CN103381553A - Flexible automatic welding and polishing production line for metal mesh belt - Google Patents
Flexible automatic welding and polishing production line for metal mesh belt Download PDFInfo
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- CN103381553A CN103381553A CN2013102704739A CN201310270473A CN103381553A CN 103381553 A CN103381553 A CN 103381553A CN 2013102704739 A CN2013102704739 A CN 2013102704739A CN 201310270473 A CN201310270473 A CN 201310270473A CN 103381553 A CN103381553 A CN 103381553A
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Abstract
The invention discloses a flexible automatic welding and polishing production line for a metal mesh belt, which is a full-automatic mechanical device used for welding and polishing of contact points of straight heart bones of the metal mesh belt and horseshoe-shaped chain sheets. The production line comprises a feeding chain wheel and a blanking chain wheel which are in synchronously meshed transmission and positioned on the two sides of the metal mesh belt, a positioning extrusion module arranged between the feeding chain wheel and the blanking chain wheel, two polishing modules which are oppositely arranged on the two sides of the transmission direction of the metal mesh belt and two welding robots; the automation of feeding, positioning, extrusion, welding, polishing and discharging operations is realized. The production line is designed according to the electromechanical integration thought, and the flexible design is adopted, so that the automatic welding and polishing of metal mesh belts with different specifications can be realized, the labor cost is reduced, the production efficiency is improved, and the higher processing quality can be ensured at the same time.
Description
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Technical field
The present invention relates to a kind of welding polishing production line, relate in particular to the flexible automatic welding polishing production line of a kind of metal mesh belt.
Background technology
Metal mesh belt is the netted conveyer belt of a kind of metal material, have that wire side is smooth, strong hardness is high, corrosion resistance is strong, tensile strength is large, good permeability, the characteristics such as not yielding, durable in use, be widely used in the machining production line of the industries such as food, medicine, electronics, chemical industry, glass.China is the manufacturing consumption big country of metal mesh belt, but its production model be still labor-intensive at present, and is with low content of technology, added value is low.Along with factors such as labor cost rising, appreciations of the RMB, China makes cheaply advantage and will lose gradually.Therefore promote the metal mesh belt manufacturing processing technic, realize that the automated production of metal mesh belt is extremely urgent.
As shown in Figure 4, metal mesh belt 200 is comprised of shape of a hoof chain sheet 201, straight mental and physical efforts bone 202 and wire netting 203 3 parts.Wire netting 203 is wrapped on two adjacent straight mental and physical efforts bones 202 with herringbone; Straight mental and physical efforts bone 202 two ends respectively are welded with a shape of a hoof chain sheet 201, and solder joint 204 as shown in Figure 4; The other end of shape of a hoof chain sheet 201 is enclosed within on adjacent straight mental and physical efforts bone 202.During work, shape of a hoof chain sheet 201 hollow spaces are meshed with sprocket wheel, drive metal mesh belt by sprocket wheel and move.Due to the difference of application scenario, wire netting is with a plurality of specifications, and the width of all size does not wait from 600mm to 1200mm.
In process, operating personnel will manually be nested in shape of a hoof chain sheet 201 and wire netting 203 on straight mental and physical efforts bone 202 one by one, in order to vacate enough welding spaces, also to utilize frock clamp that wire netting 203 is laterally pushed simultaneously, and to shape of a hoof chain sheet 201 location.In welding process, hand of operating personnel is held welding gun, and a hand is held welding wire shape of a hoof chain sheet 201 is welded on straight mental and physical efforts bone 202 one by one.After welding was completed, operating personnel will adopt hand-held angle grinding machine to the weld seam polishing at straight centre of force bone 202 two ends, eliminated welding slag and oxidized portion.
As seen, the welding polishing process of metal current guipure exists following limitation: 1) automaticity is low, and welding quality is unstable.Shape of a hoof chain sheet and straight mental and physical efforts bone are matched in clearance, and there is certain deviation in the size of each shape of a hoof chain sheet simultaneously.So adopt artificial welding, and the human factor impact is larger, and welding quality is difficult to assurance, and this will directly affect the transmission stability of metal mesh belt.2) poor working environment, labour intensity is large.Operating personnel will constantly weld and hundreds and thousands of weld seams of polishing every day, and labour intensity is very large.Simultaneously, the dust serious harm welding operation personnel's that produce in the waste gas that produces in welding process, dirt bits and polishing process is healthy.3) labour intensive, recruitment and difficult management.At present, the process of metal mesh belt is labour-intensive, and the welding of metal mesh belt and polishing all need operating personnel to complete separately at least, and work simply repeats, and action is single, impersonality.Along with the factors such as the rising of Chinese labour force cost, appreciation of the RMB and environment, resource bottleneck worsen, recruitment and difficult management, manufacturing cost rising inevitably can occur, be difficult to complete order task dispatching series of problems on time simultaneously.
