CN107253225B - The method comprises the following steps of: sponge cutting machine - Google Patents
The method comprises the following steps of: sponge cutting machine Download PDFInfo
- Publication number
- CN107253225B CN107253225B CN201710671089.8A CN201710671089A CN107253225B CN 107253225 B CN107253225 B CN 107253225B CN 201710671089 A CN201710671089 A CN 201710671089A CN 107253225 B CN107253225 B CN 107253225B
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- China
- Prior art keywords
- belt
- pressing frame
- frame
- belt chain
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005520 cutting process Methods 0.000 title claims abstract description 50
- 230000005540 biological transmission Effects 0.000 claims abstract description 55
- 230000001360 synchronised effect Effects 0.000 claims description 25
- 238000009434 installation Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/46—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having an endless band-knife or the like
Abstract
The invention relates to a sponge cutting machine, wherein a pressing frame of the sponge cutting machine is a movable belt chain pressing frame and comprises a transmission fixed pressing frame, a connecting frame, a linear guide rail, a sliding block, a pressing frame belt chain group, a driving mechanism and an adjusting mechanism; the lower end of the fixed pressing frame is provided with a pressing frame belt chain group; the belt chain group of the pressing frame comprises a fixed belt chain, a movable belt chain, a cross connecting rod and a telescopic connecting frame, wherein the fixed belt chain and the movable belt chain are formed by folding connection through the cross connecting rod, and the cross connecting rod is connected with the fixed belt chain and the movable belt chain through the telescopic connecting frame; the driving mechanism is arranged on the fixed pressing frame and is in driving connection with the belt chain group of the pressing frame; the adjusting mechanism is arranged on the fixed pressing frame and is in driving connection with the movable belt chain. The device has the advantages of simple design, convenient use, no need of a guide rod, convenient installation and replacement of the annular cutting knife strip, improved cutting efficiency, improved cutting performance of the knife, high cutting precision and capability of meeting the requirement of ultra-long sponge cutting or uninterrupted sponge cutting.
Description
Technical Field
The invention relates to the field of sponge cutting devices, in particular to a sponge cutting machine.
Background
The pressing frame of the prior sponge cutting machine is a single-row pressing mechanism, for example, the patent of the prior application of the company, application date 2012.11.02, patent number CN201210431207.5 and a full-automatic sponge cutting machine are disclosed, a pressing device is disclosed, four guide rods are needed to support all around, when the guide rods are designed to lead the annular cutting knife strip of the sponge cutting machine to be installed, two guide rods at one side are needed to be removed for installation, and therefore, the knife strip is troublesome to maintain and replace; later stage along with sponge cutting machine development, I'm company 2016.12.27 applies for a full-automatic sponge cutting machine, and the application number is 201611224172.2, and four guide arms support closing device, have the interface of installation or change annular cutting knife strip on two guide arms on one side, but this patent has required the cantilever beam of applying for the device to increase, and the cantilever beam changes the position on closing device at every turn, all need take the annular cutting knife strip of cantilever beam lower extreme off at every turn, and the cantilever beam is taken out from closing device and just can change the position, complex operation.
Disclosure of Invention
In order to solve the problems, the invention provides a sponge cutting machine, wherein a pressing frame is a movable belt chain pressing frame, the design is simple, the use is convenient, a guide rod is not needed, the installation and the replacement of an annular cutting knife strip are convenient, the cutting efficiency is improved, the cutting performance of a cutter is improved, the cutting precision is high, and the requirement of ultra-long sponge cutting or uninterrupted sponge cutting is met.
