 is installed below the feeding device 4, the working ends of the translation device 5 are symmetrically arranged on two sides of the translation device 5, and the working ends of the translation device 5 are matched with the horizontal displacement rail 2 in a working state so as to drive the transport robot to perform horizontal displacement along the length direction of the horizontal displacement rail 2;

the lifting device 6 is installed below the translation device 5, the working ends of the lifting device 6 are symmetrically arranged on two sides of the lifting device 6, and the working ends of the lifting device 6 are matched with the lifting rail 3 in a working state so as to drive the transport robot to transfer between the upper layer and the lower layer of the horizontal displacement rail 2;

and the visual detection system is used for assisting the transportation robot to accurately reverse at the intersection point of the horizontal displacement track 2 and the lifting track 3.

The feeding forming and cutting mechanism, the special-shaped cutting mechanism, the vertical cutter cutting and forming mechanism, the feeding device 4, the translation device 5, the lifting device 6 and the visual detection system are all electrically connected with the controller. The vision detection system is a common structure that realizes positioning by structures such as an industrial camera and a photoelectric sensor, and is not described herein again. The transport robot is located the discharge end department of feeding shaping cutting mechanism under initial condition, and the staff puts the feed end of feeding shaping cutting mechanism with the raw materials sponge earlier, then cuts the raw materials sponge according to the design length of product through the controller, makes it generate the sponge blank or directly be finished two-dimensional profile, then send to on the material feeding unit 4 on transport robot top. After the transport robot receives the materials, the controller sends signals to the translation device 5, and the translation device 5 receives the signals and instructs the feeding end of one of the special-shaped cutting mechanisms or the vertical knife cutting and forming mechanisms to move to a plurality of groups. The controller sends a signal to the feeding device 4, the feeding device 4 sends the material away from the feeding device 4 after receiving the signal, and the material is processed by the special-shaped cutting mechanism or the vertical cutter cutting and forming mechanism. The second working robot climbs the upper strata through lifting rail 3 from horizontal displacement track 2's lower floor through elevating gear 6 and cuts apart the discharge end butt joint of mechanism with the feeding shaping in the work process of first transport robot to carry out the second and carry out the material, analogize in proper order, a plurality of transport robots are carried the material to a plurality of dysmorphism cutting mechanism and founding sword cutting forming mechanism simultaneously. The special-shaped cutting mechanism and the vertical cutter cutting and forming mechanism are arranged right opposite to the lifting track 3. The transport robot which has sent the material directly descends to the lower layer of the horizontal displacement track 2 from the lifting track 3, then moves to the discharging end of the feeding forming and cutting mechanism, and enters a waiting sequence to carry out the next feeding operation. A plurality of transport robots cooperate each other to receive the pay-off incessantly, very big improvement work efficiency.

As shown in fig. 3, the horizontal displacement track 2 and the lifting track 3 are both provided with a guide groove 2a along the length direction, a first rack 2b is arranged in the guide groove 2a, the inner wall of the guide groove 2a is in sliding fit with the translation device 5 and the working end of the lifting device 6 under the working state, the guide groove 2a is used for guiding the translation device 5 and the lifting device 6, the first rack 2b is engaged with the translation device 5 and the working end of the lifting device 6 under the working state, and the first rack 2b is used for driving the transportation robot to move in the horizontal and vertical directions by means of the reaction forces of the translation device 5 and the lifting device 6.

When the transport robot carries out horizontal displacement through the translation device 5, the inner sides of the guide grooves 2a extending in the horizontal direction on the horizontal displacement track 2 abut against the upper side and the lower side of the working end of the translation device 5, so that the transport robot can be effectively prevented from side turning; when the transport robot is moved up and down by the lifting device 6, the inner sides of the guide grooves 2a extending in the vertical direction on the lifting rail 3 abut against the left and right sides of the working end of the lifting device 6, thereby preventing the transport robot from being deflected. In conclusion, the guide groove 2a improves the structural stability. Carry out horizontal displacement through the cooperation drive conveying robot of first rack 2b and translation device 5, be favorable to improving the precision of conveying robot displacement to guarantee that conveying robot carries out the switching-over in horizontal displacement track 2 and lift track 3's nodical department and remove.