Summary of the invention
In order to solve the problem that exists in background technology, the invention provides the flexible automatic welding polishing production line of a kind of metal mesh belt, can realize plurality of specifications metal mesh belt automatic welding and polishing.The technical solution used in the present invention is as follows:
The flexible automatic welding polishing production line of a kind of metal mesh belt, it is characterized in that, comprise for charging sprocket wheel and the blanking sprocket wheel of metal mesh belt both sides synchro-meshing transmission, be arranged on the location extruding module between charging sprocket wheel and blanking sprocket wheel, two polishing module and two welding robots that are oppositely arranged on metal mesh belt direction of transfer both sides;
Wherein:
Described location extruding module comprises:
Two gib blocks that extend along the metal mesh belt direction of transfer, every described gib block are corresponding with a charging sprocket wheel and hold metal mesh belt and pass through therein respectively,
Upper plate (405) in two shape of a hoof chain sheets that insert respectively the metal mesh belt both sides that can move upward, described upper plate is arranged on the below of gib block, and be provided with on described gib block and can hold the opening that plate passes,
Two are driven the lower plugboard that moves downward in the wire netting that inserts respectively the metal mesh belt both sides by the first drive unit, described two lower plugboards are also driven and moved on the metal mesh belt width by the second drive unit, the 3rd drive unit respectively;
Described polishing module comprises:
To near or away from the polishing machine slide plate of the metal mesh belt direction motion that transmits,
Driven the polishing machine base plate of doing eccentric motion with described polishing machine slide plate by four-drive device, on described polishing machine base plate, polishing machine is set;
Described two welding robots are separately positioned on metal mesh belt direction of transfer, extruding module both sides, described location.
Described charging sprocket wheel is arranged in feed module, and described feed module also comprises material-feeding rolling wheels, is arranged on the depression bar bucket that one of feeding chain wheel side can move up and down.
Described polishing module comprises two eccentric wheels, two eccentric wheels match with polishing machine base plate lateral opening hole, two eccentric eccentric shafts in the same horizontal line, one of them eccentric eccentric shaft is connected with the motor shaft of four-drive device is coaxial, and another eccentric eccentric shaft is arranged on polishing machine slide plate side; Four-drive device is fixedly mounted on polishing machine slide plate side.
Two side guides also are set in described polishing module, and two side guides are fixed on the polishing machine slide plate end away from described four-drive device, and lay respectively at the both sides of described polishing machine.
Described feed module also comprises the adjustable side wall of two fixed sidewalls, a position-adjustable between two fixed sidewalls;
One roller shaft and a sprocket shaft pass adjustable side wall and are arranged on two fixed sidewalls; Two described material-feeding rolling wheels are arranged on roller shaft between described adjustable side wall and described fixed sidewall; Two described charging sprocket wheels are arranged on sprocket shaft between described adjustable side wall and described fixed sidewall.
The horizontal specification of charging sprocket wheel, blanking sprocket wheel, location extruding module and polishing module is regulated according to the width of metal mesh belt.
Two gib block inboards all have groove, and metal mesh belt both sides are embedded in groove and move forward; Gib block arranges described opening in the corresponding position, position with upper plate gear shaping, and upper plate passes opening and shape of a hoof chain sheet is meshed.
The invention has the beneficial effects as follows:
1, greatly improved metal mesh belt welding polishing automaticity, simple to operate.The present invention does not need manual intervention substantially in actual mechanical process, the transmission of metal mesh belt, location, pressure network, welding and polishing are all automatically to be completed by sprocket wheel, location extruding module, welding robot and polishing module.
2, effectively reduce amount of labour, improved product processing quality stability, alleviated recruitment and difficult management.The present invention adopts welding robot to the metal mesh belt automatic welding, simultaneously specialized designs the polishing module to the metal mesh belt automatic polishing.Only need to be equipped with the operation that a full-time staff just can realize device more than 3, the crudy stability of product is high, basically is not affected by human factors.
3, can satisfy the automatic welding polishing of plurality of specifications metal mesh belt, improve the utilization rate of package unit.The present invention can regulate according to the different in width of metal mesh belt, to adapt to the automatic welding polishing of different size metal mesh belt.
