CN103587947B - A kind of for variable compressor piston automatic feeder - Google Patents

A kind of for variable compressor piston automatic feeder Download PDF

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Publication number
CN103587947B
CN103587947B CN201310585323.7A CN201310585323A CN103587947B CN 103587947 B CN103587947 B CN 103587947B CN 201310585323 A CN201310585323 A CN 201310585323A CN 103587947 B CN103587947 B CN 103587947B
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China
Prior art keywords
piston
charging tray
cylinder
support
base plate
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CN201310585323.7A
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CN103587947A (en
Inventor
赵屿
戚震
铃木�
胡恺
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SHANGHAI SANDEN AUTO AIR-CONDITIONING Co Ltd
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SHANGHAI SANDEN AUTO AIR-CONDITIONING Co Ltd
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Priority to CN201310585323.7A priority Critical patent/CN103587947B/en
Publication of CN103587947A publication Critical patent/CN103587947A/en
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Abstract

The present invention relates to field of mechanical technique, specifically a kind of for variable compressor piston automatic feeder.A kind of for variable compressor piston automatic feeder, comprise frame, charging tray transfer mechanism, piston lifting body, charging tray chassis, piston shift-out mechanism, piston switching mechanism, piston pros and cons certification body, it is characterized in that: the front of frame is provided with charging tray transfer mechanism; The frame being positioned at piston lifting body rear is provided with piston switching mechanism, and the frame above piston switching mechanism is provided with piston shift-out mechanism, and the frame on the left of piston shift-out mechanism is provided with piston pros and cons certification body.Compared with the existing technology, a kind of piston automatic feeder is provided, whole process is controlled by PLC, the action of each process is calculated and precisely puts in place, and add the testing agency of piston pros and cons, ensure that piston also ensures to substantially increase the situation that piston placed side is consistent work efficiency, reduce cost of labor while placing speed.

Description

A kind of for variable compressor piston automatic feeder
Technical field
The present invention relates to field of mechanical technique, specifically a kind of for variable compressor piston automatic feeder.
Background technology
When manufacturing piston-type variable displacement automobile air-conditioning compressor, piston is placed on assigned position by first operation exactly, carries out the installation of piston ring, wherein, is placed on by piston on assigned position, is all completed by workman now.Then have following shortcoming by operative: manually place piston, working strength is large, is difficult to the requirement meeting productive temp (21 seconds) for a long time; Every compressor needs 6 to 7 pistons, and need two workmans just can complete the work of placing piston, productive costs is high; Because workman is with gloves work, foreign matter Comparison of Management difficulty, is easily attached to piston face by foreign matter; Lack error prevention means, easily faulty materials are flowed out, therefore had a strong impact on the quality of production efficiency and subsequent product.
Summary of the invention
The present invention is for overcoming the deficiencies in the prior art, a kind of piston automatic feeder is provided, whole process is controlled by PLC, the action of each process is calculated and precisely puts in place, and add the testing agency of piston pros and cons, ensure that piston also ensures to substantially increase the situation that piston placed side is consistent work efficiency, reduce cost of labor while placing speed.
For achieving the above object, design is a kind of is used for variable compressor piston automatic feeder, comprise frame, charging tray transfer mechanism, piston lifting body, charging tray chassis, piston shift-out mechanism, piston switching mechanism, piston pros and cons certification body, it is characterized in that: the front of frame is provided with charging tray transfer mechanism; The frame being positioned at charging tray transfer mechanism rear is provided with piston lifting body; The frame being positioned at piston lifting body rear is provided with piston switching mechanism, and the frame above piston switching mechanism is provided with piston shift-out mechanism, and the frame on the left of piston shift-out mechanism is provided with piston pros and cons certification body; The right side of described piston lifting body is provided with charging tray chassis.
Described charging tray transfer mechanism comprises charging tray transfer mechanism support, charging tray base, servomotor, ball screw, connecting panel, pilot bar, charging tray jaw cylinder, jaw moves forward and backward cylinder, jaw moves up and down cylinder, charging tray jaw, charging tray transfer mechanism support is fixed with servomotor, the projecting shaft of servomotor connects ball screw, to be tried to get to the heart of a matter seat by connecting panel binder in the front of ball screw, the top of charging tray base is provided with charging tray jaw, the top of charging tray jaw connects charging tray jaw cylinder by mounting bracket, the upper end of mounting bracket is connected with jaw and moves up and down cylinder, the rear side of mounting bracket is connected with jaw and moves forward and backward cylinder.
