JP2009136901A - Rhombic-mesh welded wire-net with salvage line - Google Patents

Rhombic-mesh welded wire-net with salvage line Download PDF

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JP2009136901A
JP2009136901A JP2007316755A JP2007316755A JP2009136901A JP 2009136901 A JP2009136901 A JP 2009136901A JP 2007316755 A JP2007316755 A JP 2007316755A JP 2007316755 A JP2007316755 A JP 2007316755A JP 2009136901 A JP2009136901 A JP 2009136901A
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salvage
line
mesh
metal
wire
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Takashi Murai
高志 村井
Yoshihiro Tsuruga
義博 鶴我
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MATSUI KANAAMI KOGYO KK
MATSUI WIRE NETTING IND
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MATSUI KANAAMI KOGYO KK
MATSUI WIRE NETTING IND
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Priority to JP2007316755A priority Critical patent/JP2009136901A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rhombic-mesh welded wire-net with a salvage line on which waving which is generated in the thickness direction of both edges in the width direction of a wire-net belt is small. <P>SOLUTION: This wire net is a belt-like body of a welded rhombic net with the salvage-line 5 for wired glass plates and, in this belt-like body of the rhombic wire net for the wired glass plates, by deforming the salvage-line 5 portion between welding points 7, 7' of the salvage line 5 and two metallic wires 3, 4 adjacent to the salvage line by plastic bending so as to be bent in the intermediate portion, the distance between both adjacent welded points 7, 7' is shortened and the interval between the adjacent metallic wires in the edge part of the net-belt-like body is brought close to the interval between the adjacent metallic wires in the middle part of the net-belt-like body. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は建築用窓ガラスに用いられる金網入りガラス板を製造するために用いられる金網特にサルベージ線付菱目溶接金網に関する。   The present invention relates to a wire mesh used for manufacturing a wire mesh-containing glass plate used for architectural window glass, and more particularly to a rhombus welded wire mesh with a salvage wire.

金網入りガラス板は、破損時にガラス片が飛び散りにくく飛散防止に優れ、割れたとしても金網に支えられ崩れ落ちることがなく、火災時に類焼を防ぐ働きがあり建築用窓ガラスとして広く用いられる。   A glass plate with a wire mesh is excellent in preventing scattering of glass pieces when broken, is excellent in preventing scattering, is supported by a wire mesh even if it breaks, and has a function of preventing similar burning in a fire and is widely used as a window glass for construction.

この金網入ガラス板に封入する金網帯状体としてその長さ方向に対して約45度の斜め方向に所定間隔で平行に配置した多数の直線状の金属線Aの上に、網帯状体の長さ方向に対して約45度で上記金属線Aとは逆の斜め方向に上記所定間隔で平行に配置した多数の直線状の金属線Bが重ね合わされて、隣り合う2本の金属線Aと隣り合う2本の金属線Bとが交叉して正方形または菱形の網目を形成するように配置されている状態で各金属線Aと各金属線Bとが各交叉点の位置で互いに溶接された菱網帯状体が広く用いられている。   As a wire mesh strip to be enclosed in this wire mesh-filled glass plate, the length of the mesh strip is placed on a number of straight metal wires A arranged in parallel at predetermined intervals in an oblique direction of about 45 degrees with respect to the length direction. A plurality of linear metal lines B arranged in parallel at the predetermined intervals in an oblique direction opposite to the metal line A at approximately 45 degrees with respect to the vertical direction are overlapped, and two adjacent metal lines A and Each metal wire A and each metal wire B are welded to each other at the position of each crossing point in a state where the two adjacent metal wires B cross each other to form a square or rhombus network. Ryonet strips are widely used.

金網入りガラス板の製造において、この菱網帯状体をリボン状ガラスに挿入する際には、網帯状体は引張って挿入されるがこの引張力が変化した場合に網目形状が変形し易い。このような変形を防ぐために菱網帯状体の幅方向の両端縁に沿ってサルベージ線を溶接して網帯状体の両縁を拘束したサルベージ線付菱目溶接金網帯を使用することにより、網目に変形が生じることを防止できることが特許文献1、特許文献2および特許文献3で知られている。
WO2003/028919号公報(第21〜22頁) 特開2007−001776号公報 特開2007−153663号公報
In the production of a wire mesh-containing glass plate, when the rhomboid strip is inserted into the ribbon-like glass, the mesh strip is pulled and inserted, but when the tensile force changes, the mesh shape is easily deformed. In order to prevent such deformation, by using a salvage wire-attached rhombus welded wire mesh band in which the salvage wire is welded along both edges in the width direction of the rhombic belt body and both edges of the mesh belt body are constrained, It is known from Patent Document 1, Patent Document 2 and Patent Document 3 that deformation can be prevented.
WO2003 / 028919 (pages 21-22) JP 2007-001776 A JP 2007-153663 A

このサルベージ線付菱目溶接金網帯はその製網時に巻取りロールに巻き取られたり、また製網後に鍍金等の表面処理された後にロールに巻き取られる際にその長さ方向に引張り外力が加えられる。金網帯のうち金属線が約45度に斜交して溶接されている網目部分は引張り外力により容易に変形するが、金網帯が巻取りロールから巻きほぐされて引張り外力が無くなると元の網目形状に復元する。この引張り外力により金網帯の網目部分の金属線にとっては曲げ弾性限以内の応力が作用するけれども、サルベージ線にはその弾性限以上の応力がかかるのでサルベージ線は塑性変形(伸び)を生じ、引張り外力が解消しても縮まず元の長さに戻らない。従って巻取りロールから巻きほぐされた状態では金網帯の幅方向中央部と両縁近傍のサルベージ線との間に長さの違いが生じる。その結果、巻取りロールに巻き取った金網帯を巻きほぐして平面上に繰り拡げると、金網帯はその幅方向中央部よりも両縁の長さが長くなって、金網帯幅方向両縁に厚さ方向の波打ちが生じる。金網入りガラス板の製造の際に、このように縁部が波打った状態で金網をガラス帯中に封入するとガラス中の網深さが一定せず、時にはガラスからはみ出たり、また網端部が折れ曲がって重なって封入されるなどの不都合がある。   This salvage wire-attached rhombus welded wire mesh band is wound on a winding roll during the net making, and when it is wound on the roll after surface treatment such as plating after the net making, an external force is applied in the length direction. Added. The mesh portion of the wire mesh band where the metal wires are obliquely welded at about 45 degrees is easily deformed by the tensile external force, but when the wire mesh belt is unwound from the winding roll and the tensile external force is lost, the original mesh is removed. Restore shape. This tensile external force exerts a stress within the bending elastic limit on the metal wire in the mesh portion of the wire mesh band. However, since the stress exceeds the elastic limit on the salvage wire, the salvage wire undergoes plastic deformation (elongation), and tensile Even if the external force is eliminated, it does not shrink and does not return to its original length. Therefore, in the state where it has been unwound from the winding roll, a difference in length occurs between the central portion in the width direction of the wire mesh strip and the salvage wire near both edges. As a result, when the wire mesh strip wound around the winding roll is unwound and spread on a flat surface, the length of the both ends of the wire mesh strip is longer than the central portion in the width direction. Waves in the thickness direction occur. When manufacturing a glass sheet with a wire mesh, if the wire mesh is enclosed in a glass strip with the edges undulated in this way, the mesh depth in the glass will not be constant, sometimes protruding from the glass, or at the edge of the mesh There are inconveniences such as bending and overlapping.

