CN103545562B - A kind of storage battery automatic boxing machine - Google Patents
A kind of storage battery automatic boxing machine Download PDFInfo
- Publication number
- CN103545562B CN103545562B CN201310453700.1A CN201310453700A CN103545562B CN 103545562 B CN103545562 B CN 103545562B CN 201310453700 A CN201310453700 A CN 201310453700A CN 103545562 B CN103545562 B CN 103545562B
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- storage battery
- cylinder
- vanning
- carriage
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Mounting, Suspending (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
A kind of storage battery automatic boxing machine, it comprises frame, power rail roller, storage battery grasping mechanism, storage battery elevating mechanism, carriage move cylinder, storage battery positioning cylinder and storage battery vanning position-limit mechanism, described power rail roller is arranged on central rack, the parallel carriage being provided with two one slide rails and being slidably matched with slide rail of upper rack; Described carriage moves cylinder and is horizontally fixed on upper rack, and carriage moves the affixed carriage of piston rod of cylinder; Described storage battery elevating mechanism is arranged on carriage, and described storage battery elevating mechanism connects storage battery grasping mechanism.The present invention realizes storage battery automation vanning, relieves the manual labor that operator is heavy, improves production efficiency, and eliminate potential safety hazard.The present invention can according to the difference of storage battery overall dimension, and promptly distance and the storage battery lifting altitude of adjustment storage battery grasping mechanism are applicable to the storage battery vanning of plurality of specifications, meet the needs of storage battery large-scale production.
Description
Technical field
The present invention relates to a kind of storage battery production equipment, especially a kind of storage battery automatic boxing machine be automatically loaded by storage battery in packing case.
Background technology
Lead acid accumulator be a kind ofly be specifically designed to that vehicle, boats and ships and aircraft start, igniting, illumination and the chemical power device of power.General lead-acid starter battery refers to automobile storage battery.At present, along with the continuous expansion of automobile storage battery range of application, a lot of engineering machinery, agricultural vehicle, mass transit vehicle all use dry-charged formula lead acid accumulator.This storage battery is not with liquid to dispatch from the factory, and weight is not very heavy comparatively speaking, and general 1-2 name operative employee can carry.Along with the development of Lead-acid Battery Technology, the manufacture level of Large Copacity maintenance-free lead accumulator and product quality are further ripe and perfect, be applied to more and more widely on big machinery and vehicle, and due to the low favor being subject to more drivers of its outstanding maintenance-free performance, vibration resistance and self discharge speed.Dry-charged battery is different with maintenance free cell technological process, maintenance-free battery needs band liquid to dispatch from the factory, weight adds electrolyte content on dry charged battery basis, and general dry charged battery work's weight is the highest at 40Kg, and the maintenance free cell weight after liquid feeding is the highest can reach more than 60Kg.The storage battery of this weight only relies on operator to carry vanning, needs 2-4 name operator can complete the work of an order of classes or grades at school.Not only cost of labor is higher, and production efficiency is low, and the labour intensity of workman is very large, and manual labor heavy in addition adds the potential safety hazard in production process, and obviously, this traditional storage battery packing method is difficult to the needs meeting large-scale production.
Summary of the invention
The object of the invention is to the drawback for prior art, a kind of storage battery automatic boxing machine that significantly can reduce hand labor intensity, enhance productivity is provided.
Problem of the present invention is realized by following technical proposals:
A kind of storage battery automatic boxing machine, special feature is: it comprises frame, power rail roller, storage battery grasping mechanism, storage battery elevating mechanism, carriage move cylinder, storage battery positioning cylinder and storage battery vanning position-limit mechanism, and described power rail roller is arranged on central rack; At the parallel carriage being provided with two one slide rails and being slidably matched with slide rail of upper rack; Described carriage moves cylinder and is horizontally fixed on upper rack, and carriage moves the affixed carriage of piston rod of cylinder; Described storage battery elevating mechanism is arranged on carriage, and described storage battery elevating mechanism connects storage battery grasping mechanism.
Above-mentioned storage battery automatic boxing machine, described storage battery grasping mechanism comprises promptly frame, two grasping arms and two and firmly grasps cylinder, promptly erection has the promptly frame upper plate that be arranged in parallel and promptly frame lower plate, two firmly grasp cylinder is symmetricly set on promptly frame lower plate place, respectively promptly the piston rod of cylinder is connected with grasping arms through adjustment bolt respectively, described two grasping arms are symmetricly set on the both sides of promptly frame, each grasping arms is provided with chute, described promptly frame lower plate is symmetrical arranged two spacer pins, and each spacer pin lays respectively in each chute.