4, from the electromechanical integration design philosophy, according to the processing characteristic of metal mesh belt, for the automatic welding polishing of metal mesh belt provides a practicable solution of cover.
Description of drawings
Fig. 1 is that the axle such as the flexible automatic welding polishing production line of a kind of metal mesh belt measures intention;
Fig. 2 is the flexible automatic welding polishing production line of a kind of metal mesh belt location extruding module diagram;
Fig. 3 is the flexible automatic welding polishing production line of a kind of metal mesh belt polishing module diagram;
Fig. 4 is the metal mesh belt schematic diagram.
in figure, 101, feed hopper, 102, material-feeding rolling wheels, 103, the depression bar bucket, 104, fixed sidewall, 105, adjustable side wall, 106, the charging sprocket wheel, 200, metal mesh belt, 201, shape of a hoof chain sheet, 202, straight mental and physical efforts bone, 203, wire netting, 204, solder joint, 300, welding robot, 400, location extruding module, 401, press down cylinder block, 402, lower air cylinder, 403, the extruding cylinder block, 404, lower plugboard, 405, upper plate, 406, the rising cylinder, 407, gib block, 408, gripper shoe, 409, lower platen, 410, the extruding cylinder, 500, the polishing module, 501, eccentric wheel, 502, the polishing machine slide plate, 503, the polishing machine base plate, 504, polishing machine, 505, side guide, 506, the polishing support, 507, the feeding cylinder, 508, motor, 601, crossbeam, 602, frame, 603, support bar, 701, the blanking sprocket wheel, 702, discharge bucket.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
Shown in accompanying drawing 1,2,3,4, the present invention includes feed module, location extruding module 400, polishing module 500, rack module, material discharging module and two welding robots 300.Wherein, feed module is positioned at an end of frame 602, comprises a feed hopper 101, two material-feeding rolling wheels 102, a depression bar bucket 103, two fixed sidewalls 104, an adjustable side wall 105 and two charging sprocket wheels 106; Depression bar bucket 103 is arranged on frame 602, is driven by cylinder to move up and down; Two fixed sidewalls 104 are installed in parallel in support 602 places, both sides of the edge, and adjustable side wall 105 is positioned in the middle of two fixed sidewalls 104, can regulate between two fixed sidewalls 104, with the metal mesh belt 200 that adapts to different in width; Roller shaft and sprocket shaft pass adjustable side wall 105, are arranged on two fixed sidewalls 104; Two material-feeding rolling wheels 102 rollably are arranged on adjustable side wall 105 and near on the roller shaft between the fixed sidewall 104 of depression bar bucket 103; Two charging sprocket wheels 106 are arranged on adjustable side wall 105 and near on the sprocket shaft between the fixed sidewall 104 of depression bar bucket 103, and its position on sprocket shaft can regulate vertically, to adapt to the transmission to the metal mesh belt 200 of different in width.
Material discharging module is positioned at an end of frame 602, comprise two blanking sprocket wheels 701 and a discharge bucket 702, be meshed with the shape of a hoof chain sheet 201 that has welded metal mesh belt 200 both sides respectively by two blanking sprocket wheels 701, drive metal mesh belt 200 and continue to be sent to discharge bucket 702.
Rack module is used for support arrangement feed module, location extruding module 400, polishing module 500 and material discharging module, and the present embodiment comprises two crossbeams 601, a frame 602 and two support bars 603; Two support bar 603 parallel two ends that are installed on frame 602; Two crossbeams 601 are installed in parallel on two support bars 603, and are vertical with support bar 603.Rack module also can be designed as other supporting forms in other embodiments.
The horizontal specification of feed module, location extruding module 400, polishing module 500 and material discharging module all can be regulated along the sprocket shaft direction according to the width of metal mesh belt 200.
Two gib block 407 inboards all have groove, and metal mesh belt 200 two ends are embedded in groove and move forward.
Implementation process of the present invention:
After finishing front one manufacturing procedure, metal mesh belt 200 is sent in feed hopper 101.At this moment, depression bar bucket 103 moves up and down under the drive of cylinder, gets rid of the depression bar that a procedure is left over.Metal mesh belt 200 is admitted to gib block 407 after via material-feeding rolling wheels 102 and material loading sprocket wheel 106.Metal mesh belt 200 two ends shape of a hoof chain sheets 201 move in gib block 407 grooves.
