CN106625860A - Full-automatic sponge cutting machine - Google Patents
Full-automatic sponge cutting machine Download PDFInfo
- Publication number
- CN106625860A CN106625860A CN201611224172.2A CN201611224172A CN106625860A CN 106625860 A CN106625860 A CN 106625860A CN 201611224172 A CN201611224172 A CN 201611224172A CN 106625860 A CN106625860 A CN 106625860A
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- CN
- China
- Prior art keywords
- fixture block
- cutter
- block
- power transmission
- rotating shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/005—Computer numerical control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
Abstract
The invention relates to a full-automatic sponge cutting machine. The full-automatic sponge cutting machine comprises a raw material platform, a finished product workbench, a rectangular workbench base, a ground rail, a gantry, a pressing device, a rack and a control part. The raw material platform and the finished product workbench are arranged on the rectangular workbench base. The ground rail is connected with the rack. The gantry is arranged on the ground rail. The pressing device is connected with the workbench base. The control part is a control system for controlling the raw material platform to move horizontally, the finished product workbench to move horizontally, the gantry to move horizontally and a support beam to move transversely and controlling cooperation of all the parts through a numeral control system. The full-automatic sponge cutting machine further comprises the support beam and a distance measurement mechanism. The support beam is connected with the gantry. The distance measurement mechanism is mounted on the portion, close to the support beam end, of the lower end of the inner side of the gantry. The full-automatic sponge cutting machine has the beneficial effects that the design is simple, use is convenient, the problem that sponge machining is influenced by the breadth is solved, the machining precision is improved, the machining speed is increased, and the operation difficulty is lowered.
Description
Technical field
The present invention relates to a kind of equipment being processed for sponge, specifically a kind of full-automatic sponge cutting machine.
Background technology
Existing full-automatic sponge cutting machine, hold down gag cannot be zoomed in and out for a flat board, and sponge is either whole when cutting
The big sponge of block or little sponge, are all that hold down gag is integrally compressed, and knife speed is fixed, knife when the big sponge of monoblock is cut during cutting
The bad acceleration of speed, can accelerate when cutting little sponge, although while accelerate to improve efficiency, but new problem is occurred in that,
Speed is fast, and blade can produce error when cutting, and machining accuracy step-down causes cutting products unqualified, but not governing speed, cut
When cutting little sponge, then waste of resource, loses time, and cutting efficiency how is improved at present, reduces the wasting of resources, is still a disaster
Topic.
The content of the invention
In order to solve the above problems, the present invention proposes a kind of hold down gag and rack beams of sponge cutting machine, design letter
It is single, it is easy to use, solve the problems, such as that sponge plus man-hour are affected by breadth, machining accuracy and speed are improve, reduce operation
Difficulty.
Technical scheme：
A kind of full-automatic sponge cutting machine, it includes raw material platform, finished product workbench, rectangular table base, track, gantry
Frame, hold down gag, frame, control section, raw material platform, finished product workbench are arranged on rectangular table base；Track and machine
Frame is connected；Portal frame is arranged in track；Hold down gag is connected with table base, and described control section is using numerical control system
System respectively control raw material platform is moved horizontally, finished product workbench is moved horizontally, portal frame is moved horizontally, rack beams transverse shifting and each
The control system of Partial coordination, described full-automatic sponge cutting machine also includes rack beams and ranging mechanism, rack beams and gantry
Frame is connected, and ranging mechanism is arranged close to the portal frame inside lower end of support beam-ends.
Slide rail is provided with inside described track.
