A kind of storage battery automatic boxing machine
Technical field
The present invention relates to a kind of storage battery and produce equipment, especially a kind ofly automatically pack storage battery into storage battery automatic boxing machine in packing case.
Background technology
Lead acid accumulator is a kind of chemical power device that vehicle, boats and ships and aircraft starting, igniting, illumination and power are used that is specifically designed to.General lead-acid starter battery refers to automobile storage battery.At present, along with the continuous expansion of automobile storage battery range of application, what a lot of engineering machinery, agricultural vehicle, large-scale haulage vehicle all used is dry-charged formula lead acid accumulator.This storage battery is not with liquid to dispatch from the factory, and weight is not very heavy comparatively speaking, and general 1-2 name operative employee can carry.Development along with Lead-acid Battery Technology, the manufacture level of large capacity maintenance-free lead accumulator and product quality are further ripe and perfect, be applied to more and more widely on big machinery and vehicle, and due to the low favor that is subject to more drivers of its outstanding maintenance-free performance, vibration resistance and self discharge speed.Dry-charged battery is different with maintenance free cell technological process, maintenance-free battery need to be with liquid to dispatch from the factory, weight has increased electrolyte content on dry charged battery basis, and general dry charged battery work's weight is the highest at 40Kg, maintenance free cell weight after liquid feeding is the highest can reach 60Kg more than.The storage battery of this weight only relies on operator to carry vanning, needs 2-4 name operator can complete the work of an order of classes or grades at school.Not only cost of labor is higher, and production efficiency is low, and workman's labour intensity is very large, and heavy manual labor has increased the potential safety hazard in production process in addition, and obviously, this traditional storage battery packing method is difficult to meet the needs of large-scale production.
Summary of the invention
The object of the invention is to the drawback for prior art, a kind of storage battery automatic boxing machine that can significantly reduce hand labor intensity, enhance productivity is provided.
Problem of the present invention is realized by following technical proposals:
A kind of storage battery automatic boxing machine, special feature is: it comprises that frame, power rail roller, storage battery grasping mechanism, storage battery elevating mechanism, carriage move cylinder, storage battery positioning cylinder and storage battery vanning position-limit mechanism, and described power rail roller is arranged on central rack; At the parallel carriage that is provided with two one slide rails and is slidably matched with slide rail of upper rack; Described carriage moves cylinder and is horizontally fixed on upper rack, and carriage moves the affixed carriage of piston rod of cylinder; Described storage battery elevating mechanism is arranged on carriage, and described storage battery elevating mechanism connects storage battery grasping mechanism.
Above-mentioned storage battery automatic boxing machine, described storage battery grasping mechanism comprises that promptly frame, two is firmly grasped promptly cylinder of arm and two, promptly set up the promptly frame upper plate be arrangeding in parallel and firmly grasp frame lower plate, two firmly grasp cylinder is symmetricly set on promptly frame lower plate place, respectively promptly the piston rod of cylinder respectively through adjusting bolt and firmly grasping arm and be connected, described two firmly grasp arm is symmetricly set on the promptly both sides of frame, respectively promptly arm is provided with chute, described firmly grasping in frame lower plate is symmetrical arranged two spacer pins, and each spacer pin lays respectively in each chute.
Above-mentioned storage battery automatic boxing machine, described storage battery elevating mechanism comprises lift cylinder and two lifting guide pillars, lift cylinder is vertically fixed on carriage top, two lifting guide pillars are symmetricly set on lift cylinder both sides, stop nut is established on each lifting guide pillar top, the affixed promptly frame in each lifting guide pillar bottom, each lifting guide pillar and carriage are slidably matched; The affixed adjustment screw mandrel in described lift cylinder piston rod end, adjusts screw mandrel and is provided with adjustment handwheel, adjusts handwheel bottom and firmly grasps the connection of frame upper plate and can rotate relative to firmly grasping frame upper plate.
Above-mentioned storage battery automatic boxing machine, described storage battery vanning position-limit mechanism comprises two vanning limiting cushion blocks and two vanning limiting cylinders, described two vanning limiting cylinders are symmetricly set on carriage, the piston rod of each limiting cylinder of casing is affixed vanning limiting cushion block respectively, each limiting cushion block position corresponding lifting guide pillar adjacent thereto respectively of casing.
Above-mentioned storage battery automatic boxing machine, described power rail roller is driven by decelerating through motor all-in-one through driving-belt.