As shown in fig. 5, the feeding device 4 includes,

the belt conveyor 4a is arranged at the top end of the conveying robot, the working direction of the belt conveyor 4a is perpendicular to the length direction of the horizontal displacement track 2, an opening is formed in the center of the belt conveyor 4a, and the belt conveyor 4a conveys materials from the discharge end of the feeding, forming and dividing mechanism to the feed end of the special-shaped cutting mechanism or the vertical knife cutting and forming mechanism;

the stopping device 4b is arranged at the central opening of the belt conveyor 4a, the working direction of the working end of the stopping device 4b is vertically and upwards arranged, and the stopping device 4b is used for stopping the materials.

The belt conveyor 4a and the stop device 4b are electrically connected to the controller. When the transport robot is in butt joint with the discharge end of the feeding forming and cutting mechanism, the controller transfers the materials to the top end of the belt conveyor 4a through the belt conveyor 4a in cooperation with the discharge end of the feeding forming and cutting mechanism. And then the controller controls the transport robot to convey the material to the feeding end of the special-shaped cutting mechanism or the vertical cutter cutting and forming mechanism. In order to ensure that the materials cannot slide and shift unnecessarily in the movement process of the transport robot, the controller sends a signal to the stopping device 4b, and the stopping device 4b relatively fixes the materials and the belt conveyor 4a after receiving the signal, so that the materials and the belt conveyor keep the same movement track, and the accuracy of material transmission is ensured.

The belt conveyor 4a is uniformly distributed with raised wave points for increasing the friction.

The wave points are not shown in the figure, and the friction force between the sponge material and the working end of the belt conveyor 4a is increased by arranging the raised wave points, so that the transportation stability is further improved, and the probability of unnecessary sliding of the material is reduced.

As shown in fig. 6, the stop means 4b comprises,

a stop bracket 4b1, the stop bracket 4b1 being disposed inside the central opening of the belt conveyor 4 a;

the vacuum suckers 4b2 and the vacuum suckers 4b2 are arranged at the top ends of the stopping supports 4b1 in a plurality of and uniformly distributed manner, the working ends of the vacuum suckers 4b2 are vertically arranged upwards, and the vacuum suckers 4b2 are used for adsorbing and fixing sponge materials;

and the vacuum pump is fixedly connected with the bottom end of the vacuum chuck 4b2 and is used for controlling the operation of the vacuum chuck 4b 2.

The vacuum pump is electrically connected to a controller, not shown. The vacuum pump passes through the hose to be connected with vacuum chuck 4b2, and the controller passes through vacuum pump control vacuum chuck 4b2 to material absorption or loosen to prevent from the top landing of belt conveyor 4a in the sponge transportation, the accurate location of being convenient for, the stability of structure has obtained the enhancement.

As shown in fig. 7, the translation means 5 comprise,

the first installation box 5a is installed below the feeding device 4, and the first installation box 5a is used for providing support for other structures of the translation device 5;

the four first gears 5b are symmetrically arranged on two sides of the first installation box 5a in the horizontal displacement direction, the axis of each first gear 5b is vertically arranged, the first gears 5b are meshed with the inner side of the horizontal displacement track 2 in the working state, and the first gears 5b are used for driving the whole translation device 5 to horizontally displace;

the first gear mounting mechanism 5c is provided with four first gears 5b which are in one-to-one correspondence with the displacements of the first gears 5b, the first gear mounting mechanism 5c is telescopically arranged on the first mounting box 5a, the telescopic direction of the first gear mounting mechanism 5c is perpendicular to the length direction of the horizontal displacement track 2, the first gear mounting mechanism 5c is rotatably connected with the first gears 5b, and the first gear mounting mechanism 5c is used for mounting the first gears 5 b;

the output end of the first rotary driving device 5d is connected with the pin 5c2, and the first rotary driving device 5d is used for driving the first gear 5b to rotate through the first gear mounting mechanism 5 c;

the first bidirectional equidistant extension device 5e is provided with a pair of pairs and is respectively arranged at the front section and the rear section of the horizontal displacement direction of the first installation box 5a, each first bidirectional equidistant extension device 5e is provided with a pair of telescopic working ends which are reversely arranged, the working ends of the first bidirectional equidistant extension devices 5e are fixedly connected with the first rotary driving device 5d, the end parts of the pair of working ends of the first bidirectional equidistant extension devices 5e are fixedly connected with the first gear installation mechanism 5c, and the first bidirectional equidistant extension devices 5e are used for driving the first gear installation mechanisms 5c at the two sides of the first installation box 5a to synchronously extend and retract.