Above-mentioned storage battery automatic boxing machine, described storage battery elevating mechanism comprises lift cylinder and two lifting guide pillars, lift cylinder is vertically fixed on carriage top, two lifting guide pillars are symmetricly set on lift cylinder both sides, stop nut is established on each lifting guide pillar top, the affixed promptly frame in each lifting guide pillar bottom, each lifting guide pillar and carriage are slidably matched; The affixed adjustment screw mandrel in described lift cylinder piston rod end, adjustment screw mandrel is provided with adjustment handwheel, and adjustment handwheel bottom connects with promptly frame upper plate and can rotate relative to firmly grasping frame upper plate.
Above-mentioned storage battery automatic boxing machine, described storage battery vanning position-limit mechanism comprises two vanning limiting cushion blocks and two vanning limiting cylinders, described two vanning limiting cylinders are symmetricly set on carriage, the piston rod affixed vanning limiting cushion block respectively of each vanning limiting cylinder, each vanning limiting cushion block position corresponding lifting guide pillar adjacent thereto respectively.
Above-mentioned storage battery automatic boxing machine, described power rail roller is driven by decelerating through motor all-in-one through driving-belt.
Above-mentioned storage battery automatic boxing machine, the both sides, front and back of described power rail roller are respectively equipped with track front panel and track rear board, described storage battery positioning cylinder is arranged on track rear board place, the affixed storage battery baffle plate of piston rod of storage battery positioning cylinder, and track rear board is also provided with vanning adjustment plate.
Above-mentioned storage battery automatic boxing machine, described track front panel is provided with storage battery baffle plate, and track front panel side is provided with vanning supporting plate successively and vanning stops cylinder, and vanning stops the corresponding power rail roller of the piston rod of cylinder.
Above-mentioned storage battery automatic boxing machine, the position that grasps of described each grasping arms is provided with rubber packing.
The present invention is directed to artificial storage battery incasement operation person labour intensity high problem and devise a kind of automatic packaging device.Described automatic boxing machine comprises storage battery grasping mechanism, storage battery elevating mechanism and storage battery vanning position-limit mechanism etc.Each mechanism take cylinder as power, the coordination of each cylinder is controlled by PLC, complete storage battery promptly--storage battery hoists--storage battery move horizontally-storage battery falls the operations such as vanning, realize storage battery automation vanning, relieve the manual labor that operator is heavy, improve production efficiency, and eliminate potential safety hazard.The present invention can according to the difference of storage battery overall dimension, and the promptly Distance geometry storage battery lifting altitude of adjustment storage battery grasping mechanism is applicable to the storage battery vanning of plurality of specifications, meets the needs of storage battery large-scale production.In addition the present invention also has that structure is simple, easy to use, smooth running, adjusts feature flexibly.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the zoomed-in view at Figure 1A place;
Fig. 3 is the structural representation of grasping mechanism.
In figure, each list of reference numerals is: 1, frame, 2, track front panel, 3, power rail roller, 4, storage battery baffle plate, 5, storage battery positioning cylinder, 6, grasping arms, 7, promptly frame lower plate, 8, chute, 9, spacer pin, 10, promptly cylinder, 11, promptly frame upper plate, 12, lifting guide pillar, 13, slide rail, 14, carriage, 15, vanning limiting cushion block, 16, vanning limiting cylinder, 17, stop nut, 18, carriage moves cylinder, 19, lift cylinder, 20, adjustment screw mandrel, 21, adjustment handwheel, 22, promptly frame, 23, vanning adjustment plate, 24, track rear board, 25, vanning stops cylinder, 26, vanning supporting plate, 27, storage battery baffle plate, 28, adjusting bolt.
