CN103587947A - Automatic piston feeding machine for variable displacement compressor - Google Patents
Automatic piston feeding machine for variable displacement compressor Download PDFInfo
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- CN103587947A CN103587947A CN201310585323.7A CN201310585323A CN103587947A CN 103587947 A CN103587947 A CN 103587947A CN 201310585323 A CN201310585323 A CN 201310585323A CN 103587947 A CN103587947 A CN 103587947A
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- 238000006073 displacement reaction Methods 0.000 title abstract description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 92
- 230000007306 turnover Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 239000011230 binding agent Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
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Abstract
The invention relates to the technical field of machinery, in particular to an automatic piston feeding machine for a variable displacement compressor. The automatic piston feeding machine for the variable displacement compressor comprises a machine frame, a charging tray moving mechanism, a piston jacking mechanism, a charging tray trolley, a piston discharging mechanism, a piston overturning mechanism, and a piston front side and back side inspecting mechanism. The automatic piston feeding machine for the variable displacement compressor is characterized in that the charging tray moving mechanism is arranged in front of the machine frame, the piston overturning mechanism is arranged on the machine frame and is located behind the piston jacking mechanism, the piston discharging mechanism is arranged on the machine frame and is located above the piston overturning mechanism, and the piston front side and back side inspecting mechanism is arranged on the machine frame and is located on the left side of the piston discharging mechanism. Compared with the prior art, the provided automatic piston feeding machine has the advantages that the automatic piston feeding machine is controlled by a PLC in the whole production process, and actions in each process are calculated accurately and executed in place; meanwhile, due to the fact that the piston front side and back side inspecting mechanism is arranged, the piston placing speed is guaranteed, placement faces of pistons are kept consistent, working efficiency is greatly improved, and labor cost is reduced.
Description
Technical field
The present invention relates to field of mechanical technique, specifically a kind of for variable compressor piston automatic feeder.
Background technology
When manufacturing piston-type variable displacement automobile air-conditioning compressor, first operation is placed on assigned position by piston exactly, carries out the installation of piston ring, wherein, piston is placed on assigned position, all by workman, is completed now.By workman, operate and have following shortcoming: manually place piston, working strength is large, be difficult to meet for a long time the requirement of productive temp (21 seconds); Every compressor needs 6 to 7 pistons, needs two workmans just can complete the work of placing piston, and productive costs is high; Because workman is with gloves work, foreign matter Comparison of Management difficulty, is easily attached to piston face by foreign matter; Lack error prevention means, easily faulty materials are flowed out, therefore had a strong impact on the quality of production efficiency and subsequent product.
Summary of the invention
The present invention is for overcoming the deficiencies in the prior art, a kind of piston automatic feeder is provided, whole process is controlled by PLC, the action of each process is calculated and precisely put in place, and increased the testing agency of piston pros and cons, guarantee when piston is placed speed also to guarantee the situation that piston placed side is consistent greatly to have improved work efficiency, reduced cost of labor.
For achieving the above object, design a kind of for variable compressor piston automatic feeder, comprise frame, charging tray transplanting mechanism, piston lifting body, charging tray chassis, piston shift-out mechanism, piston switching mechanism, piston pros and cons certification body, it is characterized in that: the place ahead of frame is provided with charging tray transplanting mechanism; The frame that is positioned at charging tray transplanting mechanism rear is provided with piston lifting body; The frame that is positioned at piston lifting body rear is provided with piston switching mechanism, and the frame of piston switching mechanism top is provided with piston shift-out mechanism, and the frame in piston shift-out mechanism left side is provided with piston pros and cons certification body; The right side of described piston lifting body is provided with charging tray chassis.