The first rotation driving device 5d and the first bidirectional equidistant extension device 5e are both electrically connected with the controller. The controller sends a signal to the first rotary driving device 5d, and the first rotary driving device 5d drives the first gear 5b to rotate at two sides of the first installation box 5a through the movable end of the first gear installation mechanism 5c after receiving the signal. The first gear 5b drives the entire transport robot to be horizontally displaced along the length direction of the horizontal displacement rail 2 by a reaction force through engagement with the first rack 2b on the horizontal displacement rail 2. The controller sends a signal to the first bidirectional equidistant extension device 5e, and the first bidirectional equidistant extension device 5e receives the signal and then the pair of working ends reversely moves, so that the first gear installation mechanism 5c and the first gear 5b on the two sides of the first installation box 5a are controlled to extend and retract, and the transportation robot can switch the moving path in the horizontal direction and the vertical direction. Meanwhile, the pair of first bidirectional equidistant extension devices 5e and the four first gears 5b are arranged, so that the stability of the horizontal movement of the transport robot can be improved, and the deviation is avoided.

As shown in fig. 8 and 9, the first gear mounting mechanism 5c includes,

a first gear bracket 5c1, one end of the first gear bracket 5c1 is mounted on the working end of the first bidirectional equidistant extension device 5 e;

the pin 5c2 and the pin 5c2 are rotatably disposed on the first gear bracket 5c1, the pin 5c2 and the first gear 5b are collinear and fixed to each other, and the pin 5c2 is connected to the output end of the first rotary driving device 5 d.

The output end of the first rotary drive device 5d controls the rotation of the first gear 5b by driving the pin 5c2 to rotate. The first gear bracket 5c1 provides fixation and support for the pin 5c2 and the first gear 5 b.

As shown in fig. 8, the first rotary drive means 5d includes,

a driven sprocket 5d1, the driven sprocket 5d1 being mounted on the movable end of the first gear mounting mechanism 5c, the driven sprocket 5d1 being used for driving the movable end of the first gear mounting mechanism 5c to rotate;

a drive sprocket 5d2, the drive sprocket 5d2 being rotatably provided on the first bidirectional equidistant extension device 5 e;

two ends of the transmission chain 5d3, two ends of the transmission chain 5d3 are respectively connected with the driven sprocket 5d1 and the driving sprocket 5d2, and the transmission chain 5d3 is used for transmitting the torque of the driving sprocket 5d2 to the driven sprocket 5d 1;

the rotary driver 5d4, the rotary driver 5d4 is installed on the first bidirectional equidistant extension device 5e, the output shaft of the rotary driver 5d4 is connected with the driving sprocket 5d2, and the rotary driver 5d4 is used for driving the driving sprocket 5d2 to rotate.

The rotary driver 5d4 is electrically connected to the controller. The controller sends a signal to the rotary driver 5d4, and the rotary driver 5d4 receives the signal and drives the driving sprocket 5d2 to rotate. The transmission chain 5d3 transmits the torque of the driving sprocket 5d2 to the driven sprocket 5d1, and the driven sprocket 5d1 drives the pin shaft 5c2 of the first gear mounting mechanism 5c to rotate, and then drives the first gear 5b to rotate.

