CN110450277A - A kind of sleeper automatic production line and its working method - Google Patents
A kind of sleeper automatic production line and its working method Download PDFInfo
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- CN110450277A CN110450277A CN201910774251.8A CN201910774251A CN110450277A CN 110450277 A CN110450277 A CN 110450277A CN 201910774251 A CN201910774251 A CN 201910774251A CN 110450277 A CN110450277 A CN 110450277A
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
- B28B23/024—Supporting means
Abstract
The invention discloses a kind of sleeper automatic production line and its working methods, detonation tool vanning automatic production line, including skeleton forming device, skeleton forming device and skeleton forming device, the invention discloses a kind of sleeper automatic production lines, vibration transport assembly is provided with by the centre of the groove in distribution device, and several rectangle supports, and rectangle support and rectangle support are equipped with certain gap, and rail wheel group is equipped between the rectangle support and the gap of rectangle support, pass through the vibration between operating intermediate gap and gap, it is vibrated in operating, reduce the generation of bubble, pin shaft charging tray is mounted with above pedal assembly simultaneously, pin shaft fork is entered into concrete, improve the rigidity of sleeper, reduce how dusting, increase track structure endurance.
Description
Technical field
The present invention relates to a kind of sleeper automatic production line equipment, specifically a kind of sleeper automatic production line.
Background technique
With the continuous development of industrial technology, the problem of large-scale industrial production has become normality, brings therewith be exactly
How to the workpiece sensing produced, Detection accuracy should be improved, the efficiency of the pipelined production of slug flow can not be dragged.
The sleeper automatic production line of the prior art can be by a large amount of air in the conveying of cloth in cloth material process
Also it is transported to together in the molding die of sleeper, the inside for the sleeper completed can be made to have stomata, so that the architecture quality of light rail
Decline, influences the rigidity of light rail, especially has the place at stomata more weak, influences the durability of light rail, increase track
How mealiness, reduce the quality of sleeper.
Summary of the invention
Goal of the invention: a kind of sleeper automatic production line and its working method, to solve of the existing technology above-mentioned ask
Topic.
Technical solution: a kind of sleeper automatic production line and its working method, comprising: skeleton forming device is arranged in institute
The distribution device on the right side of skeleton forming device is stated, and the Water Cutting device on front side of the distribution device is set.
In further example, the reinforcing bar insertion on the left of the automatic tensioning mechanism is arranged in the automatic tensioning mechanism
Machine, be arranged in the reinforcing bar insertion generator terminal portion and the steel reinforcement cage mounting plate that is located at below the automatic tensioning mechanism, if
Set on the left of the automatic tensioning mechanism and be located at the cross track component in the front of reinforcing bar insertion machine；
The cross track component, including cross track, the firm banking being slidably installed on the cross track；
The automatic tensioning mechanism, including rank frame manipulator, are arranged in the tensioning track below the rank frame manipulator, and rolling is matched
Close the stress accommodation being arranged in above the tensioning track；
The reinforcing bar is inserted into machine, including feeding sizer, and the rise rank frame in front of the feeding sizer is arranged in, is fixedly mounted
It is described rise rank frame end portion and be located at it is described rise rank frame above press fitting conveyer, and be arranged in the press fitting
The camera above the pusher head is arranged in the pusher head of conveyer end.
In further example, frame is held in the mouth in the rise, including rises rank frame ontology, is symmetricly set on the rise rank frame sheet
Two rise slideways above in terms of body height are fixedly mounted on above the rise rank frame ontology and are located at the rise
Lifter rack among slideway, the rise sliding block being slidably installed on the rise slideway, is fixedly mounted on the liter
The lifting support plate above sliding block is played, the lifting motor being fixedly mounted on above the lifting support plate is arranged in the lifting
The lifting gear engaged above motor rotation axis and with the lifter rack, and be arranged on the lifting support plate
Pipeline rack；
The press fitting conveyer, including the binder rack being fixedly mounted on above pipeline rack, setting is mounted on the binder
The lifting cylinder of frame top is fixedly mounted on the lifting cylinder end and can drive lifting by the lifting cylinder
Press fitting feeding beam, being rotatably assorted, being mounted on above the press fitting feeding beam and that several press fittings in a row are arranged is defeated
Wheel is sent, the driving motor above the binder rack is arranged in the drive belt arranged in a crossed manner on the press fitting delivery wheel,
The first drive sprocket above the driving motor is arranged in interference fit, passes through the binder rack and the press fitting conveys
The drive sprocket axle of binder rack side is taken turns and is arranged in, the drive sprocket axle end is arranged in interference fit
The chain above first drive sprocket and the second drive sprocket is arranged in second drive sprocket, winding；
The rank frame manipulator, including rectangle hold in the mouth frame, are arranged in above the rectangle rank frame and can hold in the mouth along the rectangle
The rank frame crossbeam that the width direction of frame moves forward and backward, two pieces of rank frame plates being fixedly mounted on above the rank frame crossbeam, fixed peace
Frame mould group is held in the mouth in lifting above the rank frame plate, and frame motor is held in the mouth in the lifting that the lifting rank frame die set top is fixedly mounted,
Be fixedly mounted on it is described lifting rank frame mould group the other end clamping jaw crossbeam, be symmetricly set on clamping jaw crossbeam two sides, can
With along the reinforcing bar binding machine of the clamping jaw crossbeam side-to-side movement, and be fixedly mounted on be clamping jaw crossbeam bottom gripper hand.
In further example, the distribution device includes pedal assembly and the vibration transport that tensioning track two sides are arranged in
Mechanism；
The pedal assembly includes horizontal the first tread elements, the second tread elements being fixedly mounted on the ground, is located at described first
Groove between tread elements and the second tread elements, while being fixedly mounted on above first tread elements and first tread elements
And be located at first tread elements and second tread elements end shield, be fixedly mounted on first pedal
First camera above part, positioned at first running-board bracket end, be fixedly mounted on above second running-board bracket and
Second camera positioned at the shield end is fixedly mounted on above first tread elements and the second tread elements, simultaneously
And be located at the moving assembly of the shield end, be fixedly mounted on groove ends and be located at first tread elements and
The feeding structure of second tread elements center；
Pin shaft charging tray and partition hopper are equipped with above second tread elements；
The pin shaft charging tray uses double-layer structure, including upper layer and bottom, and the plane on the upper layer is at least provided with two rows
Through-hole, the bottom are plate；
The oscillating conveyor structure, including several rectangle supports being mounted among the groove, the rectangle support and square
Certain gap is equipped between shape bracket and several rectangle supports are arranged in a row, and is fixedly mounted on above the rectangle support
Plate, rectangular fixation be positioned on the washer limited block, be fixedly mounted on the upper surface of described groove and be located at
Rail wheel group between rectangle support；
The moving assembly, including the rectangular support being mounted on simultaneously above first tread elements and the second tread elements respectively
Frame is mounted on two first tracks of the rectangular support frame length direction, the sliding block being slidably matched with first track, peace
Support plate above the sliding block, the clamping robot being mounted on above the support plate, and be fixedly mounted on described
Rectangular support frame both ends and the anticollison block for being located at two first rail end centers.
In further example, the distribution device, including being fixedly mounted on ground and being arranged in the two of bottom portion of groove
The second track of root, be rotatably assorted four rolling assemblies being mounted on above second track, is fixedly mounted on the rolling group
Feeding rack above part, inside shield, the fixed hopper above the feeding rack, is mounted on the hopper bottom
The bitubular screw conveyor in portion, the driving motor being mounted on above the feeding rack, and it is mounted on turning for the driving motor
The drive belt of moved end and described rolling assembly one end；
The end of the clamping robot be equipped with manipulator, the manipulator, the shaft including being mounted on clamping robot end,
The X-type disk of described shaft one end is set, and the telescopic cylinder being mounted on above the X-type disk is mounted on the telescopic cylinder and stretches
The lower lock block at contracting end is fixedly mounted on the clamping cylinder of the X-type pan bottom, is threadably mounted at the folder of the clamping cylinder two sides
Tight block；
The gripping block design l-shaped, and the bottom of the gripping block is designed to arc-shaped.
In further example, the Water Cutting device is wrapped including the rectangle support on front side of the distribution device is arranged in
Rectangle support ontology is included, the moving assembly above the rectangle support ontology is set, and is fixedly mounted on the rectangle branch
Block above frame, positioned at rectangle support body length direction end；
Cut material path, including be fixedly mounted on it is above the rectangle support ontology and be located at the rectangle support ontology it is long
The left side beams and right side crossbeam in direction are spent, one end is arranged on the left side beams, other end setting is horizontal on the right side
Conveying device above beam, and it is respectively and fixedly installed to the scaling fixture above the left side beams and the right side crossbeam.
In further example, the moving assembly, including be fixedly mounted on above the rectangle support ontology first
The rack gear of described this body side surface of rectangle support is fixedly mounted in guide rail, two to be slidably installed on first guide rail
Rectangular shaped slider, the column being fixedly mounted on above two sliding blocks, the driving plate being fixedly mounted on above the column vertically,
It is fixedly mounted on driving motor above the driving plate, the first sliding tooth above the driving motor is arranged in interference fit
Wheel, and second gear is engaged with the first driving gear, match across the driving plate and with the second gear interference
The drive shaft of conjunction, interference fit are mounted on the first equipment gear that is above the drive shaft and engaging with the rack gear, turn
Dynamic cooperation on the driving plate and with the first driving gear in the same horizontal line and with the rack gear
Second equipment gear of engagement；
The first crossbeam being fixedly mounted on above the column, be arranged in above the first crossbeam can be along horizontal direction
The lifting cutter device of movement.
In further example, the scaling fixture, including be respectively fixedly connected in the left side beams and the right side
The adjustment axis above the fixture block mounting base is arranged in fixture block mounting base above crossbeam, is threadedly coupled and is arranged in the adjustment
The lower fixture block in shaft end portion, and it is threaded in the gear shaft of the lower fixture block end；
The lower fixture block front end is equipped with half-arc groove 0.5-1mm smaller than the radius of the gear shaft, and in the half-arc groove
Longitudinal center position is provided with the compression gap of 1-2mm；
Counter sink there are two being set above the lower fixture block, and the counter sink passes through and compresses gap.
In further example, the lifting cutter device, including being arranged in above transition plates and being located at the mistake
Two second sliding rails of cab apron length direction are fixedly mounted on the lifting motor of the transition plates end, are arranged in the lifting
The elevating screw of motor one end is fixedly mounted on above the transition plates and is located among two second sliding rails, same
When be mounted on the lead screw link block of the elevating screw end, the screw set above the elevating screw is set, is slidably matched
The second sliding block above second sliding rail is set, and both ends are fixedly mounted on above second sliding block, centre is fixedly mounted
Lifter slide on the screw set, and it is fixedly mounted on the water cutting head above the lifter slide；
The conveying device, including with the left side beams and right side crossbeam fixed installation and be located at the rectangle support
The idler wheel in body width direction, fixed handstand is mounted on the left side beams and the gear of right side crossbeam bottom stops component, Yi Jishe
Set the driving assembly on the roll wheel assembly；
The gear stops component, including being fixedly mounted on above the left side beams and right side crossbeam and being located at the left side
Crossbeam and the gear of right side crossbeam bottom stop connecting plate, are mounted on the lifting cylinder and screw thread company for keeping off and stopping above connecting plate
Connect the gear trading halt on the lifting cylinder；
The end of the block is equipped with rubber pad.