Described charging tray transplanting mechanism comprises charging tray transplanting mechanism support, charging tray base, servomotor, ball screw, connecting panel, pilot bar, charging tray jaw cylinder, jaw moves forward and backward cylinder, jaw moves up and down cylinder, charging tray jaw, on charging tray transplanting mechanism support, be fixed with servomotor, the projecting shaft of servomotor connects ball screw, the place ahead of ball screw is by the connecting panel binder seat of trying to get to the heart of a matter, the top of charging tray base is provided with charging tray jaw, the top of charging tray jaw connects charging tray jaw cylinder by mounting bracket, the upper end of mounting bracket is connected with jaw and moves up and down cylinder, the rear side of mounting bracket is connected with jaw and moves forward and backward cylinder.
The charging tray transplanting mechanism support that is positioned at the ball screw left and right sides is provided with some pilot bars, and described pilot bar runs through charging tray base from top to bottom.
Described piston lifting body comprises that piston jacking mechanism rack, piston jacking cylinder, charging tray output cylinder, cylinder base plate, charging tray base plate, jacking piece, cylinder connecting panel, charging tray move cylinder, charging tray is released cylinder, piston jacking mechanism rack is connected with one end of cylinder base plate, cylinder base plate is provided with some piston jacking cylinders, the top of piston jacking cylinder is connected with cylinder connecting panel, cylinder connecting panel is provided with some jacking pieces, the upper end of jacking piece is provided with charging tray base plate, and charging tray base plate is provided with charging tray; The other end of described cylinder base plate connects the projecting shaft of charging tray output cylinder, and the bottom of charging tray output cylinder connects and is positioned in the frame that piston top rises mechanism rack one side.
Described piston jacking cylinder is at least provided with 3, and is positioned on the cylinder base plate of the piston jacking cylinder left and right sides and is connected with adapter shaft.
Be positioned at and on the piston jacking mechanism rack in charging tray left side, be connected with charging tray and release cylinder, be positioned at and on the charging tray base plate in charging tray right forward side, be connected with charging tray and move cylinder.
Described piston shift-out mechanism comprises piston shift-out mechanism support, drag chain support, the first gripping manipulator, the upper end of piston shift-out mechanism support is connected with drag chain support, on drag chain support, by gripping cylinder, connect the first gripping manipulator, described drag chain support is provided with the guide rail that drives the first gripping manipulator to move forward and backward.
Described piston switching mechanism comprises piston switching mechanism support, upset base, turnover bracket, piston seat, photoelectric switch, plug switching mechanism support is provided with base plate, the both sides, front and back of base plate connect upset base by guide rail, the side of upset on base is by the rotary cylinder turnover bracket that is coupling, the opposite side of upset on base be by the rotary cylinder piston seat that is coupling, and is positioned on the upset base of piston seat below and connects photoelectric switch by photoelectric switch support.
Described piston pros and cons certification body comprises piston pros and cons certification body support, connecting panel, manipulator support, the second gripping manipulator, the upper end of piston pros and cons certification body support connects manipulator support by connecting panel, manipulator support is " V " font support, the lower end of manipulator support connects the second gripping manipulator by gripping cylinder, and the central authorities of the second gripping manipulator are provided with alignment pin.
Described charging tray chassis comprises chassis framework, spring, the axis of guide, supporting plate, in chassis base of frame surrounding, be respectively equipped with the lower axis of guide, on the lower axis of guide, be arranged with one end of spring, the other end of spring is embedded with one end of the axis of guide, and the upper axis of guide other end is connected with supporting plate; Described chassis base of frame below is connected with roller.
The present invention compared with the existing technology, a kind of piston automatic feeder is provided, whole process is controlled by PLC, the action of each process is calculated and precisely put in place, and increased the testing agency of piston pros and cons, guarantee when piston is placed speed also to guarantee the situation that piston placed side is consistent greatly to have improved work efficiency, reduced cost of labor.
Accompanying drawing explanation
The front view of Tu1Wei mechanism of the present invention.
The birds-eye view of Tu2Wei mechanism of the present invention.
The lateral plan of Tu3Wei mechanism of the present invention.
Fig. 4 is the front view of charging tray transplanting mechanism.
Fig. 5 is the lateral plan of charging tray transplanting mechanism.
Fig. 6 is the enlarged diagram of A in Fig. 4.