The charging tray transfer mechanism support being positioned at the ball screw left and right sides is provided with some pilot bars, and described pilot bar runs through charging tray base from top to bottom.
Described piston lifting body comprises piston jacking mechanism rack, piston jacking cylinder, charging tray exports cylinder, cylinder base plate, charging tray base plate, jacking block, cylinder connecting panel, charging tray moves cylinder, charging tray releases cylinder, piston jacking mechanism rack is connected with one end of cylinder base plate, cylinder base plate is provided with some piston jacking cylinders, the top of piston jacking cylinder is connected with cylinder connecting panel, cylinder connecting panel is provided with some jacking blocks, the upper end of jacking block is provided with charging tray base plate, and charging tray base plate is provided with charging tray; The other end of described cylinder base plate connects the projecting shaft that charging tray exports cylinder, and the bottom connection of charging tray output cylinder is positioned at piston top and rises in the frame of mechanism rack side.
Described piston jacking cylinder is at least provided with 3, and the cylinder base plate being positioned at the piston jacking cylinder left and right sides is connected with adapter shaft.
Be positioned at and the piston jacking mechanism rack on the left of charging tray be connected with charging tray and release cylinder, the charging tray base plate being positioned at charging tray right forward side is connected with charging tray and moves cylinder.
Described piston shift-out mechanism comprises piston shift-out mechanism support, drag chain support, the first gripping manipulator, the upper end of piston shift-out mechanism support is connected with drag chain support, drag chain support connects the first gripping manipulator by gripping cylinder, and described drag chain support is provided with the movable guide rail of drive first gripping manipulator.
Described piston switching mechanism comprises piston switching mechanism support, upset base, turnover bracket, piston seat, photoelectric switch, piston switching mechanism support is provided with base plate, the both sides, front and back of base plate connect upset base by guide rail, side on upset base to be coupling turnover bracket by rotary cylinder, opposite side on upset base to be coupling piston seat by rotary cylinder, is positioned on the upset base below piston seat and connects photoelectric switch by photoelectric switch support.
Described piston pros and cons certification body comprises piston pros and cons certification body support, connecting panel, manipulator support, the second gripping manipulator, the upper end of piston pros and cons certification body support connects manipulator support by connecting panel, manipulator support is in " V " font support, the lower end of manipulator support connects the second gripping manipulator by gripping cylinder, and the central authorities of the second gripping manipulator are provided with alignment pin.
Described charging tray chassis comprises chassis framework, spring, the axis of guide, supporting plate, the lower axis of guide is respectively equipped with in chassis base of frame surrounding, the lower axis of guide is arranged with one end of spring, the other end of spring is embedded with one end of the axis of guide, and the upper axis of guide other end is connected with supporting plate; Roller is connected with below described chassis base of frame.
The present invention compared with the existing technology, a kind of piston automatic feeder is provided, whole process is controlled by PLC, the action of each process is calculated and precisely puts in place, and add the testing agency of piston pros and cons, ensure that piston also ensures to substantially increase the situation that piston placed side is consistent work efficiency, reduce cost of labor while placing speed.
Accompanying drawing explanation
Fig. 1 is the front view of mechanism of the present invention.
Fig. 2 is the birds-eye view of mechanism of the present invention.
Fig. 3 is the lateral plan of mechanism of the present invention.
Fig. 4 is the front view of charging tray transfer mechanism.
Fig. 5 is the lateral plan of charging tray transfer mechanism.
Fig. 6 is the enlarged diagram of A in Fig. 4.
Fig. 7 is the front view of piston lifting body and charging tray chassis.
Fig. 8 is the birds-eye view of piston lifting body and charging tray chassis.
Fig. 9 is the lateral plan of piston shift-out mechanism and piston switching mechanism.
Figure 10 is the enlarged drawing of the front view of piston switching mechanism.
Figure 11 is the front view of piston pros and cons certification body.
Figure 12 is the lateral plan of piston pros and cons certification body.
Detailed description of the invention
The present invention is described further with reference to the accompanying drawings below.
As Fig. 1, shown in, the front of frame 1 is provided with charging tray transfer mechanism 2; The frame 1 being positioned at charging tray transfer mechanism 2 rear is provided with piston lifting body 3; The frame 1 being positioned at piston lifting body 3 rear is provided with piston switching mechanism 6, and the frame 1 above piston switching mechanism 6 is provided with piston shift-out mechanism 5, and the frame 1 on the left of piston shift-out mechanism 5 is provided with piston pros and cons certification body 7; The right side of described piston lifting body 3 is provided with charging tray chassis 4.