As shown in fig. 9, the first bidirectional equidistant extension and retraction device 5e comprises,

the first crankshaft 5e1, the second crankshaft 5e2, the first crankshaft 5e1 and the second crankshaft 5e2 are symmetrically and reversely arranged relative to the first mounting box 5a, the end parts of the first crankshaft 5e1 and the second crankshaft 5e2 are in clearance fit with two sides of the first mounting box 5a, and the first crankshaft 5e1 and the second crankshaft 5e2 are also fixedly connected with the first rotary driving device 5 d;

the second rack 5e3, the second rack 5e3 is arranged on the surface of the first crankshaft 5e1 and the surface of the second crankshaft 5e2 which are arranged oppositely and close to each other, and the second rack 5e3 is used for driving the first crankshaft 5e1 and the second crankshaft 5e2 to do linear motion;

the second gear 5e4, the second gear 5e4 is rotatably disposed at the symmetric center of the first crankshaft 5e1 and the second crankshaft 5e2, two sides of the second gear 5e4 are simultaneously meshed with the first crankshaft 5e1 and the second rack 5e3 on the second crankshaft 5e2, and the second gear 5e4 is used for driving the second rack 5e3 to make a linear motion;

the main shaft 5e5 has the axis of the main shaft 5e5 being collinear with the axis of the second gear 5e4, the two ends of the main shaft 5e5 being rotatably connected with the upper and lower ends of the first mounting box 5a, respectively, and the main shaft 5e5 being used for mounting the second gear 5e 4;

the linear actuator 5e6, the linear actuator 5e6 is fixed in the first mounting case 5a, and the output shaft of the linear actuator 5e6 is connected to the first crankshaft 5e 1.

One end of the first crankshaft 5e1 is fixedly connected to the output shaft of the linear drive 5e 6. The linear driver 5e6 controls the first crankshaft 5e1 to extend and retract, and the second gear 5e4 and the main shaft 5e5 are driven to rotate by the second rack 5e3 on the first crankshaft 5e 1. When the second gear 5e4 rotates, the second rack 5e3 on the second crankshaft 5e2 on the other side drives the second crankshaft 5e2 and the first crankshaft 5e1 to move in opposite directions, so as to control the first gears 5b on both sides of the first mounting box 5a to synchronously extend and retract.

As shown in fig. 10, the lifting device 6 includes a second mounting box 6a, a third gear 6b, a second gear mounting mechanism 6c and a second rotation driving device 6 d; the second installation box 6a is installed below the translation device 5, the third gear 6b is provided with a pair of gears and is symmetrically arranged at two sides of the second installation box 6a, the axis of the third gear 6b is horizontally arranged and is parallel to the length direction of the horizontal displacement track 2, the third gear 6b is in meshing transmission with the lifting track 3 in the vertical direction under the working state, the second gear installation mechanism 6c is provided with a pair of gears and is symmetrically arranged at two sides of the second installation box 6a relative to the second installation box 6a, the second gear installation mechanism 6c is connected with the third gear 6b, the structure of the second gear installation mechanism 6c is the same as that of the first gear installation mechanism 5c, the structure of the second rotary driving device 6d is the same as that of the first rotary driving device 5d, the output end of the second rotary driving device 6d is connected with the movable end of the second gear installation mechanism 6c, the structure of the second bidirectional equidistant expansion device 6e is the same as that of the first bidirectional equidistant expansion device 5e And the second bidirectional equidistant extension device 6e is fixedly connected with the second rotary driving device 6 d.

The second rotary driving device 6d and the second bidirectional equidistant extension device 6e are both electrically connected with the controller. The controller drives the third gear 6b to rotate through the second rotary driving device 6d and the second gear installation mechanism 6c, and the third gear 6b is meshed with the first rack 2b arranged on the lifting track 3 in the vertical direction during rotation to realize the integral lifting of the transport robot. The controller drives the pair of second gear mounting mechanisms 6c to drive the third gear 6b to reversely extend and retract through the second bidirectional equidistant extension device 6 e. During the engaging movement of the first gear 5b and the first rack 2b on the horizontal displacement track 2, the third gear 6b is in a contracting state, otherwise, when the third gear 6b is engaged with the first rack 2b on the lifting track 3, the first gear 5b is in a contracting state, thereby avoiding mutual interference and providing stable supporting force and driving force.