Fig. 7 is the front view of piston lifting body and charging tray chassis.
Fig. 8 is the birds-eye view of piston lifting body and charging tray chassis.
Fig. 9 is the lateral plan of piston shift-out mechanism and piston switching mechanism.
Figure 10 is the enlarged drawing of the front view of piston switching mechanism.
Figure 11 is the front view of piston pros and cons certification body.
Figure 12 is the lateral plan of piston pros and cons certification body.
The specific embodiment
The present invention is described further with reference to the accompanying drawings below.
As Fig. 1, shown in, the place ahead of frame 1 is provided with charging tray transplanting mechanism 2; The frame 1 that is positioned at charging tray transplanting mechanism 2 rears is provided with piston lifting body 3; The frame 1 that is positioned at piston lifting body 3 rears is provided with piston switching mechanism 6, and the frame 1 of piston switching mechanism 6 tops is provided with piston shift-out mechanism 5, and the frame 1 in piston shift-out mechanism 5 left sides is provided with piston pros and cons certification body 7; The right side of described piston lifting body 3 is provided with charging tray chassis 4
Charging tray transplanting mechanism 2 comprises charging tray transplanting mechanism support, charging tray base, servomotor, ball screw, connecting panel, pilot bar, charging tray jaw cylinder, jaw moves forward and backward cylinder, jaw moves up and down cylinder, charging tray jaw, on charging tray transplanting mechanism support 2-1, be fixed with servomotor 2-4, the projecting shaft of servomotor 2-4 connects ball screw 2-5, the place ahead of ball screw 2-5 is by a connecting panel 2-3 binder 2-2 that tries to get to the heart of a matter, the top of charging tray base 2-2 is provided with charging tray jaw 2-8, the top of charging tray jaw 2-8 connects charging tray jaw cylinder 2-11 by mounting bracket 2-10, the upper end of mounting bracket 2-10 is connected with jaw and moves up and down cylinder 2-7, the rear side of mounting bracket 2-10 is connected with jaw and moves forward and backward cylinder 2-6.
The charging tray transplanting mechanism support 2-10 that is positioned at the ball screw 2-5 left and right sides is provided with some pilot bar 2-12, and described pilot bar 2-12 runs through charging tray base 2-2 from top to bottom.
Piston jacking cylinder 3-3 is at least provided with 3, and is positioned on the cylinder base plate 3-2 of the piston jacking cylinder 3-3 left and right sides and is connected with adapter shaft 3-7.
Be positioned at and on the piston jacking mechanism rack 3-1 in charging tray 8 left sides, be connected with charging tray and release cylinder 3-9, be positioned at and on the charging tray base plate 3-8 in charging tray 8 right forward sides, be connected with charging tray and move cylinder 3-10.
Piston shift-out mechanism 5 comprises piston shift-out mechanism support, drag chain support, the first gripping manipulator, the upper end of piston shift-out mechanism support 5-1 is connected with drag chain support 5-2, drag chain support 5-2 is upper connects the first gripping manipulator 5-3 by gripping cylinder, and described drag chain support 5-2 is provided with the guide rail that drives the first gripping manipulator 5-3 to move forward and backward.
Described piston switching mechanism 6 comprises piston switching mechanism support, upset base, turnover bracket, piston seat, photoelectric switch, plug switching mechanism support 6-1 is provided with base plate 6-2, the both sides, front and back of base plate 6-2 connect upset base 6-3 by guide rail, a side on upset base 6-3 is by the rotary cylinder turnover bracket 6-5 that is coupling, opposite side on upset base 6-3 is by the rotary cylinder piston seat 6-4 that is coupling, and is positioned at that the upset base 6-3 of piston seat 6-4 below is upper connects photoelectric switch 6-6 by photoelectric switch support.