Embodiment
Referring to Fig. 1, the present invention includes frame 1, moving cylinder 18, storage battery positioning cylinder 5 and storage battery vanning position-limit mechanism for transporting the power rail roller 3 treating vanning storage battery, the storage battery grasping mechanism firmly grasped by storage battery, storage battery rise and the storage battery elevating mechanism fallen, carriage 14, carriage.Described power rail roller 3 is arranged on central rack, and power rail roller is driven by decelerating through motor all-in-one through driving-belt.Be provided with two one slide rails 13 upper rack is parallel, carriage 14 and slide rail are slidably matched.Described carriage moves cylinder 18 and is horizontally fixed on upper rack, and carriage moves the affixed carriage of piston rod of cylinder, moves cylinder drive carriage to move horizontally by carriage.Described storage battery elevating mechanism is arranged on carriage, and described storage battery elevating mechanism connects storage battery grasping mechanism.
Referring to Fig. 1, Fig. 3, described storage battery grasping mechanism comprises promptly frame 22, two grasping arms 6 and two and firmly grasps cylinder 10.Promptly erection has the promptly frame upper plate 11 that be arranged in parallel and promptly frame lower plate 7, two symmetrically arranged grasping arms lay respectively at the both sides of promptly frame, two grasping arms can move horizontally in opposite directions or oppositely move horizontally under the driving of firmly grasping cylinder, thus firmly grasp storage battery or unclamp storage battery.Two firmly grasp cylinder is symmetricly set on promptly frame lower plate place.Described grasping arms forms bending by upper riser, transverse slat and lower riser, the upper riser of grasping arms connects the piston rod of promptly cylinder through adjustment bolt 28, by regulating adjustment bolt, the distance between two grasping arms can be adjusted, to adapt to the promptly requirement of different size storage battery.The lower riser of grasping arms is used for promptly storage battery, and for not damaging storage battery surface in the process of firmly grasping, under grasping arms, the position that grasps of riser is provided with rubber packing.For ensureing grasping arms steadily movement, each grasping arms is provided with chute 8, and promptly frame lower plate is symmetrical arranged two spacer pins 9, and each spacer pin lays respectively in each chute, chute relative limit pin motion when grasping arms moves horizontally.
With reference to figure 1, Fig. 2, described storage battery elevating mechanism comprises lift cylinder 19 and two lifting guide pillars 12.Lift cylinder is vertically fixed on carriage 14 top, two lifting guide pillars are symmetricly set on lift cylinder both sides, stop nut 17 is established on each lifting guide pillar top, the affixed promptly frame in each lifting guide pillar bottom, stop nut limits the position of lifting guide pillar and promptly frame decline, and each lifting guide pillar and carriage are slidably matched.The affixed adjustment screw mandrel 20 in described lift cylinder piston rod end, adjustment screw mandrel is provided with adjustment handwheel 21, adjustment handwheel connects with promptly frame upper plate and can rotate relative to firmly grasping frame upper plate, turn adjustment handwheel, adjustment handwheel moves up and down while rotating relative to adjustment screw mandrel, and drive promptly frame 22 to rise or decline, coordinate the adjustment of stop nut, the storage battery of differing heights can be adapted to promptly.
Still referring to Fig. 1, Fig. 2, described storage battery vanning position-limit mechanism comprises two vanning limiting cushion block 15 and two vanning limiting cylinders 16, described two vanning limiting cylinders are symmetricly set on carriage, the piston rod affixed vanning limiting cushion block respectively of each vanning limiting cylinder, each vanning limiting cushion block position corresponding lifting guide pillar adjacent thereto respectively.Firmly grasp height when height that frame declines is higher than promptly storage battery during storage battery vanning, now, by vanning limiting cylinder, vanning limiting cushion block is ejected, when making the stop nut 17 on lifting guide pillar top touch vanning limiting cushion block, stop decline; And when firmly grasping storage battery, the piston rod retraction of vanning limiting cylinder, the stop nut 17 on lifting guide pillar top directly touches carriage 14 upper plate.
Referring to Fig. 1, be respectively equipped with track front panel 2 and track rear board 24 in the both sides, front and back of power rail roller 3, described storage battery positioning cylinder 5 is arranged on track rear board place, the affixed storage battery baffle plate 4 of piston rod of storage battery positioning cylinder.The effect of storage battery positioning cylinder 5 treats vanning storage battery location by what carried by power rail roller, makes it corresponding up and down with the position of firmly grasping frame, so that grasping arms firmly grasps storage battery smoothly.Track rear board is also provided with vanning adjustment plate 23.Described track front panel is provided with for stopping the storage battery baffle plate 27 of storage battery with the movement of power track roller.Be provided with vanning supporting plate 26 and vanning stop cylinder 25 successively at track front panel side, vanning stops the corresponding power rail roller of the piston rod of cylinder.Vanning stops that the effect of cylinder stops that the packing case loading storage battery continues to move with power track roller.