本発明の課題は、上記のように従来技術の問題点を除去して、金網帯幅方向両縁に厚さ方向の波打ちが小さい網入りガラス板用のサルベージ線付菱目溶接金網帯を提供することにある。   The object of the present invention is to remove the problems of the prior art as described above and provide a rhombus welded wire mesh strip with a salvage wire for a meshed glass plate with small waviness in the thickness direction at both edges of the wire mesh strip width direction. There is to do.

すなわち本発明は、網入りガラス板用菱網帯状体であって、網帯状体の長さ方向に対して所定角度の斜め方向に所定間隔で平行に配置した多数の直線状の金属線Aの上に、網帯状体の長さ方向に対して上記所定角度と同じ角度で上記金属線Aとは逆の斜め方向に上記所定間隔で平行に配置した多数の直線状の金属線Bが重ね合わされて、隣り合う2本の金属線Aと隣り合う2本の金属線Bとが交叉して正方形または菱形の網目を形成するように配置されている状態で各金属線Aと各金属線Bとが各交叉点の位置で互いに溶接されており、この網帯状体の上にその幅方向の両側の各縁に沿ってそれぞれサルベージ線が配置されていてサルベージ線はそれと接する金属線Aとの各交叉点および金属線Bとの各交叉点で互いに溶接されており、隣り合う両溶接点間のサルベージ線部分をその中間部分で湾曲するように塑性曲げ変形させることにより、両隣接溶接点間の距離を短くして、網帯状体縁部の隣接金属線の間隔を網帯状体中央部の隣接金属線の間隔に近づけるようにした網入りガラス板用菱網帯状体である。   That is, the present invention is a rhombus band for a meshed glass plate, comprising a number of linear metal wires A arranged in parallel at predetermined intervals in an oblique direction with a predetermined angle with respect to the length direction of the net band. On top of this, a large number of linear metal wires B arranged in parallel at the predetermined intervals in an oblique direction opposite to the metal lines A at the same angle as the predetermined angle with respect to the length direction of the net-like body. In the state where two adjacent metal lines A and two adjacent metal lines B cross each other to form a square or rhombus network, each metal line A and each metal line B Are welded to each other at each crossing point, and salvage lines are arranged on the mesh strip along the respective edges on both sides in the width direction. The salvage lines are connected to the metal lines A in contact with the salvage lines. Welded to each other at each crossing point with the crossing point and metal wire B, The distance between the two adjacent weld points is shortened by plastic bending deformation of the salvage line portion between the two weld points so as to bend at the intermediate portion thereof, and the distance between the adjacent metal lines at the edge of the mesh band is This is a rhombus band for a glass sheet with a mesh that is made to approach the interval between adjacent metal wires in the center of the band.

以下本発明について例をあげて詳しく説明する。
本発明の網入りガラス板用菱網帯状体は図1および図2に示すように網帯状体1の長さ方向2に対して所定角度α例えば約45度の斜め方向に所定間隔例えば約20mmで平行に配置した多数の直線状の金属線A3と、その上に重ね合わされた、網帯状体の長さ方向2に対して上記所定角度と同じ角度約45度で上記線A3とは逆の斜め方向に上記所定間隔約20mmで平行に配置した多数の直線状の金属線B4と、その上に重ね合わされ、網帯状体の幅方向の両側の各縁に沿ってサルベージ線5とからなり、金属線A3と金属線B4はその交叉箇所6で溶接されており、金属線A3とサルベージ線5はその交叉箇所7でそして金属線B4とサルベージ線5はその交叉箇所7’でそれぞれ溶接されている。隣り合う金属線A3と隣り合う金属線B4とは正方形または菱形の網目8を形成している。サルベージ線5は金属線A3と金属線B4との交叉箇所6を避けて金属線A、Bと溶接することが好ましい。交叉箇所6と交叉箇所7、7’が重なると網帯状体の厚みが増加するからである。交叉箇所7、7’が網目の2辺(金属線A、B)のそれぞれのほぼ中央に位置するようにサルベージ線5を配置することがより好ましい。
Hereinafter, the present invention will be described in detail with reference to examples.
As shown in FIGS. 1 and 2, the rhomboid strip for a glass-containing glass plate of the present invention has a predetermined interval α, for example, about 20 mm in an oblique direction with a predetermined angle α, for example, about 45 degrees with respect to the length direction 2 of the net strip 1. And a large number of linear metal lines A3 arranged in parallel with each other, and the same length as the predetermined angle with respect to the longitudinal direction 2 of the net-like body, which is superimposed thereon, is about 45 degrees opposite to the line A3. A large number of linear metal wires B4 arranged in parallel in the oblique direction at the predetermined interval of about 20 mm, and a salvage wire 5 along each edge on both sides in the width direction of the mesh band, The metal wire A3 and the metal wire B4 are welded at the crossing point 6, the metal wire A3 and the salvage wire 5 are welded at the crossing point 7, and the metal wire B4 and the salvage wire 5 are welded at the crossing point 7 ′, respectively. Yes. The adjacent metal line A3 and the adjacent metal line B4 form a square or rhombus mesh 8. The salvage wire 5 is preferably welded to the metal wires A and B while avoiding the intersection 6 between the metal wire A3 and the metal wire B4. This is because the thickness of the net-like body increases when the intersection 6 and the intersections 7 and 7 'overlap. It is more preferable to arrange the salvage line 5 so that the crossing points 7 and 7 'are located at approximately the center of each of the two sides (metal lines A and B) of the mesh.

図3に示すように隣り合う金属線A3と金属線B4とサルベージ線5の両溶接点7、7’間のサルベージ線金属部分5は、サルベージ線の長さ方向を横切る方向例えばその上方から矢印に示すように押圧することにより、その中間部分で湾曲するように塑性曲げ変形させられて5’になり、金属線A3とB4はそれぞれ3’、4’となる。曲がりの最も大きな部分ともとの位置との差を曲がり値dとする。帯状体の長さに沿って連続するサルベージ線部分5の20カ所についての曲がり値dの平均値を平均曲がり値とする。両溶接点間のサルベージ線部分5の長さ自体は変わらずに曲げ変形されるので、両溶接点7、7’の間の距離はKからk’へと短くなる。それに応じて隣り合う金属線A3の間隔および隣り合う金属線B4の間隔も短くなる。   As shown in FIG. 3, the salvage wire metal portion 5 between the weld points 7 and 7 'of the adjacent metal wire A3, metal wire B4, and salvage wire 5 is a direction crossing the length direction of the salvage wire, for example, an arrow from above. By pressing as shown in FIG. 2, the plastic bending deformation is performed so as to bend at an intermediate portion thereof to become 5 ′, and the metal wires A3 and B4 become 3 ′ and 4 ′, respectively. A difference between the most bent portion and the original position is defined as a bending value d. The average value of the bending values d at 20 locations of the salvage line portion 5 continuous along the length of the belt-like body is defined as the average bending value. Since the length of the salvage line portion 5 between the two welding points itself is bent and deformed, the distance between the two welding points 7 and 7 'decreases from K to k'. Accordingly, the interval between adjacent metal lines A3 and the interval between adjacent metal lines B4 are also shortened.