It includes suspension holdfast, Timing Belt, slide rail, slide block, belt wheel, power transmission shaft, stubborn cutter frame mechanism to described rack beams, sliding
Rail is arranged on lower end left side in the middle of portal frame, and suspension holdfast upper end is equipped with slide block, and slide block slides with slide rail and is connected, slide rail two ends dress
Have in rotating shaft and rotating shaft equipped with belt wheel, motor is connected in the rotating shaft of side, around equipped with Timing Belt, Timing Belt one on two belt wheels
Side connection sliding block side；Power transmission shaft is passed through from suspension holdfast upper end and has upper belt-wheel position to be mounted on the power transmission shaft in suspension holdfast,
Power transmission shaft two ends are connected respectively with the rotation of portal frame two ends, and stubborn cutter frame mechanism is arranged on inside rack beams lower end, and ranging mechanism sets
Put the lower end inside on the left of portal frame；Stubborn cutter frame mechanism includes upper power transmission shaft, lower drive shaft, transition axis, stubborn cutter shaft, upper power transmission shaft
It is mounted in the lower end of suspension holdfast inside and two ends is arranged on suspension holdfast by bearing rotary, lower drive shaft is mounted in suspension holdfast
Lower end be internally located at power transmission shaft lower section and two ends by bearing rotary be arranged on suspension holdfast on, transition axis be mounted in suspension
The lower end of frame is internally located at lower drive shaft lower section and two ends are arranged on suspension holdfast, and stubborn cutter shaft is mounted in the suspension below transition axis
In support, lower belt wheel is housed in the middle of upper power transmission shaft and lower belt wheel left side is equipped with gear, on lower drive shaft on the upper power transmission shaft of correspondence
Gear lower gear is housed, the engagement of gear and lower gear is connected, and has little gear to be mounted on lower drive shaft on the right side of lower gear, mistake
Cross in the middle of axle and be equipped between transition gear and transition gear and transition axis equipped with bearing, excessive gear is connected with little gear engagement,
Stubborn cutter shaft medium design has stubborn cutter tooth wheel, twists cutter tooth wheel and is connected with transition gear engagement；Stubborn cutter shaft intermediate lateral is provided with cutter groove.
Described hold down gag includes longitudinal carrier, horizontal support, guide rail, slide block, rotating shaft, power transmission shaft, motor, band
Wheel, Timing Belt, retraction rack, longitudinal carrier lower end is connected with table base, and longitudinal carrier is designed with four, horizontal support design
There are two, two horizontal supports are parallel to be mounted between two adjacent longitudinal carriers, and longitudinal carrier side is equipped with longitudinal rail, laterally
Support two ends are equipped with longitudinal sliding block, and longitudinal sliding block is stuck in longitudinal slide rail and is slidably matched, and longitudinal carrier upper and lower ends are respectively provided with
Belt wheel is housed, around equipped with Timing Belt on the belt wheel of upper and lower ends, Timing Belt side is fixedly connected longitudinal slide rail in rotating shaft and rotating shaft
Side, wherein the rotating shaft of two longitudinal carrier upper ends of adjacent side by power transmission shaft connect and one of rotating shaft outer end connect
Motor is connect, motor is arranged on longitudinal carrier；Equipped with some retraction racks and a fixation between two horizontal supports
Connection support, retraction rack two ends are equipped with transverse slider, and horizontal support inner side is equipped with cross slide way, and retraction rack two ends pass through transverse slider
Be stuck in horizontal slide rail, be slidably matched, be fixedly connected support be fixed on it is between two horizontal supports and same positioned at two horizontal supports
One end position, some retraction rack two ends between the position of end respectively by staggered form connecting rod carry out foldable connection and
Staggered form connecting rod rearmost end is fixed on and is fixedly connected in support, and horizontal slide rail two ends are respectively provided with rotating shaft and rotating shaft and band is housed
Wheel, around equipped with Timing Belt on the belt wheel in same horizontal slide rail, Timing Belt side is fixedly connected on the side of transverse slider, two
Cross slide way near be fixedly connected support side rotating shaft between by power transmission shaft connection and power transmission shaft from be fixedly connected support in pass through,
Simultaneously one of rotating shaft outside is equipped with motor.
Described staggered form connecting rod is short connecting rod and long connecting rod, and both sides are to constitute V-type and V by two short connecting rods
Type bottom is rotatably mounted on outermost retraction rack or is fixedly connected in support, and middle some retraction rack upper ends are two long companies
Extension bar constitutes X-type, cross-over design and centre is rotatably mounted on retraction rack, the other end difference of the short connecting rod of V-type at two ends
It is rotatably connected with the long connecting rod corresponding end of adjacent X-type, corresponding rotation connection in end between the adjacent long connecting rod of two X-types
Together.
Motor in described hold down gag is the driving means that stepper motor is constituted.