Still referring to Fig. 1, when the present invention works, storage battery to be packaged is transported to the position of storage battery baffle plate 4 through power rail roller, and storage battery positioning cylinder 5 pushes away storage battery forward through storage battery baffle plate, and behind storage battery location, storage battery positioning cylinder piston rod is regained; After lift cylinder piston rod 19 puts in place together with promptly frame 22 is descending (stop nut 17 touches carriage upper plate), two firmly grasp cylinder 10 action simultaneously, and two grasping arms 6 are regained and firmly grasped by storage battery; Lift cylinder piston rod is up put in place after carriage move cylinder 18 and drive carriage to move in parallel, the piston rods of two vanning limiting cylinders 16 stretch out simultaneously, promote the position that two vanning limiting cushion blocks 15 move closer to lifting guide pillar 12; After carriage moves in parallel the position of battery pack vanning, the piston rod of lift cylinder 19 is descending put in place after (stop nut touch vanning limiting cushion block), two firmly grasp cylinder 10 action, and promptly cylinder piston rod stretches out and unclamps storage battery, and storage battery vertically falls in the packing case that is in place in advance; After storage battery vanning, vanning stops that the piston rod of cylinder 25 is regained, and the packing case clearance having loaded storage battery enters subsequent processing, and vanning stops that the piston rod of cylinder stretches out.So far a duty cycle completes.Above-mentioned action is transferred to PLC by photosignal, controls each cylinder execution by PLC.
Adopt the present invention to complete storage battery vanning, while alleviating operator's labour intensity, there is accurate positioning, having stable behavior, adjust feature flexibly, vanning actions such as automatically can completing storage battery location, clamping, lifting, translation, decline, loosen.
Claims (5)
1. a storage battery automatic boxing machine, it is characterized in that: it comprises frame (1), power rail roller (3), storage battery grasping mechanism, storage battery elevating mechanism, carriage move cylinder (18), storage battery positioning cylinder (5) and storage battery vanning position-limit mechanism, and described power rail roller is arranged on described central rack; At the parallel carriage (14) being provided with two one slide rails (13) and being slidably matched with described slide rail of described upper rack; Described carriage moves cylinder (18) and is horizontally fixed on described upper rack, and described carriage moves the affixed described carriage of piston rod of cylinder; Described storage battery elevating mechanism is arranged on described carriage, and described storage battery elevating mechanism connects described storage battery grasping mechanism;
Described storage battery grasping mechanism comprises promptly frame (22), two grasping arms (6) and two firmly grasp cylinder (10), described promptly erection has the promptly frame upper plate (11) that be arranged in parallel and firmly grasps frame lower plate (7), described two firmly grasp cylinder is symmetricly set on described promptly frame lower plate place, respectively promptly the piston rod of cylinder is connected with described grasping arms through adjustment bolt (28) respectively, described two grasping arms are symmetricly set on the both sides of described promptly frame, each grasping arms is provided with chute (8), described promptly frame lower plate is symmetrical arranged two spacer pins (9), described spacer pin lays respectively in described chute,
Described grasping arms forms bending by upper riser, transverse slat and lower riser, and described upper riser connects the piston rod of described promptly cylinder through adjustment bolt (28); Described lower riser is used for promptly storage battery, and for not damaging storage battery surface in the process of firmly grasping, the position that grasps of described lower riser is provided with rubber packing;
Described storage battery vanning position-limit mechanism comprises two vanning limiting cushion blocks (15) and two vannings limiting cylinder (16), described two vanning limiting cylinders are symmetricly set on described carriage, the piston rod affixed described vanning limiting cushion block respectively of each vanning limiting cylinder, described vanning limiting cushion block position is corresponding lifting guide pillar adjacent thereto respectively.
2. storage battery automatic boxing machine according to claim 1, it is characterized in that, described storage battery elevating mechanism comprises lift cylinder (19) and two liftings guide pillar (12), described lift cylinder is vertically fixed on described carriage (14) top, described two lifting guide pillars are symmetricly set on described lift cylinder both sides, stop nut (17) is established on described lifting guide pillar top, the affixed described promptly frame in described lifting guide pillar bottom, and described lifting guide pillar and carriage are slidably matched; The affixed adjustment screw mandrel (20) in described lift cylinder piston rod end, described adjustment screw mandrel is provided with adjustment handwheel (21), and described adjustment handwheel bottom connects with described promptly frame upper plate and can rotate relative to described promptly frame upper plate.