Charging tray transfer mechanism 2 comprises charging tray transfer mechanism support, charging tray base, servomotor, ball screw, connecting panel, pilot bar, charging tray jaw cylinder, jaw moves forward and backward cylinder, jaw moves up and down cylinder, charging tray jaw, charging tray transfer mechanism support 2-1 is fixed with servomotor 2-4, the projecting shaft of servomotor 2-4 connects ball screw 2-5, to be tried to get to the heart of a matter a 2-2 by connecting panel 2-3 binder in the front of ball screw 2-5, the top of charging tray base 2-2 is provided with charging tray jaw 2-8, the top of charging tray jaw 2-8 connects charging tray jaw cylinder 2-11 by mounting bracket 2-10, the upper end of mounting bracket 2-10 is connected with jaw and moves up and down cylinder 2-7, the rear side of mounting bracket 2-10 is connected with jaw and moves forward and backward cylinder 2-6.
The charging tray transfer mechanism support 2-1 being positioned at the ball screw 2-5 left and right sides is provided with some pilot bar 2-12, and described pilot bar 2-12 runs through charging tray base 2-2 from top to bottom.
Piston lifting body 3 comprises piston jacking mechanism rack, piston jacking cylinder, charging tray exports cylinder, cylinder base plate, charging tray base plate, jacking block, cylinder connecting panel, charging tray moves cylinder, charging tray releases cylinder, piston jacking mechanism rack 3-1 is connected with one end of cylinder base plate 3-2, cylinder base plate 3-2 is provided with some piston jacking cylinder 3-3, the top of piston jacking cylinder 3-3 is connected with cylinder connecting panel 3-5, cylinder connecting panel 3-5 is provided with some jacking block 3-4, the upper end of jacking block 3-4 is provided with charging tray base plate 3-8, and charging tray base plate 3-8 is provided with charging tray 8; The other end of described cylinder base plate 3-2 connects the projecting shaft that charging tray exports cylinder 3-6, and the bottom connection of charging tray output cylinder 3-6 is positioned at piston top and rises in the frame 1 of mechanism rack 3-1 side.
Piston jacking cylinder 3-3 is at least provided with 3, and the cylinder base plate 3-2 being positioned at the piston jacking cylinder 3-3 left and right sides is connected with adapter shaft 3-7.
Be positioned at and the piston jacking mechanism rack 3-1 on the left of charging tray 8 be connected with charging tray and release cylinder 3-9, the charging tray base plate 3-8 being positioned at charging tray 8 right forward side is connected with charging tray and moves cylinder 3-10.
Piston shift-out mechanism 5 comprises piston shift-out mechanism support, drag chain support, the first gripping manipulator, the upper end of piston shift-out mechanism support 5-1 is connected with drag chain support 5-2, drag chain support 5-2 connects the first gripping manipulator 5-3 by gripping cylinder, and described drag chain support 5-2 is provided with the movable guide rail of drive first gripping manipulator 5-3.
Described piston switching mechanism 6 comprises piston switching mechanism support, upset base, turnover bracket, piston seat, photoelectric switch, piston switching mechanism support 6-1 is provided with base plate 6-2, the both sides, front and back of base plate 6-2 connect upset base 6-3 by guide rail, side on upset base 6-3 to be coupling turnover bracket 6-5 by rotary cylinder, opposite side on upset base 6-3 to be coupling piston seat 6-4 by rotary cylinder, is positioned at the upset base 6-3 below piston seat 6-4 on by photoelectric switch support connection photoelectric switch 6-6.
Piston pros and cons certification body 7 comprises piston pros and cons certification body support, connecting panel, manipulator support, the second gripping manipulator, the upper end of piston pros and cons certification body support 7-1 connects manipulator support 7-3 by connecting panel 7-2, manipulator support 7-3 is in " V " font support, the lower end of manipulator support 7-3 connects the second gripping manipulator 7-4 by gripping cylinder, and the central authorities of the second gripping manipulator 7-4 are provided with alignment pin 7-6.
Charging tray chassis 4 comprises chassis framework, spring, the axis of guide, supporting plate, bottom chassis framework 4-4, surrounding is respectively equipped with lower axis of guide 4-5, lower axis of guide 4-5 is arranged with one end of spring 4-1, the other end of spring 4-1 is embedded with one end of axis of guide 4-2, and the upper axis of guide 4-2 other end is connected with supporting plate 4-3; Described chassis framework 4-4 bottom part down is connected with roller 4-6.