The technical scheme of the invention is as follows:
the pressing frame of the sponge cutting machine is a movable belt chain pressing frame and comprises a transmission fixed pressing frame, a connecting frame, a linear guide rail, a sliding block, a pressing frame belt chain group, a driving mechanism and an adjusting mechanism; the fixed pressing frame consists of a left frame side pipe, a right frame side pipe, a front transmission guide rail pipe and a rear transmission guide rail pipe, two ends of the left frame side pipe and the right frame side pipe are respectively connected through the front transmission guide rail pipe and the rear transmission guide rail pipe, a linear guide rail is transversely arranged on the lower end surface of the front transmission guide rail pipe and the rear transmission guide rail pipe, the linear guide rail is in sliding fit with a sliding block, and the sliding block is fixed on a pressing frame belt chain group through a connecting frame; the belt chain group of the pressing frame comprises fixed belt chains, movable belt chains, crossed connecting rods and telescopic connecting frames, wherein the fixed belt chains and the movable belt chains are formed by folding connection through the crossed connecting rods, the crossed connecting rods are connected with the fixed belt chains and the movable belt chains through the telescopic connecting frames, the fixed belt chains are positioned on one side of the belt chain group of the pressing frame, and a plurality of groups of movable belt chains are positioned on the other side of the belt chain group; the driving mechanism is arranged on the fixed pressing frame, is in driving connection with the pressing frame belt chain group and is used for driving and controlling the synchronous belt on the pressing frame belt chain group to rotate; the adjusting mechanism is arranged on the fixed pressing frame, is in driving connection with the movable belt chain, and is used for driving and controlling the movable belt chain to move on the linear guide rail.
The fixed belt chain and the movable belt chain are respectively composed of a pressing frame beam, front rollers, rear rollers, belt wheels, front connecting pieces, rear connecting pieces and a synchronous belt A, wherein the front connecting pieces are symmetrically arranged on two sides of the front end of the pressing frame beam, the front rollers are arranged between the two front connecting pieces, the rear connecting pieces are symmetrically arranged on two sides of the tail end of the pressing frame beam, the two rear connecting pieces are connected with the belt wheels, the rear rollers are arranged between the two rear connecting pieces, the synchronous belt A is sleeved on the belt wheels and the front rollers, and the synchronous belt A is limited through the rear rollers; the belt wheel side of the fixed belt chain and the movable belt chain is positioned at the side of the rear transmission guide rail pipe; the fixed belt chain is positioned on the side of the right frame side pipe.
The driving mechanism comprises a gear motor, a left coupler, a right coupler and a transmission shaft, wherein the gear motor A is arranged at one end of a left frame side pipe and positioned at one side of a rear transmission guide rail pipe, the output shaft of the gear motor A is sleeved with the left coupler, the left coupler is connected with the transmission shaft through a pin, the transmission shaft penetrates through an inner hole of a movable belt chain belt pulley and is connected with the right coupler through a pin, and the right coupler is clamped on a fixed belt chain belt pulley; four semi-arc-shaped inner grooves are uniformly distributed on the periphery of the transmission shaft, four semi-arc-shaped grooves are uniformly distributed on the periphery of the inner hole of the movable belt pulley, the transmission shaft is in sliding fit with the movable belt pulley through balls.
The adjusting mechanism comprises a main belt pulley, a secondary belt pulley, a gear motor B, a synchronous belt B and an adjusting block, wherein the main belt pulley and the secondary belt pulley are respectively provided with two ends of a rear transmission guide rail pipe, the gear motor B is arranged on the main belt pulley side of the rear transmission guide rail pipe, an output shaft of the gear motor B is fixed on the main belt pulley, the synchronous belt B is sleeved on the main belt pulley and the secondary belt pulley and positioned on two sides of the rear transmission guide rail pipe, one end of the adjusting block is fixed on the synchronous belt B, the other end of the adjusting block is fixed on a rightmost movable belt chain connecting frame, and the connecting frame is positioned below the rear transmission guide rail pipe.
The left frame side pipe and the right frame side pipe of the fixed pressing frame are respectively clamped on slide rails on the left side and the right side of a portal frame of the sponge cutting machine in a sliding manner through sliding blocks, and are respectively connected through two lifting chains; the lifting chain ascends or descends to drive the fixed pressing frame to ascend or descend.