The working principle of the invention is as follows:

the device realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:

firstly, the transportation robot is located at the discharge end of the feeding forming and cutting mechanism in an initial state, workers firstly put raw material sponges at the feed end of the feeding forming and cutting mechanism, then cut the raw material sponges through a controller according to the designed length of a product to enable the raw material sponges to generate sponge blanks or directly be two-dimensional outlines of finished products, and then send the sponge blanks to a feeding device 4 at the top end of the transportation robot.

And step two, after the transport robot receives the materials, the controller sends signals to the translation device 5, and the translation device 5 receives the signals and instructs the material to go to the feeding end of one of the plurality of groups of special-shaped cutting mechanisms or vertical cutter cutting and forming mechanisms.

And step three, the controller sends a signal to the feeding device 4, the feeding device 4 sends the material away from the feeding device 4 after receiving the signal, and the material is processed by a special-shaped cutting mechanism or a vertical cutter cutting and forming mechanism.

And step four, in the working process of the first transportation robot, the second transportation robot climbs to the upper layer from the lower layer of the horizontal displacement track 2 through the lifting device 6 and is in butt joint with the discharge end of the feeding forming and cutting mechanism through the lifting track 3, so that the second transportation is carried out, and by analogy, the multiple transportation robots simultaneously carry out the transportation to the multiple special-shaped cutting mechanisms and the vertical cutter cutting and forming mechanisms.

And step five, arranging the special-shaped cutting mechanism and the vertical cutter cutting and forming mechanism just opposite to the lifting track 3. The transport robot which has sent the material directly descends to the lower layer of the horizontal displacement track 2 from the lifting track 3, then moves to the discharging end of the feeding forming and cutting mechanism, and enters a waiting sequence to carry out the next feeding operation.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. An automatic processing production line of diversified sponges, which comprises a feeding, forming and cutting mechanism, a conveying mechanism, a special-shaped cutting mechanism and a vertical cutter cutting and forming mechanism, and is characterized in that the conveying mechanism comprises,

a frame (1);

the horizontal displacement track (2), the horizontal displacement track (2) is arranged on the frame (1) in an upper-layer horizontal double-track manner and a lower-layer horizontal double-track manner;

the lifting rails (3) are arranged in a plurality and are distributed at intervals along the horizontal direction, and the upper end and the lower end of each lifting rail (3) are respectively connected with the upper layer and the lower layer of the horizontal displacement rail (2);

the feeding device (4) is arranged at the top end of the transport robot, the working direction of the feeding device (4) is vertical to the length direction of the horizontal displacement track (2), and the feeding device (4) is used for receiving materials sent by the feeding forming and dividing mechanism and transmitting the materials to the special-shaped cutting mechanism or the vertical cutter cutting and forming mechanism;

the horizontal moving device (5) is installed below the feeding device (4), the working ends of the horizontal moving device (5) are symmetrically arranged on two sides of the horizontal moving device (5), and the working ends of the horizontal moving device (5) are matched with the horizontal moving track (2) in a working state so as to drive the transportation robot to horizontally move along the length direction of the horizontal moving track (2);

the lifting device (6) is installed below the translation device (5), the working ends of the lifting device (6) are symmetrically arranged on two sides of the lifting device (6), and the working ends of the lifting device (6) are matched with the lifting track (3) in a working state so as to drive the transport robot to transfer between the upper layer and the lower layer of the horizontal displacement track (2);

the visual detection system is used for assisting the transportation robot to accurately reverse at the intersection point of the horizontal displacement track (2) and the lifting track (3);

the translation device (5) comprises a translation device,

the first installation box (5a), the first installation box (5a) is installed below the feeding device (4), and the first installation box (5a) is used for providing support for other structures of the translation device (5);

the first gears (5b) are four and symmetrically arranged on two sides of the first installation box (5a) in the horizontal displacement direction, the axis of the first gears (5b) is vertically arranged, the first gears (5b) are meshed with the inner side of the horizontal displacement track (2) in the working state, and the first gears (5b) are used for driving the whole translation device (5) to horizontally displace;