In further example, a kind of working method of sleeper automatic production line includes the following steps:
S1, when the skeleton of sleeper needs to carry out, the reinforcing bar of sleeper is placed on the upper surface of reinforcing bar insertion machine, Jin Ertong at this time
It crosses feeding sizer the reinforcing bar of skeleton is placed on above rise rank frame, be opened at this time by rising the lifting motor above rank frame
It is dynamic, and then lifting gear rotation is driven, simultaneously because lifting gear is engaged with the rack gear risen above rank frame is fixed on, rise
It drops the rotation of gear and then lifting support plate is driven to move up to preset height along rack gear horizontal direction；
S2, when lifting rank frame is gone up and down to preset height, at this time above pipeline rack lifting cylinder move downward compression plus
Gu reinforcing bar, and then move downwardly to along guide rod direction and be in contact with skeleton reinforcing steel bar, it is also secured to above binder rack
Driving motor starting, and then drive the first drive sprocket to rotate, and then link together with first drive sprocket
Chain rotation and then driven and second drive chain at this time since chain rotates and then drives the second drive sprocket
The drive sprocket axle rotation of wheel interference fit, when drive sprocket axle rotation, and then drives the press fitting above drive sprocket axle
Delivery wheel rotation, and since drive belt is arranged in a crossed manner on the press fitting delivery wheel, when being pressed delivery wheel rotation,
It drives drive belt to rotate, and then drives several press fitting delivery wheels to link together, and then skeleton reinforcing steel bar is pushed to be pushed out to
The upper surface of steel reinforcement cage mounting plate, the calibration camera starting of the upper surface of push rod cup at this time, what real-time monitoring skeleton reinforcing steel bar was released
Tangible state, until skeleton reinforcing steel bar is all released in steel reinforcement cage mounting plate,
S3, when be pressed conveyer by skeleton reinforcing steel bar all release when, push rod cup starting, by the end of skeleton reinforcing steel bar and stress accommodation
Concordant formation skeleton reinforcing steel bar component is pushed, until skeleton reinforcing steel bar is concordant with the end of the steel reinforcement cage mounting plate, auto-tensioning
Rank frame manipulator above mechanism is moved above in rectangle rank frame to the top of steel reinforcement cage mounting plate, and then goes up and down rank frame motor
Starting drives the gripper crossbeam decline above lifting rank frame mould group, and the gripper hand of clamping jaw crossbeam bottom clamps reinforcing bar cage mounted at this time
With the skeleton reinforcing steel bar component above platform；
S4, simultaneously cross track component operation, and then stress accommodation is moved into the upper surface of tensioning track, at this time by stress accommodation
The lower section of rank frame manipulator is moved to, while gripper hand clamps skeleton reinforcing steel bar component, and skeleton reinforcing steel bar component is driven to move upwards,
Extremely preset height, and then moved forwards along rank frame crossbeam, when moving to below stress accommodation, frame is held in the mouth by lifting at this time
Motor driven is moved downward with dynamic skeleton reinforcing steel bar component until skeleton reinforcing steel bar component is placed the upper surface of tensioning mold, then
Again skeleton reinforcing steel bar component is carried out being fixed again by tensioning mold, skeleton reinforcing steel bar component is placed in clamping die group at this time
When, rank frame manipulator is returned to initial dead-center position, while tensioning track by with the skeleton reinforcing steel bar component in stress accommodation into
Enter cloth material process；
S5, skeleton reinforcing steel bar component is brought into the lower section of feeding assembly by tensioning track at this time, and then feeding assembly drives hopper
Internal concrete along bottom portion of groove the second track, since the turning end of driving motor turning end and rolling assembly is connected to
Belt, modern age driving motor rotate driving belt turn, and then drive on the feeding rack being connected to above rolling assembly
The hopper in face is moved along the second track, until moving at the first camera；
S6, when feeding rack drives hopper to move at the first camera, the first camera starts to start, while feed hopper bottom
Bitubular screw conveyor start to start, come in by the concrete conveyance inside hopper into mold, while feeding rack is along
Two tracks continue to move along, while oscillating conveyor structure starts, and then feed and carry out with Vibration Synchronization, and feeding rack transports at this time
To at second camera, second camera starting, second camera detection charging real-time condition, and feed situation real-time transmission
Bitubular screw conveyor is given, until detecting that charging all finishes；
Until charging all finishes, the driving motor above feeding rack starts to invert, while bitubular screw conveyor stops operating,
And then driving motor drives belt to invert, and drives feeding rack to move along the second track to the direction of the first camera, directly
Feeding rack is moved to movement and opens a position, when feeding rack moves to start position, is driven by rail wheel group
The concrete movement finished through cloth, all comes out inside shield until moving all concrete, until the first tread elements with
The end of second tread elements；Cloth finishes and then drives the sleeper mould for having fed completion and then move to first and steps at this time
When the end of plate and the second tread elements, the clamping robot above the first tread elements and the second tread elements starts to start work,
When clamping robot starts work, and then servo motor starts, since gear and rack gear mesh together, simultaneously because gear
It is connected to starting with servo motor, and then drives the clamping robot motion above support plate, until driving clamping machine
People moves at pin shaft charging tray；
S9, when clamping robot motion is at pin shaft charging tray, servo motor stop, clamping robot drive manipulator rotate
Top to pin shaft charging tray, while the clamping cylinder above manipulator drives gripping block to clamp pin shaft, gripping block is pressed from both sides at this time
Bearing pin, and then drive pin shaft to be inserted into sleeper mixed mud by scarfing cinder robot, until by the pin shaft above pin shaft charging tray
It all assigns to uniformly assigning to the inside of concrete, and then enters cutting action；
S10, at this time by sleeper cutting material path top, from this have skeleton on left side beams and right side crossbeam scaling folder
Tool limit to sleeper, and then is cut, and the adjustment axis thus scaled in fixture stretches out, and then drives lower fixture block
Movement, due to driving gear shaft to move to the direction of sleeper until the gear shaft above the flexible fixture of the left and right sides touches rail
Pillow；
S11, when gear shaft touches sleeper, cut material path in conveying device start start work, and then driving assembly start
Thus idler wheel rotates, and thus drives sleeper to move to lifting cutter device direction until moving to gear and stops at component, at this time rail
Pillow moves to gear and stops component, and lifting cylinder is started to work, and then the gear trading halt of lifting cylinder end is driven to rise, thus block
Sleeper walks in transport device；
S12, when sleeper stop motion in transport device, the driving motor in moving assembly above rectangle support ontology is opened
Begin to start work, and then drives the first equipment gear being engaged with rack and the second equipment gear to rotate, and then with column
First crossbeam and lifting cutter device are using driving motor as driving force above, along rack gear and guide rail horizontal motion, until
The cutting position of sleeper；
S13, when go up and down cutter device move to sleeper cutter device when, and then above first crossbeam servo motor starting, into
And drive and go up and down cutter device and moved forward and backward on mould group along the horizontal direction of mould group, until moving to sleeper
Most right or Far Left；Lifting cutter device moves to the most right or Far Left of sleeper, water cutting head starting, Jin Ersheng at this time
Electric motor starting is dropped, and then drives the elevating screw rotation for being connected to lifting motor one end, is thus arranged with elevating screw
Together just screw rod bushing work, and then drive water cutting head on lifter slide along the horizontal direction of elevating screw to
Lower movement, while water cutting head is downward simultaneously along mould group horizontal motion for the servo motor drive rotation above first crossbeam
It moves and then completes to cut sleeper.
The utility model has the advantages that passing through the groove in distribution device the invention discloses a kind of sleeper automatic production line
Centre be provided with vibration transport assembly, and several rectangle supports, and rectangle support and rectangle support be equipped with it is certain between
Gap, and rail wheel group is equipped between the rectangle support and the gap of rectangle support, by between operating intermediate gap and gap
Vibration, vibrate in operating, reduce the generation of bubble, while being mounted with pin shaft charging tray above pedal assembly, pin shaft fork is entered
Into concrete, improve the rigidity of sleeper, reduce how dusting, increase track structure endurance.
Detailed description of the invention
Fig. 1 is overall structure figure of the invention.
Fig. 2 is the structural schematic diagram of the skeleton forming device in the present invention.
Fig. 3 is the structural schematic diagram of the reinforcing bar insertion machine in the present invention.
Fig. 4 is the structural schematic diagram of the rise rank frame in the present invention.
Fig. 5 is the structural schematic diagram of the rank frame manipulator in the present invention.
Fig. 6 is the structural schematic diagram of the press fitting conveyer in the present invention.
Fig. 7 is the structural schematic diagram of the distribution device in the present invention.
Fig. 8 is the structural schematic diagram of the feeding structure in the present invention.
Fig. 9 is the side view of the distribution device in the present invention.
Figure 10 is the structural schematic diagram of the manipulator in the present invention.
Figure 11 is the partial enlarged view of the manipulator in the present invention.
Figure 12 is the structural schematic diagram of the Water Cutting device in the present invention.
Figure 13 is the structural schematic diagram of the moving assembly in the present invention.
Figure 14 is the Water Cutting device side view in the present invention.
Figure 15 is the Water Cutting device main view in the present invention.
Figure 16 is the partial enlarged view of the moving assembly in the present invention.
Figure 17 is the partial enlarged view of the scaling fixture in the present invention.