もし両溶接点間のサルベージ線部分の塑性曲げ変形を行わなかったときには、編網時などの引っ張り外力により網帯中央部の隣り合う金属線の間隔は金属線A,Bの弾性曲げ変形により拡大され、他方網縁部のサルベージ線近辺ではサルベージ線の塑性伸び変形により隣り合う金属線の間隔はほぼ上記と同じ間隔に拡大する。この状態で巻き取られた網を巻き取りロールから繰り出すと、引っ張り外力が解除されて網中央部の隣り合う金属線の間隔はもとの間隔に戻るが、網縁部のサルベージ線近辺ではサルベージ線の溶接部付近の金属線の間隔は縮小せずにそのままである。従ってこの間隔の差により網には波打ちが発生する。本発明の場合にはサルベージ線の溶接部の金属線の間隔は短くなっているので、巻き取りロールから繰り出した網では網中央部の隣り合う金属線の間隔と網縁部の隣り合う金属線の間隔との差が小さくなって波打ちは防止される。   If the plastic bending deformation of the salvage line between the two weld points is not performed, the distance between the adjacent metal wires in the center of the mesh band is expanded by elastic bending deformation of the metal wires A and B due to the tensile external force during knitting. On the other hand, in the vicinity of the salvage line at the other edge of the mesh, the interval between the adjacent metal lines is expanded to substantially the same interval as described above due to the plastic elongation of the salvage line. When the net wound in this state is fed out from the take-up roll, the tensile external force is released and the interval between the adjacent metal wires at the center of the mesh returns to the original interval, but the salvage is near the salvage line at the net edge. The distance between the metal lines near the welded part of the line remains unchanged. Therefore, undulation is generated in the net due to the difference in the interval. In the case of the present invention, the interval between the metal wires at the welded portion of the salvage wire is shortened, so in the net fed from the take-up roll, the interval between the adjacent metal wires at the center of the mesh and the adjacent metal wires at the edge of the mesh The difference from the interval is reduced, and undulation is prevented.

隣り合う2本の金属線とサルベージ線5の両隣接溶接点間の各サルベージ線部分をその中間部分で湾曲するように塑性曲げ変形させる方向、向きとしては、図3のように網の厚さ方向の内向きに湾曲させる以外に、図4に示すように網の厚さ方向の外向きに湾曲させるてもよく、図5に示すように網の巾方向の内向きにまたは図6に示すように網の巾方向の外向きにそれぞれ湾曲させるか、またはこれらを複合した方向、向きを取ることができる。これらの中で図3に示すように網の厚さ方向の内向きに湾曲させるのが最も簡単に行うことができるので好ましい。   The direction and direction of plastic bending deformation so that each salvage line portion between two adjacent metal wires and adjacent weld points of the salvage wire 5 is curved at the intermediate portion thereof is as shown in FIG. In addition to bending inward in the direction, it may be curved outward in the thickness direction of the mesh as shown in FIG. 4, or inward in the width direction of the mesh as shown in FIG. 5 or as shown in FIG. Thus, it can be respectively curved outward in the width direction of the net, or a direction and direction in which these are combined can be taken. Among these, as shown in FIG. 3, it is preferable to bend inward in the thickness direction of the net because it can be most easily performed.

両隣接溶接点間のサルベージ線部分を湾曲するように塑性曲げ変形させる具体的な方法の一つとしては、巻き取りロール、運搬ロールその他の支持体の上を進行する網帯状体のサルベージ線の上に円筒形または円錐台形の押圧子を載置して押圧子を自由回転させながらその自重でサルベージ線を連続的に加圧して、溶接点間のサルベージ線部分を網帯の厚み方向内向きに曲げる方法が挙げられる。これによればサルベージ線と金属線Bとの溶接部分は押圧子の荷重が分散されるため殆ど変形しないが、サルベージ線の溶接部と溶接部の中間部分は押圧子の荷重により下方に塑性曲げ変形する。押圧子の自重による加圧に代えて油圧などを利用して押圧子の加圧を行ってもよい。また端部に放射状に突起を設けたロールを巻取り前のサルベージ線に下から押し当てて網帯の厚み方向の反対側から加圧するようにすれば溶接点間のサルベージ線部分を網帯の厚み方向外向きに曲げることができる。このようにサルベージ線を厚み方向に曲げる場合、厚みの内向きに曲げる方が、厚みの外向きに曲げるよりも、操作が簡単なので好ましい。   One of the specific methods of plastic bending deformation so that the salvage line between the two adjacent welding points is curved is that of the salvage line of the net-like body traveling on the take-up roll, transport roll and other supports. A cylindrical or frustoconical presser is placed on top of the presser and the salvage wire is continuously pressed by its own weight while freely rotating the presser. Can be bent. According to this, the welded portion between the salvage wire and the metal wire B hardly deforms because the load of the presser is dispersed, but the intermediate portion between the welded portion of the salvage wire and the welded portion is plastically bent downward by the load of the presser. Deform. Instead of pressurization by the weight of the presser, the pressurizer may be pressurized using hydraulic pressure or the like. In addition, if a roll having radial protrusions at the end is pressed against the salvage wire before winding from the bottom and pressed from the opposite side of the thickness direction of the mesh strip, the portion of the salvage wire between the welding points will be It can be bent outward in the thickness direction. When the salvage wire is bent in the thickness direction as described above, it is preferable to bend the thickness inward because it is easier to operate than to bend the thickness outward.

サルベージ線を網の巾方向に曲げる具体的な方法の例としては、端部に放射状円錐形突起又は半球状突起を設けたロールをサルベージ線の上又は下から突起の中心を僅かだけサルベージ線の幅方向例えば幅方向内側にずらして線の横に押し当てることにより、サルベージ線の溶接部と溶接部の中間部分を網の巾方向外向きに湾曲させることができる。また上記突起の中心をサルベージ線の幅方向外側にずらせばサルベージ線の溶接部と溶接部の中間部分を網の巾方向外向きに湾曲させることができる。   As an example of a specific method of bending the salvage line in the width direction of the net, a roll having radial conical protrusions or hemispherical protrusions at the end is placed slightly above the salvage line from the top or bottom of the salvage line. By shifting in the width direction, for example, inward in the width direction and pressing the line sideways, the welded portion of the salvage wire and the intermediate portion of the welded portion can be curved outward in the width direction of the net. Further, if the center of the protrusion is shifted outward in the width direction of the salvage line, the welded portion of the salvage wire and the intermediate portion of the welded portion can be curved outward in the width direction of the net.

上記塑性曲げ変形の程度は小さすぎると波打ち防止の効果が充分ではなく、逆に大きすぎると網の中央部が凸状または凹状に変形する。上記塑性曲げ変形の適正な範囲は、個々の編網装置、網用線およびサルベージ線の材料、寸法、網の網目寸法などによって異なるが、隣り合う2本の金属線とサルベージ線の両隣接溶接点間の各サルベージ線部分をその中間部分で湾曲するように塑性曲げ変形させる場合には、その中間部分の曲げ値(図3のd)を平均値で0.10〜0.50mmの深さまたは巾とすることが好ましい。この値は上記押圧子の荷重、寸法などを調節することによって制御することができる。   If the degree of plastic bending deformation is too small, the effect of preventing undulation will not be sufficient. Conversely, if it is too large, the central part of the net will be deformed into a convex or concave shape. The appropriate range of plastic bending deformation varies depending on the individual knitting network device, the material of the mesh wire and the salvage wire, the size, the mesh size of the mesh, etc., but the adjacent two metal wires and the salvage wire are adjacent to each other. When plastic bending deformation is performed so that each salvage line portion between the points is bent at the intermediate portion, the bending value (d in FIG. 3) of the intermediate portion is a depth of 0.10 to 0.50 mm as an average value. Or it is preferable to set it as the width. This value can be controlled by adjusting the load, size, etc. of the pressing element.