the first gear mounting mechanism (5c) is provided with four gears and is in one-to-one correspondence with the displacement of the first gear (5b), the first gear mounting mechanism (5c) is arranged on the first mounting box (5a) in a telescopic mode, the telescopic direction of the first gear mounting mechanism (5c) is perpendicular to the length direction of the horizontal displacement track (2), the first gear mounting mechanism (5c) is rotatably connected with the first gear (5b), and the first gear mounting mechanism (5c) is used for mounting the first gear (5 b);

the output end of the first rotary driving device (5d) is connected with the pin shaft (5c2), and the first rotary driving device (5d) is used for driving the first gear (5b) to rotate through the first gear mounting mechanism (5 c);

the first bidirectional equidistant extension device (5e) is provided with a pair of pairs and is respectively arranged at the front section and the rear section of the horizontal displacement direction of the first installation box (5a), each first bidirectional equidistant extension device (5e) is provided with a pair of telescopic working ends which are reversely arranged, the working ends of the first bidirectional equidistant extension devices (5e) are fixedly connected with the first rotary driving device (5d), the end parts of the pair of working ends of the first bidirectional equidistant extension devices (5e) are fixedly connected with the first gear installation mechanism (5c), and the first bidirectional equidistant extension devices (5e) are used for driving the first gear installation mechanisms (5c) on the two sides of the first installation box (5a) to synchronously extend and retract.

2. The automatic processing production line of a diversified sponge according to claim 1, wherein the horizontal displacement track (2) and the lifting track (3) are provided with guide grooves (2a) along the length direction, first racks (2b) are arranged in the guide grooves (2a), the inner walls of the guide grooves (2a) are in sliding fit with the translation device (5) and the working end of the lifting device (6) under the working state, the guide grooves (2a) are used for guiding the translation device (5) and the lifting device (6), the first racks (2b) are meshed with the translation device (5) and the working end of the lifting device (6) under the working state, and the first racks (2b) are used for driving the transportation robot to move horizontally and vertically by means of the reaction force of the translation device (5) and the lifting device (6).

3. The automatic processing production line of diversified sponges according to claim 1, wherein the feeding device (4) comprises,

the belt conveyor (4a) is arranged at the top end of the conveying robot, the working direction of the belt conveyor (4a) is perpendicular to the length direction of the horizontal displacement track (2), an opening is formed in the center of the belt conveyor (4a), and the belt conveyor (4a) is used for transferring materials from the discharge end of the feeding, forming and dividing mechanism to the feed end of the special-shaped cutting mechanism or the vertical knife cutting and forming mechanism;

the stopping device (4b) is arranged at a central opening of the belt conveyor (4a), the working direction of the working end of the stopping device (4b) is vertically upward, and the stopping device (4b) is used for stopping the materials.

4. An automated processing line for diversified sponges according to claim 3, wherein the belt conveyor (4a) is uniformly distributed with raised wave points for increasing the friction force.

5. The automatic processing production line of diversified sponges according to claim 3, wherein the stop device (4b) comprises,

a stop bracket (4b1), the stop bracket (4b1) being arranged inside the central opening of the belt conveyor (4 a);

the vacuum chuck (4b2), the vacuum chuck (4b2) is provided with a plurality of and evenly distributed on the top end of the stopping support (4b1), the working end of the vacuum chuck (4b2) is vertically arranged upwards, and the vacuum chuck (4b2) is used for adsorbing and fixing sponge materials;

and the vacuum pump is fixedly connected with the bottom end of the vacuum chuck (4b2) and is used for controlling the work of the vacuum chuck (4b 2).

6. The automatic processing production line of diversified sponges as claimed in claim 1, wherein the first gear mounting mechanism (5c) comprises,

a first gear bracket (5c1), one end of the first gear bracket (5c1) is arranged on the working end of the first bidirectional equidistant telescopic device (5 e);

and the pin shaft (5c2), the pin shaft (5c2) are rotatably arranged on the first gear bracket (5c1), the pin shaft (5c2) and the axis of the first gear (5b) are collinear and are fixed with each other, and the pin shaft (5c2) is connected with the output end of the first rotary driving device (5 d).