A cantilever mount is arranged on one side of the pressing frame belt chain group and is positioned on the side of the movable belt chain, and is clamped on a sliding rail above a cutter frame of the sponge cutting machine in a sliding way through a sliding block, and a lead screw is arranged on the cantilever mount; the screw rod rotates to drive the cantilever mount to move left or right.
The invention has the advantages of simple design, convenient use, no need of a guide rod and convenient installation and replacement of the annular cutting knife strip; the movable belt chain is driven to move by the adjusting mechanism, so that the belt chain group of the pressing frame is as wide as the sponge, the cantilever frame can be moved to the nearest position of the sponge, the knife rest below the cantilever frame can hold knife bars, the knife bars can be accelerated in cutting, the knife bars can not generate amplitude, and the efficiency is improved; in the cutting process, the synchronous belt of the pressing frame belt chain group is controlled by the driving mechanism to keep synchronous with the bottom workbench conveying belt, so that the cutting performance of the cutter is improved, and the cutting precision is high; the invention can meet the requirement of ultra-long sponge cutting or uninterrupted sponge cutting.
Drawings
FIG. 1 is the present front view of the invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a rear view of the present invention.
Fig. 4 is a schematic view of a transmission press frame of the present invention.
Fig. 5 is a block diagram of a transmission press of the present invention.
Fig. 6 is a cross-sectional view of the movable belt sprocket of the present invention mated with a drive shaft.
Fig. 7 is a schematic view of the mounting structure of the present invention.
Detailed Description
Referring to fig. 1-7, a movable belt chain pressing frame comprises a transmission fixed pressing frame 01, a connecting frame 24, a linear guide rail 06, a sliding block 05, a pressing frame belt chain group 02, a driving mechanism 03 and an adjusting mechanism 04; the fixed pressing frame 01 is composed of a left frame side pipe 08, a right frame side pipe 34, a front transmission guide rail pipe 35 and a rear transmission guide rail pipe 09, two ends of the left frame side pipe 08 and the right frame side pipe 34 are respectively connected through the front transmission guide rail pipe 35 and the rear transmission guide rail pipe 09, a linear guide rail 06 is transversely arranged on the lower end surfaces of the front transmission guide rail pipe 35 and the rear transmission guide rail pipe 09, the linear guide rail 06 is in sliding fit with a sliding block 05, and the sliding block 05 is fixed on the pressing frame belt chain group 02 through a connecting frame 24; the belt chain group 02 of the pressing frame comprises a fixed belt chain 12, a movable belt chain 13, a cross connecting rod 11 and a telescopic connecting frame 10, wherein the fixed belt chain 12 and the movable belt chain 13 are formed by folding connection through the cross connecting rod 11, the cross connecting rod 11 is connected with the fixed belt chain 12 and the movable belt chain 13 through the telescopic connecting frame 10, the telescopic connecting frame 10 is positioned between the connecting frames 24, the fixed belt chain 12 is positioned at one side of the belt chain group 02 of the pressing frame, and a plurality of groups of movable belt chains 13 are positioned at the other side of the belt chain group 02; the driving mechanism 03 is arranged on the fixed pressing frame 01, is in driving connection with the pressing frame belt chain group 02, and drives and controls the synchronous belt B21 on the pressing frame belt chain group 02 to rotate; the adjusting mechanism 04 is arranged on the fixed pressing frame 01, is in driving connection with the movable belt chain 13, and drives and controls the movable belt chain 13 to move on the linear guide rail 06.