Specific works flow process is as follows:
(1) charging tray 8 that piston is housed is transferred on the charging tray base plate 3-8 of piston lifting body 3 from gripping charging tray base 2-2 by the charging tray jaw 2-8 of charging tray transfer mechanism 2;
(2) the jacking block 3-4 on piston lifting body 3 is controlled the row's piston jack-up in charging tray 8 so that the first gripping manipulator 5-3 gripping of follow-up piston shift-out mechanism 5 by cylinder, after single piston is by gripping, charging tray 8 right forward side charging tray moves cylinder 3-10 control charging tray 8 and moves a position, then control another row's piston jack-up in charging tray 8 by cylinder, when all pistons on charging tray 8 are by after gripping successively, the charging tray be positioned on the left of charging tray 8 is released cylinder 3-9 and is released by charging tray 8, now the projecting shaft of the piston jacking cylinder 3-3 of piston lifting body 3 is retracted, charging tray 8 is fed through on the supporting plate 4-3 of charging tray chassis 4 from the charging tray base plate 3-8 tilted,
(3) the first gripping manipulator 5-3 on piston shift-out mechanism 5 is by piston gripping and be transferred on piston switching mechanism 6;
(4) when piston is transferred to the turnover bracket 6-5 of piston switching mechanism 6 and overturns on base 6-3, turnover bracket 6-5 and upset base 6-3 carries out clickwise 90 °, the piston originally erectting placement is rotated to be horizontal positioned, after turnover bracket 6-5 and upset base 6-3 rotates, is moved to the below of piston pros and cons certification body 7 by guide rail to the left;
(5) pros and cons detecting piston is carried out while the second gripping manipulator 7-4 gripping piston of piston pros and cons certification body 7, if when piston is front placement, the piston in front is positioned over assigned position by the second gripping manipulator 7-4, if when piston is reverse side placement, the piston of reverse side is positioned in scrap basket by the second gripping manipulator 7-4, and the pros and cons of piston is confirmed by optical fiber, two-beam fibre is had immediately below alignment pin 7-6, confirm two pistons respectively, if the pit face of piston under, when illumination is got on time, reflected light should be dispersion, if reflected light is concentrated, then show that now piston is positive and negative to misplace, that second gripping manipulator 7-4 can decontrol automatically, piston drops to inside scrap basket, a circulation terminates.

Claims (10)

1. one kind for variable compressor piston automatic feeder, comprise frame, charging tray transfer mechanism, piston lifting body, charging tray chassis, piston shift-out mechanism, piston switching mechanism, piston pros and cons certification body, it is characterized in that: the front of frame (1) is provided with charging tray transfer mechanism (2); The frame (1) being positioned at charging tray transfer mechanism (2) rear is provided with piston lifting body (3); The frame (1) being positioned at piston lifting body (3) rear is provided with piston switching mechanism (6), the frame (1) of piston switching mechanism (6) top is provided with piston shift-out mechanism (5), and the frame (1) in piston shift-out mechanism (5) left side is provided with piston pros and cons certification body (7); The right side of described piston lifting body (3) is provided with charging tray chassis (4).
2. one according to claim 1 is used for variable compressor piston automatic feeder, it is characterized in that: described charging tray transfer mechanism (2) comprises charging tray transfer mechanism support, charging tray base, servomotor, ball screw, connecting panel, pilot bar, charging tray jaw cylinder, jaw moves forward and backward cylinder, jaw moves up and down cylinder, charging tray jaw, charging tray transfer mechanism support (2-1) is fixed with servomotor (2-4), the projecting shaft of servomotor (2-4) connects ball screw (2-5), to be tried to get to the heart of a matter seat (2-2) by connecting panel (2-3) binder in the front of ball screw (2-5), the top of charging tray base (2-2) is provided with charging tray jaw (2-8), the top of charging tray jaw (2-8) connects charging tray jaw cylinder (2-11) by mounting bracket (2-10), the upper end of mounting bracket (2-10) is connected with jaw and moves up and down cylinder (2-7), the rear side of mounting bracket (2-10) is connected with jaw and moves forward and backward cylinder (2-6).