7. The automated processing line of diversified sponges according to claim 1, wherein the first rotary driving device (5d) comprises,

the driven chain wheel (5d1), the driven chain wheel (5d1) is installed on the movable end of the first gear installation mechanism (5c), and the driven chain wheel (5d1) is used for driving the movable end of the first gear installation mechanism (5c) to rotate;

the driving chain wheel (5d2), the driving chain wheel (5d2) is rotatably arranged on the first bidirectional equidistant telescopic device (5 e);

the transmission chain (5d3), both ends of the transmission chain (5d3) are respectively connected with the driven chain wheel (5d1) and the driving chain wheel (5d2), and the transmission chain (5d3) is used for transmitting the torque of the driving chain wheel (5d2) to the driven chain wheel (5d 1);

the rotating driver (5d4), the rotating driver (5d4) is installed on the first bidirectional equidistant extension device (5e), the output shaft of the rotating driver (5d4) is connected with the driving chain wheel (5d2), and the rotating driver (5d4) is used for driving the driving chain wheel (5d2) to rotate.

8. The automatic processing line of diversified sponges according to claim 1, wherein the first bidirectional equidistant extension device (5e) comprises,

the first crankshaft (5e1) and the second crankshaft (5e2), the first crankshaft (5e1) and the second crankshaft (5e2) are symmetrically and reversely arranged relative to the first mounting box (5a), the end parts of the first crankshaft (5e1) and the second crankshaft (5e2) are in clearance fit with the two sides of the first mounting box (5a), and the first crankshaft (5e1) and the second crankshaft (5e2) are fixedly connected with the first rotary driving device (5 d);

the second rack (5e3), the second rack (5e3) is arranged on the surface of the end, close to each other, of the first crankshaft (5e1) and the second crankshaft (5e2) which are arranged oppositely, and the second rack (5e3) is used for driving the first crankshaft (5e1) and the second crankshaft (5e2) to move linearly;

the second gear (5e4), the second gear (5e4) is rotatably arranged at the symmetrical center of the first crankshaft (5e1) and the second crankshaft (5e2), two sides of the second gear (5e4) are simultaneously meshed with the first crankshaft (5e1) and a second rack (5e3) on the second crankshaft (5e2), and the second gear (5e4) is used for driving the second rack (5e3) to do linear motion;

the main shaft (5e5), the axis of the main shaft (5e5) is collinear with the axis of the second gear (5e4), two ends of the main shaft (5e5) are respectively connected with the upper end and the lower end of the first mounting box (5a) in a rotating mode, and the main shaft (5e5) is used for mounting the second gear (5e 4);

and the linear driver (5e6), the linear driver (5e6) is fixed in the first mounting box (5a), and the output shaft of the linear driver (5e6) is connected with the first crankshaft (5e 1).

9. The automatic processing production line of diversified sponges as claimed in claim 1, wherein the lifting device (6) comprises a second mounting box (6a), a third gear (6b), a second gear mounting mechanism (6c) and a second rotary driving device (6 d); the second installation box (6a) is installed below the translation device (5), the third gear (6b) is provided with a pair of gears and is symmetrically arranged at two sides of the second installation box (6a), the axis of the third gear (6b) is horizontally arranged and is parallel to the length direction of the horizontal displacement track (2), the third gear (6b) is in meshing transmission with the lifting track (3) along the vertical direction in the working state, the second gear installation mechanism (6c) is provided with a pair of gears and is symmetrically arranged at two sides of the second installation box (6a) relative to the second installation box (6a), the second gear installation mechanism (6c) is connected with the third gear (6b), the structure of the second gear installation mechanism (6c) is the same as that of the first gear installation mechanism (5c), and the structure of the second rotary drive device (6d) is the same as that of the first rotary drive device (5d), the output end of the second rotary driving device (6d) is connected with the movable end of the second gear installation mechanism (6c), the structure of the second bidirectional equidistant telescopic device (6e) is the same as that of the first bidirectional equidistant telescopic device (5e), and the second bidirectional equidistant telescopic device (6e) is fixedly connected with the second rotary driving device (6 d).