編網したものを巻き取りロールに巻き取る場合、隣接両溶接点間の各サルベージ線部分をその中間部分で湾曲するように塑性曲げ変形させる場所としては、サルベージ線と金属線Bとサルベージ線とを溶接する工程〜運搬工程〜巻き取りロールに巻き取る工程のいずれでもよいが、最も大きな引張り外力が作用した後か、または作用している時点で行うのが最も効果的であり、例えば巻き取りロールに巻き取る工程で行うのが最も好ましい。もし引張り外力が作用する以前に塑性曲げ変形させた場合には、その後に引張り外力が作用したときにこの曲げが消失してしまうので波打ち防止の効果は得られない。   When winding the braided net on a take-up roll, the salvage wire, metal wire B, and salvage wire are the places where each salvage wire portion between adjacent welding points is plastically deformed so as to bend at the intermediate portion. Can be any of the process of welding the steel, the transporting process, and the process of winding on a take-up roll, but it is most effective after or at the time when the largest tensile external force is applied. Most preferably, it is performed in a step of winding around a roll. If the plastic bending deformation is performed before the tensile external force is applied, the bending disappears when the tensile external force is applied thereafter, so that the effect of preventing undulation cannot be obtained.

編網した網帯状体を巻き取る上記の場合の網帯状体に働く引張り外力に比して、編網した網をメッキのような表面処理した後に巻き取る場合の方が網帯状体に働く引張り外力が一般的には大きいので、後者の方が従来技術では波打ちが発生しやすい。従って網をメッキ処理その他の表面処理して巻き取る場合には、溶接点間の各サルベージ線部分をその中間部分で湾曲するように塑性曲げ変形させる場所としては、前処理工程、メッキ工程、洗浄工程および乾燥工程、巻き取り工程のいずれでもよいが、最も大きな引張り外力が作用した後か、または作用している時点で行うのが最も効果的であり、上記と同様に巻き取りロールに巻き取る工程で塑性曲げ変形させるのが好ましい。   Compared to the tensile external force that acts on the mesh band in the above case to wind up the woven mesh band, the tension that acts on the mesh band when the woven mesh is wound after surface treatment such as plating. Since the external force is generally large, the latter is more likely to be wavy in the prior art. Therefore, when winding the net by plating or other surface treatment, the locations of the plastic bend deformation so that each salvage line portion between the welding points is bent at the intermediate portion are the pretreatment step, plating step, and cleaning. Any of the process, the drying process, and the winding process may be performed, but it is most effective to be performed after or at the time when the largest tensile external force is applied. It is preferable to perform plastic bending deformation in the process.

以上は、隣り合う2本の金属線とサルベージ線の両隣接溶接点間のサルベージ線部分をその中間部分で湾曲するように塑性曲げ変形させる場合について説明したが、以下に述べるように、間に1個隔てて隣り合う2個の金属線・サルベージ線の隔離両溶接点間の各サルベージ線部分をサルベージ線部分がその中間部分で湾曲するように塑性曲げ変形させる場合も同じ効果が得られる。   The above describes the case of plastic bending deformation so that the salvage line portion between two adjacent welding points of two adjacent metal wires and the salvage wire is bent at the intermediate portion thereof, as described below, The same effect can be obtained when the salvage wire portions between the two welding points of two metal wires and salvage wires adjacent to each other are separated by plastic bending so that the salvage wire portion is curved at the intermediate portion thereof.

図7に示すように、間に1本の金属線A10を隔てて隣り合う2本の金属線B11、11とサルベージ線13の両溶接点14、14間のサルベージ線部分15はその中間部分で湾曲するように塑性曲げ変形させられて15’になる。それに伴って金属線A10、金属線B11、11はそれぞれ10’.11’.11’に移動する。両溶接点間のサルベージ線部分15の長さ自体は変わらずに曲げ変形されるので、両溶接点14、14の間の距離Mは短くなり、隣り合う金属線B14’,14’の間隔M’になる。このように隔離両溶接点間の距離を短くして、網帯状体縁部の隣接金属線の網帯状体平面に沿って測った間隔を網帯状体中央部の隣接金属線の間隔に近づける。これにより、巻き取りロールから繰り出した網では網中央部の隣り合う金属線の間隔と網縁部の隣り合う金属線の間隔との差が小さくなって波打ちは防止される。上記中間部分の曲げ値(図7のd)は平均値で0.20〜1.0mmの深さとすることが好ましい。   As shown in FIG. 7, a salvage line portion 15 between two welding points 14, 14 of two adjacent metal wires B <b> 11, 11 and a salvage wire 13 with one metal wire A <b> 10 in between is an intermediate portion thereof. It is plastically bent and deformed to be curved and becomes 15 '. Accordingly, the metal wire A10 and the metal wires B11, 11 are respectively 10 '. 11 '. Move to 11 '. Since the length of the salvage line portion 15 between the two welding points itself is bent and deformed, the distance M between the two welding points 14 and 14 is shortened, and the distance M between the adjacent metal wires B14 ′ and 14 ′. 'become. In this way, the distance between the two welding points is shortened, and the distance measured along the mesh band plane of the adjacent metal line at the edge of the mesh band is made closer to the distance between the adjacent metal lines at the center of the mesh band. As a result, in the net fed from the take-up roll, the difference between the distance between the adjacent metal lines at the center of the net and the distance between the adjacent metal lines at the net edge is reduced, thereby preventing undulation. The bending value (d in FIG. 7) of the intermediate part is preferably an average value of a depth of 0.20 to 1.0 mm.

このサルベージ線部分の塑性曲げ変形は例えば次に述べるようにサルベージ線溶接の工程で網の厚さ方向に湾曲させることにより行うことができる。   The plastic bending deformation of the salvage wire portion can be performed, for example, by curving in the thickness direction of the net in the salvage wire welding process as described below.

サルベージ線の溶接は、図8および図9に示すように、金属線A16と金属線B17が溶接された金網を2目づつ矢印に示す方向に間歇的に送りながら、上方よりサルベージ線18を供給し、下部電極板19と2本の上部電極棒20、21とで、金属線B17とサルベージ線18との隣接する交点2箇所が両電極の間に来た時点で2本の上部電極棒20、21を降下させて、上部電極棒20に接するサルベージ線18の部分を押し下げ、押圧状態下で上部電極棒間に通電して溶接する。下部電極板19上の前記2交点が押圧される位置に上下段差を設けるとともに、前記2本の上部電極棒の下端面を下部電極段差に相当する上下差を設けて押圧溶接することにより金属線B17とサルベージ線の溶接点を1目毎に厚み方向段差を付けることができる。   As shown in FIG. 8 and FIG. 9, the salvage wire is welded by supplying the salvage wire 18 from above while intermittently feeding the wire mesh welded with the metal wire A <b> 16 and the metal wire B <b> 17 in the direction indicated by the arrows two by two. Then, when the lower electrode plate 19 and the two upper electrode bars 20 and 21 have two adjacent intersections between the metal line B17 and the salvage line 18 between the two electrodes, the two upper electrode bars 20 , 21 is lowered, the portion of the salvage wire 18 in contact with the upper electrode rod 20 is pushed down, and the upper electrode rod is energized and welded in the pressed state. A metal wire is formed by providing a vertical step at a position where the two intersections on the lower electrode plate 19 are pressed and pressing and welding the lower end surfaces of the two upper electrode bars with a vertical difference corresponding to the lower electrode step. A step in the thickness direction can be added to each welding point of B17 and the salvage wire.