Appended drawing reference are as follows: automatic tensioning mechanism 10b, rank frame manipulator 101b, rectangle rank frame 1011b, rank frame crossbeam
1012b, rank frame plate 1013b, lifting rank frame mould group 1014b, lifting rank frame motor 1015b, gripper crossbeam 1016b, reinforcing bar binding
Machine 1017b, it gripper hand 1018b, tensioning track 102b, stress accommodation 103b, reinforcing bar insertion machine 20b, feeding sizer 201b, rises
Rank frame 202b is played, slideway 2021b, lifter rack 2022b is risen, rises sliding block 2023b, lifting support plate 2024b, lifting motor
2025b, lifting gear 2026b, pipeline rack 2027b, press fitting conveyer 203b, binder rack 2031b, guide rod
20311b, guide sleeve 20312b, lifting cylinder 2032b, press fitting feeding beam 2034b, press fitting delivery wheel 2035b, drive belt
2036b, driving motor 2037b, the first drive sprocket 2038b, drive sprocket axle 2039b, the second drive sprocket 2030b, chain
2130b, pusher head 204b, steel reinforcement cage mounting plate 30b, cross track component 40b, cross track 401b, firm banking 402b,
Calibration camera 50b, pedal assembly 1, the first tread elements 101, the second tread elements 102, groove 103, shield 104, first are taken the photograph
As head 2, second camera 3, moving assembly 4, rectangular support frame 401, the first track 402, sliding block 403, support plate 404, clamping
Robot 405, manipulator 4051, shaft 4052, X-type disk 4053, telescopic cylinder 4054, lower lock block 4055, clamping cylinder 4056,
Gripping block 4057, anticollison block 406, guide rail 407, rack gear 408, servo motor 409, feeding structure 5, the second track 501, rolling group
Part 502, feeding rack 503, hopper 504, bitubular screw conveyor 505, driving motor 506, belt 507, rolling assembly 508, vibration
Dynamic transport establishment 6, rectangle support 601, plate 602, limited block 603, rail wheel group 604, column 6041, connecting shaft 6042, rolling
Take turns 6043, pin shaft charging tray 7, upper layer 701, bottom 702, through-hole 703, partition hopper 8, rectangle support 1a, moving assembly 2a, first
Guide rail 201a, rack gear 202a, rectangular shaped slider 203a, column 204a, driving plate 205a, driving motor 206a, the first driving gear
207a, second gear 208a, drive shaft 209a, the first equipment gear 210a, the second equipment gear 211a, first crossbeam 212a,
Go up and down cutter device 213a, the second sliding rail 2131a, lifting motor 2132a, lead screw link block 2133a, screw set 2134a, second
Sliding block 2135a, lifter slide 2136a, water cutting head 2137a, elevating screw 2138a, mould group 214a, servo motor 215a, mistake
Cab apron 216a, block 3a, cutting material path 4a, left side beams 401a, right side crossbeam 402a, transport device 403a, scaling fixture
404a, fixture block mounting base 4041a, adjustment axis 4042a, lower fixture block 4043a, gear shaft 4044a, half-arc groove 4045a, counter sink
4046a, gap 4047a is compressed, is kept off and is stopped component 5a, keeps off and stop connecting plate 501a, lifting cylinder 502a, gear trading halt 503a, rubber pad
6a。
Specific embodiment
In the following description, a large amount of concrete details are given so as to provide a more thorough understanding of the present invention.So
And it is obvious to the skilled person that the present invention may not need one or more of these details and be able to
Implement.In other examples, in order to avoid confusion with the present invention, for some technical characteristics well known in the art not into
Row description.
As shown in Figure 1, the invention discloses a kind of sleeper automatic production line and its working methods.One of sleeper is certainly
Dynamic metaplasia producing line includes skeleton forming device, skeleton forming device and skeleton forming device.
As shown in Figures 2 to 6, wherein the skeleton forming device, including automatic tensioning mechanism 10b, rank frame manipulator
101b, rectangle rank frame 1011b, rank frame crossbeam 1012b, rank frame plate 1013b, lifting rank frame mould group 1014b, lifting rank frame motor
1015b, gripper crossbeam 1016b, reinforcing bar binding machine 1017b, gripper hand 1018b, tensioning track 102b, stress accommodation 103b, steel
Muscle is inserted into machine 20b, feeding sizer 201b, rises rank frame 202b, rise slideway 2021b, lifter rack 2022b, rise sliding block
2023b, lifting support plate 2024b, lifting motor 2025b, lifting gear 2026b, pipeline rack 2027b, press fitting conveyer
203b, binder rack 2031b, guide rod 20311b, guide sleeve 20312b, lifting cylinder 2032b, press fitting feeding beam 2034b, press fitting
Delivery wheel 2035b, drive belt 2036b, driving motor 2037b, the first drive sprocket 2038b, drive sprocket axle 2039b,
Two drive sprocket 2030b, chain 2130b, pusher head 204b, steel reinforcement cage mounting plate 30b, cross track component 40b, transverse rails
Road 401b, firm banking 402b, calibration camera 50b；
Wherein reinforcing bar insertion machine 20b equipment is arranged in the left side of automatic tensioning mechanism 10b, steel reinforcement cage mounting plate 30b described
Reinforcing bar is inserted into the end of machine 20b and is located at the lower position of the automatic tensioning mechanism 10b, cross track 401b component 40b
The left side of the automatic tensioning mechanism 10b is set, and is located at the front of reinforcing bar insertion machine 20b；It is inserted by reinforcing bar
Machine 20b is by reinforcing bar straightening and is pushed out to above steel reinforcement cage mounting plate 30b, and stress accommodation 103b is passed through cross track 401b
It moves to above tensioning track 102b, then into specified process.
The automatic tensioning mechanism 10b, the rank frame manipulator 101b including being fixedly mounted on designated position, tensioning track
The lower section of the rank frame manipulator 101b is arranged in 102b, and stress accommodation 103b rolling is equipped in the tensioning track 102b
Above, by the way that the upper of reinforcing bar mounting plate can be moved to by holding in the mouth frame manipulator 101b along the lower section of rank frame manipulator 101b
Side, then steel reinforcement cage is tied up in rank frame manipulator 101b decline and tower connects, and full name machinery is completed, and more intelligence is tied up simultaneously
Whole process real time monitoring, improves the controllability tied up, while people being freed from the work tied up, improves and tie up skeleton
Working efficiency also reduces artificial working strength.
As shown in Figure 3 and Figure 4, the feeding sizer 201b in the reinforcing bar insertion machine 20b is fixed on assigned work region
Position, rise the front position that the feeding sizer 201b is arranged in rank frame 202b has since reinforcing bar factory state is different
Reinforcing bar be it is cambered, bending, when encountering cambered reinforcing bar, the prior art be all curved reinforcing bar is picked out into
Row, artificial cut-off are tied up again, increase cut-off process, are also increased the working time of binding framework of steel reinforcement, are reduced
Working efficiency, the press fitting conveyer 203b be fixedly mounted on it is described rise rank the end frame 202b and be located at the rise
The top of frame 202b is held in the mouth, the end of the press fitting conveyer 203b is arranged in push rod cup；It will be needed by feeding sizer 201b
The reinforcing bar of binding drives to above rise rank frame 202b, and then drives to the position of setting above reinforcing bar, and then press fitting conveys
Machine 203b starts to start, and carries out cut-off and pushing action simultaneously to binding reinforcing bar, and then the binding reinforcing bar after cut-off is defeated
It is sent to above steel reinforcement cage mounting plate 30b, by cut-off progress synchronous with the work of push, and then saves the time tied up, together
When improve binding skeleton reinforcing steel bar working efficiency.
Frame 202b is held in the mouth in the rise, and frame 202b ontology is held in the mouth in the rise including being fixed on above the process of setting, rises slideway
2021b is symmetricly set on the upper surface of described rise rank frame 202b body height aspect, the setting risen above rank frame 202b
Two rises slideway 2021b, lifter rack 2022b are fixedly mounted on the upper surface of described rise rank frame 202b ontology and position
In the middle position for rising slideway 2021b, lifting support plate 2024b is fixedly mounted on the upper of the rise sliding block 2023b
Face, lifting motor 2025b are fixedly mounted on the upper surface of described lifting support plate 2024b, and lifting gear 2026b is arranged in the liter
It drops the upper surface of motor 2025b rotation axis and is intermeshed with the lifter rack 2022b, pipeline rack 2027b setting exists
The upper surface of described lifting support plate 2024b；By starting lifting motor 2025b starting, drive above lifting motor 2025b
Lifting gear 2026b rotation, and then drive the pipeline rack 2027b above its described lifting support plate 2024b along liter
Drop rack gear 2022b is worked up, while and then sliding block acts on rise slideway 2021b, due to lifting support plate 2024b's
Both ends all link together with rise sliding block 2023b, and both ends are fixed up lifting, ensure that the stabilization in the work of rising
Property.
As shown in figure 5, being wherein pressed conveyer 203b, binder rack 2031b is fixedly mounted on pipeline rack 2027b's
Above, lifting cylinder 2032b erects the top position for being mounted on the binder rack 2031b, the fixed peace of press fitting feeding beam 2034b
Mounted in the end the lifting cylinder 2032b and the press fitting feeding beam 2034b can be driven by the lifting cylinder 2032b
Lifting work, press fitting delivery wheel 2035b, which is rotatably assorted, to be mounted on the upper surface of described press fitting feeding beam 2034b and is arranged to one
Row, it is arranged in a crossed manner in the press fitting that press fitting feeding beam 2034b is provided with several press fittings delivery wheel 2035b, drive belt 2036b
The upper surface of delivery wheel 2035b, driving motor 2037b are arranged in the upper surface of described binder rack 2031b, the first drive sprocket
2038b is interference fitted the upper surface of the speed shaft that the driving motor 2037b is arranged in, and drive sprocket axle 2039b passes through the pressure
The material rack 2031b and press fitting delivery wheel 2035b and the side that the binder rack 2031b is set, the second drive chain
The end of the drive sprocket axle 2039b is arranged in wheel 2030b interference fit, and chain 2130b winding setting is main described first
Chain 2130b above movable sprocket 2038b and the second drive sprocket 2030b；Steel is tied up by being depressured to take under lifting cylinder 2032b
Muscle, and driving motor 2037b is rotated and then is driven the first drive sprocket 2038b dynamic simultaneously, and then chain 2130b is driven to turn
It is dynamic, and then the second drive sprocket 2030b rotation is driven, when the second drive sprocket 2030b rotation, and then drive sprocket axle
2039b is and then rotated, while the press fitting delivery wheel 2035b rotation above drive sprocket axle 2039b, into press fitting delivery wheel
Drive belt 2036b above 2035b drives multiple press fitting delivery wheel 2035b and and then links, and then drives wiretie
It travels forward then defeated in press fitting delivery wheel 2035b rotation by the pressure of lifting cylinder 2032b by press fitting delivery wheel 2035b
It send to steel reinforcement cage mounting plate 30b, declines process in lifting cylinder 2032b, for the stability of lower pressure, the power of decline
It is downward along the direction of guide rod, it is being the upper surface of binder rack 2031b by the guide rod and guide sleeve 20312b setting, the two of guide rod
End one end be fixed together with the press fitting feeding beam 2034b, the other end across the binder rack 2031b and with
The guide sleeve 20312b is slidably installed together, and the end face of the guide sleeve 20312b is fixed with the binder rack 2031b
It links together, during lifting cylinder 2032b decline, guide rod oscilaltion back and forth in the aperture of guide sleeve 20312b.
In aforementioned, the press fitting feeding beam 2034b is provided with several press fittings delivery wheel 2035b, defeated in order to install press fitting
It send wheel 2035b convenient, while saving processing program, press fitting feeding beam 2034b uses C-type steel profile, and two end chamfers, the pressure
The dress side feeding beam 2034b is provided with that spacing is equal, and aperture is equal with the diameter of axle of the drive sprocket axle 2039b leads to
Hole.