Piston pros and cons certification body 7 comprises piston pros and cons certification body support, connecting panel, manipulator support, the second gripping manipulator, the upper end of the support 7-1 of piston pros and cons certification body connects manipulator support 7-3 by connecting panel 7-2, manipulator support 7-3 is " V " font support, the lower end of manipulator support 7-3 connects the second gripping manipulator 7-5 by gripping cylinder, and the central authorities of the second gripping manipulator 7-5 are provided with alignment pin 7-6.
Charging tray chassis 4 comprises chassis framework, spring, the axis of guide, supporting plate, in chassis framework 4-4 bottom, surrounding is respectively equipped with lower axis of guide 4-5, on lower axis of guide 4-5, be arranged with one end of spring 4-1, the other end of spring 4-1 is embedded with one end of axis of guide 4-2, and the upper axis of guide 4-2 other end is connected with supporting plate 4-3; Described below, chassis framework 4-4 bottom is connected with roller 4-6.
Specific works flow process is as follows:
(1) the charging tray jaw 2-8 of charging tray transplanting mechanism 2 is by the charging tray 8 that piston is housed gripping being transferred on the charging tray base plate 3-8 of piston lifting body 3 from charging tray base 2-2;
(2) the jacking piece 3-4 on piston lifting body 3 controls the row of one in charging tray 8 piston jack-up so that the first gripping manipulator 5-3 gripping of follow-up piston shift-out mechanism 5 by cylinder, after single piston is by gripping, charging tray 8 right forward side charging trays move cylinder 3-10 control charging tray 8 and move a position, then by cylinder, control another row's piston jack-up in charging tray 8, all pistons on charging tray 8 are by after gripping successively, the charging tray that is positioned at charging tray 8 left sides is released cylinder 3-9 by charging tray 8 releases, now the projecting shaft of the piston jacking cylinder 3-3 of piston lifting body 3 is retracted, charging tray 8 is fed through on the supporting plate 4-3 of charging tray chassis 4 from the charging tray base plate 3-8 tilting,
(3) the first gripping manipulator 5-3 on piston shift-out mechanism 5 is by piston gripping and be transferred on piston switching mechanism 6;
(4) when piston is transferred on the turnover bracket 6-5 of piston switching mechanism 6 and the base 6-3 that overturns, turnover bracket 6-5 and upset base 6-3 carry out 90 ° of clickwises, by originally erectting the piston of placing, rotate to be horizontal positioned, after turnover bracket 6-5 and upset base 6-3 rotation, by guide rail, moved to the left the below of piston pros and cons certification body 7;
(5) detect the pros and cons of piston when the second gripping manipulator 7-5 gripping piston of piston pros and cons certification body 7, if piston is while being positive placement, the second gripping manipulator 7-5 is positioned over assigned position by positive piston, when if piston is reverse side placement, the second gripping manipulator 7-5 is positioned over the piston of reverse side in scrap basket, and the pros and cons of piston is confirmed by optical fiber, under alignment pin 7-6, have two-beam fibre, confirm respectively two pistons, if the pit face of piston under, when illumination is got on, reflected light should disperse, if reflected light is concentrated, showing that now piston is positive and negative misplaces, that second gripping manipulator 7-5 can decontrol automatically, piston drops to NG basket the inside, a circulation finishes.
Claims (10)
1. one kind for variable compressor piston automatic feeder, comprise frame, charging tray transplanting mechanism, piston lifting body, charging tray chassis, piston shift-out mechanism, piston switching mechanism, piston pros and cons certification body, it is characterized in that: the place ahead of frame (1) is provided with charging tray transplanting mechanism (2); The frame (1) that is positioned at charging tray transplanting mechanism (2) rear is provided with piston lifting body (3); The frame (1) that is positioned at piston lifting body (3) rear is provided with piston switching mechanism (6), the frame (1) of piston switching mechanism (6) top is provided with piston shift-out mechanism (5), and the frame (1) in piston shift-out mechanism (5) left side is provided with piston pros and cons certification body (7); The right side of described piston lifting body (3) is provided with charging tray chassis (4).