このサルベージ線部分の塑性曲げ変形の他の例として、編網または表面処理を経た網を巻き取りロールに向かって進行させる工程で、サルベージ線の上方に押圧子を設置しておき、そこを通過する金属線AおよびBの一方例えば金属線Aを検出してサルベージ線と金属線Aとの溶接点を押圧して網の厚さ方向内向きに湾曲させることにより行うことができる。   As another example of plastic bending deformation of the salvage line portion, a presser is installed above the salvage line in the process of advancing a knitted net or a surface-treated net toward the winding roll, and passes there One of the metal wires A and B to be detected, for example, the metal wire A is detected, and the welding point between the salvage wire and the metal wire A is pressed to bend inward in the thickness direction of the net.

金網を構成する金属線およびサルベージ線としては軟鋼またはフェライト系ステンレスの材質のものが用いられ、必要に応じてこれらの線に、化学研磨またはニッケルメッキ、クロムメッキ、スズメッキのメッキなどの表面処理を施したものが用いられる。これら線の直径が0.35〜0.65mmのものが好ましく用いられる。   The metal wires and salvage wires that make up the wire mesh are made of mild steel or ferritic stainless steel, and these wires are subjected to surface treatment such as chemical polishing or nickel plating, chrome plating, or tin plating as necessary. The applied one is used. Those having a diameter of 0.35 to 0.65 mm are preferably used.

編網される網としては、網目の一辺の寸法が16〜21mmであり正方形または正方形に近い菱形の網目形状を有するものが好ましく製造される。
菱形金網帯はガラス帯に挿入される際に進行方向に引き伸ばされ、金網網目の菱形形状は上記進行方向に伸びる形状に変形するので、網目が正方形の網入りガラス板を製造するためには、網目を構成する金属線A,Bは網帯状体の長さ方向に対して45度よりも大きな角度、好ましくは46〜49度の傾斜角度で配置させた金網が好ましく用いられる。
As the mesh to be knitted, a mesh having a mesh size of 16 to 21 mm on one side and a rhombus shape close to a square or a square is preferably manufactured.
The rhomboid wire mesh band is stretched in the direction of travel when inserted into the glass band, and the rhombus shape of the wire mesh net is deformed into a shape extending in the above direction of travel. For the metal lines A and B constituting the mesh, a wire mesh disposed at an angle larger than 45 degrees, preferably an inclination angle of 46 to 49 degrees, with respect to the length direction of the mesh band is preferably used.

金網帯をガラス中に封入する場合、網たるみを防ぐため網の送り出し速度をガラスの送り速度よりもわずか小さくして網入りガラス板を製造する。このため当然ながら網に張力がかかり網はガラス中で又はガラス中封入前に伸ばされる。張力はサルベージ線に集中しやすいためにサルベージ線切れの事故が従来生じやすかった。本発明によればサルベージ線を予め曲げておくことにより、この曲がり部分が真っ直ぐになろうとして張力が緩和されるので、サルベージ線切れを防ぐことができる。   In the case of enclosing a wire mesh band in glass, a meshed glass plate is produced by setting the mesh feed rate slightly lower than the glass feed rate to prevent sagging. For this reason, naturally, a tension | tensile_strength is applied to a net | network and a net | network is stretched before enclosing in glass or glass. Since the tension tends to concentrate on the salvage line, accidents that cause the salvage line to break have been easy to occur. According to the present invention, by bending the salvage line in advance, the tension is relaxed so that the bent portion is straightened, so that the salvage line can be prevented from being cut.

本発明によれば、幅方向両縁での厚さ方向の波打ちが小さいサルベージ線付菱目溶接金網帯が得られ、これを用いてガラス中の網深さが一定な網入りガラス板を製造することができる。
さらに本発明によれば、金網をガラス中に封入する際に、従来生じ易かったサルベージ線切れを防ぐことができる。
According to the present invention, a rhombus welded wire mesh strip with a salvage wire with small waviness in the thickness direction at both edges in the width direction is obtained, and a meshed glass plate with a constant mesh depth in glass is produced using this. can do.
Furthermore, according to the present invention, it is possible to prevent the breakage of salvage wire, which has been easy to occur in the past when the wire mesh is enclosed in glass.

以下に本発明の実施の形態を具体的に説明する。
図10には、本発明に係る網入りガラス板用菱網帯状体を製造する編網装置が示されている。編網装置は、金属線例えばステンレス鋼線を引き出して交叉配置し金属線交叉物とする線材引出部と、各金属線の交叉部を溶接固定して網を形成する固定手段と、金属線例えばステンレス鋼線からなるサルベージ線を引き出して前記金属線交叉物の両縁部上に載置してサルベージ線と金属線との交叉部を溶接固定するサルベージ線固定手段と、この網を図10中右下方向に引き寄せながら巻き取る巻取ロールと押圧子を備えている。
Embodiments of the present invention will be specifically described below.
FIG. 10 shows a knitting net apparatus for producing a net-like band for a glass sheet with mesh according to the present invention. The braided netting device includes a wire lead-out portion that draws a metal wire such as a stainless steel wire and cross-arranges it to form a metal wire intersection, a fixing means that forms a net by welding and fixing the intersection of each metal wire, and a metal wire such as a wire A salvage wire fixing means for pulling out a salvage wire made of stainless steel wire and placing it on both edges of the metal wire intersection and welding and fixing the intersection of the salvage wire and the metal wire, and FIG. A take-up roll and a presser are provided that wind while pulling in the lower right direction.

線材引出部31は、金属線A41を巻き付けたボビン(図示せず)から金属線A41を引き出す下線側トロッコ35Aと、金属線B42を巻き付けたボビン(図示せず)から金属線B42を引き出す上線側トロッコ35Bと、下線側トロッコ35Aおよび上線側トロッコ35Bにより金属線A41および金属線B42を交叉配置した線材交叉物43を搬送するコンベア35Cとを有している。   The wire lead-out portion 31 has an underline trolley 35A that pulls out the metal wire A41 from a bobbin (not shown) around which the metal wire A41 is wound, and an upper line side that pulls out the metal wire B42 from a bobbin (not shown) around which the metal wire B42 is wound. There is a truck 35B, and a conveyor 35C that conveys a wire material crossing 43 in which the metal wire A41 and the metal wire B42 are crossed by the underline truck 35A and the upper line truck 35B.

下線側トロッコ35Aおよび上線側トロッコ35Bは、製造する網帯状体44の搬送方向に対してはぼ45度の角度で、かつ互いに異なる方向に向けて配向されている。従って下線側トロッコ35Aおよび上線側トロッコ35Bは、製造する網帯状体44の搬送方向に対して金属線A41および金属線B42をほぼ45度の角度で、かつ互いに異なる方向に向けて所定間隔で往復させながら供給する。   The underline trolley 35A and the upper line trolley 35B are oriented at an angle of about 45 degrees with respect to the transport direction of the net-like body 44 to be manufactured and in different directions. Accordingly, the underline-side trolley 35A and the upper-line side trolley 35B reciprocate the metal wire A41 and the metal wire B42 at an angle of approximately 45 degrees with respect to the transport direction of the net-like body 44 to be manufactured and at different intervals in different directions. Supply while letting.