As shown in figure 5, wherein the rank frame manipulator 101b, the rectangle including being fixed on above specified station hold in the mouth frame
1011b, rank frame crossbeam 1012b setting is in the upper surface of rectangle rank frame 1011b and can hold in the mouth frame 1011b along the rectangle
Width direction move forward and backward, rank frame plate 1013b be fixedly mounted on the upper surface of described rank frame crossbeam 1012b, due to sleeper reinforcing bar
Weight reasons, single lifting rank frame be able to can have the appearance of clamping loosely in lifting, in the rank frame crossbeam
Two pieces of rank frame plate 1013b above 1012b, lifting rank frame mould group 1014b are fixedly mounted on the upper surface of described rank frame plate 1013b,
Lifting rank frame motor 1015b, which is fixedly mounted the upper surface of described lifting rank frame mould group 1014b and is located at the lifting, holds in the mouth frame mould group
The top of 1014b, clamping jaw crossbeam are fixedly mounted on the other end of the lifting rank frame mould group 1014b, the fixed peace of gripper hand 1018b
Mounted in being the upper surface of clamping jaw crossbeam and the bottom for being located at the clamping jaw crossbeam, reinforcing bar binding machine 1017b is symmetricly set on described
Two sides of clamping jaw crossbeam and can be along the clamping jaw crossbeam side-to-side movement；Frame is held in the mouth in rectangle by rank frame crossbeam 1012b
1011b is moved above, and then the then gripper crossbeam 1016b movement below this lifting mould group, and when moving to, steel reinforcement cage assembly is flat
When above platform 30b, lifting mould group drives gripper crossbeam 1016b to drop at the reinforcing bar above steel reinforcement cage mounting plate 30b, presss from both sides
Handgrip 1018b opens and clamps reinforcing bar, and lifting mould group drives it to move upwards, and then framework of steel reinforcement is driven to move to tension clips
Have above 103b.Then its framework of steel reinforcement is being placed into stress accommodation 103b, by stress accommodation 103b in tensioning track 102b
Transport subsequent processing.
The cross track 401b component 40b, the cross track 401b including being fixed on appropriate working region, is slidably matched
The firm banking 402b, the upper surface of described pusher head 204b being mounted on above the cross track 401b are equipped with calibration camera
50b。
In further example, when the skeleton of sleeper needs to carry out, the reinforcing bar of sleeper is placed on reinforcing bar at this time and is inserted
Enter the upper surface of machine 20b, and then the reinforcing bar of skeleton is placed on above rise rank frame 202b by feeding sizer 201b, works as bone
The steel bar motion of frame is started by rising the lifting motor 2025b above rank frame 202b, in turn at this time to when rising rank frame 202b
Lifting gear 2026b rotation is driven, simultaneously because lifting gear 2026b and the rack gear being fixed on above the rise rank frame 202b
Engagement, it is pre- that the rotation of lifting gear 2026b drives lifting support plate 2024b to move up to along rack gear horizontal direction in turn
If height；When lifting rank frame is gone up and down to preset height, at this time above pipeline rack 2027b lifting cylinder 2032b to
Lower movement compresses reinforced steel, and then moves downwardly to along the direction guide rod 20311b and be in contact with skeleton reinforcing steel bar, solid simultaneously
The driving motor 2037b starting being scheduled on above binder rack 2031b, and then the first drive sprocket 2038b is driven to rotate, in turn
With link together with the first drive sprocket 2038b chain 2130b rotation, at this time due to chain 2130b rotate into
And the second drive sprocket 2030b is driven, and then drive the drive sprocket with the second drive sprocket 2030b interference fit
Axis 2039b rotation when drive sprocket axle 2039b rotation, and then drives the press fitting delivery wheel above drive sprocket axle 2039b
2035b rotation, and since drive belt 2036b is arranged in a crossed manner on the press fitting delivery wheel 2035b, when press fitting conveying
When taking turns 2035b rotation, drive belt 2036b is driven to rotate, and then several press fitting delivery wheel 2035b is driven to link together,
And then skeleton reinforcing steel bar is pushed to be pushed out to the upper surface of steel reinforcement cage mounting plate 30b；When skeleton reinforcing steel bar is released, the upper surface of push rod cup
Calibration camera 50b starting, real-time monitoring skeleton reinforcing steel bar release tangible state, until by skeleton reinforcing steel bar all release reinforcing bar
In cage mounting plate 30b；When be pressed conveyer 203b by skeleton reinforcing steel bar all release when, push rod cup starting, by skeleton reinforcing steel bar with
The end of the stress accommodation 103b pushes concordant formation skeleton reinforcing steel bar component；When skeleton reinforcing steel bar and the steel reinforcement cage mounting plate
When the end of 30b is concordant, rank frame manipulator 101b above automatic tensioning mechanism 10b rectangle rank frame 1011b move above to
The top of steel reinforcement cage mounting plate 30b, and then go up and down rank frame motor 1015b starting and drive above lifting rank frame mould group 1014b
Gripper crossbeam 1016b decline, at this time clamping jaw crossbeam bottom gripper hand 1018b clamping steel reinforcement cage mounting plate 30b above
Skeleton reinforcing steel bar component；Cross track 401b component 40b work simultaneously, and then stress accommodation 103b is moved into tensioning track 102b
The upper surface of, stress accommodation 103b is moved to the lower section of rank frame manipulator 101b at this time, while gripper hand 1018b clamps skeleton steel
Muscle component drives skeleton reinforcing steel bar component to move upwards, until preset height, and then transported forwards along rank frame crossbeam 1012b
It is dynamic, when moving to below stress accommodation 103b, at this time by lifting rank frame motor 1015b driving, with dynamic skeleton reinforcing steel bar component
It moves downward until skeleton reinforcing steel bar component is placed the upper surface of tensioning mold, then by tensioning mold again by skeleton reinforcing steel bar component
It carries out being fixed again；When skeleton reinforcing steel bar component is placed in clamping die group, rank frame manipulator 101b is returned to initial zero
Point position, while tensioning track 102b is by entering cloth material process with the skeleton reinforcing steel bar component in stress accommodation 103b.
As shown in figs. 7 to 11, the distribution device, including pedal assembly 1, the first tread elements 101, the second tread elements
102, groove 103, shield 104, the first camera 2, second camera 3, moving assembly 4, rectangular support frame 401, the first rail
Road 402, sliding block 403, support plate 404, clamping robot 405, manipulator 4051, shaft 4052, X-type disk 4053, telescopic cylinder
4054, lower lock block 4055, clamping cylinder 4056, gripping block 4057, anticollison block 406, guide rail 407, rack gear 408, servo motor
409, feeding structure 5, the second track 501, rolling assembly 502, feeding rack 503, hopper 504, bitubular screw conveyor 505, drive
Dynamic motor 506, belt 507, rolling assembly 508, oscillating conveyor structure 6, rectangle support 601, plate 602, limited block 603, rail
Road wheel group 604, column 6041, connecting shaft 6042, idler wheel 6043, pin shaft charging tray 7, upper layer 701, bottom 702, through-hole 703, partition
Hopper 8.
Wherein, pedal assembly 1 is fixedly mounted on specified region, and the first tread elements 101 and the second tread elements 102 are solid simultaneously
Above the ground in the specified region of Dingan County's dress, stayed between the two when installing first tread elements 101 and the second tread elements 102
There is certain gap, the centre of the first tread elements 101 and the second tread elements 102, the fixed peace of shield 104 is arranged in groove 103
Mounted in the end of the upper surface of first tread elements 101 and the second tread elements 102 and the shield 104 and the first pedal
The end of part 101 and the second tread elements 102 flushes, and the first camera 2 is fixedly mounted on first tread elements 101 above, simultaneously
And it is located at the end of first tread elements 101, second camera 3 is fixedly mounted on the upper surface of described second tread elements 102, simultaneously
And it is located at 104 end of shield, and first camera 2 and second camera 3 are located at the shield 104 simultaneously
Inside, moving assembly 4 are fixedly mounted on first tread elements 101 and the second tread elements 102 above simultaneously respectively and are located at
The end of the shield 104, feeding structure 5 are arranged in the inside of the groove 103 and are located at first tread elements
101 and 102 center of the second tread elements position.Fixed bracket is fixedly mounted on the centre of the groove 103, the groove 103
Centre be provided with several rectangle supports 601, and certain gap is equipped between several rectangle supports 601, groove 103
Centre is provided with the rectangle support 601 of a row, and plate 602 is fixedly mounted on above the rectangle support 601, and limited block 603 is solid
Dingan County, which is mounted in above the plate 602, and the limited block 603 is rectangular is mounted on the upper surface of described plate 602, track
Wheel group 604 is fixedly mounted on groove 103 above and between the rectangle support 601, by feeding structure 5 to rail
The mold of pillow carries out cloth, while the shield 104 in cloth above the first tread elements 101 and the second tread elements 102 carries out
Protection, dust flashes when cloth, and then the first camera 2 above first tread elements 101 and the second tread elements 102 and the
The working condition of two cameras, 3 real-time detection fabric construction, and then vibrate works and rotated in groove 103, and then drive
Sleeper mould above rectangle support 601 vibrate work, the left and right of limited block 603 limits sleeper mould when vibration, prevents
Sleeper mould is shifted due to 604 rotational vibrations of rail wheel group, concrete is all transported to when ensure that feeding mechanism
In sleeper mould, it is therefore prevented that the waste of concrete improves the utilization rate of concrete.
Wherein the rectangular support frame 401 in moving assembly 4 is fixedly mounted on first tread elements 101 and the second tread elements
Above 102 and rectangular support frame 401 is located at the end of first tread elements 101 and the second tread elements 102, the first track
402 are fixedly mounted the upper surface of described rectangular support frame 401 and are located at the length direction of the rectangular support frame 401, guide rail
407 are fixedly mounted on the upper surface of described rectangular support frame 401 and are located at the length direction of the rectangular support frame 401, described
The length direction on 401 both sides of rectangular support frame respectively installs a guide rail 407, and rectangular support frame 401 is installed be fixedly mounted above
Two guide rails 407, rack gear 408 are fixedly mounted on rectangular support frame 401 above and are located at the length of the rectangular support frame 401
The inside spent direction, be located at two guide rails 407 simultaneously, sliding block 403 are slidably installed on the guide rail 407, support plate
404 are fixedly mounted on the upper surface of described sliding block 403, and clamping robot 405 is mounted on the upper surface of described support plate 404, anticollison block
406 are fixedly mounted on the upper surface of described rectangular support frame 401, and are located at the both ends of rectangular support frame 401, simultaneously in described
The above and described servo motor 409 of the support plate 404 is fixedly mounted in the center of two guide rods, servo motor 409
Turning end pass through the support plate 404, the enjoyable turning end for being fitted to the servo motor 409 of gear, the gear with
The rack gear 408 engages, while pin shaft charging tray 7 and partition hopper 8 are fixedly mounted on above second pedal and the pin
Axis charging tray 7 is located at the end of second tread elements 102, partition hopper 8 is located at the end of the shield 104, while described
Pin shaft charging tray 7 and partition hopper 8 link together, and drive gear along rack gear 408 by the rotation of servo motor 409
Direction, and then the clamping robot 405 above support plate 404 is driven to run back and forth in the length direction of rack gear 408, when clamping
When robot 405 moves to pin shaft charging tray 7, clamping robot 405 starts, and picks up the pin shaft driven above pin shaft charging tray 7, into
And pin shaft fork is entered into sleeper.