It is also equipped with filling tool section mechanism in the middle of the front end of described hold down gag or the longitudinal carrier of rear end two, fills tool section machine
Structure includes contiguous block, rotatable fixture block and handle, and contiguous block is divided into contiguous block and lower connecting block, and rotatable fixture block includes left-handed
Turn fixture block and right rotation fixture block, upper contiguous block lower end and lower connecting block upper end have a semicolumn groove and upper and lower two and half
Cylinder groove forms the semi-ring that the two ends of cylindrical hole, upper contiguous block and lower connecting block have semi-annular slot and upper and lower the same side
Shape flute profile circularizes groove；Anticlockwise fixture block includes round end cap, guide pillar, and round end cap is designed with annular edge, round nose in one week
Lid medium design has guide pillar, both sides in the middle of through hole, guide pillar is provided with the middle of guide pillar and has locking hole, and through hole side is provided with knife
Groove, cutter groove UNICOM through hole, the guide pillar of anticlockwise fixture block loads in cylindrical hole while the annular edge of anticlockwise fixture block from left side
It is stuck in the cannelure in left side；Right rotation fixture block includes round end cap, guide pillar, and round end cap is designed with annular edge for one week, circle
Shape end cap medium design has guide pillar, both sides in the middle of through hole, guide pillar is provided with the middle of guide pillar and has locking hole, and through hole side is provided with
Cutter groove, cutter groove UNICOM through hole, the guide pillar of right rotation fixture block loads in cylindrical hole while the annular snap of right rotation fixture block from right side
Checkpost is in the cannelure on right side；The cutter groove of anticlockwise fixture block and the cutter groove same direction of right rotation fixture block are installed；Anticlockwise is pressed from both sides
The design and installation corresponding with the locking hole of right rotation fixture block of the locking hole of block, and anticlockwise fixture block and dextrorotation are locked by bolt and nut
Turn fixture block；Handle is housed on right rotation fixture block；Gap is designed between upper contiguous block and lower connecting block, gap length is more than or equal to
The thickness of the cutter of full-automatic sponge cutting machine.
It is an advantage of the invention that：The retraction rack of hold down gag has contractility, and rack beams can be back and forth according to processing needs
It is mobile, when the sponge of fritter is processed, sponge width is detected by ranging mechanism, hold down gag is received automatically according to sponge breadth
Sponge width is reduced to, sponge is compressed, rack beams are automatically moved near sponge position, twisted cutter frame mechanism and hold blade, it is then right
Sponge is cut；When a monoblock sponge is processed, hold down gag unfolds compression sponge automatically according to sponge breadth, in rack beams
Cantilever beam be retracted to the inner side of rack beams automatically, twist cutter frame mechanism and hold blade, then sponge is cut, this device is also
Two fritter sponges can be simultaneously cut, efficiency high, by the holding of the stubborn cutter frame mechanism of rack beams, can carry out height during cutting
Speed cutting, it is ensured that product quality.
Description of the drawings
Fig. 1 is the schematic diagram one of the present invention.
Fig. 2 is the schematic diagram two of the present invention.
Fig. 3 is the cross-sectional schematic of the rack beams of the present invention.
Fig. 4 is the schematic diagram of the hold down gag of the present invention.
Fig. 5 is the partial schematic diagram of the hold down gag of the present invention.
Fig. 6 is the schematic diagram of the dress tool section mechanism of the hold down gag of the present invention.
Fig. 7 is the sectional view of Fig. 6.
Specific embodiment
Referring to the drawings 1-7, a kind of full-automatic sponge cutting machine, it includes that raw material platform 1, finished product workbench 2, rectangle work
Platform base 3, track 4, portal frame 5, hold down gag 6, frame 7, control section 8, raw material platform 1, finished product workbench 2 are arranged on rectangular
On shape table base 3；Track 4 is connected with frame 7；Portal frame 5 is arranged in track 4；Hold down gag 6 and table base 3
Be connected, described control section 8 be using digital control system control respectively raw material platform 1 move horizontally, the level of finished product workbench 2 move
Dynamic, portal frame 5 is moved horizontally, the control system that the transverse shifting of rack beams 9 and each several part are coordinated, described full-automatic sponge cutting
Machine also includes rack beams 9 and ranging mechanism, and rack beams 9 are connected with portal frame 5, and ranging mechanism is arranged close to the dragon of support beam-ends
The left side lower end inside of door frame 5.Described ranging mechanism can be laser range finder, or other infrared distance measurements, cement bond logging
Away from etc. mechanism.
Slide rail is provided with inside described track 4.