The fixed belt chain 12 and the movable belt chain 13 are respectively composed of a pressing frame beam 27, a front roller 28, a rear roller 29, a belt wheel 26, a front connecting sheet 23, a rear connecting sheet 22 and a synchronous belt A30, wherein the front connecting sheet 23 is symmetrically arranged on two sides of the front end of the pressing frame beam 27, the front roller 28 is arranged between the two front connecting sheets 23, the rear connecting sheet 22 is symmetrically arranged on two sides of the rear end of the pressing frame beam 27, the belt wheel 26 is connected through the two rear connecting sheets 22, the rear roller 29 is arranged between the two rear connecting sheets 22, the synchronous belt A30 is sleeved on the belt wheel 26 and the front roller 28, and the synchronous belt A30 is limited through the rear roller 29; the belt pulley 26 side of the fixed belt chain 12 and the movable belt chain 13 is positioned on the side of the rear transmission guide rail pipe 09; the fixed belt chain 12 is located on the right frame side tube 34 side.
The driving mechanism 03 comprises a gear motor A14, a left coupler 15, a right coupler 17 and a transmission shaft 16, wherein the gear motor A14 is arranged at one end of a left frame side pipe 08 and positioned at the side of a rear transmission guide rail pipe 09, the left coupler 15 is sleeved on the output shaft of the gear motor A14, the left coupler 15 is connected with the transmission shaft 16 through a pin, the transmission shaft 16 passes through an inner hole of a belt pulley 26 of the movable belt chain 13 and is connected with the right coupler through a pin, and the right coupler is clamped on the belt pulley 26 of the fixed belt chain 12; four semi-arc-shaped inner grooves are uniformly distributed on the periphery of the transmission shaft 16, four semi-arc-shaped grooves are uniformly distributed on the peripheral surface of an inner hole of the belt wheel 26 of the movable belt chain 13, and the transmission shaft 16 is in sliding fit with the belt wheel 26 of the movable belt chain 13 through balls 39.
The adjusting mechanism 04 comprises a main belt pulley 19, a secondary belt pulley 20, a gear motor B18, a synchronous belt B21 and an adjusting block 33, wherein the main belt pulley 19 and the secondary belt pulley 20 are respectively provided with two ends of a rear transmission guide rail pipe 09, the gear motor B18 is arranged on the main belt pulley side of the rear transmission guide rail pipe 09, an output shaft of the gear motor B18 is fixed on the main belt pulley 19, the synchronous belt B21 is sleeved on the main belt pulley 19 and the secondary belt pulley 20 and is positioned on two sides of the rear transmission guide rail pipe 09, one end of the adjusting block 33 is fixed on the synchronous belt B21, one end of the adjusting block is fixed on a connecting frame 24 of the rightmost movable belt chain 13, and the connecting frame 24 is positioned below the rear transmission guide rail pipe 09.
The left frame side pipe 08 and the right frame side pipe 34 of the fixed pressing frame 01 are respectively clamped on the slide rails on the left side and the right side of the portal frame 32 through sliding blocks in a sliding manner and are respectively connected through two lifting chains 37; the lifting chain 37 is lifted or lowered to drive the fixed pressing frame 01 to lift or lower.
A cantilever mount 31 is arranged on one side of the pressing frame belt chain group 02 and is positioned on the side of the movable belt chain 13, and is clamped on a sliding rail above the tool rest 36 in a sliding way through a sliding block, and a lead screw 38 is arranged on the cantilever mount 31; the screw 38 rotates to drive the cantilever mount 31 to move left or right.
When the sponge cutting machine is used, sponge is conveyed to the middle of a raw material table, a gear motor B18 is started, a synchronous belt B21 is driven to rotate, an adjusting block 33 is driven, the rightmost movable belt chain 13 is moved to one side, the expansion degree of a sliding transmission pressing frame 13 is adjusted, and the width of a movable belt chain group is equal to that of the sponge cutting machine; the lifting chain 37 at the inner side of the portal frame 32 is adjusted to lift so as to drive the fixed pressing frame 01 to lift or descend, and the movable belt chain group is adjusted to the height of the sponge to be cut, so that the movable belt chain group is pressed on the sponge; the screw rod 38 rotates to drive the cantilever mount 31 to move right, so that the cantilever mount 31 is close to the movable belt chain group, and the nearest position of the cantilever Liang Juli sponge is ensured; when the sponge is cut, the gear motor A14 is started, and the synchronous belt B21 of the belt chain group 02 of the pressing frame and the sponge are controlled to synchronously move.