2. according to claim 1 a kind of for variable compressor piston automatic feeder, it is characterized in that: described charging tray transplanting mechanism (2) comprises charging tray transplanting mechanism support, charging tray base, servomotor, ball screw, connecting panel, pilot bar, charging tray jaw cylinder, jaw moves forward and backward cylinder, jaw moves up and down cylinder, charging tray jaw, on charging tray transplanting mechanism support (2-1), be fixed with servomotor (2-4), the projecting shaft of servomotor (2-4) connects ball screw (2-5), the place ahead of ball screw (2-5) by connecting panel (2-3) binder try to get to the heart of a matter seat (2-2), the top of charging tray base (2-2) is provided with charging tray jaw (2-8), the top of charging tray jaw (2-8) connects charging tray jaw cylinder (2-11) by mounting bracket (2-10), the upper end of mounting bracket (2-10) is connected with jaw and moves up and down cylinder (2-7), the rear side of mounting bracket (2-10) is connected with jaw and moves forward and backward cylinder (2-6).
3. according to claim 2 a kind of for variable compressor piston automatic feeder, it is characterized in that: the charging tray transplanting mechanism support (2-10) that is positioned at ball screw (2-5) left and right sides is provided with some pilot bars (2-12), and described pilot bar (2-12) runs through charging tray base (2-2) from top to bottom.
4. according to claim 1 a kind of for variable compressor piston automatic feeder, it is characterized in that: described piston lifting body (3) comprises piston jacking mechanism rack, piston jacking cylinder, charging tray output cylinder, cylinder base plate, charging tray base plate, jacking piece, cylinder connecting panel, charging tray moves cylinder, charging tray is released cylinder, piston jacking mechanism rack (3-1) is connected with one end of cylinder base plate (3-2), cylinder base plate (3-2) is provided with some piston jacking cylinders (3-3), the top of piston jacking cylinder (3-3) is connected with cylinder connecting panel (3-5), cylinder connecting panel (3-5) is provided with some jacking pieces (3-4), the upper end of jacking piece (3-4) is provided with charging tray base plate (3-8), charging tray base plate (3-8) is provided with charging tray (8), the other end of described cylinder base plate (3-2) connects the projecting shaft of charging tray output cylinder (3-6), and the bottom of charging tray output cylinder (3-6) connects and is positioned in the frame (1) that piston top rises mechanism rack (3-1) side.
5. according to claim 4 a kind of for variable compressor piston automatic feeder, it is characterized in that: described piston jacking cylinder (3-3) is at least provided with 3, and be positioned on the cylinder base plate (3-2) of piston jacking cylinder (3-3) left and right sides and be connected with adapter shaft (3-7).
6. according to claim 4 a kind of for variable compressor piston automatic feeder, it is characterized in that: be positioned at and on the piston jacking mechanism rack (3-1) in charging tray (8) left side, be connected with charging tray and release cylinder (3-9), be positioned at and on the charging tray base plate (3-8) in charging tray (8) right forward side, be connected with charging tray and move cylinder (3-10).
7. according to claim 1 a kind of for variable compressor piston automatic feeder, it is characterized in that: described piston shift-out mechanism (5) comprises piston shift-out mechanism support, drag chain support, the first gripping manipulator, the upper end of piston shift-out mechanism support (5-1) is connected with drag chain support (5-2), drag chain support (5-2) is upper connects the first gripping manipulator (5-3) by gripping cylinder, and described drag chain support (5-2) is provided with the guide rail that drives the first gripping manipulator (5-3) to move forward and backward.
8. according to claim 7 a kind of for variable compressor piston automatic feeder, it is characterized in that: described piston switching mechanism (6) comprises piston switching mechanism support, upset base, turnover bracket, piston seat, photoelectric switch, plug switching mechanism support (6-1) is provided with base plate (6-2), the both sides, front and back of base plate (6-2) connect upset base (6-3) by guide rail, a side in upset base (6-3) is by the rotary cylinder turnover bracket (6-5) that is coupling, opposite side in upset base (6-3) is by the rotary cylinder piston seat (6-4) that is coupling, the upset base (6-3) that is positioned at piston seat (6-4) below is upper by photoelectric switch support connection photoelectric switch (6-6).