Fig. 3, described rack beams 9 it include suspension holdfast 11, Timing Belt 12, slide rail 13, slide block 14, upper belt-wheel 15, pass
Moving axis 16, stubborn cutter frame mechanism 17, slide rail 13 is arranged on the middle lower end of portal frame 5 left side, and the upper end of suspension holdfast 11 is equipped with slide block 14,
Slide block 14 slides with slide rail 13 and is connected, and equipped with belt wheel is equipped with rotating shaft and rotating shaft, connection in the rotating shaft of side drives at the two ends of slide rail 13
Motor, around equipped with Timing Belt, Timing Belt side connection sliding block side on two belt wheels；Power transmission shaft 16 is worn from the upper end of suspension holdfast 11
Upper belt-wheel 15 is crossed and had on the power transmission shaft in suspension holdfast, the two ends of power transmission shaft 16 rotate phase with the two ends of portal frame 5 respectively
Even, twist cutter frame mechanism 17 to be arranged on inside the lower end of rack beams 9, ranging mechanism is arranged on the left side lower end inside of portal frame 5；Stubborn knife rest
Mechanism 17 includes upper power transmission shaft 18, lower drive shaft 19, transition axis 20, stubborn cutter shaft 21, and upper power transmission shaft 18 is mounted in suspension holdfast 11
Inside lower end and two ends are arranged on suspension holdfast 11 by bearing rotary, and lower drive shaft fills 19 in the lower end of suspension holdfast 11
Portion is located at the lower section of upper power transmission shaft 18 and two ends are arranged on suspension holdfast 11 by bearing rotary, and transition axis 20 is mounted in suspension holdfast
11 lower end is internally located at the lower section of lower drive shaft 19 and two ends and is arranged on suspension holdfast 11, twists cutter shaft 21 and is mounted under transition axis 20
In the suspension holdfast 11 of side, lower belt wheel 22 is housed in the middle of upper power transmission shaft 18 and the left side of lower belt wheel 22 is equipped with gear 23, underdrive
Gear 23 on axle 19 on the upper power transmission shaft 18 of correspondence is equipped with lower gear 24, and gear 23 is connected with the engagement of lower gear 24, lower tooth
The right side of wheel 24 has little gear 25 to be mounted on lower drive shaft 19, and transition gear 26 and transition gear 26 and mistake are housed in the middle of transition axis 20
Cross equipped with bearing between axle 20, excessive gear 26 is connected with the engagement of little gear 25, and twisting the medium design of cutter shaft 21 has stubborn cutter tooth wheel 27,
Stubborn cutter tooth wheel 27 is connected with the engagement of transition gear 26；The intermediate lateral of stubborn cutter shaft 21 is provided with cutter groove.
Fig. 4-5, described hold down gag includes longitudinal carrier 28, horizontal support 29, longitudinal sliding block 30, rotating shaft 31, transmission
Axle 32, motor 33a-b, belt wheel 34, Timing Belt 35, retraction rack 36, staggered form connecting rod 37, longitudinal slide rail 38, fixed company
Support 39, transverse slider 40, horizontal slide rail 41 are connect, the lower end of longitudinal carrier 28 is connected with table base 3, and longitudinal carrier 28 is designed with
Four, horizontal support 29 is designed with two, and two horizontal supports 29 are parallel to be mounted between two adjacent longitudinal carriers 28, longitudinal direction
The side of frame 28 is equipped with longitudinal slide rail 38, and the two ends of horizontal support 29 are equipped with longitudinal sliding block 30, and longitudinal sliding block 30 is stuck in longitudinal slide rail 38
On be slidably matched, the upper and lower ends of longitudinal carrier 28 are respectively provided with rotating shaft 31 and rotating shaft equipped with belt wheel 34, the belt wheel of upper and lower ends
On around equipped with Timing Belt 35, the side of Timing Belt 35 is fixedly connected the side of longitudinal slide rail 38, wherein two longitudinal directions of adjacent side
The rotating shaft of pedestal upper end is connected and one of rotating shaft outer end connection motor 33a by power transmission shaft 32, and motor 33 is pacified
It is mounted on longitudinal carrier 28；Support 39, retraction rack 36 are fixedly connected with one equipped with some retraction racks 36 between two horizontal supports
Two ends are equipped with transverse slider 40, and the inner side of horizontal support 29 is equipped with horizontal slide rail 41, and the two ends of retraction rack 36 are blocked by transverse slider 40
Be slidably matched in horizontal slide rail 41, be fixedly connected support 39 be fixed on it is between two horizontal supports and same positioned at two horizontal supports
One end position, some retraction rack two ends by staggered form connecting rod 37 carry out foldable connection respectively between the position of end
And the rearmost end of staggered form connecting rod 37 is fixed on and is fixedly connected in support 39, the two ends of horizontal support 29 are respectively provided with rotating shaft 31 and rotating shaft
Upper that belt wheel 34 is housed, around equipped with Timing Belt 35 on the belt wheel on same horizontal support, the side of Timing Belt 35 is fixedly connected on laterally
The side of slide block 40, two close being fixedly connected between the rotating shaft of 39 sides of support of horizontal supports are connected and are driven by power transmission shaft 32
From being fixedly connected, support 39 is interior to be passed through axle 35, while one of rotating shaft outside is equipped with motor 33b.It is fixedly connected 39 sides of support
Connected by stull between two upper ends of longitudinal carrier 28.