The invention has the advantages of simple design, convenient use, no need of a guide rod and convenient installation and replacement of the annular cutting knife strip; the movable belt chain 13 is driven to move by the adjusting mechanism, so that the movable belt chain group is as wide as the sponge, the cantilever mount 31 can move to the nearest position of the sponge, the knife rest 36 below the cantilever mount 31 can hold knife bars, the knife bars can be cut at an increased speed, the knife bars can not generate amplitude, and the efficiency is improved; in the cutting process, the synchronous belt B21 of the pressing frame belt chain group 02 is controlled by the driving mechanism 03 to keep synchronous with the bottom workbench conveying belt, so that the cutting performance of the cutter is improved, and the cutting precision is high. The invention can meet the requirement of ultra-long sponge cutting or uninterrupted sponge cutting, namely the pressing frame can always meet the pressing state of the entered sponge no matter how long the sponge is, and the cutting is ensured.
Claims (1)
1. The sponge cutting machine is characterized in that a pressing frame of the sponge cutting machine is a movable belt chain type pressing frame and comprises a transmission fixed pressing frame, a connecting frame, a linear guide rail, a sliding block, a pressing frame belt chain group, a driving mechanism and an adjusting mechanism; the fixed pressing frame consists of a left frame side pipe, a right frame side pipe, a front transmission guide rail pipe and a rear transmission guide rail pipe, two ends of the left frame side pipe and the right frame side pipe are respectively connected through the front transmission guide rail pipe and the rear transmission guide rail pipe, a linear guide rail is transversely arranged on the lower end surface of the front transmission guide rail pipe and the rear transmission guide rail pipe, the linear guide rail is in sliding fit with a sliding block, and the sliding block is fixed on a pressing frame belt chain group through a connecting frame; the belt chain group of the pressing frame comprises fixed belt chains, movable belt chains, crossed connecting rods and telescopic connecting frames, wherein the fixed belt chains and the movable belt chains are formed by folding connection through the crossed connecting rods, the crossed connecting rods are connected with the fixed belt chains and the movable belt chains through the telescopic connecting frames, the fixed belt chains are positioned on one side of the belt chain group of the pressing frame, and a plurality of groups of movable belt chains are positioned on the other side of the belt chain group; the driving mechanism is arranged on the fixed pressing frame, is in driving connection with the pressing frame belt chain group and is used for driving and controlling the synchronous belt on the pressing frame belt chain group to rotate; the adjusting mechanism is arranged on the fixed pressing frame, is in driving connection with the movable belt chain, and is used for driving and controlling the movable belt chain to move on the linear guide rail;
the fixed belt chain and the movable belt chain are respectively composed of a pressing frame beam, front rollers, rear rollers, belt wheels, front connecting pieces, rear connecting pieces and a synchronous belt A, wherein the front connecting pieces are symmetrically arranged on two sides of the front end of the pressing frame beam, the front rollers are arranged between the two front connecting pieces, the rear connecting pieces are symmetrically arranged on two sides of the tail end of the pressing frame beam, the two rear connecting pieces are connected with the belt wheels, the rear rollers are arranged between the two rear connecting pieces, the synchronous belt A is sleeved on the belt wheels and the front rollers, and the synchronous belt A is limited through the rear rollers; the belt wheel side of the fixed belt chain and the movable belt chain is positioned at the side of the rear transmission guide rail pipe; the fixed belt chain is positioned at the side of the right frame side pipe;