従って、このような線材引出部31は、菱形状の網目における対角線の一方が搬送方向に平行になるように金属線A41および金属線B42を交差配置するようになっている。一方、コンベア35Cは、所定幅の板材35Dが無限軌道状に多数配列されていて、これらの各板材35Dの長手方向両端部に金属線A41および金属線B42を係止して往復するようように引き回すため、各金属線の間隔は所望の間隔に確実に維持される。固定手段33は線材交叉物43の各金属線の交叉部を挟持する上電極部38および下電極部39を有するスポット溶接機となっている。固定手段33は、固定された下電極部39に対して上電極部38が近接離反できるようになっている。上電極部38および下電極部39による挟持圧力、電流値、近接時間(金属線を挟持する時間)を適宜選択できるようになっている。   Therefore, such a wire drawing portion 31 is configured to cross and arrange the metal wire A41 and the metal wire B42 so that one of the diagonal lines in the rhombic mesh is parallel to the transport direction. On the other hand, in the conveyor 35C, a large number of plate members 35D having a predetermined width are arranged in an endless track shape, and the metal wire A41 and the metal wire B42 are locked to both ends in the longitudinal direction of each plate member 35D so as to reciprocate. In order to route, the distance between the metal lines is reliably maintained at a desired distance. The fixing means 33 is a spot welder having an upper electrode portion 38 and a lower electrode portion 39 that sandwich the crossing portions of the metal wires of the wire crossing 43. The fixing means 33 is configured so that the upper electrode portion 38 can move closer to and away from the fixed lower electrode portion 39. The clamping pressure, current value, and proximity time (time for clamping the metal wire) by the upper electrode part 38 and the lower electrode part 39 can be appropriately selected.

このようにして製造された網帯状体44は、その搬送方向両端部44Aが切除される。なお、前記下線側トロッコ35Aおよび上線側トロッコ35Bは金属線A41および金属線B42を切断せずに連続して両端で折り返して供給しているが、もしこれらトロッコとして金属線A,Bを両端で切断してそれぞれ直線状にした金属線を供給するタイプのものを使用した場合には、上記網帯状体44の両端部44Aの切除は不要である。そのすぐ後ろに両縁部の上方に配置されたサルベージ線材引出部45からサルベージ線46が線材交叉物帯の両縁部の上に載置され、ついで線材交叉物帯の両縁部の上方および下方に配置されたサルベージ線固定手段により、金属線A41とサルベージ線46との交叉部および金属線B42とサルベージ線46との交叉部が溶接して固定される。このサルベージ線材固定手段は上電極部47および下電極部48からなり、前記固定手段33と同様な構造を有する。   The net strip 44 manufactured in this way is cut off at both ends 44A in the transport direction. The underline side trolley 35A and the upper line side trolley 35B are continuously folded and supplied at both ends without cutting the metal wire A41 and the metal wire B42. In the case of using a type that supplies a metal wire that has been cut and straightened, it is not necessary to cut off both end portions 44A of the mesh strip 44. A salvage wire 46 is placed on both edges of the wire intersection belt from the salvage wire lead-out portion 45 disposed immediately above both edges, and then above both edges of the wire intersection belt and The crossing portion between the metal wire A41 and the salvage wire 46 and the crossing portion between the metal wire B42 and the salvage wire 46 are welded and fixed by the salvage wire fixing means arranged below. The salvage wire fixing means includes an upper electrode portion 47 and a lower electrode portion 48, and has the same structure as the fixing means 33.

このようにして製造された網44は、サルベージ線を含む搬送方向両端部とともに巻取ロール34により巻き取られる。巻き取りロール上に巻き取る際に、金網帯が巻き取りロールに接する箇所の各端縁部のサルベージ線46上に押圧子49が配置され、この押圧子の荷重をかけながら金網帯を巻取ロールに巻取る。この押圧子の荷重による加圧により金属線A41とサルベージ線46との溶接点とこれに隣接する金属線B42とサルベージ線46との溶接点の間のサルベージ線部分は網帯状体の厚み方向内向きに曲げられる。このようにして巻取ロール34により巻き取られた網状体は、網入りガラス板の製造工程において使用される。   The net 44 manufactured in this way is wound up by the winding roll 34 together with both ends in the transport direction including the salvage wire. When winding on the take-up roll, a presser 49 is arranged on the salvage wire 46 at each end of the portion where the wire mesh band contacts the take-up roll, and the wire mesh band is taken up while applying the load of the presser. Wind it on a roll. Due to the pressurization by the load of the presser, the weld point between the metal wire A41 and the salvage wire 46 and the salvage wire portion between the weld point between the metal wire B42 and the salvage wire 46 adjacent to the weld point are within the thickness direction of the mesh strip. Bent in the direction. Thus, the net-like body wound up by the take-up roll 34 is used in the manufacturing process of the netted glass plate.

上記押圧子の詳細を示す図11によれば、金網帯44が巻き取りロール34に接する箇所の各端縁部のサルベージ線46上に円錐台形の押圧子49を外径が大きい部分が外側になるように軸心の周りに回転可能に配置し、この押圧子は金網帯44の進行に伴って回転し、その大径部の押圧子部分がサルベージ線の上に押圧子の自重の荷重をかけながら金網帯44は巻取ロール34に巻取られる。金網帯44が巻取ロールに巻取られてその巻取り体の直径が増加しても、押圧子49はその加圧を続行できるように、押圧子の軸心が上下移動可能な枠体(図示せず)に支持されている。   According to FIG. 11 showing the details of the pressing element, a frustoconical pressing element 49 is placed on the salvage wire 46 at each end edge where the wire mesh band 44 is in contact with the take-up roll 34. The presser rotates with the progress of the wire mesh band 44, and the presser portion of the large diameter portion carries the load of the presser's own weight on the salvage line. The wire mesh band 44 is wound around the winding roll 34 while being applied. Even if the wire mesh band 44 is wound around the winding roll and the diameter of the winding body increases, the pressing element 49 is a frame body whose axial center of the pressing element can move up and down so that the pressing can be continued. (Not shown).

以下、本発明を具体的に説明する。
実施例1
C:0.01、Si:0.0、Mn:0.13、P:0.012、S:0.005各重量%含有する軟鋼からなり、直径が0.50mmである線材を金網用線材およびサルベージ線として用いて、先に図10、11を用いて説明した方法により、網目の1辺の長さが19.3mm、網目の対角線長さ:縦25.4mm、横29.2mmの菱形状である網入りガラス板用サルベージ線付菱目溶接金網帯(網の長さは500m、網の巾は2.8m)を作製した。
The present invention will be specifically described below.
Example 1
C: 0.01, Si: 0.0, Mn: 0.13, P: 0.012, S: 0.005 A wire rod made of mild steel containing 0.5% by weight and having a diameter of 0.50 mm is used for wire mesh. 10 and 11 as a salvage line, the length of one side of the mesh is 19.3 mm, and the diagonal length of the mesh is 25.4 mm long and 29.2 mm wide. A rhombus welded wire mesh band with a salvage wire for a meshed glass plate having a shape (the length of the mesh is 500 m and the width of the mesh is 2.8 m).

下線側トロッコ35Aおよび上線側トロッコ35Bとして金属線A,Bを両端で切断してそれぞれ直線状にした金属線を供給するタイプのものを使用した。そしてサルベージ線は網の縁部の金属線A,Bの交点から約7.4mm巾方向内側の位置で金属線AおよびBと溶接させた。   As the underline-side trolley 35A and the upper-line side trolley 35B, a type that supplies metal wires that are formed by cutting the metal wires A and B at both ends into straight lines was used. The salvage wire was welded to the metal wires A and B at a position on the inner side in the width direction of about 7.4 mm from the intersection of the metal wires A and B at the edge of the net.