The design of pin shaft charging tray 7 is in double-layer structure, including upper layer 701 and bottom 702, and the upper surface of described upper layer 701 is set
Two rows of through-holes 703 has been set, the design of bottom 702 is in plane, by pitching pin shaft vertically into the through-hole 703 on upper layer 701,
And the end of pin shaft is together with the plane contact of bottom 702, at the same the planar support of bottom 702 pin shaft, prevent pin shaft
It slides and is plugged on pin shaft is vertical in the through-hole 703 on the upper layer 701 simultaneously, a pin can only be put into a through-hole 703
Axis, pin shaft root root is clearly demarcated, facilitates the clamping of manipulator 4051.
Two root posts 6041 in rail wheel group 604 are fixedly mounted on above groove 103, and connecting shaft 6042 is mounted on described
Above column 6041, the rolling of idler wheel 6043 is mounted on above the connecting shaft 6042, and the both ends of the connecting shaft 6042 are simultaneously
It is all provided with the inside of idler wheel 6043 and the column 6041, is driven above idler wheel 6043 by the rotation of idler wheel 6043
The movement of sleeper mould back and forth, and then column 6041 supports sleeper mould, drives connecting shaft when idler wheel 6043 rotates
6042, simultaneously because rail wheel group 604 is equipped at the both ends of each rectangle support 601, i.e., multi-track wheel group 604 is arranged simultaneously
In groove 103, when rail wheel group 604 one of in work fails, other rail wheel groups 604 can also normal work
Make, the work of guarantee is carrying out.
The distribution device is mounted on the inside of shield 104, and groove is fixedly mounted in the second track 501 in distribution device
103 bottom, and two long sides of groove 103 are respectively mounted with second track 501, and the bottom of groove 103 is mounted with two
The second track of root 501, rolling assembly 502, which is rotatably assorted, to be mounted on above second track 501, every second track
501 are provided with two groups of rolling assembly 502 above, feeding rack 503 and the rolling assembly 502 be fixedly installed togather and
The feeding rack 503 is located at the inside of the shield 104, and hopper 504 is fixedly mounted on the upper surface of described feeding rack 503, double
Cylinder screw conveyor 505 is mounted on the bottom of the hopper 504, and driving motor 506 is fixedly mounted on the feeding rack 503
Above, one end of the degrees of rotation, the other end and the rolling assembly 502 that drive skin one ends wound driving motor 506 is arranged one
It rises；By the rotation of driving motor 506, the rolling assembly 502 for being connected to 507 other end of belt is driven to rotate, due to rolling
Component 502 and the second track 501, which roll, to be cooperated, and then when the starting of driving motor 506, is driven and be connected to rolling assembly 502
Feeding rack 503 together is moved along 501 direction of the second track, when needing cloth, the bitubular helical feed of 504 bottom of hopper
Machine 505 starts, and then the concrete in hopper 504 is driven to enter sleeper along the discharge port of bitubular screw conveyor 505
In mold, the bitubular, which discharges, improves the speed of cloth, improves the efficiency of cloth, while when bitubular screw conveyor 505 is in cloth
When material, since distribution device is arranged in the groove 103, while the inside of groove 103 is provided with several rectangle supports
601, and gap is equipped between rectangle support 601 and rectangle support 601, it has been equipped with rail wheel group 604 within the cleft,
Cloth is rotated by wheel group moved between the gap and gap of rotation in can generate vibration, cloth on one side vibrate while,
It is squeezed away by way of vibration, and then by the bubble of the concrete of cloth in sleeper mould group, while in turn by sleeper mould
In vibratory concrete it is stronger, and then reduce the rigidity of sleeper, decrease how dusting, increase track structure
Endurance.
One end of the clamping robot 405 is equipped with manipulator 4051, reinforces robot and is fixedly mounted in support plate 404
Face, the movement of clamping robot is driven by the revolving speed of servo motor 409, and the one of the shaft 4052 is arranged in X-type disk 4053
End, both ends one end of shaft 4052 links together in the end of clamping robot 405, the other end and the X-type disk 4053 connect
It is connected together, telescopic cylinder 4054 is mounted on above X-type disk 4053, and lower lock block 4055 is mounted on stretching for the telescopic cylinder 4054
Contracting end, clamping cylinder 4056 are fixedly mounted on the bottom of the X-type disk 4053, and gripping block 4057 is threadably mounted at the clamping gas
The two sides of cylinder 4056, wherein the gripping block 4057 designs l-shaped, and the bottom of the gripping block 4057 is designed to arc-shaped；
It is gone to by servo motor 409 and drives gear rotation since wheel and rack 408 engages, and then driven in support plate 404
The clamping robot 405 in face is run along the length direction of rack gear 408, when clamping robot 405 moves to 7 work of pin shaft charging tray
When position, clamping robot 405 starts work, and then clamping robot 405 turns to the top of pin shaft charging tray 7, and then same opportunity
The clamping cylinder 4056 above X-type disk 4053 above tool hand 4051 drives gripping block 4057 to clamp pin shaft, when clamping pin shaft
When, the top that clamping robot 405 rotates and then pin shaft is driven to turn to sleeper mould, and then simultaneous retractable cylinder 4054 opens
It is dynamic, and then drive the lower lock block 4055 of 4054 telescopic end of telescopic cylinder, push and then pin shaft is driven to push in insertion sleeper,
Further increase the structure endurance of sleeper.
As shown in Figure 12 to Figure 17, wherein Water Cutting device, including rectangle support 1a, moving assembly 2a, the first guide rail
201a, rack gear 202a, rectangular shaped slider 203a, column 204a, driving plate 205a, driving motor 206a, first driving gear 207a,
Second gear 208a, drive shaft 209a, the first equipment gear 210a, the second equipment gear 211a, first crossbeam 212a, lifting are cut
Cut device 213a, the second sliding rail 2131a, lifting motor 2132a, lead screw link block 2133a, screw set 2134a, the second sliding block
2135a, lifter slide 2136a, water cutting head 2137a, elevating screw 2138a, mould group 214a, servo motor 215a, transition plates
216a, block 3a, cutting material path 4a, left side beams 401a, right side crossbeam 402a, transport device 403a, scaling fixture 404a, folder
Block mounting base 4041a, adjustment axis 4042a, lower fixture block 4043a, gear shaft 4044a, half-arc groove 4045a, counter sink 4046a, pressure
Tight gap 4047a, gear stop component 5a, gear stops connecting plate 501a, lifting cylinder 502a, gear trading halt 503a, rubber pad 6a；
Wherein rectangle support 1a, including rectangle support 1a ontology, moving assembly 2a are fixedly mounted on the rectangle support 1a ontology
The upper surface of, block 3a is respectively and fixedly installed to the side of the rectangle support 1a ontology and is located at the rectangle support 1a sheet
Two block 3a have been fixedly mounted in body length direction end, the side of rectangle support 1a ontology, in order to prevent moving assembly 2a water
It puts down and mechanical impact occurs when moving to the end at both ends, lead to moving assembly 2a derailing situation, the both ends of rectangle support 1a ontology
Bone fixation is mounted with block 3a, when moving assembly 2a and block 3a collides, in order to reduce opposite active force while drop
Rubber pad 6a, is mounted on the end of the block 3a by the noise that low collision generates.
The cutting material path 4a is fixedly connected with rectangle support 1a ontology and is mounted on the rectangle support 1a
Body length direction left side beams 401a and right side crossbeam 402a, conveying device one end are arranged on the left and right crossbeam, are another
One end setting scales fixture 404a and is arranged simultaneously respectively in the left side beams 401a and described in the upper surface of right side crossbeam 402a
The upper surface of right side crossbeam 402a, by installing conveying device above left side beams 401a and right side crossbeam 402a, and on a left side
The upper surface of side crossbeam 401a and right side crossbeam 402a are mounted with scaling fixture 404a respectively, by the way that sleeper is placed on conveying device
Above, rectangle support 1a ontology, left side beams 401a and right side crossbeam 402a support sleeper, and scaling fixture 404a or so is same
Shi Yundong touches sleeper, to sleeper one specified motion guide direction.
The moving assembly 2a includes the first guide rail 201a being fixedly mounted on above the rectangle support 1a ontology, rack gear
The side of the rectangle support 1a ontology is fixedly mounted in 202a, and rectangular shaped slider 203a is slidably installed in first guide rail
The upper surface of 201a and the first guide rail 201a, which slide over, has been equipped with two rectangular shaped slider 203a, and column 204a is solid
Mounted in the upper surface of two described sliding blocks, driving plate 205a is fixedly mounted on the upper surface of described column 204a, driving electricity vertically for Dingan County
Machine 206a is fixedly mounted on the upper surface of described driving plate 205a, and the first driving gear 207a interference fit setting is in the driving electricity
Above the rotation axis of machine 206a, second gear 208a is engaged with the first driving gear 207a, and drive shaft 209a passes through described
Driving plate 205a and with the second gear 208a interference fit link together, the first equipment gear 210a interference fit
It is mounted on the upper surface of described drive shaft 209a, and at the same time meshing together with the rack gear 202a, the second equipment gear 211a
Be rotatably assorted install the upper surface of described driving plate 205a and with it is described first driving gear 207a in the same horizontal line,
And it is connected with a joggle togather with the rack gear 202a, first crossbeam 212a is fixedly mounted on the upper surface of described column 204a, mould
Group 214a is fixedly mounted on above the first crossbeam 212a, and servo motor 215a is fixedly mounted on the upper of the mould group 214a
Face and the end position for being located at the mould group 214a, transition plates 216a are mounted on above the mould group 214a, lifting cutting dress
It sets 213a and the upper surface of described transition plates 216a is installed；Started by driving motor 206a and rotated, and then motor and driving motor
The first driving gear 207a rotation that 206a links together, since the first driving gear 207a and second gear 208a is nibbled
It is combined, and then second gear 208a follows the first driving gear 207a to rotate together, and nibbles simultaneously with the rack gear 202a
Close and by interference fit be mounted on above the second gear 208a drive shaft 209a rotation, and then drive with
The the first equipment gear 210a of the drive shaft 209a interference fit together is rotated on rack gear 202a, simultaneously because second
Equipment gear 211a, which is rotatably assorted, to be mounted on the driving plate 205a and engages with the rack gear 202a, and then simultaneously first
Equipment gear 210a and the second equipment gear 211a are rotated simultaneously along rack gear 202a, and then due to column 204a and the sliding block
It links together, sliding block is thus driven to move horizontally along the first sliding rail, and then with the dress above first crossbeam 212a
It sets and is and then moved together along the first sliding rail and rack gear 202a together, when moving to the position of setting, on first crossbeam 212a
The servo motor 215a in face starts, and then drives the lifting cutter device 213a above transition plates 216a along mould group 214a mono-
It rises and moves to specified position, by the way of rack gear 202a transmission, it and band, chain, hydraulic etc. are driven this moving assembly 2a
Compared to transmission efficiency height, physical life is long and uses rack gear 202a and gear drive, and instantaneous biography ratio is effectively guaranteed
It is constant, the stationarity of the work transmission of moving assembly 2a is improved, the stationarity of work had both been improved.