the driving mechanism comprises a gear motor, a left coupler, a right coupler and a transmission shaft, wherein the gear motor A is arranged at one end of a left frame side pipe and positioned at one side of a rear transmission guide rail pipe, the output shaft of the gear motor A is sleeved with the left coupler, the left coupler is connected with the transmission shaft through a pin, the transmission shaft penetrates through an inner hole of a movable belt chain belt pulley and is connected with the right coupler through a pin, and the right coupler is clamped on a fixed belt chain belt pulley; four semi-arc-shaped inner grooves are uniformly distributed on the periphery of the transmission shaft, four semi-arc-shaped grooves are uniformly distributed on the periphery of an inner hole of the movable belt pulley, and the transmission shaft is in sliding fit with the movable belt pulley through balls;
the adjusting mechanism comprises a main belt pulley, a secondary belt pulley, a gear motor B, a synchronous belt B and an adjusting block, wherein the main belt pulley and the secondary belt pulley are respectively arranged at two ends of a rear transmission guide rail pipe;
the left frame side pipe and the right frame side pipe of the fixed pressing frame are respectively clamped on slide rails on the left side and the right side of a portal frame of the sponge cutting machine in a sliding manner through sliding blocks, and are respectively connected through two lifting chains;
the device is characterized in that a cantilever mount is arranged on one side of the pressing frame belt chain group and is positioned on the side of the movable belt chain, the cantilever mount is clamped on a sliding rail above a cutter frame of the sponge cutting machine in a sliding manner through a sliding block, and a lead screw is arranged on the cantilever mount.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710671089.8A CN107253225B (en) | 2017-08-08 | 2017-08-08 | The method comprises the following steps of: sponge cutting machine |
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Application Number | Priority Date | Filing Date | Title |
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CN201710671089.8A CN107253225B (en) | 2017-08-08 | 2017-08-08 | The method comprises the following steps of: sponge cutting machine |
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CN107253225A CN107253225A (en) | 2017-10-17 |
CN107253225B true CN107253225B (en) | 2023-12-29 |
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CN201710671089.8A Active CN107253225B (en) | 2017-08-08 | 2017-08-08 | The method comprises the following steps of: sponge cutting machine |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108890751B (en) * | 2018-08-07 | 2024-04-12 | 南通牧野机械有限公司 | Sponge cutting machine |
CN109129653B (en) * | 2018-08-07 | 2020-12-18 | 南通牧野机械有限公司 | Soft limit controller of sponge cutting device |
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CN201275770Y (en) * | 2008-09-12 | 2009-07-22 | 吴辉 | Numerical control special-shaped sponge cutting machine |
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CN103786180A (en) * | 2012-11-02 | 2014-05-14 | 南通牧野机械有限公司 | Full-automatic sponge cutting machine |
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CN106625860A (en) * | 2016-12-27 | 2017-05-10 | 南通牧野机械有限公司 | Full-automatic sponge cutting machine |
CN106903743A (en) * | 2017-03-14 | 2017-06-30 | 南通牧野机械有限公司 | A kind of adjustable side pressure device |
CN106945096A (en) * | 2017-05-19 | 2017-07-14 | 安徽华诚海绵制品有限公司 | A kind of cutting sponge pair cutting knife pingqie machines |
CN207710895U (en) * | 2017-08-08 | 2018-08-10 | 南通牧野机械有限公司 | A kind of movable belt chain pressure rack |
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CN201275770Y (en) * | 2008-09-12 | 2009-07-22 | 吴辉 | Numerical control special-shaped sponge cutting machine |
GB201010396D0 (en) * | 2010-06-22 | 2010-08-04 | Salador Noreen | Hot wire cake and dessert portioner |
CN103786180A (en) * | 2012-11-02 | 2014-05-14 | 南通牧野机械有限公司 | Full-automatic sponge cutting machine |
WO2015194983A1 (en) * | 2014-06-19 | 2015-12-23 | Techno Foam Doo | Machine with an endless band-knife for cutting sponge panels into pieces |
CN204894043U (en) * | 2015-07-22 | 2015-12-23 | 天津市盛美嘉地毯有限公司 | But cutting knife adjustable cushion cutting machine |
CN106625860A (en) * | 2016-12-27 | 2017-05-10 | 南通牧野机械有限公司 | Full-automatic sponge cutting machine |
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