網を巻き取りロール上に巻き取る際の押圧子としては重さが3kgで、外径10cmと6cmの円錐台形の押圧子を用い、外径10cmの部分が外側になるように配置した。巻き終わった金網帯を約5mの長さに平面上に繰り広げて波打ちの値を測定した。波打ちの値は図12に示すように縁部の波の谷の高さと山の高さの差hで定義する。また波の周期は縁部の波の山と山の間の距離Lで定義する。波打ちの値は0cm(測定下限未満)であり、波打ちは全く生じていなかった。サルベージ線は金網の厚さ方向内向きに曲がり値(図3のd)は0.1〜0.4mmで、平均の曲がり値は0.25mmであった。   The presser when winding the net on the take-up roll had a weight of 3 kg, and a frustoconical presser with outer diameters of 10 cm and 6 cm was used so that the portion with the outer diameter of 10 cm was on the outside. The wound wire mesh band was unrolled on a flat surface to a length of about 5 m, and the waviness value was measured. As shown in FIG. 12, the waviness value is defined by the difference h between the height of the wave valley at the edge and the height of the mountain. The period of the wave is defined by the distance L between the peaks of the wave at the edge. The value of undulation was 0 cm (below the lower limit of measurement), and no undulation occurred. The salvage wire had an inward bending value (d in FIG. 3) of 0.1 to 0.4 mm in the thickness direction of the wire mesh, and an average bending value of 0.25 mm.

比較例1
上記実施例1で押圧子を設けなかった以外は実施例1と同様にしてサルベージ線付き金網帯を巻取ロールに巻取る。その後実施例1と同様にして金網帯を平面上に繰り広げて縁部波打ちの程度を測定したところ、波打ちの値は5cmであり、波の周期は55〜80cmであった。またサルベージ線の曲がりは0.1mm以下であった。
Comparative Example 1
A wire mesh band with a salvage wire is wound around a winding roll in the same manner as in Example 1 except that the pressing element is not provided in Example 1 above. Thereafter, the wire mesh band was unrolled on a plane in the same manner as in Example 1, and the degree of edge waving was measured. As a result, the waving value was 5 cm and the wave period was 55 to 80 cm. The bend of the salvage wire was 0.1 mm or less.

実施例2
比較例1で得られたサルベージ線付菱目溶接金網を巻取ロールから連続的に繰り出して前処理槽、メッキ槽、洗浄槽および乾燥炉からなる錫メッキ表面処理装置の順に通過させた後、巻取ロールに巻き取らせた。巻き取りロール上に巻き取る際に、金網帯が巻き取りロールに接する箇所の各端縁部のサルベージ線上に重さが0.5kgで、外径5cmの円筒形の押圧子を載せてこの押圧子を回転させながらサルベージ線の上に押圧子の自重の荷重で押圧する。巻取ロールに巻き終わった後、金網帯を巻取ロールを繰り出して約5mの長さ、平面上に繰り広げて縁部波打ちの程度を測定したところ、波打ちの値は0cm(測定限度以下)であり、波打ちは全く生じていなかった。サルベージ線は金網の厚さ方向内向きに曲がり値0.2〜0.5mm、平均の曲がり値で0.35mm曲げられていた。
Example 2
After continuously feeding the rhombus welded wire mesh with the salvage wire obtained in Comparative Example 1 from the winding roll and passing through a pretreatment tank, a plating tank, a washing tank, and a tin plating surface treatment apparatus consisting of a drying furnace in this order, It was made to wind up on a winding roll. When winding on the take-up roll, a cylindrical presser having a weight of 0.5 kg and an outer diameter of 5 cm is placed on the salvage wire at each edge where the wire mesh band contacts the take-up roll. While rotating the child, it is pressed onto the salvage line by the load of the weight of the pressing member. After winding on the take-up roll, the wire roll was unwound and unrolled on a flat surface about 5m in length, and the degree of edge waviness was measured. The wavy value was 0 cm (below the measurement limit). There was no waviness. The salvage wire was bent inward in the thickness direction of the wire mesh by a value of 0.2 to 0.5 mm and an average value of 0.35 mm.

比較例2
上記実施例2で巻き取りロールに設けた押圧子を設けなかった以外は実施例2と同様にして錫メッキ処理したサルベージ線付き金網帯を巻取ロールに巻取る。その後実施例2と同様にして金網帯を平面上に繰り広げて縁部波打ちの程度を測定したところ、波打ちの値は8cmであり、波の周期は約30〜75cmであった。またサルベージ線の曲がりは0.1mm以下であった。
Comparative Example 2
A wire mesh strip with a salvage wire subjected to tin plating is wound around a winding roll in the same manner as in Example 2 except that the pressing member provided on the winding roll in Example 2 is not provided. Thereafter, the wire mesh band was spread on a plane in the same manner as in Example 2 to measure the degree of edge undulation. As a result, the value of undulation was 8 cm and the wave period was about 30 to 75 cm. The bend of the salvage wire was 0.1 mm or less.

本発明の実施例を示す平面図。The top view which shows the Example of this invention. 図1の部分拡大平面図。The partial enlarged plan view of FIG. 本発明の実施例を示す側面図。The side view which shows the Example of this invention. 本発明の他の実施例を示す側面図。The side view which shows the other Example of this invention. 本発明の他の実施例を示す平面図。The top view which shows the other Example of this invention. 本発明の他の実施例を示す平面図。The top view which shows the other Example of this invention. 本発明の他の実施例を示す側面図。The side view which shows the other Example of this invention. 本発明の他の実施例を示す側面図。The side view which shows the other Example of this invention. 本発明の他の実施例を示す側面図。The side view which shows the other Example of this invention. 本発明のための装置を示す斜視図。1 is a perspective view showing an apparatus for the present invention. 本発明のための装置を示す側面図。1 is a side view showing an apparatus for the present invention. 従来技術を示す斜視図。The perspective view which shows a prior art.

符号の説明Explanation of symbols

1・・網帯状体
3・・金属線A
4・・金属線B
5・・サルベージ線
49・・押圧子
1 .... Reticulated belt 3 .... Metal wire A
4. Metal wire B
5. Salvage wire 49 Pressing element

Claims (5)