The lifting cutter device 213a includes being fixedly mounted on the upper surface of described transition plates 216a and being located at the mistake
Two second sliding rail 2131a of cab apron 216a length direction, lifting motor 2132a are fixedly mounted on the upper of the transition plates 216a
Face and the end for being positioned at the transition plates 216a, elevating screw 2138a are fixedly mounted on the lifting motor 2132a
One end, lead screw link block 2133a is fixedly mounted on the upper surface of described transition plates 216a and in two second sliding rail
The middle position of 2131a links together with the end the elevating screw 2138a simultaneously, and screw set 2134a is arranged described
The upper surface of elevating screw 2138a, the second sliding block 2135a, which are slidably matched, to be arranged in the upper surface of described second sliding rail 2131a,
The both ends lifter slide 2136a are fixedly mounted on the upper surface of described second sliding block 2135a, intermediate fixed installation and the lead screw
Set 2134a links together, and water cutting head 2137a is fixedly mounted on the upper surface of described lifter slide 2136a, passes through lifting motor
2132a rotation, and then drive elevating screw 2138a to rotate, and then drive and be fixed together with screw set 2134a
Lifter slide 2136a moves up and down along the direction of elevating screw 2138a, for stationarity in moving, in the transition plates
The upper surface of 216a is mounted with two second sliding rail 2131a respectively, increases the stationarity of lifting.
The conveying device links together and is located at the left side beams 401a and right side crossbeam 402a
The idler wheel in the rectangle support 1a body width direction, gear stop fixed stand upside down of component 5a and are mounted on the left side beams 401a and the right side
The upper surface of side crossbeam 402a and the bottom for being located at the left side beams 401a and right side crossbeam 402a, driving assembly setting exist
The upper surface of described roll wheel assembly；Idler wheel rotation is driven to transport at the position of setting with sleeper by driving assembly, it
Gear stops component 5a starting afterwards, and sleeper stops operating on the idler wheel, gear stop component 5a from the end of sleeper prevent sleeper after
Reforwarding is dynamic.
The gear stops component 5a, and gear stops connecting plate 501a and is fixedly mounted on the left side beams 401a and right side crossbeam 402a
The upper surface of and be located at the bottom position of the left side beams 401a and right side crossbeam 402a, lifting cylinder 502a is mounted on institute
It states gear and stops the upper surface of connecting plate 501a, gear trading halt 503a is threaded in the upper surface of described lifting cylinder 502a, passes through lifting air
The flexible of cylinder 502a drives gear trading halt 503a to move up and down, and then prevents sleeper from remaining in operation advance from one end of sleeper.
The scaling fixture 404a includes being fixedly connected on one with the left side beams 401a and the right side crossbeam 402a
The clamping mounting base risen, adjustment axis 4042a, which is threadedly coupled, to be arranged in the upper surface of described fixture block mounting base 4041a, lower fixture block 4043a
It is threadedly coupled the end that the upper surface of described adjustment axis 4042a is set and is located at the adjustment axis 4042a, gear shaft 4044a spiral shell
Line is connected to the upper surface of described lower fixture block 4043a, and enter a new line gear shaft 4044a for convenience, before the end of the lower fixture block 4043a
End is equipped with half-arc groove 4045a 0.5-1mm smaller than the radius of the gear shaft 4044a, and in the vertical of the half-arc groove 4045a
It is provided with the compression gap 4047a of 1-2mm to center, is set above the lower fixture block 4043a there are two counter sink 4046a,
And the counter sink 4046a is passed through and is compressed gap 4047a, and gear shaft 4044a is placed on the semi arch when installing gear shaft 4044a
In slot 4045a, and with screw rod at countersunk head mouth, and then further it is fixedly clamped and is kept off by default compression gap 4047a
Axis 4044a due to being designed with gear shaft 4044a at left and right sides of sleeper, and adjusts the dynamics for clamping sleeper by adjusting axis 4042a,
Gear shaft 4044a fixed sleeper in the left and right sides also play the guiding role to the sleeper direction of motion simultaneously, even if generating vibration in transport sleeper
It is dynamic, and since the two sides of sleeper are by gear shaft 4044a guiding role and position-limiting action, vibration offset and inclination will not occur for sleeper
The phenomenon that, the inclined appearance of sleeper cut surface is prevented, it is further to improve installation effectiveness for the installation in later period.
In further example, a kind of working method of sleeper automatic production line includes the following steps: the bone when sleeper
When frame needs to carry out, the reinforcing bar of sleeper is placed on the upper surface of reinforcing bar insertion machine at this time, and then passes through feeding sizer for bone
The reinforcing bar of frame is placed on above rise rank frame, is started at this time by rising the lifting motor above rank frame, and then drive lifting tooth
Wheel rotation, simultaneously because lifting gear is engaged with the rack gear risen above rank frame is fixed on, the rotation of lifting gear is in turn
Lifting support plate is driven to move up to preset height along rack gear horizontal direction；When lifting rank frame is gone up and down to preset height
When spending, lifting cylinder moves downward compression reinforced steel above pipeline rack at this time, and then transports downwards along guide rod direction
It moves to skeleton reinforcing steel bar and is in contact, the driving motor starting being also secured to above binder rack, and then drive the first active
Sprocket wheel rotation, and then rotated with the chain to link together with first drive sprocket, at this time in turn due to chain rotation
The second drive sprocket is driven, and then drives and is rotated with the drive sprocket axle of second drive sprocket interference fit, works as master
When movable sprocket axis rotates, and then the press fitting delivery wheel above drive sprocket axle is driven to rotate, and since drive belt intersection is set
It sets on the press fitting delivery wheel, therefore when being pressed delivery wheel rotation, drives drive belt to rotate, and if then driving
Dry-pressing dress delivery wheel links together, and then skeleton reinforcing steel bar is pushed to be pushed out to the upper surface of steel reinforcement cage mounting plate, at this time push rod cup
The upper surface of calibration camera starting, real-time monitoring skeleton reinforcing steel bar release tangible state, until by skeleton reinforcing steel bar all release
In steel reinforcement cage mounting plate, when being pressed conveyer for skeleton reinforcing steel bar all releases, push rod cup starting, by skeleton reinforcing steel bar and tensioning
The end of fixture pushes concordant formation skeleton reinforcing steel bar component, until the end of skeleton reinforcing steel bar and the steel reinforcement cage mounting plate is flat
Together, the rank frame manipulator above automatic tensioning mechanism is moved above in rectangle rank frame to the top of steel reinforcement cage mounting plate, in turn
Lifting rank frame electric motor starting drives the gripper crossbeam decline above lifting rank frame mould group, at this time the gripper hand of clamping jaw crossbeam bottom
Clamp the skeleton reinforcing steel bar component above steel reinforcement cage mounting plate；Cross track component operation simultaneously, and then stress accommodation is moved
The upper surface of to tensioning track, stress accommodation is moved to the lower section of rank frame manipulator at this time, while gripper hand clamps skeleton reinforcing steel bar
Component drives skeleton reinforcing steel bar component to move upwards, until preset height, and then moved forwards along rank frame crossbeam, work as fortune
When moving below stress accommodation, frame motor driven is held in the mouth by lifting at this time, is moved downward with dynamic skeleton reinforcing steel bar component until by bone
Frame concrete-bar component places the upper surface of tensioning mold, then carries out being consolidated again by skeleton reinforcing steel bar component again by tensioning mold
Fixed, when skeleton reinforcing steel bar component is placed in clamping die group at this time, rank frame manipulator is returned to initial dead-center position, while tensioning rail
Road is by entering cloth material process with the skeleton reinforcing steel bar component in stress accommodation；Skeleton reinforcing steel bar component is brought by tensioning track at this time
The lower section of feeding assembly, and then feeding assembly drives the concrete inside hopper along the second track of bottom portion of groove, due to
Driving motor turning end and the turning end of rolling assembly are connected to belt, modern age driving motor rotate driving belt turn,
And then the hopper above the feeding rack being connected to above rolling assembly is driven to move along the second track, until moving to first
At camera；When feeding rack drives hopper to move at the first camera, the first camera starts to start, while hopper bottom
The bitubular screw conveyor in portion starts to start, and comes in by the concrete conveyance inside hopper into mold, at the same feeding rack along
Second track continues to move along, while oscillating conveyor structure starts, and then feeds and carry out with Vibration Synchronization, and feeding rack is transported at this time
Defeated second camera starts at second camera, second camera detection charging real-time condition, and feeds situation and pass in real time
Bitubular screw conveyor is given, until detecting that charging all finishes；Until charging all finishes, the driving electricity above feeding rack
Machine starts to invert, while bitubular screw conveyor stops operating, and then driving motor drives belt to invert, and drives feeding rack
It is moved along the second track to the direction of the first camera, until feeding rack is moved to and opens a position by movement, works as charging
When frame moves to start position, the concrete that cloth has finished is driven to move by rail wheel group, until moving all coagulations
Soil all comes out inside shield, until the end of the first tread elements and the second tread elements；Cloth is finished and then is driven at this time
When having fed the sleeper mould of completion and then having moved to the end of the first tread elements and the second tread elements, the first tread elements and the
Clamping robot above two tread elements starts to start work, and when clamping robot starts work, and then servo motor starts,
Since gear and rack gear mesh together, simultaneously because gear and servo motor are connected to starting, and then drive in support plate
The clamping robot motion in face, until driving clamping robot motion at pin shaft charging tray；As clamping robot motion to pin
When at axis charging tray, servo motor stops, and clamping robot drives manipulator to rotate to the top at pin shaft charging tray, while mechanical
The clamping cylinder in face drives gripping block to clamp pin shaft on hand, and gripping block clamps pin shaft at this time, and then is driven by scarfing cinder robot
Pin shaft be inserted into sleeper mixed mud, until all assigning the pin shaft above pin shaft charging tray to uniformly assigning to concrete
The inside, and then enter cutting action；There is skeleton in left side beams and right side from this in the top of cutting material path sleeper at this time
Scaling fixture above crossbeam limit to sleeper, and then is cut, and the adjustment axis thus scaled in fixture stretches out,
And then lower fixture block is driven to move, due to driving gear shaft to move to the direction of sleeper until above the flexible fixture of the left and right sides
Gear shaft touch sleeper；When gear shaft touches sleeper, cuts the conveying device in material path and start to start work, and then drive
Thus idler wheel rotates for component starting, and sleeper is thus driven to be moved to lifting cutter device direction until moving to gear stops component
Place, sleeper moves to gear and stops component at this time, and lifting cylinder is started to work, and then is driven in the gear trading halt of lifting cylinder end
It rises, thus block sleeper walks in transport device；When sleeper stop motion in transport device, rectangle support ontology
The driving motor in moving assembly above starts to start work, and then drives the first equipment gear being engaged with rack and the
The rotation of two equipment gears, and then with first crossbeam above column and lifting cutter device using driving motor as driving force, along
Rack gear and guide rail horizontal motion, until the cutting position of sleeper；When lifting cutter device moves to sleeper cutter device,
And then the servo motor starting above first crossbeam, and then drive and go up and down cutter device on mould group along the level of mould group
Direction is moved forward and backward, until moving to the most right or Far Left of sleeper；Lifting cutter device moves to sleeper at this time
Most right or Far Left, water cutting head starting, and then lifting motor starts, and then drives the liter for being connected to lifting motor one end
Screw rod rotation is dropped, is thus set together the work of screw rod bushing just with elevating screw, and then water cutting head is driven to rise
It is moved downward above drop slide plate along the horizontal direction of elevating screw, while the servo motor above first crossbeam drives rotation edge
Mould group horizontal motion simultaneously water cutting head move downward so that complete to sleeper cut.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
It is described the prefered embodiments of the present invention in detail above in conjunction with attached drawing, still, the present invention is not limited to above-mentioned realities
The detail in mode is applied, within the scope of the technical concept of the present invention, technical solution of the present invention can be carried out a variety of etc.