Described staggered form connecting rod 37 is short connecting rod and long connecting rod, and both sides are to constitute V-type by two short connecting rods
And V-type bottom is rotatably mounted on outermost retraction rack 36 or is fixedly connected in support 39, middle some retraction rack upper ends are
Two long connecting rods constitute X-types, cross-over design and centre is rotatably mounted on retraction rack 36, the short connecting rod of V-type at two ends it is another
Outer one end is rotatably connected respectively with the long connecting rod corresponding end of adjacent X-type, end pair between the adjacent long connecting rod of two X-types
Should be rotatably connected together.
Motor in described hold down gag 6 is the driving means that stepper motor is constituted.
Fig. 6-7, are also equipped with filling tool section mechanism in the middle of the front end of described hold down gag 6 or the longitudinal carrier 28 of rear end two
10, dress tool section mechanism 10 includes contiguous block, rotatable fixture block and handle 105, and contiguous block is divided into contiguous block 101 and lower connecting block
102, rotatable fixture block includes anticlockwise fixture block 103 and right rotation fixture block 104, on the lower end of upper contiguous block 101 and lower connecting block 102
End has a semicolumn groove and upper and lower two semicolumn grooves form cylindrical hole, upper contiguous block 101 and lower connecting block 102
Two ends have the semi-annular slot of semi-annular slot and upper and lower the same side and form cannelure；Anticlockwise fixture block 103 includes circle
End cap, guide pillar, round end cap is designed with annular edge for one week, and round end cap medium design has guide pillar, and through hole is provided with the middle of guide pillar,
Both sides have locking hole in the middle of guide pillar, and through hole side is provided with cutter groove, cutter groove UNICOM through hole, the guide pillar of anticlockwise fixture block 103
Load in cylindrical hole from left side while the annular snap checkpost of anticlockwise fixture block 103 is in the cannelure in left side；Right rotation fixture block
104 include round end cap, guide pillar, and round end cap is designed with annular edge for one week, and round end cap medium design has guide pillar, in guide pillar
Between be provided with through hole, both sides have locking hole in the middle of guide pillar, and through hole side is provided with cutter groove, cutter groove UNICOM through hole, right rotation folder
The guide pillar of block 104 loads in cylindrical hole from right side while the annular snap checkpost of right rotation fixture block 104 is in the cannelure on right side；
The cutter groove of anticlockwise fixture block 103 and the cutter groove same direction of right rotation fixture block 104 are installed；The locking hole of anticlockwise fixture block 103 and
The locking hole correspondence design and installation of right rotation fixture block 104, and anticlockwise fixture block 103 and right rotation fixture block are locked by bolt and nut
104；Handle is housed on right rotation fixture block 104；Gap is designed between upper contiguous block 101 and lower connecting block 102, gap length is big
In the thickness of the cutter equal to full-automatic sponge cutting machine.When the dress tool section mechanism 10 of the present invention uses, bolt and nut is unclamped,
Anticlockwise fixture block 103 is controlled by handle and right rotation fixture block 104 rotates, make anticlockwise fixture block 103 and right rotation fixture block 104
Cutter groove overlaps simultaneously towards outside and with the gap between upper contiguous block 101 and lower connecting block 102, and such cutter just can pass through
Gap is entered in cutter groove, is finally entered in the through hole in the middle of guide pillar, and then cutter groove is rotated again by handle control, makes cutter groove direction
Inner side and overlaps with gap, such cutter enters cutter groove from through hole, enter back into the last cutter in gap enter hold down gag in, so
Cutter can just carry out next step installation；Only so design dress cutter mechanism, it is because that cutter is the cutter of annular closure, a closure
Cutter be attached to the hold down gag lower end of closure, or just loading in hold down gag before assembling, changing cutter then needs dismounting pressure
The longitudinal carrier of tight device, it is cumbersome, take time and effort.