After moving a certain distance, metal mesh belt 200 arrives the welding position.Lower air cylinder 402 push pedals promote coupled device and descend, and lower platen 409 is pushed down metal mesh belt 200 upper surfaces, and the gear shaping of two lower plugboards 404 is inserted in metal mesh belt 200.Rising cylinder 406 promotes upper gear shaping 405 and passes vacancy in gib block 407 breach embedding shape of a hoof chain sheets 201, thereby fixes metal mesh belt 200.Two extruding cylinders 410 drive respectively a lower plugboard 404 wire netting 203 are all pushed to the centre, vacate to the shape of a hoof chain sheet 201 of both sides and weld the space.At this moment, be positioned at two welding robots, 300 startups in gib block 407 outsides, both sides, complete the welding of solder joint between shape of a hoof chain sheet 201 and straight mental and physical efforts bone 202.After welding finished, extruding cylinder 410 drove lower plugboard 404 to flank movement, unclamps wire netting 203, and rising cylinder 406 drives upper gear shaping and shifts out metal mesh belt 405 times, and lower air cylinder 402 push pedals are risen, and discharge metal mesh belt 200.
After metal mesh belt 200 continues to move forward to the polishing station, feeding cylinder 507 drives polishing machine slide plate 502 to the solder joint feeding, simultaneously motor 508 band movable eccentric wheels 501 rotations make polishing machine base plate 503 and polishing machine 504 make circular motion, the butt welding point polishing around eccentric wheel 501 axle center.After polishing finishes, motor 508 stop motions, feeding cylinder 507 drives polishing machine slide plate 502 and returns to initial position.
The power that metal mesh belt 200 advances is provided by blanking sprocket wheel 701, and the metal mesh belt 200 after polishing drives through blanking sprocket wheel 701 and arrives discharge bucket 702.
Design principle of the present invention:
At first, the present invention completes the reliability design of the flexible automatic welding polishing of metal mesh belt according to the geometrical property of metal mesh belt 200.Metal mesh belt 200 is comprised of shape of a hoof chain sheet 201, straight mental and physical efforts bone 202 and wire netting 203 3 parts.Wherein, shape of a hoof chain sheet 201 is welded on the two ends of straight mental and physical efforts bone 202, has certain flexible wire netting 203 between shape of a hoof chain sheet 201.It is positioning datum that the present invention selects shape of a hoof chain sheet 201 hollow spaces, has designed special-purpose location extruding module shape of a hoof chain sheet 201 is positioned, and wire netting 203 is pushed, and guarantees that welding robot 300 welding processes are reliable and stable.Simultaneously, custom-designed polishing module 500 adopts cylinder and cam mechanisms, optimizes polishing locus, imitates the action of workman hand-held angle grinding machine polishing workpiece, guarantees that polishing effect is reliable.
Secondly, the present invention adopts automatic technology, has realized the electromechanical integration of whole device.The present invention does not need manual intervention substantially in actual mechanical process, the location of metal mesh belt 200, pressure network, welding and polishing are all automatically to be completed by location extruding module 400, welding robot 300 and polishing module 500.Operating personnel just can realize the operation of device more than 3, have greatly improved the automaticity of metal mesh belt 200 welding polishings, have effectively reduced labour's number, have improved product processing quality stability, have alleviated recruitment and difficult management.
The 3rd, the present invention has adopted modular design method, charging, location extruding, welding, polishing and blanking for metal mesh belt 200, feed module, location extruding module 400, welding robot 300, polishing module 500 and cutting module have been designed respectively, reduce design complexities, make design, debugging and safeguard and oversimplify.
At last, the present invention has adopted the flexibility method for designing, can carry out the lateral attitude according to metal mesh belt 200 different in width regulates, to adapt to the automatic welding polishing of different size metal mesh belt 200, lower plugboard 404 and upper plate 405 in the module of location extruding simultaneously can be changed according to the different pitches of metal mesh belt 200, have improved the utilization rate of package unit.
Claims (7)
1. the flexible automatic welding polishing production line of a metal mesh belt, it is characterized in that, comprise for charging sprocket wheel and the blanking sprocket wheel of metal mesh belt both sides synchro-meshing transmission, be arranged on the location extruding module between charging sprocket wheel and blanking sprocket wheel, two polishing module and two welding robots that are oppositely arranged on metal mesh belt direction of transfer both sides;
Wherein:
Described location extruding module comprises:
Two gib blocks that extend along the metal mesh belt direction of transfer, every described gib block are corresponding with a charging sprocket wheel and hold metal mesh belt and pass through therein respectively,
Upper plate in two shape of a hoof chain sheets that insert respectively the metal mesh belt both sides that can move upward, described upper plate is arranged on the below of gib block, and be provided with on described gib block and can hold the opening that plate passes,
Two are driven the lower plugboard that moves downward in the wire netting that inserts respectively the metal mesh belt both sides by the first drive unit, described two lower plugboards are also driven and moved on the metal mesh belt width by the second drive unit, the 3rd drive unit respectively;
Described polishing module comprises:
To near or away from the polishing machine slide plate of the metal mesh belt direction motion that transmits,
Driven the polishing machine base plate of doing eccentric motion with described polishing machine slide plate by four-drive device, on described polishing machine base plate, polishing machine is set;
Described two welding robots are separately positioned on metal mesh belt direction of transfer, extruding module both sides, described location.
2. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, it is characterized in that, described charging sprocket wheel is arranged in feed module, and described feed module also comprises material-feeding rolling wheels, is arranged on the depression bar bucket that one of feeding chain wheel side can move up and down.
3. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, it is characterized in that, described polishing module comprises two eccentric wheels, two eccentric wheels match with polishing machine base plate lateral opening hole, two eccentric eccentric shafts in the same horizontal line, one of them eccentric eccentric shaft is connected with the motor shaft of four-drive device is coaxial, and another eccentric eccentric shaft is arranged on polishing machine slide plate side; Four-drive device is fixedly mounted on polishing machine slide plate side.
4. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, it is characterized in that, two side guides also are set in described polishing module, two side guides are fixed on the polishing machine slide plate end away from described four-drive device, and lay respectively at the both sides of described polishing machine.
5. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, is characterized in that, described feed module also comprises the adjustable side wall of two fixed sidewalls, a position-adjustable between two fixed sidewalls;
One roller shaft and a sprocket shaft pass adjustable side wall and are arranged on two fixed sidewalls; Two described material-feeding rolling wheels are arranged on roller shaft between described adjustable side wall and described fixed sidewall; Two described charging sprocket wheels are arranged on sprocket shaft between described adjustable side wall and described fixed sidewall.
6. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, is characterized in that, the horizontal specification of charging sprocket wheel, blanking sprocket wheel, location extruding module and polishing module is regulated according to the width of metal mesh belt.
7. the flexible automatic welding polishing system of a kind of metal mesh belt according to claim 1, is characterized in that, two gib block inboards all have groove, and metal mesh belt both sides are embedded in groove and move forward; Gib block arranges described opening in the corresponding position, position with upper plate gear shaping, and upper plate passes opening and shape of a hoof chain sheet is meshed.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511826A (en) * | 2014-11-27 | 2015-04-15 | 苏州紫金港智能制造装备有限公司 | Double-process position polishing device of metal conveying wire belt |
| CN106002260A (en) * | 2016-07-04 | 2016-10-12 | 苏州市国之福自动化设备有限公司 | Welding equipment capable of polishing welding lines |
| CN106964980A (en) * | 2017-04-13 | 2017-07-21 | 得力集团有限公司 | Safety box automatic welding polishing system |
| CN108906972A (en) * | 2018-07-04 | 2018-11-30 | 苏州市翔耀精密自动化设备有限公司 | A kind of steel band die-cutting apparatus |
| CN109175835A (en) * | 2018-09-29 | 2019-01-11 | 广州沃图自动化科技有限公司 | A kind of industrial robot welding production line |
| CN115194560A (en) * | 2022-08-04 | 2022-10-18 | 厦门航天思尔特机器人系统股份公司 | Automatic production line for base of box-type substation |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511826A (en) * | 2014-11-27 | 2015-04-15 | 苏州紫金港智能制造装备有限公司 | Double-process position polishing device of metal conveying wire belt |
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| CN106964980A (en) * | 2017-04-13 | 2017-07-21 | 得力集团有限公司 | Safety box automatic welding polishing system |
| CN108906972A (en) * | 2018-07-04 | 2018-11-30 | 苏州市翔耀精密自动化设备有限公司 | A kind of steel band die-cutting apparatus |
| CN109175835A (en) * | 2018-09-29 | 2019-01-11 | 广州沃图自动化科技有限公司 | A kind of industrial robot welding production line |
| CN115194560A (en) * | 2022-08-04 | 2022-10-18 | 厦门航天思尔特机器人系统股份公司 | Automatic production line for base of box-type substation |
| CN115194560B (en) * | 2022-08-04 | 2023-06-30 | 厦门航天思尔特机器人系统股份公司 | Automatic production line for base of box-type transformer substation |
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| CN103381553B (en) | 2015-08-05 |
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