With transformation, these equivalents are all belonged to the scope of protection of the present invention.
Claims (10)
1. a kind of sleeper automatic production line, characterized in that include:
Skeleton forming device is arranged in the distribution device on the right side of the skeleton forming device, and is arranged in the distribution device
The Water Cutting device of front side.
2. a kind of sleeper automatic production line according to claim 1, it is characterized in that: the automatic tensioning mechanism, setting
Reinforcing bar on the left of the automatic tensioning mechanism is inserted into machine, be arranged in the reinforcing bar insertion generator terminal portion and be located at it is described from
Steel reinforcement cage mounting plate below dynamic strainer is arranged on the left of the automatic tensioning mechanism and is located at the reinforcing bar and inserts
Enter the cross track component in the front of machine；
The cross track component, including cross track, the firm banking being slidably installed on the cross track；
The automatic tensioning mechanism, including rank frame manipulator, are arranged in the tensioning track below the rank frame manipulator, and rolling is matched
Close the stress accommodation being arranged in above the tensioning track；
The reinforcing bar is inserted into machine, including feeding sizer, and the rise rank frame in front of the feeding sizer is arranged in, is fixedly mounted
It is described rise rank frame end portion and be located at it is described rise rank frame above press fitting conveyer, and be arranged in the press fitting
The camera above the pusher head is arranged in the pusher head of conveyer end.
3. a kind of sleeper automatic production line according to claim 2 it is characterized in that: frame is held in the mouth in the rise, including rises
Frame ontology is held in the mouth, the two rise slideways risen above rank frame body height aspect is symmetricly set on, is fixedly mounted on described
The lifter rack for rising above rank frame ontology and being located among the rise slideway, is slidably installed and slides in the rise
Rise sliding block above road, the lifting support plate being fixedly mounted on above the rise sliding block are fixedly mounted on the lifting branch
The lifting engaged above the lifting motor rotation axis and with the lifter rack is arranged in lifting motor above fagging
Gear, and the pipeline rack above the lifting support plate is set；
The press fitting conveyer, including the binder rack being fixedly mounted on above pipeline rack, setting is mounted on the binder
The lifting cylinder of frame top is fixedly mounted on the lifting cylinder end and can drive lifting by the lifting cylinder
Press fitting feeding beam, being rotatably assorted, being mounted on above the press fitting feeding beam and that several press fittings in a row are arranged is defeated
Wheel is sent, the driving motor above the binder rack is arranged in the drive belt arranged in a crossed manner on the press fitting delivery wheel,
The first drive sprocket above the driving motor is arranged in interference fit, passes through the binder rack and the press fitting conveys
The drive sprocket axle of binder rack side is taken turns and is arranged in, the drive sprocket axle end is arranged in interference fit
The chain above first drive sprocket and the second drive sprocket is arranged in second drive sprocket, winding；
The rank frame manipulator, including rectangle hold in the mouth frame, are arranged in above the rectangle rank frame and can hold in the mouth along the rectangle
The rank frame crossbeam that the width direction of frame moves forward and backward, two pieces of rank frame plates being fixedly mounted on above the rank frame crossbeam, fixed peace
Frame mould group is held in the mouth in lifting above the rank frame plate, and frame motor is held in the mouth in the lifting that the lifting rank frame die set top is fixedly mounted,
Be fixedly mounted on it is described lifting rank frame mould group the other end clamping jaw crossbeam, be symmetricly set on clamping jaw crossbeam two sides, can
With along the reinforcing bar binding machine of the clamping jaw crossbeam side-to-side movement, and be fixedly mounted on be clamping jaw crossbeam bottom gripper hand.
4. a kind of sleeper automatic production line according to claim 1, it is characterized in that: the distribution device includes that setting exists
The pedal assembly and oscillating conveyor structure of tensioning track two sides；
The pedal assembly includes horizontal the first tread elements, the second tread elements being fixedly mounted on the ground, is located at described first
Groove between tread elements and the second tread elements, while being fixedly mounted on above first tread elements and first tread elements
And be located at first tread elements and second tread elements end shield, be fixedly mounted on first pedal
First camera above part, positioned at first running-board bracket end, be fixedly mounted on above second running-board bracket and
Second camera positioned at the shield end is fixedly mounted on above first tread elements and the second tread elements, simultaneously
And be located at the moving assembly of the shield end, be fixedly mounted on groove ends and be located at first tread elements and
The feeding structure of second tread elements center；
Pin shaft charging tray and partition hopper are equipped with above second tread elements；
The pin shaft charging tray uses double-layer structure, including upper layer and bottom, and the plane on the upper layer is at least provided with two rows
Through-hole, the bottom are plate；
The oscillating conveyor structure, including several rectangle supports being mounted among the groove, the rectangle support and square
Certain gap is equipped between shape bracket and several rectangle supports are arranged in a row, and is fixedly mounted on above the rectangle support
Plate, rectangular fixation be positioned on the washer limited block, be fixedly mounted on the upper surface of described groove and be located at
Rail wheel group between rectangle support；
The moving assembly, including the rectangular support being mounted on simultaneously above first tread elements and the second tread elements respectively
Frame is mounted on two first tracks of the rectangular support frame length direction, the sliding block being slidably matched with first track, peace
Support plate above the sliding block, the clamping robot being mounted on above the support plate, and be fixedly mounted on described
Rectangular support frame both ends and the anticollison block for being located at two first rail end centers.
5. a kind of sleeper automatic production line according to claim 4, it is characterized in that: the distribution device, including fixation
It is mounted on ground and is arranged in two second tracks of bottom portion of groove, be rotatably assorted and be mounted on above second track
Four rolling assemblies are fixedly mounted on feeding rack above the rolling assembly, inside shield, fixed positioned on described
Hopper above feeding rack is mounted on the bitubular screw conveyor of the feed hopper bottom, the drive being mounted on above the feeding rack
Dynamic motor, and it is mounted on the turning end of the driving motor and the drive belt of described rolling assembly one end；
The end of the clamping robot be equipped with manipulator, the manipulator, the shaft including being mounted on clamping robot end,
The X-type disk of described shaft one end is set, and the telescopic cylinder being mounted on above the X-type disk is mounted on the telescopic cylinder and stretches
The lower lock block at contracting end is fixedly mounted on the clamping cylinder of the X-type pan bottom, is threadably mounted at the folder of the clamping cylinder two sides
Tight block；
The gripping block design l-shaped, and the bottom of the gripping block is designed to arc-shaped.
6. a kind of sleeper automatic production line according to claim 1, it is characterized in that: the Water Cutting device, including set
The rectangle support on front side of the distribution device, including rectangle support ontology are set, is arranged in above the rectangle support ontology
Moving assembly, and be fixedly mounted on above the rectangle support, positioned at rectangle support body length direction end
Block；
Cut material path, including be fixedly mounted on it is above the rectangle support ontology and be located at the rectangle support ontology it is long
The left side beams and right side crossbeam in direction are spent, one end is arranged on the left side beams, other end setting is horizontal on the right side
Conveying device above beam, and it is respectively and fixedly installed to the scaling fixture above the left side beams and the right side crossbeam.
7. a kind of sleeper automatic production line according to claim 6, it is characterized in that: the moving assembly, including fixation
The rack gear of described this body side surface of rectangle support is fixedly mounted in the first guide rail being mounted on above the rectangle support ontology, sliding
Two rectangular shaped sliders being fitted to above first guide rail, the column being fixedly mounted on above two sliding blocks erect
The driving plate being directly fixedly mounted on above the column, is fixedly mounted on driving motor above the driving plate, and interference fit is set
The first driving gear on the driving motor is set, and engages second gear with the first driving gear, passes through institute
It states driving plate and the drive shaft with second gear interference fit, interference fit is mounted on above the drive shaft, simultaneously
And the first equipment gear engaged with the rack gear, be rotatably assorted on the driving plate and with first sliding tooth
Wheel in the same horizontal line and the second equipment gear for being engaged with the rack gear；
The first crossbeam being fixedly mounted on above the column, be arranged in above the first crossbeam can be along horizontal direction
The lifting cutter device of movement.
8. a kind of sleeper automatic production line according to claim 7, it is characterized in that: the scaling fixture, including respectively
The fixture block mounting base being fixedly connected on above the left side beams and the right side crossbeam is arranged on the fixture block mounting base
Adjustment axis, be threadedly coupled the lower fixture block that the adjustment shaft end portion is set, and be threaded in the lower fixture block end
Gear shaft；
The lower fixture block front end is equipped with half-arc groove 0.5-1mm smaller than the radius of the gear shaft, and in the half-arc groove
Longitudinal center position is provided with the compression gap of 1-2mm；
Counter sink there are two being set above the lower fixture block, and the counter sink passes through and compresses gap.
9. a kind of sleeper automatic production line according to claim 7, it is characterized in that: the lifting cutter device, including
Two second sliding rails that are above transition plates and being located at the transition plates length direction are set, the mistake is fixedly mounted on
The elevating screw of described lifting motor one end is arranged in the lifting motor of cab apron end, be fixedly mounted on above the transition plates,
And it is located at lead screw link block among two second sliding rails, being mounted on the elevating screw end simultaneously, setting exists
Screw set above the elevating screw, be slidably matched the second sliding block being arranged in above second sliding rail, the fixed peace in both ends
Above second sliding block, the intermediate lifter slide being fixedly mounted on above the screw set, and it is fixedly mounted on institute
State the water cutting head above lifter slide；
The conveying device, including with the left side beams and right side crossbeam fixed installation and be located at the rectangle support
The idler wheel in body width direction, fixed handstand is mounted on the left side beams and the gear of right side crossbeam bottom stops component, Yi Jishe
Set the driving assembly on the roll wheel assembly；
The gear stops component, including being fixedly mounted on above the left side beams and right side crossbeam and being located at the left side
Crossbeam and the gear of right side crossbeam bottom stop connecting plate, are mounted on the lifting cylinder and screw thread company for keeping off and stopping above connecting plate
Connect the gear trading halt on the lifting cylinder；
The end of the block is equipped with rubber pad.