Above-mentioned storage battery automatic boxing machine, the both sides, front and back of described power rail roller are respectively equipped with track front panel and track rear board, described storage battery positioning cylinder is arranged on track rear board place, the affixed storage battery baffle plate of piston rod of storage battery positioning cylinder, and track rear board is also provided with vanning and adjusts plate.
Above-mentioned storage battery automatic boxing machine, described track front panel is provided with storage battery baffle plate, and track front panel side is provided with vanning supporting plate successively and vanning stops cylinder, and vanning stops the corresponding power rail roller of the piston rod of cylinder.
Above-mentioned storage battery automatic boxing machine, the described position that grasps of respectively firmly grasping arm is provided with rubber packing.
The present invention is directed to the high problem of artificial storage battery incasement operation person labour intensity and designed a kind of automatic packaging device.Described automatic boxing machine comprises storage battery grasping mechanism, storage battery elevating mechanism and storage battery vanning position-limit mechanism etc.Cylinder be take as power in each mechanism, by PLC, controlled the coordination of each cylinder, complete storage battery promptly move horizontally-storage battery of--storage battery hoists--storage battery fall the operations such as vanning, realize storage battery automation vanning, removed the heavy manual labor of operator, improve production efficiency, and eliminated potential safety hazard.The present invention can adjust promptly distance and the storage battery lifting altitude of storage battery grasping mechanism according to the difference of storage battery overall dimension, is applicable to the storage battery vanning of plurality of specifications, meets the needs of storage battery large-scale production.In addition the present invention also has simple in structure, easy to use, smooth running, adjusts feature flexibly.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the zoomed-in view at Fig. 1 A place;
Fig. 3 is the structural representation of grasping mechanism.
In figure, each list of reference numerals is: 1, frame, 2, track front panel, 3, power rail roller, 4, storage battery baffle plate, 5, storage battery positioning cylinder, 6, firmly grasp arm, 7, firmly grasp frame lower plate, 8, chute, 9, spacer pin, 10, firmly grasp cylinder, 11, firmly grasp frame upper plate, 12, lifting guide pillar, 13, slide rail, 14, carriage, 15, vanning limiting cushion block, 16, vanning limiting cylinder, 17, stop nut, 18, carriage moves cylinder, 19, lift cylinder, 20, adjust screw mandrel, 21, adjust handwheel, 22, firmly grasp frame, 23, plate is adjusted in vanning, 24, track rear board, 25, vanning stops cylinder, 26, vanning supporting plate, 27, storage battery baffle plate, 28, adjusting bolt.
Embodiment
Referring to Fig. 1, the present invention includes frame 1, for the storage battery elevating mechanism, carriage 14, the carriage that transport the power rail roller 3 of storage battery to be cased, the storage battery grasping mechanism that storage battery is firmly grasped, storage battery rise and fall, move cylinder 18, storage battery positioning cylinder 5 and storage battery vanning position-limit mechanism.Described power rail roller 3 is arranged on central rack, and power rail roller is driven by decelerating through motor all-in-one through driving-belt.At parallel two one slide rails 13 that are provided with of upper rack, carriage 14 is slidably matched with slide rail.Described carriage moves cylinder 18 and is horizontally fixed on upper rack, and carriage moves the affixed carriage of piston rod of cylinder, moves cylinder drive carriage to move horizontally by carriage.Described storage battery elevating mechanism is arranged on carriage, and described storage battery elevating mechanism connects storage battery grasping mechanism.
Referring to Fig. 1, Fig. 3, described storage battery grasping mechanism comprises that promptly frame 22, two is firmly grasped promptly cylinder 10 of arm 6 and two.Promptly set up the promptly frame upper plate 11 be arrangeding in parallel and firmly grasp frame lower plate 7, two symmetrically arranged promptly arms lay respectively at the promptly both sides of frame, two firmly grasp arm can move horizontally in opposite directions or oppositely move horizontally under the driving of firmly grasping cylinder, thereby firmly grasps storage battery or unclamp storage battery.Two firmly grasp cylinder is symmetricly set on promptly frame lower plate place.Described promptly arm forms bending by upper riser, transverse slat and lower riser, promptly the upper riser of arm connects the promptly piston rod of cylinder through adjusting bolt 28, by adjusting, adjust bolt, can adjust two distances of firmly grasping between arm, to adapt to the promptly requirement of different size storage battery.Promptly the lower riser of arm is for firmly grasping storage battery, and for promptly not damaging storage battery surface in process, promptly under arm, the position that grasps of riser is provided with rubber packing.For guaranteeing that promptly arm steadily moves, respectively promptly arm is provided with chute 8, promptly in frame lower plate, is being symmetrical arranged two spacer pins 9, and each spacer pin lays respectively in each chute, chute relative limit pin motion when promptly arm moves horizontally.