When the present invention is used, when cutting big sponge, just as raw material platform width, sponge material enters big sponge from one end
Enter raw material platform, the retraction rack diastole of hold down gag is come, motor drives rotating shaft, rotating shaft band movable belt pulley, belt wheel to drive synchronously
Band, Timing Belt drives transverse slider, transverse slider power to be passed to by power transmission shaft the rotating shaft of the other end, and such retraction rack is two
The lower control of transverse slider effect at end is stretched or contractile motion, and adjacent retraction rack is driven by staggered form connecting rod, compresses dress
After putting compression sponge, this device just can cut, and cutting is normal speed, and sponge is transported to finished product workbench after the completion of cutting；
When needing to cut one piece of little sponge, little sponge width is less than raw material platform width, and at this moment the right of little sponge is along raw material
Platform right-hand member is placed, and is transported on raw material platform, and ranging mechanism is detected inside little sponge and portal frame left side by inductive probe
Distance, the retraction rack action of hold down gag carries out contraction and merges into little sponge width, while rack beams are also in motor control
Timing Belt effect is moved to little sponge left side, and hold down gag compresses little sponge, and rack beams lower end holds post cutter, thus may be used
With high-speed cutting, cutter stably cuts under the holding effect of rack beams lower end, and error free, cutting accuracy is high, and efficiency is carried significantly
Height, it is time-consuming；
When needing to cut two little sponges, then two sponge width and raw material platform are more or less the same, and at this moment two sponges are required for
Cutting, needs to compress simultaneously, and hold down gag then will be fully extended, and at this moment staff needs manual adjusting bracket beam position,
Rack beams are adjusted between two sponges, cutter is taken out from the cutter groove of the stubborn cutter shaft of rack beams lower end first, compress dress
The horizontal support put and retraction rack decline extreme lower position, and rack beams then move to the meta of two sponges from retraction rack upper horizontal
Put, rack beams are passed through from the gap between retraction rack, then cutter is loaded in the cutter groove for twisting cutter shaft, at this moment on hold down gag
Rise, two little sponges enter on raw material platform simultaneously, and rack beams are located between two little sponges, and hold down gag is same two little sponges
When compress, rack beams lower end holds on cutter, thus can accelerate cut, error free, and cutting accuracy is high, and efficiency is carried significantly
Height, it is time-consuming.
Claims (6)
1. a kind of full-automatic sponge cutting machine, it includes raw material platform, finished product workbench, rectangular table base, track, gantry
Frame, hold down gag, frame, control section, raw material platform, finished product workbench are arranged on rectangular table base；Track and machine
Frame is connected；Portal frame is arranged in track；Hold down gag is connected with table base, and described control section is using numerical control system
System respectively control raw material platform is moved horizontally, finished product workbench is moved horizontally, portal frame is moved horizontally, rack beams transverse shifting and each
The control system of Partial coordination, it is characterised in that：Described full-automatic sponge cutting machine also includes rack beams and ranging mechanism,
Set a roof beam in place and be connected with portal frame, ranging mechanism is arranged close to the portal frame inside lower end of support beam-ends.
2. a kind of full-automatic sponge cutting machine according to claim 1, it is characterised in that：Cunning is provided with inside described track
Rail.
3. a kind of full-automatic sponge cutting machine according to claim 1, it is characterised in that：Described rack beams it include it is outstanding
Hanging bracket, Timing Belt, slide rail, slide block, belt wheel, power transmission shaft, stubborn cutter frame mechanism, slide rail is arranged on lower end left side in the middle of portal frame,
Suspension holdfast upper end is equipped with slide block, and slide block slides with slide rail and is connected, and slide rail two ends are equipped with rotating shaft and rotating shaft and belt wheel, side are housed
Connect motor in rotating shaft, around equipped with Timing Belt, Timing Belt side connection sliding block side on two belt wheels；Power transmission shaft is from suspension
Pedestal upper end is passed through and has upper belt-wheel position to be mounted on the power transmission shaft in suspension holdfast, and power transmission shaft two ends are revolved respectively with portal frame two ends
Phase inversion connects, and stubborn cutter frame mechanism is arranged on inside rack beams lower end, and ranging mechanism is arranged on portal frame left side lower end inside；Stubborn knife rest
Mechanism includes upper power transmission shaft, lower drive shaft, transition axis, stubborn cutter shaft, and upper power transmission shaft is mounted in the lower end inside and two ends of suspension holdfast
By bearing rotary be arranged on suspension holdfast on, lower drive shaft be mounted in the lower end of suspension holdfast be internally located at power transmission shaft lower section and
Two ends are arranged on suspension holdfast by bearing rotary, and transition axis is mounted in the lower end of suspension holdfast and is internally located at lower drive shaft lower section
And two ends are arranged on suspension holdfast, stubborn cutter shaft is mounted in the suspension holdfast below transition axis, and lower band is housed in the middle of upper power transmission shaft
Wheel and lower belt wheel left side is equipped with gear, the gear on lower drive shaft on the upper power transmission shaft of correspondence is equipped with lower gear, gear with
Lower gear engagement connection, lower gear right side has little gear to be mounted on lower drive shaft, and transition gear and transition are housed in the middle of transition axis
Bearing is housed, excessive gear is connected with little gear engagement, and twisting cutter shaft medium design has stubborn cutter tooth wheel, twists between gear and transition axis
Cutter tooth wheel is connected with transition gear engagement；Stubborn cutter shaft intermediate lateral is provided with cutter groove.