10. a kind of working method of sleeper automatic production line, characterized in that include the following steps:
S1, when the skeleton of sleeper needs to carry out, the reinforcing bar of sleeper is placed on the upper surface of reinforcing bar insertion machine, Jin Ertong at this time
It crosses feeding sizer the reinforcing bar of skeleton is placed on above rise rank frame, be opened at this time by rising the lifting motor above rank frame
It is dynamic, and then lifting gear rotation is driven, simultaneously because lifting gear is engaged with the rack gear risen above rank frame is fixed on, rise
It drops the rotation of gear and then lifting support plate is driven to move up to preset height along rack gear horizontal direction；
S2, when lifting rank frame is gone up and down to preset height, at this time above pipeline rack lifting cylinder move downward compression plus
Gu reinforcing bar, and then move downwardly to along guide rod direction and be in contact with skeleton reinforcing steel bar, it is also secured to above binder rack
Driving motor starting, and then drive the first drive sprocket to rotate, and then link together with first drive sprocket
Chain rotation and then driven and second drive chain at this time since chain rotates and then drives the second drive sprocket
The drive sprocket axle rotation of wheel interference fit, when drive sprocket axle rotation, and then drives the press fitting above drive sprocket axle
Delivery wheel rotation, and since drive belt is arranged in a crossed manner on the press fitting delivery wheel, when being pressed delivery wheel rotation,
It drives drive belt to rotate, and then drives several press fitting delivery wheels to link together, and then skeleton reinforcing steel bar is pushed to be pushed out to
The upper surface of steel reinforcement cage mounting plate, the calibration camera starting of the upper surface of push rod cup at this time, what real-time monitoring skeleton reinforcing steel bar was released
Tangible state, until skeleton reinforcing steel bar is all released in steel reinforcement cage mounting plate,
S3, when be pressed conveyer by skeleton reinforcing steel bar all release when, push rod cup starting, by the end of skeleton reinforcing steel bar and stress accommodation
Concordant formation skeleton reinforcing steel bar component is pushed, until skeleton reinforcing steel bar is concordant with the end of the steel reinforcement cage mounting plate, auto-tensioning
Rank frame manipulator above mechanism is moved above in rectangle rank frame to the top of steel reinforcement cage mounting plate, and then goes up and down rank frame motor
Starting drives the gripper crossbeam decline above lifting rank frame mould group, and the gripper hand of clamping jaw crossbeam bottom clamps reinforcing bar cage mounted at this time
With the skeleton reinforcing steel bar component above platform；
S4, simultaneously cross track component operation, and then stress accommodation is moved into the upper surface of tensioning track, at this time by stress accommodation
The lower section of rank frame manipulator is moved to, while gripper hand clamps skeleton reinforcing steel bar component, and skeleton reinforcing steel bar component is driven to move upwards,
Extremely preset height, and then moved forwards along rank frame crossbeam, when moving to below stress accommodation, frame is held in the mouth by lifting at this time
Motor driven is moved downward with dynamic skeleton reinforcing steel bar component until skeleton reinforcing steel bar component is placed the upper surface of tensioning mold, then
Again skeleton reinforcing steel bar component is carried out being fixed again by tensioning mold, skeleton reinforcing steel bar component is placed in clamping die group at this time
When, rank frame manipulator is returned to initial dead-center position, while tensioning track by with the skeleton reinforcing steel bar component in stress accommodation into
Enter cloth material process；
S5, skeleton reinforcing steel bar component is brought into the lower section of feeding assembly by tensioning track at this time, and then feeding assembly drives hopper
Internal concrete along bottom portion of groove the second track, since the turning end of driving motor turning end and rolling assembly is connected to
Belt, modern age driving motor rotate driving belt turn, and then drive on the feeding rack being connected to above rolling assembly
The hopper in face is moved along the second track, until moving at the first camera；
S6, when feeding rack drives hopper to move at the first camera, the first camera starts to start, while feed hopper bottom
Bitubular screw conveyor start to start, come in by the concrete conveyance inside hopper into mold, while feeding rack is along
Two tracks continue to move along, while oscillating conveyor structure starts, and then feed and carry out with Vibration Synchronization, and feeding rack transports at this time
To at second camera, second camera starting, second camera detection charging real-time condition, and feed situation real-time transmission
Bitubular screw conveyor is given, until detecting that charging all finishes；
Until charging all finishes, the driving motor above feeding rack starts to invert, while bitubular screw conveyor stops operating,
And then driving motor drives belt to invert, and drives feeding rack to move along the second track to the direction of the first camera, directly
Feeding rack is moved to movement and opens a position, when feeding rack moves to start position, is driven by rail wheel group
The concrete movement finished through cloth, all comes out inside shield until moving all concrete, until the first tread elements with
The end of second tread elements；Cloth finishes and then drives the sleeper mould for having fed completion and then move to first and steps at this time
When the end of plate and the second tread elements, the clamping robot above the first tread elements and the second tread elements starts to start work,
When clamping robot starts work, and then servo motor starts, since gear and rack gear mesh together, simultaneously because gear
It is connected to starting with servo motor, and then drives the clamping robot motion above support plate, until driving clamping machine
People moves at pin shaft charging tray；
S9, when clamping robot motion is at pin shaft charging tray, servo motor stop, clamping robot drive manipulator rotate
Top to pin shaft charging tray, while the clamping cylinder above manipulator drives gripping block to clamp pin shaft, gripping block is pressed from both sides at this time
Bearing pin, and then drive pin shaft to be inserted into sleeper mixed mud by scarfing cinder robot, until by the pin shaft above pin shaft charging tray
It all assigns to uniformly assigning to the inside of concrete, and then enters cutting action；
S10, at this time by sleeper cutting material path top, from this have skeleton on left side beams and right side crossbeam scaling folder
Tool limit to sleeper, and then is cut, and the adjustment axis thus scaled in fixture stretches out, and then drives lower fixture block
Movement, due to driving gear shaft to move to the direction of sleeper until the gear shaft above the flexible fixture of the left and right sides touches rail
Pillow；
S11, when gear shaft touches sleeper, cut material path in conveying device start start work, and then driving assembly start
Thus idler wheel rotates, and thus drives sleeper to move to lifting cutter device direction until moving to gear and stops at component, at this time rail
Pillow moves to gear and stops component, and lifting cylinder is started to work, and then the gear trading halt of lifting cylinder end is driven to rise, thus block
Sleeper walks in transport device；
S12, when sleeper stop motion in transport device, the driving motor in moving assembly above rectangle support ontology is opened
Begin to start work, and then drives the first equipment gear being engaged with rack and the second equipment gear to rotate, and then with column
First crossbeam and lifting cutter device are using driving motor as driving force above, along rack gear and guide rail horizontal motion, until
The cutting position of sleeper；
S13, when go up and down cutter device move to sleeper cutter device when, and then above first crossbeam servo motor starting, into
And drive and go up and down cutter device and moved forward and backward on mould group along the horizontal direction of mould group, until moving to sleeper
Most right or Far Left；Lifting cutter device moves to the most right or Far Left of sleeper, water cutting head starting, Jin Ersheng at this time
Electric motor starting is dropped, and then drives the elevating screw rotation for being connected to lifting motor one end, is thus arranged with elevating screw
Together just screw rod bushing work, and then drive water cutting head on lifter slide along the horizontal direction of elevating screw to
Lower movement, while water cutting head is downward simultaneously along mould group horizontal motion for the servo motor drive rotation above first crossbeam
It moves and then completes to cut sleeper.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910774251.8A CN110450277B (en) | 2019-08-21 | 2019-08-21 | Automatic sleeper production line and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910774251.8A CN110450277B (en) | 2019-08-21 | 2019-08-21 | Automatic sleeper production line and working method thereof |
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| CN110450277B CN110450277B (en) | 2021-04-09 |
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| CN (1) | CN110450277B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111015918A (en) * | 2019-12-26 | 2020-04-17 | 四川省城市建设工程监理有限公司 | Automatic production line for concrete prefabricated parts |
| CN111923218A (en) * | 2020-04-21 | 2020-11-13 | 光明铁道控股有限公司 | Elastic supporting block sleeper integrated production line and framework fixing device |
| CN113442283A (en) * | 2021-07-29 | 2021-09-28 | 光明铁道控股有限公司 | Concrete forming device based on sleeper preparation |
| CN113546444A (en) * | 2021-08-31 | 2021-10-26 | 济南市中蓝德新材料技术中心 | Preparation method of lasting fragrance type air freshener |
| CN114798990A (en) * | 2022-05-07 | 2022-07-29 | 中国核工业电机运行技术开发有限公司 | Longitudinal bar feeding assembly |
| CN116985251A (en) * | 2023-09-25 | 2023-11-03 | 邢台炬能铁路电气器材有限公司 | Automatic sleeper production line |
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| CN107932709A (en) * | 2017-09-19 | 2018-04-20 | 荆门市意祥机械有限公司 | A kind of non-evaporating foamed bricks production line |
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| CN206855726U (en) * | 2017-03-22 | 2018-01-09 | 中交二公局铁路工程有限公司 | A kind of equipment arrangement of prestressed reinforced concrete tie production line |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111015918A (en) * | 2019-12-26 | 2020-04-17 | 四川省城市建设工程监理有限公司 | Automatic production line for concrete prefabricated parts |
| CN111923218A (en) * | 2020-04-21 | 2020-11-13 | 光明铁道控股有限公司 | Elastic supporting block sleeper integrated production line and framework fixing device |
| CN113442283A (en) * | 2021-07-29 | 2021-09-28 | 光明铁道控股有限公司 | Concrete forming device based on sleeper preparation |
| CN113442283B (en) * | 2021-07-29 | 2022-06-17 | 光明铁道控股有限公司 | Concrete forming device based on sleeper preparation |
| CN113546444A (en) * | 2021-08-31 | 2021-10-26 | 济南市中蓝德新材料技术中心 | Preparation method of lasting fragrance type air freshener |
| CN113546444B (en) * | 2021-08-31 | 2022-08-09 | 上海四卒香氛科技有限公司 | Preparation method of lasting fragrance type air freshener |
| CN114798990A (en) * | 2022-05-07 | 2022-07-29 | 中国核工业电机运行技术开发有限公司 | Longitudinal bar feeding assembly |
| CN114798990B (en) * | 2022-05-07 | 2024-02-06 | 中国核工业电机运行技术开发有限公司 | Longitudinal bar feeding assembly |
| CN116985251A (en) * | 2023-09-25 | 2023-11-03 | 邢台炬能铁路电气器材有限公司 | Automatic sleeper production line |
| CN116985251B (en) * | 2023-09-25 | 2023-12-29 | 邢台炬能铁路电气器材有限公司 | Automatic sleeper production line |
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