With reference to figure 1, Fig. 2, described storage battery elevating mechanism comprises lift cylinder 19 and two lifting guide pillars 12.Lift cylinder is vertically fixed on carriage 14 tops, two lifting guide pillars are symmetricly set on lift cylinder both sides, stop nut 17 is established on each lifting guide pillar top, the affixed promptly frame in each lifting guide pillar bottom, stop nut limits lifting guide pillar and firmly grasps the position that frame declines, and each lifting guide pillar and carriage are slidably matched.The affixed adjustment screw mandrel 20 in described lift cylinder piston rod end, adjust screw mandrel and be provided with adjustment handwheel 21, adjust handwheel and firmly grasp the connection of frame upper plate and can rotate relative to firmly grasping frame upper plate, handwheel is adjusted in turn, adjusting handwheel is moving up and down relative to adjusting when screw mandrel rotates, and drive promptly frame 22 to rise or decline, and coordinate the adjustment of stop nut, can adapt to the storage battery of differing heights promptly.
Still referring to Fig. 1, Fig. 2, described storage battery vanning position-limit mechanism comprises two vanning limiting cushion blocks 15 and two vanning limiting cylinders 16, described two vanning limiting cylinders are symmetricly set on carriage, the piston rod of each limiting cylinder of casing is affixed vanning limiting cushion block respectively, each limiting cushion block position corresponding lifting guide pillar adjacent thereto respectively of casing.In storage battery when vanning, is firmly grasped height that frame the declines height will be higher than storage battery promptly time, now, by vanning limiting cylinder, vanning limiting cushion block is ejected, and stops decline while making the stop nut 17 on lifting guide pillar top touch vanning limiting cushion block; And promptly during storage battery, the piston rod retraction of vanning limiting cylinder, the stop nut 17 on lifting guide pillar top directly touches carriage 14 upper plates.
Referring to Fig. 1, in the both sides, front and back of power rail roller 3, be respectively equipped with track front panel 2 and track rear board 24, described storage battery positioning cylinder 5 is arranged on track rear board place, the affixed storage battery baffle plate 4 of piston rod of storage battery positioning cylinder.The effect of storage battery positioning cylinder 5 is that the storage battery to be cased of being carried by power rail roller is located, and makes it corresponding up and down with the position of firmly grasping frame, so that promptly arm is firmly grasped storage battery smoothly.Track rear board is also provided with vanning and adjusts plate 23.Described track front panel is provided with the storage battery baffle plate 27 for stopping that storage battery moves with power track roller.At track front panel side, be provided with successively vanning supporting plate 26 and vanning and stop cylinder 25, vanning stops the corresponding power rail roller of the piston rod of cylinder.Vanning stops that the effect of cylinder is to stop that the packing case that packs storage battery into continues to move with power track roller.
Still, referring to Fig. 1, when the present invention works, storage battery to be packaged is transported to the position of storage battery baffle plate 4 through power rail roller, and storage battery positioning cylinder 5 pushes away forward storage battery through storage battery baffle plate, and behind storage battery location, storage battery positioning cylinder piston rod is regained; After lift cylinder piston rod 19 puts in place together with promptly frame 22 is descending (stop nut 17 touches carriage upper plate), two firmly grasp cylinder 10 moves simultaneously, and two firmly grasp arm 6 regains and storage battery is firmly grasped; Lift cylinder piston rod is up put in place after carriage move cylinder 18 and drive carriage parallels, the piston rods of two vanning limiting cylinders 16 stretch out simultaneously, promote the position that two vanning limiting cushion blocks 15 move closer to lifting guide pillar 12; Carriage parallel is behind the position of battery pack vanning, after descending the putting in place of piston rod of lift cylinder 19 (stop nut touches vanning limiting cushion block), two promptly cylinder 10 actions, promptly cylinder piston rod stretches out and unclamps storage battery, and storage battery vertically falls in the packing case being in place in advance; After storage battery vanning, vanning stops the piston rod withdrawal of cylinder 25, and the packing case clearance that has packed storage battery into enters subsequent processing, and vanning stops that the piston rod of cylinder stretches out.So far a duty cycle completes.Above-mentioned action is transferred to PLC by photosignal, by PLC, controls each cylinder execution.
Adopt the present invention to complete storage battery vanning, when alleviating operator's labour intensity, have accurate positioning, having stable behavior, adjust feature flexibly, can automatically complete storage battery location, clamping, lifting, translation, decline, loosen etc. cased and moved.