4. a kind of full-automatic sponge cutting machine according to claim 1, it is characterised in that：Described hold down gag includes vertical
To support, horizontal support, guide rail, slide block, rotating shaft, power transmission shaft, motor, belt wheel, Timing Belt, retraction rack, under longitudinal carrier
End is connected with table base, and longitudinal carrier is designed with four, and horizontal support is designed with two, and two horizontal supports are parallel to be mounted in
Between two adjacent longitudinal carriers, longitudinal carrier side is equipped with longitudinal rail, and horizontal support two ends are equipped with longitudinal sliding block, and longitudinal direction is sliding
Block is stuck in longitudinal slide rail and is slidably matched, and longitudinal carrier upper and lower ends are respectively provided with rotating shaft and rotating shaft and belt wheel is housed, and upper and lower two
Around equipped with Timing Belt on the belt wheel at end, Timing Belt side is fixedly connected the side of longitudinal slide rail, wherein two of adjacent side are indulged
Connected by power transmission shaft to the rotating shaft of pedestal upper end and one of rotating shaft outer end connects motor, motor is arranged on vertical
To on support；Support is fixedly connected equipped with some retraction racks and one between two horizontal supports, retraction rack two ends are equipped with laterally sliding
Block, horizontal support inner side is equipped with cross slide way, and retraction rack two ends are stuck in horizontal slide rail by transverse slider, are slidably matched, Gu
Fixed connection support is fixed between two horizontal supports and positioned at the same end position of two horizontal supports, and some retraction rack two ends are close
Respectively foldable connection carried out by staggered form connecting rod between the position of end and staggered form connecting rod rearmost end is fixed on
In fixed connection support, horizontal slide rail two ends are respectively provided with rotating shaft and rotating shaft equipped with belt wheel, on the belt wheel in same horizontal slide rail around
Equipped with Timing Belt, Timing Belt side is fixedly connected on the side of transverse slider, and two close being fixedly connected of cross slide ways support side
Rotating shaft between by power transmission shaft connection and power transmission shaft from be fixedly connected support in pass through, while one of rotating shaft outside equipped with drive
Dynamic motor.
5. a kind of full-automatic sponge cutting machine according to claim 4, it is characterised in that：Drive in described hold down gag
Dynamic motor is the driving means that stepper motor is constituted.