網入りガラス板用菱網帯状体であって、網帯状体の長さ方向に対して所定角度の斜め方向に所定間隔で平行に配置した多数の直線状の金属線Aの上に、網帯状体の長さ方向に対して上記所定角度と同じ角度で上記金属線Aとは逆の斜め方向に上記所定間隔で平行に配置した多数の直線状の金属線Bが重ね合わされて、隣り合う2本の金属線Aと隣り合う2本の金属線Bとが交叉して正方形または菱形の網目を形成するように配置されている状態で各金属線Aと各金属線Bとが各交叉点の位置で互いに溶接されており、この網帯状体の上に、その幅方向の両側の各縁に沿ってそれぞれサルベージ線が配置されていてサルベージ線はそれと接する金属線Aとの各交叉点および金属線Bとの各交叉点で互いに溶接されており、隣り合う両溶接点間のサルベージ線部分をその中間部分で湾曲するように塑性曲げ変形させることにより、両隣接溶接点間の距離を短くして、網帯状体縁部の隣接金属線の間隔を網帯状体中央部の隣接金属線の間隔に近づけるようにした網入りガラス板用菱網帯状体。 A mesh-like rhomboid strip for a glass sheet comprising a mesh strip on a number of linear metal wires A arranged in parallel at predetermined intervals in an oblique direction with a predetermined angle with respect to the length direction of the mesh strip. A large number of linear metal wires B arranged in parallel at the predetermined intervals in an oblique direction opposite to the metal wire A at the same angle as the predetermined angle with respect to the length direction of the body are overlapped and adjacent to each other. Each metal line A and each metal line B at each crossing point in a state where two metal lines B and two adjacent metal lines B are crossed to form a square or rhombus network. Are welded to each other at positions, and salvage lines are arranged on the net-like body along the respective edges on both sides in the width direction. Welded together at each crossing point with line B, and between adjacent welding points By plastic bending and deforming the levage line part so that it is curved at its middle part, the distance between the two adjacent welding points is shortened, and the distance between the adjacent metal lines at the edge of the reticulated belt is adjacent to the central part of the reticulated belt. A reticular band for a glass plate with a mesh that is close to the distance between metal wires. 網入りガラス板用網帯状体であって、網帯状体の長さ方向に対して所定角度の斜め方向に所定間隔で平行に配置した多数の直線状の金属線Aの上に、網帯状体の長さ方向に対して上記所定角度と同じ角度で上記金属線Aとは逆の斜め方向に上記所定間隔で平行に配置した多数の直線状の金属線Bが重ね合わされて、隣り合う2本の金属線Aと隣り合う2本の金属線とが交叉して正方形または菱形の網目を形成するように配置されている状態で各金属線Aと各線金属Bとが各交叉点の位置で互いに溶接されており、この網帯状体の上にその幅方向の両側の各縁に沿ってそれぞれサルベージ線が配置されていてサルベージ線はそれと接する金属線Aとの各交叉点および金属線Bとの各交叉点で互いに溶接されており、間に一つ隔てて隣り合う2個の隔離両溶接点間の各サルベージ線部分をその中間部分で湾曲するように塑性曲げ変形させることにより、隔離両溶接点間の距離を短くして、網帯状体縁部の隣接金属線の網帯状体平面に沿って測った間隔を網帯状体中央部の隣接金属線の間隔に近づけるようにした網入りガラス板用菱網帯状体。 A mesh strip for a glass plate with a mesh, on a large number of straight metal wires A arranged in parallel at a predetermined interval in an oblique direction with a predetermined angle with respect to the length direction of the mesh strip. A plurality of linear metal wires B arranged in parallel at the predetermined intervals in an oblique direction opposite to the metal wire A at the same angle as the predetermined angle with respect to the length direction of The metal lines A and the adjacent two metal lines cross each other to form a square or rhombus network, and each metal line A and each line metal B are located at each crossing point. A salvage line is arranged on each of the mesh strips along each edge on both sides in the width direction. The salvage line is connected to each crossing point of the metal line A and the metal line B. Two pieces that are welded to each other at each crossing point, one adjacent to each other By making plastic bending deformation of each salvage line part between the isolated weld points so as to bend at the intermediate part, the distance between the isolated weld points is shortened, and the adjacent metal wire at the edge of the mesh band A rhombus band for a glass plate with a net, in which the distance measured along the body plane is close to the distance between adjacent metal lines in the center of the net band. 前記隣り合う両隣接溶接点間の各サルベージ線部分がその中間部分で0.10〜0.50mmの深さまたは巾で塑性曲げ変形させられている請求項1記載の網入りガラス板用菱網帯状体。 2. A mesh netting for a meshed glass sheet according to claim 1, wherein each salvage line portion between the adjacent welding points adjacent to each other is plastically bent and deformed at a depth or width of 0.10 to 0.50 mm at an intermediate portion thereof. Banded body. 前記間に一つ隔てて隣り合う2個の両隔離溶接点間の各サルベージ線部分がその中間部分で0.20〜1.0mmの深さで塑性曲げ変形させられている請求項2記載の網入りガラス板用菱網帯状体。 The salvage line portion between two adjacent welding points separated from each other by one gap between them is plastic bent at a depth of 0.20 to 1.0 mm at an intermediate portion thereof. Rhyo web band for meshed glass plate. 網帯状体の長さ方向に対して所定角度の斜め方向に所定間隔で平行に配置した多数の直線状の金属線Aの上に、網帯状体の長さ方向に対して上記所定角度と同じ角度で上記金属線Aとは逆の斜め方向に上記所定間隔で平行に配置した多数の直線状の金属線Bが重ね合わされて、隣り合う2本の金属線Aと隣り合う2本の金属線Bとが交叉して正方形または菱形の網目を形成するように配置されている状態で各金属線Aと各金属線Bとが各交叉点の位置で互いに溶接されており、この網帯状体の上に、その幅方向の両側の各縁に沿ってそれぞれサルベージ線が配置されていてサルベージ線はそれと接する金属線Aとの各交叉点および金属線Bとの各交叉点で互いに溶接された網入りガラス板用菱網帯状体を製造する方法において、前記菱網帯状体をその編網後または表面処理後に、巻取りロールに巻き取る際に、巻き取られている状態の前記菱網帯状体のサルベージ線の上から回転可能な押圧子をサルベージ線の長さ方向を横切る方向に連続的に押圧して、隣り合う両隣接溶接点間のサルベージ線部分をその中間部分で湾曲するように塑性曲げ変形させることにより、両隣接溶接点間の距離を短くして、巻き取り操作された後の網帯状体縁部の隣接金属線の間隔を網帯状体中央部の隣接金属線B間隔に近づけるようにしたことを特徴とする網入りガラス板用菱網帯状体の製造方法。 Same as the above-mentioned predetermined angle with respect to the length direction of the mesh band on a number of linear metal lines A arranged in parallel at a predetermined interval in an oblique direction with a predetermined angle with respect to the length direction of the mesh band Two adjacent metal lines A and two adjacent metal lines A are superimposed by overlapping a plurality of linear metal lines B arranged in parallel at the predetermined intervals in an oblique direction opposite to the above metal lines A. Each metal line A and each metal line B are welded to each other at the position of each crossing point in a state where B is crossed to form a square or rhombus mesh, Further, a salvage line is arranged along each edge on both sides in the width direction, and the salvage line is welded to each other at each crossing point with the metal line A and each crossing point with the metal line B. In the method of manufacturing a woven mesh strip for a glass plate, the woven mesh strip After the knitting net or after the surface treatment, when the winding roll is wound, a presser that can be rotated from above the salvage line of the rhomboid strip is wound in the length direction of the salvage line. By continuously pressing in the crossing direction and plastic bending deformation so that the salvage line part between adjacent adjacent weld points bends at the intermediate part, the distance between both adjacent weld points is shortened and wound. The manufacture of a rhomboid strip for a glass plate with a mesh, characterized in that the spacing between adjacent metal lines at the edge of the strip-shaped body after the cutting operation is made closer to the spacing between adjacent metal lines B at the center of the strip-shaped body Method.
JP2007316755A 2007-12-07 2007-12-07 Rhombic-mesh welded wire-net with salvage line Pending JP2009136901A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103381553A (en) * 2013-06-28 2013-11-06 苏州紫金港智能制造装备有限公司 Flexible automatic welding and polishing production line for metal mesh belt

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103381553A (en) * 2013-06-28 2013-11-06 苏州紫金港智能制造装备有限公司 Flexible automatic welding and polishing production line for metal mesh belt
CN103381553B (en) * 2013-06-28 2015-08-05 苏州紫金港智能制造装备有限公司 The flexible automatic welding polishing production line of a kind of metal mesh belt

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