9. according to claim 1 a kind of for variable compressor piston automatic feeder, it is characterized in that: described piston pros and cons certification body (7) comprises piston pros and cons certification body support, connecting panel, manipulator support, the second gripping manipulator, the upper end of piston pros and cons certification body support (7-1) connects manipulator support (7-3) by connecting panel (7-2), manipulator support (7-3) is " V " font support, the lower end of manipulator support (7-3) connects the second gripping manipulator (7-5) by gripping cylinder, and the central authorities of the second gripping manipulator (7-5) are provided with alignment pin (7-6).
10. according to claim 1 a kind of for variable compressor piston automatic feeder, it is characterized in that: described charging tray chassis (4) comprises chassis framework, spring, the axis of guide, supporting plate, in chassis framework (4-4) bottom, surrounding is respectively equipped with the lower axis of guide (4-5), on the lower axis of guide (4-5), be arranged with one end of spring (4-1), the other end of spring (4-1) is embedded with one end of the axis of guide (4-2), and the upper axis of guide (4-2) other end is connected with supporting plate (4-3); Described below, chassis framework (4-4) bottom is connected with roller (4-6).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310585323.7A CN103587947B (en) | 2013-11-19 | 2013-11-19 | A kind of for variable compressor piston automatic feeder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310585323.7A CN103587947B (en) | 2013-11-19 | 2013-11-19 | A kind of for variable compressor piston automatic feeder |
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| CN103587947A true CN103587947A (en) | 2014-02-19 |
| CN103587947B CN103587947B (en) | 2016-03-30 |
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| CN201310585323.7A Expired - Fee Related CN103587947B (en) | 2013-11-19 | 2013-11-19 | A kind of for variable compressor piston automatic feeder |
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| CN106743436A (en) * | 2017-03-29 | 2017-05-31 | 安徽江淮汽车集团股份有限公司 | A kind of windshield switching mechanism |
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| CN108147100A (en) * | 2018-02-09 | 2018-06-12 | 上海和科设备制造有限公司 | Charging tray collecting device |
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| CN106743436A (en) * | 2017-03-29 | 2017-05-31 | 安徽江淮汽车集团股份有限公司 | A kind of windshield switching mechanism |
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| CN108145335B (en) * | 2018-01-20 | 2020-07-31 | 安徽绩溪徽山链传动有限公司 | Rectangular pipe grabbing and conveying system with self-adaptive length |
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| CN108177971A (en) * | 2018-02-26 | 2018-06-19 | 上海和科设备制造有限公司 | Charging tray carries collection system |
| CN108217217A (en) * | 2018-02-26 | 2018-06-29 | 上海和科设备制造有限公司 | Charging tray haulage equipment |
| CN108313717A (en) * | 2018-02-27 | 2018-07-24 | 昆山市磐锐自动化科技有限公司 | Charging tray Automatic-feeding storage device and its control method |
| CN109368249A (en) * | 2018-11-07 | 2019-02-22 | 天津中环领先材料技术有限公司 | A kind of grinding cleaning machine automatic charging device |
| CN109665291A (en) * | 2019-01-31 | 2019-04-23 | 长春东睦富奥新材料有限公司 | A kind of piston only front and back sides, which check, uses adjustable mechanism |
| CN109665291B (en) * | 2019-01-31 | 2023-10-20 | 长春东睦富奥新材料有限公司 | Adjustable mechanism for checking front and back surfaces of piston body |
| CN109898807A (en) * | 2019-04-04 | 2019-06-18 | 湖州师范学院求真学院 | Wall surface coating whitewashes machine |
| CN109898806A (en) * | 2019-04-04 | 2019-06-18 | 湖州师范学院求真学院 | A kind of coating automatic painting device |
Also Published As
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|---|---|
| CN103587947B (en) | 2016-03-30 |
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