3. one according to claim 2 is used for variable compressor piston automatic feeder, it is characterized in that: the charging tray transfer mechanism support (2-1) being positioned at ball screw (2-5) left and right sides is provided with some pilot bars (2-12), described pilot bar (2-12) runs through charging tray base (2-2) from top to bottom.
4. one according to claim 1 is used for variable compressor piston automatic feeder, it is characterized in that: described piston lifting body (3) comprises piston jacking mechanism rack, piston jacking cylinder, charging tray exports cylinder, cylinder base plate, charging tray base plate, jacking block, cylinder connecting panel, charging tray moves cylinder, charging tray releases cylinder, piston jacking mechanism rack (3-1) is connected with one end of cylinder base plate (3-2), cylinder base plate (3-2) is provided with some piston jacking cylinders (3-3), the top of piston jacking cylinder (3-3) is connected with cylinder connecting panel (3-5), cylinder connecting panel (3-5) is provided with some jacking blocks (3-4), the upper end of jacking block (3-4) is provided with charging tray base plate (3-8), charging tray base plate (3-8) is provided with charging tray (8), the other end of described cylinder base plate (3-2) connects the projecting shaft that charging tray exports cylinder (3-6), and the bottom connection of charging tray output cylinder (3-6) is positioned at piston top and rises in the frame (1) of mechanism rack (3-1) side.
5. one according to claim 4 is used for variable compressor piston automatic feeder, it is characterized in that: described piston jacking cylinder (3-3) is at least provided with 3, and the cylinder base plate (3-2) being positioned at piston jacking cylinder (3-3) left and right sides is connected with adapter shaft (3-7).
6. one according to claim 4 is used for variable compressor piston automatic feeder, it is characterized in that: the piston jacking mechanism rack (3-1) being positioned at charging tray (8) left side is connected with charging tray and releases cylinder (3-9), the charging tray base plate (3-8) being positioned at charging tray (8) right forward side is connected with charging tray and moves cylinder (3-10).
7. one according to claim 1 is used for variable compressor piston automatic feeder, it is characterized in that: described piston shift-out mechanism (5) comprises piston shift-out mechanism support, drag chain support, the first gripping manipulator, the upper end of piston shift-out mechanism support (5-1) is connected with drag chain support (5-2), drag chain support (5-2) connects the first gripping manipulator (5-3) by gripping cylinder, and described drag chain support (5-2) is provided with the movable guide rail of drive first gripping manipulator (5-3).
8. one according to claim 7 is used for variable compressor piston automatic feeder, it is characterized in that: described piston switching mechanism (6) comprises piston switching mechanism support, upset base, turnover bracket, piston seat, photoelectric switch, piston switching mechanism support (6-1) is provided with base plate (6-2), the both sides, front and back of base plate (6-2) connect upset base (6-3) by guide rail, side in upset base (6-3) to be coupling turnover bracket (6-5) by rotary cylinder, opposite side in upset base (6-3) to be coupling piston seat (6-4) by rotary cylinder, be positioned on the upset base (6-3) below piston seat (6-4) and connect photoelectric switch (6-6) by photoelectric switch support.
9. one according to claim 1 is used for variable compressor piston automatic feeder, it is characterized in that: described piston pros and cons certification body (7) comprises piston pros and cons certification body support, connecting panel, manipulator support, second gripping manipulator, the upper end of piston pros and cons certification body support (7-1) connects manipulator support (7-3) by connecting panel (7-2), manipulator support (7-3) is in " V " font support, the lower end of manipulator support (7-3) connects the second gripping manipulator (7-4) by gripping cylinder, and the central authorities of the second gripping manipulator (7-4) are provided with alignment pin (7-6).
10. one according to claim 1 is used for variable compressor piston automatic feeder, it is characterized in that: described charging tray chassis (4) comprises chassis framework, spring, the axis of guide, supporting plate, in chassis framework (4-4) bottom, surrounding is respectively equipped with the lower axis of guide (4-5), the lower axis of guide (4-5) is arranged with one end of spring (4-1), the other end of spring (4-1) is embedded with one end of the axis of guide (4-2), and the upper axis of guide (4-2) other end is connected with supporting plate (4-3); Described chassis framework (4-4) bottom part down is connected with roller (4-6).
CN201310585323.7A 2013-11-19 2013-11-19 A kind of for variable compressor piston automatic feeder Active CN103587947B (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN106167173A (en) * 2016-07-08 2016-11-30 宁波金田铜管有限公司 A kind of automatization's continuous feeding for horizontal continuous casting furnace

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