6. a kind of full-automatic sponge cutting machine according to claim 4, it is characterised in that：The front end of described hold down gag
Or be also equipped with filling tool section mechanism in the middle of the longitudinal carrier of rear end two, dress tool section mechanism includes contiguous block, rotatable fixture block and hand
Handle, contiguous block is divided into contiguous block and lower connecting block, and rotatable fixture block includes anticlockwise fixture block and right rotation fixture block, upper contiguous block
Lower end and lower connecting block upper end have a semicolumn groove and upper and lower two semicolumn grooves form cylindrical hole, upper contiguous block
The semi-annular slot for having semi-annular slot and upper and lower the same side with the two ends of lower connecting block forms cannelure；Anticlockwise fixture block bag
Round end cap, guide pillar are included, round end cap is designed with annular edge for one week, and round end cap medium design has guide pillar, opens in the middle of guide pillar
There is a through hole, both sides have a locking hole in the middle of guide pillar, through hole side is provided with cutter groove, cutter groove UNICOM through hole, anticlockwise fixture block
Guide pillar loads in cylindrical hole from left side while the annular snap checkpost of anticlockwise fixture block is in the cannelure in left side；Right rotation fixture block
Including round end cap, guide pillar, round end cap is designed with annular edge for one week, and round end cap medium design has guide pillar, in the middle of guide pillar
It is provided with both sides in the middle of through hole, guide pillar and has locking hole, through hole side is provided with cutter groove, cutter groove UNICOM through hole, right rotation fixture block
Guide pillar from right side load in cylindrical hole simultaneously the annular snap checkpost of right rotation fixture block in the cannelure on right side；Anticlockwise is pressed from both sides
The cutter groove of block and the cutter groove same direction of right rotation fixture block are installed；The locking hole of anticlockwise fixture block and the locking hole of right rotation fixture block
Correspondence design and installation, and anticlockwise fixture block and right rotation fixture block are locked by bolt and nut；Handle is housed on right rotation fixture block；On
Gap, thickness of the gap length more than or equal to the cutter of full-automatic sponge cutting machine are designed between contiguous block and lower connecting block.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611224172.2A CN106625860B (en) | 2016-12-27 | 2016-12-27 | Full-automatic sponge cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611224172.2A CN106625860B (en) | 2016-12-27 | 2016-12-27 | Full-automatic sponge cutting machine |
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| CN106625860A true CN106625860A (en) | 2017-05-10 |
| CN106625860B CN106625860B (en) | 2018-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611224172.2A Active CN106625860B (en) | 2016-12-27 | 2016-12-27 | Full-automatic sponge cutting machine |
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| CN (1) | CN106625860B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107253225A (en) * | 2017-08-08 | 2017-10-17 | 南通牧野机械有限公司 | A kind of movable belt chain pressure rack |
| CN107379083A (en) * | 2017-09-14 | 2017-11-24 | 德清舒华泡沫座椅有限公司 | A kind of high-density sponge cutter device |
| CN107457820A (en) * | 2017-08-04 | 2017-12-12 | 东莞市欧瑞能自动化科技有限公司 | A kind of Multifunctional sponge wafer separator |
| CN108858420A (en) * | 2018-07-13 | 2018-11-23 | 南通牧野机械有限公司 | Cutter guide device |
| CN108890751A (en) * | 2018-08-07 | 2018-11-27 | 南通牧野机械有限公司 | Feeding-distribution device is used in sponge cutting |
| CN109129653A (en) * | 2018-08-07 | 2019-01-04 | 南通牧野机械有限公司 | The soft limit controller of sponge cutting device |
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| CN205818028U (en) * | 2016-07-01 | 2016-12-21 | 武汉理工大学 | Carbon fibre initial rinse fabric ultrasonic cutting device |
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| CN107457820A (en) * | 2017-08-04 | 2017-12-12 | 东莞市欧瑞能自动化科技有限公司 | A kind of Multifunctional sponge wafer separator |
| CN107457820B (en) * | 2017-08-04 | 2019-01-29 | 东莞市欧瑞能自动化科技有限公司 | A kind of Multifunctional sponge wafer separator |
| CN107253225A (en) * | 2017-08-08 | 2017-10-17 | 南通牧野机械有限公司 | A kind of movable belt chain pressure rack |
| CN107253225B (en) * | 2017-08-08 | 2023-12-29 | 南通牧野机械有限公司 | The method comprises the following steps of: sponge cutting machine |
| CN107379083A (en) * | 2017-09-14 | 2017-11-24 | 德清舒华泡沫座椅有限公司 | A kind of high-density sponge cutter device |
| CN108858420A (en) * | 2018-07-13 | 2018-11-23 | 南通牧野机械有限公司 | Cutter guide device |
| CN108890751A (en) * | 2018-08-07 | 2018-11-27 | 南通牧野机械有限公司 | Feeding-distribution device is used in sponge cutting |
| CN109129653A (en) * | 2018-08-07 | 2019-01-04 | 南通牧野机械有限公司 | The soft limit controller of sponge cutting device |
| WO2020029103A1 (en) | 2018-08-07 | 2020-02-13 | 南通牧野机械有限公司 | Material distributing device for sponge cutting |
| CN109129653B (en) * | 2018-08-07 | 2020-12-18 | 南通牧野机械有限公司 | Soft limit controller of sponge cutting device |
| EP3835016A4 (en) * | 2018-08-07 | 2022-04-27 | Nantong Muye Machinery Co., Ltd. | Material distributing device for sponge cutting |
| CN108890751B (en) * | 2018-08-07 | 2024-04-12 | 南通牧野机械有限公司 | Sponge cutting machine |
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