3. storage battery automatic boxing machine according to claim 2, is characterized in that, described power rail roller (3) is driven by decelerating through motor all-in-one through driving-belt.
4. storage battery automatic boxing machine according to claim 3, it is characterized in that, the both sides, front and back of described power rail roller (3) are respectively equipped with track front panel (2) and track rear board (24), described storage battery positioning cylinder (5) is arranged on track rear board place, the affixed storage battery baffle plate (4) of piston rod of storage battery positioning cylinder, track rear board is also provided with vanning adjustment plate (23).
5. storage battery automatic boxing machine according to claim 4, it is characterized in that, described track front panel is provided with storage battery baffle plate (27), described track front panel side is provided with vanning supporting plate (26) successively and vanning stops cylinder (25), and described vanning stops the corresponding described power rail roller of the piston rod of cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310453700.1A CN103545562B (en) | 2013-09-29 | 2013-09-29 | A kind of storage battery automatic boxing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310453700.1A CN103545562B (en) | 2013-09-29 | 2013-09-29 | A kind of storage battery automatic boxing machine |
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| Publication Number | Publication Date |
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| CN103545562A CN103545562A (en) | 2014-01-29 |
| CN103545562B true CN103545562B (en) | 2016-03-16 |
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| CN201310453700.1A Active CN103545562B (en) | 2013-09-29 | 2013-09-29 | A kind of storage battery automatic boxing machine |
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| CN105329647B (en) * | 2015-12-04 | 2017-07-04 | 湘潭大学 | The turning device of heavy lead-acid accumulator |
| CN108075166B (en) * | 2016-11-16 | 2020-06-05 | 奥动新能源汽车科技有限公司 | Battery boxing device |
| CN106374132A (en) * | 2016-11-16 | 2017-02-01 | 上海电巴新能源科技有限公司 | Battery module packaging device |
| CN106516224A (en) * | 2016-12-13 | 2017-03-22 | 天津华帅科技股份有限公司 | Hoisting and moving device for box filler equipment |
| CN108258320B (en) * | 2016-12-29 | 2019-09-06 | 中国科学院沈阳自动化研究所 | A kind of automatic reciprocating feeding material frame of battery core single-station |
| CN107138640B (en) * | 2017-07-08 | 2023-06-13 | 浙江宝捷机电有限公司 | Positioning assembly on conveying mechanism |
| CN107176334B (en) * | 2017-07-08 | 2023-06-13 | 浙江宝捷机电有限公司 | Stacking tool for motor iron cores |
| CN108190104B (en) * | 2017-12-26 | 2024-04-12 | 浙江天能动力能源有限公司 | Automatic boxing device for storage battery |
| CN108639433B (en) * | 2018-04-27 | 2020-06-19 | 天能电池集团（安徽）有限公司 | Self-made semi-automatic box filling machine for storage battery |
| CN111908143A (en) * | 2020-07-14 | 2020-11-10 | 天能电池集团股份有限公司 | Stacking device for batteries after being boxed |
| CN112847412B (en) * | 2021-01-08 | 2022-04-19 | 天能电池集团（安徽）有限公司 | Grabbing and clamping hand structure of lead storage battery box filling machine |
| CN114300725A (en) * | 2021-11-24 | 2022-04-08 | 济源市万洋绿色能源有限公司 | Automatic cover closing device for storage battery |
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| CN103545562A (en) | 2014-01-29 |
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Effective date of registration: 20160722 Address after: 071057 Hebei province Baoding Fuchang Road No. 8 Patentee after: Fengfan Co., Ltd. Address before: 071057 Hebei province Baoding Fuchang Road No. 8 Patentee before: Fengfan Co., Ltd. |
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Effective date of registration: 20200509 Address after: 063100 west of Tanglin North Road, Guye District, Tangshan City, Hebei Province Patentee after: Tangshan Fengfan Hongwen Battery Co., Ltd Address before: 071057 Hebei province Baoding Fuchang Road No. 8 Patentee before: FENGFAN Co.,Ltd. |